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SOLUTIONS
R E I N F O R C I N G
P R E C A S T
T I L T - U P
contents
1. Introduction
2. Application Examples
4-5
3. Reinforcing
6-17
6
7
8
10
11
12
14
4. Formwork
18-20
18
19
19
20
21-23
21
22
22
24-29
24
25
26
27
27
28
7. Corrosion of ReidBar
30-32
8. Welding
33-35
30
30
31
32
33
34
35
36-39
Introduction
Using ReidBar grouters and couplers each floor of this building took
only three days to construct. This grouting method provides continuity in
reinforcement.
Application Examples
Reinforcing
ReidBar Grouters
ReidBar Inserts
Soil Nails/Anchors
Used to provide soil stabilisation in
earthwork construction.
Couplers
A threaded method of providing continuity in reinforcement.
Rockbolts Mining
Used for rock stabilisation in mining
and civil construction.
Application Examples
Bracing
Fastening
Earthquake bracing
Reinforcing
Reinforcing
Grade
500E
500N
500N
500N
500N
Nom Thread
Pitch (mm)
8
9
10
12.9
16.4
Characteristic Values
Min Yield
Min Yield
Min Ultimate
Stress (MPa) Strength (kN) Strength (kN)
500
56.5
61.0
500
100.6
108.5
500
157.0
169.6
500
245.5
265.1
500
402.0
434.2
Min Shear
(.62 min ult)
37.8
67.3
105.2
164.4
269.2
Mass
Nom
Min Hole Dia. to
(kg/m)
Area (mm2) Pass Bar (mm) Part No
0.91
113
15 RB12
1.62
201
20 RBA16
2.53
314
24 RBA20
3.95
491
29 RB25
6.47
804
38 RB32
AS/NZS4671 defines the characteristic value as that value which has a 95% probability that it will not be lower than 95% of the minimum listed value, and not be higher than 105%
above the upper listed value.
Note: In the table above and subsequent tables Char Min = Characteristic Minimum, Char Max = Characteristic Maximum.
Stress (MPa)
800
600
400
200
0.04
0.08
0.12
0.16
0.20
Strain
Reinforcing
Detail 1a
Ldh
Ldh<15db
Standard 90 or
180 hook
Local crushing
Bar Slip
30 mm
ldh
he
1.5db
db
he
Reinforcing
3.3 Anchoring in Concrete
(continued)
Insert
RB12TI
RBA16TI
RBA20TI
RB25TI
RB32TI
Embedment, hef mm
(inc 8mm nailing plate)
108
126
156
199
210*
>79
>141
>219
>343
>562
Slab / slab
40MPa
50MPa
107
157
234
379
469
124
182
272
440
544
144
211
315
510
632
61.0
108.5
169.6
265.1
434.2
37.8
67.3
105.2
164.4
269.2
RB32
0.32
0.48
0.66
0.82
1.00
RB25
0.34
0.52
0.70
0.86
1.00
RB32
0.32
0.48
0.66
0.82
1.00
Reinforcing
Features:
Comparison Table
Non standard lengths are easily catered for as starter bars are cut
from standard 6 or 12 metre lengths of threaded reinforcing bar.
Bar
Size
Grade
MPa
N12
RB12
500
500
M10
RB12
58
113.1
21.8
56.5
17.4
45.2
N16
RBA16
500
500
M12
RB16
84.3
201
31.6
100.5
25.3
80.4
N20
RBA20
500
500
M16
RB20
157
314
58.9
157.1
47.1
125.7
N24
RB25
500
500
M20
RB25
245
491
91.9
245.5
73.5
196.4
System Components
Placement Chair
(Suits 125mm to 200mm panels)
10
Antenna Cap
ReidBar Insert
Nailing Plate
Starter Bar
Reinforcing
120
LOAD
1000
RB12@300
1400
Wall Panel
RB12@150
50
150
RB12
70
270
RB12 Inserts
150
LOAD
120
RB12@150
RB12 @ 300
1400
1000
Wall Panel
Base Block
70
RB12@300
150
70
300
Hook Bar
11
Reinforcing
3.6 ReidBar Components
ReidBar Starters
ReidBar Coupler
Suits
RB12
RBA16
RBA20
RB25
RB32
ReidBar Insert
Char.
Strength Length Hex A/F Hex A/C
(kN)
(mm) (mm)
(mm)
>79
>141
>220
>344
>563
90
102
116
180
210
25
30
36
45
57
29
34
42
52
66
Body Thread
OD
Depth
(mm) (mm)
22
30
33
43
55
Part No
43 RB12C
47 RBA16C
55 RBA20C
87 RB25C
102 RB32C
Char.
Strength
Suits
(kN)
RB12
>79
RBA16 >141
RBA20 >220
RB25 >344
RB32
>563
(A)
(B)
(C)
Threaded
Body Dia. Length Foot Dia.
Depth
(mm)
(mm)
(mm)
(mm)
Part No
22
100
38
53 RB12TI
30
118
50
47 RBA16TI
35 148
64
60 RBA20TI
43 191
80
78 RB25TI
55
210
101
102 RB32TI
Char.
Thread
Strength Length Hex A/F Hex A/C Length
Suits
(kN)
(mm)
(mm)
(mm)
(mm)
Part No
RB12 / M16
>79
90
25
29
40 RB12M16C
RBA16 / M20 >141
102
30
34
45 RBA16M20C
Also available galvanised.
ReidBar Nut
C
Suits
Suits
(A)
Char.
(B)
(C)
Threaded Cross
Strength Body Dia. Length Foot Dia. Depth Hole Dia.
(mm)
(kN)
(mm)
(mm)
(mm)
(mm)
RB12
>79
RBA16 >141
22
30
78
96
39
51
53
47
Part
No
RB12
RBA16
RBA20
RB25
RB32
Length
(mm)
Hex A/F
(mm)
>79
>141
>157
>343
>563
40
45
45
65
82
25
30
36
46
55
Hex A/C
(mm)
14.5 RB12RI
14.5 RBA16RI
Part No
25 RB12N
34 RBA16N
42 RBA20N*
53 RB25N
63.5 RB32N
Note: Designed to be used with minimum 25mm rebate to achieve full bar break
connection.
12
Char. Strength
(kN)
reinforcing
3.6 ReidBar Components
(continued)
ReidBar Grouter
Suits
Hex AF
RB12
RBA16
Grout
Sleeve
Deformed Bar
Suits
RB12
RBA16
RBA20
RB25
RB32
Height (mm)
22
30
40
51
Part No
58 RB12WN
98 RBA16WN
Nail Plate
Bar
Non
Grout
Overall Thread Body Body Grout Embedment Hole
Length Depth ID
Min Max Dia.
OD
Vol
(mm) (mm) (mm) (mm) (ml) (mm) (mm) (mm) Part No
200
45 28-40 58-46 200 110
240 47
32
50 200 140
290
55
40
60 350 174
360
78 48 70 550 234
445
109 55
75 746 280
150
190
224
274
320
21 RB12GS
21 RBA16GS
21 RBA20GS
21 RB25GS
26 RB32GS
Suits
RB12
RBA16
RBA20
RB25
Overall Diameter
Part No
59mm
59mm
59mm
59mm
8
8
8
8
NP12RB
NP16RB
NP20RB
NP25RB
Suits
Thread
Length (mm)
RB12
RB16
RB20
RB25
RB32
Thread
Diameter
80
80
80
80
80
Rubber Plug
OD (mm)
Part No
M8
48 - 36 RB12GSSET
M8
32 also fits RB32C RB16GSSET
M8
40 RB20GSSET
M8
48 RB25GSSET
M8
55 RB32GSSET
Part No
125 - 200
tichair
Suits
RBA16 / RBA20
Description
Base Plate
Spherical Washer
Base Plate
RB25 / RB32
Spherical Washer
Dimensions (mm)
Part No
100 x 100 x 6.3 x 14 high BPLATE20100G
50 OD x 24 ID x 18 thick RBA20SWG
150 x 150 x 10 x 24 high BPLATE32150G
70 OD x 37 ID x 24 thick RB32SWG
13
reinforcing
DPC
Masonry Block
Typically RB12 at
600mm centres
NP12RB to support
threaded insert
(until concrete cures)
RB12TI at
600mm centres
30 temporary topping
300
Reidbar Coupler
Cavity filled with min 17.5 MPa block mix
14
Current pour
Previous pour
Reidbar
reinforcing
3.7 Typical Construction Details
Anchorage for column starters
(continued)
ReidBar Coupler
Thread in prior to joining on site.
(Alternatively, the vertical bars could extend
through the column base and into the grout sleeve,
provided this does not cause handling problems.)
Timber Liner
Fillet Strip
ReidBar
Threaded Insert
ReidBar Coupler
ReidBar
Plastic plug
Always ensure that the coupler is firmly screwed onto nail plate.
Nail plates WILL NOT support foot traffic.
Support the bar close to the coupler.
Typical slab to insitu wall detail - Single Row
L mm
ReidBar RB _ TI at S CTRS.
If required, set Insert into rebate
to maintain min cover
L mm
ReidBar RB _ TI at S CTRS.
Rebate, mm
ReidBar RB _ SB - L starter bars at
S mm CTRS to suit ReidBar Insert
Reid offers various rebate solutions to fix and locate Inserts to suit all construction methods.
Please contact Reid for more information.
15
reinforcing
(continued)
ReidBar
Setting Hardware WILL NOT support foot traffic. Support the bar close to the grout sleeve.
Grout sleeve to edge of rebated precast panel
ReidBar Grout Sleeve
Rigid PVCtube
ReidBar
Setting Hardware WILL NOT support foot traffic. Support the bar close to the grout sleeve.
Horizontal structural joint for two precast panels
ReidBar
Grout tubes
ReidBar Coupler
INSIDE FACE
ReidBar
Screw starter bars into coupling before
lowering into position
(Alternatively, vertical bars could extend
into the grout sleeve, provided this does
not cause handling problems)
16
ReidBar
reinforcing
3.7 Typical Construction Details
Typical Shear Wall Connection
(continued)
INFILL POUR
Panel 1
Panel 2
RB12
Coupler
NP16RB
17
formwork
18
formwork
4.2 Specifications and
Working Loads
RB___FC
RB___WN
RB___
R plate
R plate
Plastic plug
19
formwork
3.0m high wall where ordinary concrete is to be placed at 10C progressively over a 1 hour period.
where
C1 = 1.0 = Shape co-efficient
C2 = 0.3 = Material co-efficient
D = 24
= Weight density kN/m3
H = 3 = Vertical height form (metres)
K = 1.92 = Temperature co-efficient (36/(T+16))2
R = 3
= Rate of concrete pour (m3/hr/m)
T = 10
= Concrete temperature (C)
Case 1
Pmax = DH
= 24 x 3
= 72kPa
Case 2
Pmax = D[C1R + C2K(H-(C1R)]
= 24[1.03.0 + 0.3 x 1.92(3-1.03)]
= 24[1.732 + 0.649]
= 57.14kPa
Waling design
Max design load for 200 x 50 Waling over a span of 0.9m = 24kN/m
i.e. use double 200 x 50 No 2 framing for Walings
Check bearing stress under the
100 x 170 ReidBar bearer plate = 34.2 x 103
0.082 x 0.17 = 2.45MPa <2.50MPa
20
21
Char Yield
Stress (MPa)
500
500
500
500
500
Char Min
Yield Strength (kN)
56.5
100.6
157.0
245.5
402.0
Char Min
Ult Strength (kN)
61.0
108.5
169.6
265.1
434.2
Max Tensile
Working Load (kN)
Part No
39 RB12
70 RBA16
109 RBA20
171 RB25
281 RB32
Rock/Grout Interface
The capacity of the cement grout to both bond to and protect the
bar as well as to bond with the substrate is largely dependent on the
water cement ratio.
The bond and shear characteristics of a cement grout are also
determined largely by the water cement ratio. The ideal water
cement ratio lies in the range 0.35 to 0.4 (Hyett et al., 1992).
Cement grouts above 0.4 will cure with excessive micro porosity and
grouts below 0.35 could be difficult to pump and may be susceptible
to void forming and incomplete wetting of the strata.
22
As a general guide the ultimate bond stress for competent rock can
be taken as 10% of uniaxial compressive stress (where the uniaxial
compressive strength is above 20MPa and the bond stress is limited
to a max of 4.2MPa) (after Littlejohn and Bruce 1977).
Test bores will give a guide to the initial selection but on site proof
load tests are always advisable. The ability of rock to adequately
confine the grout column reduces as the anchor length decreases
below 1 metre (after Morris and Sharp 1973). We suggest that
the bond strength of the first 600mm of the hole depth be ignored
unless massive unfractured rock is at the surface.
. 0.5
Nom
.
Nom
e
Metr
etres
1.5 M
ReidBar Nuts
eg, RBA20N
ReidBar
eg, RBA20
Grout
Bond
Free
th
Leng
th
Leng
etres
.5 M
1
.
Nom
The free length is commonly grouted after the anchor has been stressed.
Alternatively the free length can be sleeved during installation and the anchor
grouted up to the surface. This effectively removes the bond over the free
length allowing it to preload during the subsequent stressing operation.
23
Bracing System
Tie System
ReidBar TM END
Chain Link
ReidBrace TM
ReidBar TM NUT
ReidBar TM
Threaded Insert
ReidBar TM
Deadman or
Ground Anchor
ReidBar TM
Grout Sleeve
ReidBar TM
Threaded Insert
24
Example:
A tilt-up building wall resists lateral wind/seismic loads by means of
a cantilevered footing and an in-plane truss at roof level.
R=2kN/m
W=0.5kPa
R=2kN/m
25
L Bkt
Masonry
RB12N
RB12 bar
Timber
Framing
RB12TI
26
Solid
Timber
Size
ReidBrace
ReidBrace End
ReidBar
>109
>109
>181
>430
>430
>61
>109
>157
>265
>430
Min Yield
>61
>109
>157
>265
>430
56.5
100.6
157.0
245.5
402.0
Min Ultimate
61.0
108.5
169.6
265.1
434.2
Crossing of Braces
When the braces are working there is the possibility of the braces
rubbing together. Noise from this action can be reduced by
specifying that a plastic sleeve is wired to one of the braces where
they cross and the brace wired together.
Nut Tension
ReidBar may be tensioned up to 20% of yield by torquing the
ReidBar nut on an unlubricated bar. Lubrication of the bar will
increase the tension induced in the bar. (Refer to page 41)
27
W1
W1
B
C
D2
D1
D3
B
C
RB 12/16 & 20
RB 25 & 32
D2
D1
ReidBrace
Size
12/16
20
H
25/32
A
276
345
436
W2
B
36
45
68
E
58
72
A
D1
17
21
31
D2
25
32
D2
44
C D3
E
-
-
-
19
24
38
H
107
134
H
170
W2
W1
16
21
36
W2
20
25
36
D1
Grade 8.8 Pin
A
C
D1
D3
D146
D3
W1 B
E
D1
H
D2
D1
D3
W1 B
E
ReidBrace End
Size
12
16
20
25
32
28
A
145
160
195
247
265
B
32
36
45
50
62
C
50
55
60
80
85
D1
17
17
21
31
31
D2
-
30
35
43
55
Pin
16
16
20
30
30
E
50
67
88
108
120
H
40
50
60
80
88
W1
16
16
21
26
32
(continued)
ReidBrace
ReidBar Size
RBrace
RB12 RBRACE12/16
RBA16 RBRACE12/16
RB20 RBRACE20
RB25 RBRACE25/32
RB32 RBRACE25/32
A+/-5mm
RBrace-End
135 RBRACE12-END
130 RBRACE16-END
170 RBRACE20-END
210 RBRACE25-END
200 RBRACE32-END
ReidBrace End
B+/-5mm A+B mm
75
210
80
210
105
275
125
335
135
335
29
Corrosion of ReidBar
Over time corrosion will reduce the effective section of the steel.
There are three broad areas that generally define the type of
corrosion. These are uniform or generalised corrosion, localised
corrosion and cracking due to either stress corrosion or hydrogen
embrittlement.
Ground water with variable pH can create an electrolysis type
corrosion cell.
30
Corrosion of ReidBar
7.3 Two protection alternatives for ReidBar
and their likely performance.
Hot Dip Galvanising
Surface Coatings
31
Corrosion of ReidBar
32
welding
33
welding
Interpass Temperature
This should be limited to 200C maximum for all joints.
Welding Technique & Heat Input
Best results are achieved using stringer beads where heat input will
generally not exceed 2.5kJ/mm. Weaving is not recommended.
Welding Practice Notes
Observe 200C maximum limit on interpass temperatures.
For multiple welds, interpass temperature rise can be minimised
by laying weld beads on separate joints in sequence thus allowing
each weld to cool between runs. As interpass temperatures are
likely to increase throughout, check the interpass temperature
prior to commencing each weld run.
Balance welding on each side of joint as required to minimise
distortion.
For butt welds, back grind root run prior to completing the joint.
Clean and dress each weld run prior to deposition of subsequent runs.
Not required
Post Heat
Not required
General Notes
Electrode Type
Non-symmetric joints such as lap welds may not be suitable for use
in seismic applications specialist advice should be sought in such
cases.
34
welding
8.3 Procedures for Specific Welds
Locational Tack Welds
Strap Welds
Electrode Type
Under-matching strength electrodes are
preferred but matching strength may be
used.
Electrode Type
Matching and under-matching strength
electrodes may be used.
Weld Length
Not less than the size of the smaller bar.
General Notes
These are usually used for positioning and holding purposes, and in
prefabricated elements.
They must not be used for lifting purposes unless prior approval has
been obtained from the design engineer (see AS/NZS 1554.3). They
do not affect the strength of 500PLUS.
Weld Lengths
Welded one side: 5d for each individual weld
Welded both sides: 3d for each individual
weld
General Notes
Full parent bar properties are generated by strap welds. The total
sectional area of the splice bars must not be less than the cross
sectional area of the parent bar.
The gap between parent bars must not exceed 20mm.
Strap welds may be welded either on one side or both sides noting
minimum effective weld lengths above. Strap welds are bulkier
than lap or butt splice joints thus may not be suitable for use in
applications where concrete cover is minimal. Where doubt exists,
verify suitability with the supervising engineer.
Weld Length
Minimum total weld length is 5d.
Butt Welds
General Notes
The short length of conventional double
sided lap splice welds may cause excessive rotation at the splice
when loaded in tension, and thus contribute to concrete spalling.
Longer weld lengths than that required to develop full strength
have therefore been recommended. This tendency to rotate can
be further minimised by forming the weld in two parts as shown,
thus increasing the effective geometric length. In this case, the gap
between lap welds should not exceed the total weld length.
General Notes
Observe 200C maximum interpass temperature by allowing weld to
cool between runs, particularly towards end of welding.
Electrode Type
Matching strength electrodes are essential
to develop full strength in the butt weld.
35
large spanner up to 1.5 metres long with very stiff jaws, otherwise
the corners of the nut will be turned and torque will be insufficient.
A 48 crescent spanner with a length of pipe is a good tool for this
application, however, you will also need a good strong vice bolted to
the floor to hold the coupler. If you are applying these sorts of loads
to a coupler in a precast element you need have sufficient concrete
strength to resist the torque.
ReidBar components?
loaded?
36
A - Set Out
Joints formed with corrugated formers such as Drosbach tubes
derive their strength from the integrity of the surrounding concrete.
As with lapped joints they must be staggered if used in high stress
zones. ReidBar grout sleeves on the other hand provide full bar
strength even in plastic hinge zones.
ReidBar Grout Sleeves are simple and easy to use and the reusable
setting hardware encourages both quick and accurate placing in
boxing and precast forms. The expanding rubber ferrule positively
excludes latents from the Grout Sleeve cavity. Grout Sleeves have
grout tube holes included in the casting.
On-site
ReidBar Grout Sleeves have a short embedment depth, meaning
that protruding starter bars are shorter, making on-site installation
easier and safer.
Pricing
When all the costs for a completed joint are accounted for, size for
size, Grout Sleeves and Drosbachs will be a similar price. While
Drosbach tubes have a lower initial cost in practice the smaller grout
volume and lower grouting labour costs in a completed joint will
compensate for the higher initial cost of the grout sleeve. Since the
security of a ReidBar Grout Sleeve joint is completely independent
of the concrete it is the ideal solution for full strength joints in thin
sections.
ReidBar Grout Sleeves have been tested with 500 grade bar.
37
especially where impact loads are also present, even though Steel
Reinforcing Materials, AS/NZS 4671:2001 has no impact test
requirement. Recent tests have shown values of Charpy impact
resistance for Grade 500E RB32 at -15C at around 17 joules. Grade
500/7 SG Iron is not recommended for service at temperatures
below freezing if impact loads are present.
and components?
38
freezing?
Tension (kN)
60
50
40
30
20
10
0
0
100
200
300
400
500
600
700
800
900
1000
1100
Description
Author
August 93
Canterbury University
Sept 96
Canterbury University
Sept 96
Oct 98
Auckland University
June 2000
Auckland University
2003
Auckland University
Anselmo Bai
Institution
39
Produced using the TEMPCORE process, ReidBar offers full Grade 500 design strength.
ENGINEERING CONTACTS:
SA/TAS: 0409 672 943
ITW Construction Systems Australia Pty. Ltd. ABN 48 004 297 009 Trading as Reid.
Trademarks of ITW Construction Systems Australia Pty. Ltd. Ramset is a trademark of Cetram Pty. Ltd. TEMPCORE is a trademark of CRM, Belgium.
Copyright 2008 REID16589MDG-9/08. All information contained in this document is correct at time of printing but is subject to change without notice.
R E I N F O R C I N G
P R E C A S T
T I L T - U P