Академический Документы
Профессиональный Документы
Культура Документы
Kanban
Kanban is a means of supporting pull-based replenishment in manufacturing
systems.
A Kanban system is a self-regulating pull system that leads to shorter lead
times and reduced inventory.
Kanban systems are typically applied to items that have relatively constant
demand and medium-to-high production volume.
Kanban represent replenishment signals that are usually manual and highly
visible, such as a color-coded card that moves with the material, a light that
goes on when replenishment is required, or an empty bin that is moved to
the supply location to trigger replenishment.
The four types of Kanban available in the system trigger transactions that
pull material from different replenishment sources.
1.
2.
3.
4.
Pull Sequence
A pull sequence is a group of information that defines a Kanban location,
source information, and planning parameters for an item.
An item can have multiple pull sequences that make up a replenishment
chain
Pull sequences are used to calculate the number or quantity in each Kanban
container at that location.
A Kanban location can be a sub inventory or an inventory locator.
Important Pull Sequence terms
Planning Only Flag Program Will Perform Kanban Calculations. User Can
Manually Execute Kanban sequence. User cannot generate and print Kanban
cards or execute the replenishment cycle.
If the Supply Status is full, we can temporarily pull a card out of the
replenishment chain by changing the Card Status to Hold.
We can stop the usage of a card by changing the status to Cancelled Which
Cannot be made Active or Hold Again.
A Cancelled Card can be deleted.
Supply Status
All the following Supply Status codes can be set either manually or
automatically.
New --The Kanban has just been created and is not yet part of the
replenishment chain
Empty --The Kanban is empty and a replenishment signal has been
generated (available only for Inter Org and Supplier source types).
Full -- The Kanban has been replenished.
Wait -- The Kanban is waiting until the minimum order quantity has been
met by the aggregation of cards.
In-Process -- For the Supplier source type, the purchase order has been
approved. For the Inter Org source type, the internal requisition has been
approved.
Non-Replenishable Kanban
Non-replenishable Kanban are used to meet unexpected peaks in demand.
For demand variations that are infrequent and unplanned, Oracle Flow
Manufacturing allows non-replenishable kanban cards.
These cards are created for specific items in specific quantities as needed.
Non-replenishable kanban cycle through the system only once, after which
they are removed from production.
Points to Note While Creating Manual Kanban Cards
Replenishable and Non Replenishable KANBAN Cards Can be manually
generated.