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Aflatoxin & Ochratoxin Analysis

A Completely Automated Solution with the


Freestyle, ThermELUTE, and SMART
Immunoaffinity Cleanup Columns

Visit us at www.LCTech.de!

Background

Pickering Labs primarily makes HPLC Post-column


instruments and reagents for a variety of post-column
applications.

LC Tech has been the European distributor for Pickering Labs


for about 20 years.

Recently Pickering Labs has been distributing LC Tech


products in North America along with help from
Chromatographic Specialties in Canada.

What LCTech does

supplies innovative products


and methods for the
preparation and analysis of
food, feed and environmental
samples.

Introduction
The goal: totally automated system
for Aflatoxins (B1, B2, G1, G2) and/or Ochratoxin A
From raw extract to chromatogram
=> in 15 minutes
=> without manual steps
HPLC

Introduction
The Components

quaternary or
isocratic pump

sampler
column
oven
detector

HPLC
UVETM
UV derivatiser
(only for Aflatoxins)

FREESTYLETM with ThermELUTE


and SPE modules

Raw extract

Chromatogram

Instrumentation

Sample preparation

and

Analysis

Any HPLC
FREESTYLE Basic

Pump(s)

SPE module

Autosampler

ThermELUTE module

Column oven

Racks and vials

Derivatizer (e. g. UVETM)

AflaCLEAN and/or OtaCLEAN

Fluorescence detector

SMART Immunoaffinity Cleanup


Columns

Sample preparation with large volume injection


FREESTYLE Basic

Automated and unattended handling


of the immunoaffinity column:
- loading of a precise volume
- washing
- drying in case of AflaCLEAN SMART
- column transfer into the ThermELUTE module

ThermELUTE module

heating = breaking the antigen-antibody bond


- elution of the analytes with water and
- large volume injection into HPLC sample loop

Analysis Instrumentation
Any HPLC possible
tested with DIONEX Ultimate 3000
Pump

Isocratic mode

Autosampler

Only needed for standard injection

Column switching
valve

If Aflatoxins and Ochratoxin A should be analyzed


a switching valve is recommended

Column Oven

For two columns (Afla & Ochra)

Column(s)

Standard guard and analytical columns

Derivatizer

UV derivatizer, photochemical derivatization

Fluorescence detector

Standard

Software

Standard

ThermELUTE chromatograms
Dionex Ultimate 3000 details
Pump

LPG 3400a

Sampler

WPS 3000 TSL

Mobile Phase

Methanol/Water/Acetonitrile, 30/60/15

Flow rate

1.2 mL/min

Column Oven

36 C

Column

LCTech HPLC column (LCTech P/N 10522)

Flourescence detector

RF 2000, FLD

Fluorescence wavelength

365 nm excitation
460 nm emission

Derivatizer

LCTech UVE

The goal:
Completely automated system
for Aflatoxin and/or Ochratoxin A analysis
Step 1:
Replace 1 mL or 3 mL immunoaffinity columns
with SMART Immunoaffinity columns

SMART Columns

SMART columns - advantages


What is so smart about SMART columnns?
Original size:
25 mm

They are completely comparable


to 1 mL or 3 mL immunoaffinity
columns
But,
-less time is needed
-less sample is needed
-less solvent is needed
-Less waste
And
-toxin concentration is equivalent
to 1 mL or 3 mL format

SMART Columns

SMART columns - advantages


What is so smart about SMART columnns?
They meet AOAC requirements

Loading capacity
100 ng B1

Loading capacity
100 ng Ochratoxin A

Recovery > 80 %

Recovery > 80 %

SMART Columns

SMART columns - advantages


What is so smart about SMART columnns?
Reduced Cleanup time

Cleanup process down


to less than 9 minutes

Cleanup process down


to less than 13 minutes

Incredible time reduction


- less sample volume = less time for sample loading
- high flow rate

SMART Columns

SMART columns - advantages


What is so smart about SMART columnns?
They are applicable for all regulated matrices

All kinds of nuts:

All kinds of coffee

Hazelnut, walnut, brazil nut,


peanut, etc.

Red wine

pistachios, almonds, raisins, figs

Raisins

All kinds of cereals, corn, rice

Liquorice

All common spices

etc.

etc.

Beer

The goal:
Completely automated system
for Aflatoxin and/or Ochratoxin A analysis
Step 1:
Replace 1 mL or 3 mL immunoaffinity columns
by SMART Immunoaffinity columns
Step 2:
High end Completely automated solution
with FREESTYLE and ThermELUTE module

Completely automated solution


SPE Gripper
SMART
columns

ThermELUTE
module

Rack for SMART columns


Any HPLC

Completely automated solution


ThermELUTE , standard version (p/n 13572)

Heating element

Injection valve

Width:110 mm

Completely automated solution

Rack (p/n 13497)


for 60 SMART columns

Rack (p/n 13497) in tray (p/n 11915)


for SMART columns

ThermELUTE with Standards

Cooled rack for standards

Extraction and direct


injection system
Injection port

Injection valve

SMART Column
Gripper

Rack for up to 60 SMART columns

ThermELUTE module

SMART Column Gripper

How the system


operates:
SMART Column
gripper is taken up
by SPE tool

How the system


operates:

gripper takes up the


SMART column
Unused columns
Used columns

How the system


operates:

The SMART column


is now tightly
connected
to the system and
can be manipulated
by positive pressure
control

How the system


operates:

After handling steps


(loading, washing,
drying) column is
transfered into heating
element

Heating element (hidden)

How the system


operates:

Column is transfered
into heating element

The antigen-antibody
bond is broken by the
heat and the toxins are
eluted with water. No
organic solvent is
required.
Heating element (hidden)

SMART Columns

SMART columns - advantages

Original size:
25 mm

Normally you elute with organic


solvent; either methanol or acetonitrile.
This destroys the antigen-antibody
bond and elutes the toxins. The
disadvantage is that you cannot inject
high volumes of methanol onto the
Reverse Phase column. You usually
have to evaporate your cleaned sample
and re-suspend in a small volume prior
to injection onto the Reverse Phase
column.
When you are eluting with water you
are injecting all the toxin that is bound
to the SMART column (~700ul) directly
onto the Reverse Phase column.

How the system


operates:
Column is now
in the heating element
The toxins are eluted into the
injection valve after thermal
antigen-antibody bond
cleavage.
Sample was eluted as a
partial loop fill with 400 L
into 700 L sample loop
Injection port
Injection valve
Sample loop

Advantages
Elution followed by whole sample large volume injection

No loss of analytes. No storage between cleanup and


analysis

Large volume injection in water / all analytes are injected


straight from the column
- No evaporation
- No adsorption by the glass wall of storage vials
- No loss of recovery = highest sentivity

Less sample required to stay within FLD range.


- Less matrix on the immunoaffinity column
- Faster sample clean-up

Advantages
Elution followed by whole sample large
volume injection
Suitable for very strict detection limits
for baby food
Maximum level according Detection limit with
to EU Regulation
FREESTYLE +
1881/2006 *
ThermELUTE
Aflatoxin B1: 100 ppt

Aflatoxin B1: 5 ppt

Ochratoxin A: 500 ppt

Ochratoxin A: 30 ppt

* COMMISSION REGULATION (EC) No 1881/2006 of 19 December 2006


setting maximum levels for certain contaminants in foodstuffs

Advantages
Elution followed by whole sample large volume injection

Single-use AflaCLEAN and OtaCLEAN SMART Cleanup


columns
- 100% initial performance of SMART columns for all samples
- No cross contamination

= Perfect analytical conditions

Completely automated solution


Increased sample throughput by parallelization of
sample preparation and analysis

FREESTYLE sample preparation time: 15 min* / sample

Sample preparation
with FREESTYLETM
Analysis
with HPLC

Automated
sample injection

1st sample

2nd sample

3rd sample

4rth etc

1st sample

2nd sample

3rd etc

HPLC analysis time: 15 min* / sample


* Ochratoxin A; Aflatoxin even faster

Completely automated solution - advantages

Throughput at its best


15 min / sample

Monday

Thuesday

4 samples per hour


96 samples per day

Monday Sunday
Day and night

Completely automated solution - advantages

Loading capacity:
90 samples
(1 SMART column /
sample
& samples presented
in 16 mL vials)

Quantity of samples
can be increased by
reduction of sample
volume and by choosing
smaller vials.

ThermELUTE chromatograms

Main advantages

Completely automated
No cross contamination
Higher sensitivity (15 20x)
Faster analysis
Meets AOAC requirements
Shown in the chromatograms on the following slides

ThermELUTE chromatograms
Ginger

Higher sensitivity compared to manual cleanup processing


Excellent chromatograms (less sample needed)
Ginger (10 ppb) with
ThermELUTE, 2.8 mL sample
400

ingwer blind 2,8ml halbe einwaage Emission


ingwer 10ppb 2,8ml halbe einwaage Emission
EM:460 nm

mV

Ginger (10 ppb), manual


processing, 14 mL sample
1 - 130206-FW - SOFTW ARE 5.2 U SYSTEMW ASCH Emissi
ingwer halbe einwaag
Emissi
60,0
mV
EM:460 nm
50,0

300
40,0

200

30,0

20,0

100
10,0
1

0,0 2

2
1

-50
0,0

min
2,0

4,0

6,0

8,0

10,0

12,0

15,0

10,0
0,0

min
2,0

4,0

6,0

8,0

10,0

12,0

15,0

ThermELUTE chromatograms
Spices: Paprika

Higher sensitivity compared to manual cleanup processing


Excellent chromatograms (less sample needed)
Paprika (10 ppb) with
ThermELUTE, 2.8 mL sample
300

paprika blind 2,8ml halbe einwaage Emission


paprika 10ppb 2,8ml halbe einwaage Emission
EM:460 nm

mV

Paprika (10 ppb), manual


processing, 14 mL sample
1 - 130206-FW - SOFTW ARE 5.2 U SYSTEMW ASCH
Emissi
paprika
halbe
einwaag
Emissi
160
mV
EM:460 nm

250

125
200

100
150

75
100

50
50

25
0 21
2
1

-50
0,0

min
2,0

4,0

6,0

8,0

10,0

12,0

15,0

-20
0,0

min
2,0

4,0

6,0

8,0

10,0

12,0

15,0

ThermELUTE chromatograms
Spices: Nutmeg

Higher sensitivity compared to manual cleanup processing


Excellent chromatograms (less sample needed)
Nutmeg (10 ppb) with
ThermELUTE, 2.8 mL sample
300

muskatnuss blind 2,8ml halbe einwaageEmission


muskatnuss 10ppb 2,8ml halbe einwaage
Emission
EM:460 nm

mV

Nutmeg (10 ppb), manual


processing, 14 mL sample
200

muskatnuss halbe einwaa


muskatnuss halbe einwaa
mV

Emissi
Emissi
EM:460 nm

250
150

200

150

100

100
50

50

0 21
1
2

-50
0,0

min
2,0

4,0

6,0

8,0

10,0

12,0

15,0

-20
0,0

min
2,0

4,0

6,0

8,0

10,0

12,0

15,0

ThermELUTE chromatograms
Spices: Coriander

Higher sensitivity compared to manual cleanup processing


Excellent chromatograms (less sample needed)
Coriander (10 ppb) with
ThermELUTE, 2.8 mL sample
300

koriander blind 2,8ml halbe einwaageEmission


koriander 10ppb 2,8ml halbe einwaageEmission
EM:460 nm

mV

Coriander (10 ppb), manual


processing, 14 mL sample
110

1 - 130206-FW - SOFTW ARE 5.2 U SYSTEMW ASCH


Emissi
koriander halbe einwaag
Emissi
mV
EM:460 nm

250
80

200

150

60

100

40

50

20
1
2

1
2

-50
0,0

min
2,0

4,0

6,0

8,0

10,0

12,0

15,0

-10
0,0

min
2,0

4,0

6,0

8,0

10,0

12,0

15,0

ThermELUTE chromatograms
Nuts: Hazelnut

Even low levels are detected. Not detected with manual


processing
Haselnuss 10ml blind
Emission
2 - 130205-FW-THERMELUTE AFLACLEAN PISTAZIE_HASELNUSS_ROSINE_ERDNUSS #50
300
EM:460 nm
mV
250

Hazelnut, not spiked

200

Black:
ThermELUTE detects even
lowest level

150

100

Red:
Not detected with manual
processing

50

0 2
1

-50
0,0

min
2,0

4,0

6,0

8,0

10,0

12,0

15,0

ThermELUTE chromatograms
Nuts: Peanut

Even low levels are detected. Not detected with manual


processing
300

Erdnuss 10ml blind


Erdnuss blind manuell 3ml

Emission
Emission
EM:460 nm

mV

250

Peanut, not spiked

200

Black:
ThermELUTE detects even
lowest level

150

100

Red:
Not detected with manual
processing

50

0 1 2

-50
0,0

min
2,0

4,0

6,0

8,0

10,0

12,0

15,0

ThermELUTE chromatograms
Less sample needed, thus faster processing

700

Probe 4 10ppb 2,5ml


Emission
Probe 5 10ppb 1ml
Emission
10ppb Probe mais manuell 3ml Sule Emission
EM:460 nm

mV

Cereals: Corn

Corn, 10 ppb
Black:
ThermELUTE, 2.5 mL

500

Red:
ThermELUTE, 1 mL

375

250

Orange:
Manual processing, 3 mL

125

2
1 3

-100
0,0

min
2,0

4,0

6,0

8,0

10,0

12,0

15,0

ThermELUTE chromatograms
Less sample needed, thus faster processing

700

Haselnuss 2,5ml 10ppb


Haselnuss 1ml 10ppb
Haselnuss 10ppb manuell 3ml
mV

Nuts: Hazelnut

Emission
Emission
Emission
EM:460 nm

Hazelnut, 10 ppb
Black:
ThermELUTE, 2.5 mL

500

375

Red:
ThermELUTE, 1 mL

250

Orange:
Manual processing, 3 mL

125

1 3
2

-100
0,0

min
2,0

4,0

6,0

8,0

10,0

12,0

15,0

ThermELUTE chromatograms
Less sample needed, thus faster processing

700

Rosinen 2,5ml 10ppb


Rosinen 1ml 10ppb
Rosinen 10ppb manuell 3ml
mV

Raisins

Emission
Emission
Emission
EM:460 nm

Raisins 10 ppb
Black:
ThermELUTE, 2.5 mL

500

375

Red:
ThermELUTE, 1 mL

250

Orange:
Manual processing, 3 mL

125

2 3
1

-100
0,0

min
2,0

4,0

6,0

8,0

10,0

12,0

15,0

ThermELUTE chromatograms
Less sample needed, thus faster processing

700

Pistazien 2,5ml 10ppb


Pistazien 1ml 10ppb
Pistazien 10ppb manuell 3ml
mV

Nuts: Pistachio

Emission
Emission
Emission
EM:460 nm

Pistachio, 10 ppb
Black:
ThermELUTE, 2.5 mL

500

375

Red:
ThermELUTE, 1 mL

250

Orange:
Manual processing, 3 mL

125

1
2

-100
0,0

min
2,0

4,0

6,0

8,0

10,0

12,0

15,0

ThermELUTE chromatograms
Less sample needed, thus faster processing

800

Erdnuss 2,5ml 10ppb


ERdnuss 1ml 10ppb
Erdnuss 10ppb manuell 3ml
mV

Nuts: Peanut

Emission
Emission
Emission
EM:460 nm

Peanut, 10 ppb
Black:
ThermELUTE, 2.5 mL

600

Red:
ThermELUTE, 1 mL

400

Orange:
Manual processing, 3 mL

200

2 3
1

-100
0,0

min
2,0

4,0

6,0

8,0

10,0

12,0

15,0

Methods - Aflatoxin
Nuts: Peanut

Chromatogram of Peanuts

Spiked with 10ppb total aflatoxin


(G2/G1/B2/B1) (1ng G2; 4ng G1; 1ng
B2; 4 ng B1) extracted according to
LCTech extraction and clean-up
procedure, 10 mL processed using
AflaCLEAN SMART and
ThermELUTE.

Chromatogram represents 0.28 gram


matrix equivalents.

Clean-up time consists of

10 mL sample loading (3mL/min)

2 mL washing (3mL/min)

6 min ThermELUTE treatment

Ready to inject within 10 min.

Methods - Aflatoxin
Nuts: Peanut

Chromatogram of Peanuts

Spiked with 10ppb total aflatoxin


(G2/G1/B2/B1) (1ng G2; 4ng G1;
1ng B2; 4 ng B1) extracted according
to LCTech extraction and clean-up
procedure, 2.5 mL processed using
AflaCLEAN SMART and
ThermELUTE.

Chromatogram represents 0.07 gram


matrix equivalents.

Clean-up time consists of

2.5 mL sample loading (3 mL/min)

2 mL washing (3mL/min)

6 min ThermELUTE treatment

Ready to inject within 7.5 min.

Methods - Aflatoxin
Nuts: Hazelnut

Chromatogram of Hazelnuts

Spiked with 10ppb total aflatoxin


(G2/G1/B2/B1 (1ng G2; 4ng G1;
1ng B2; 4 ng B1) extracted according
to LCTech extraction and clean-up
procedure, 10 mL processed using
AflaCLEAN SMART and
ThermELUTE.

Chromatogram represents 0.28 gram


matrix equivalents.

Clean-up time consists of

10 mL sample loading (3mL/min)

2 mL washing (3mL/min)

6 min ThermELUTE treatment

Ready to inject within 10 min.

Methods - Aflatoxin
Nuts: Hazelnut

Chromatogram of Hazelnuts

Spiked with 10ppb total aflatoxin


(G2/G1/B2/B1) (1ng G2; 4ng G1;
1ng B2; 4 ng B1) extracted according
to LCTech extraction and clean-up
procedure, 2.5 mL processed using
AflaCLEAN SMART and
ThermELUTE.

Chromatogram represents 0.07 gram


matrix equivalents.

Clean-up time consists of

2.5 mL sample loading (3 mL/min)

2 mL washing (3mL/min)

6 min ThermELUTE treatment

Ready to inject within 7.5 min.

Ochratoxin
Coffee

Chromatogram of Instant Coffee

10 mL instant coffee sample after


extraction using methylene chloride
partitioning, spiked at the regulated
level of 10 ppb.

The chromatogram represents


0.01
gram matrix equivalents.

By using PICKERING post-column


derivatization sensitivity could be
increased by a factor of approx. 4 and
chromatography (injection peak/matrix
interference could be dramatically
reduced).

Methods - Ochratoxin
Coffee

Chromatogram of Roasted Coffee

10 mL roasted coffee sample after


extraction using methylene chloride
partitioning, spiked at the regulated
level of 5 ppb.

The chromatogram represents 0.05


gram matrix equivalents.

Methods - Ochratoxin
Wine

Chromatogram of White Wine

10 mL White Wine sample extracted


according to LCTech OtaCLEAN
SMART extraction and clean-up
procedure loaded onto OtaCLEAN
SMART column, spiked at the
regulated level of 2 ppb.

The chromatogram represents 1 gram


matrix equivalents.

Methods - Ochratoxin
Beer

Chromatogram of Beer

10 mL Beer sample extracted


according to LCTech OtaCLEAN
SMART extraction and clean-up
procedure loaded onto OtaCLEAN
SMART column, spiked with 1 ppb

The chromatogram represents 1.42


gram matrix equivalents.

Completely automated solution - further features

SPE Module
GPC Module
EVAporation
Module
ThermELUTE
Module

www.freestyle-robotic.com
www.chromspec.com
sales@chromspec.com
david.mazawa@pickeringlabs.com

Visit us at www.LCTech.de!

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