Cone Build Manual Manutenção

Cone Build
Manual
Advanced Crushing Technology
Remove the seal ring
Burn off the outer race
Turn the eccentric up side and heat up and

sweat off the inner part of the bearing race.
Remove the oil flinger and turn the cone head upside down.
Burn through the bearing carefully ensuring that you do not
burn into the casting
Construct a lifting devise to hook under the bearing to lift it out.

The bearing will not come out until the bearing is fully cut
through.
Clean up the cone head from where the bearing has been
removed.
Follow the relevant section for re-fitting the new bearing.
10
Page No:
Contents page,
Description of Cone Crusher,
Tools required for build,
Parts list,
Heath and safety aspects,
Assembly procedure of Cone Crusher;
Checking bearing tolerances,
Shaft clean down and checking of tolerances,
Eccentric clean down and checking of tolerances,
Cone head clean down and checking of tolerances,
Mainframe clean down and checking of tolerances,
Counter shaft assembly,
Eccentric assembly;
Fitting of lifting plate,
Fitting of inner bearings,
Fitting of bevel gear,
Fitting of outer bearings,
11
Fitting of the balance ring,

Fitting of the seal ring,
Cone head assembly;

Fitting mantle nut,
Fitting of bearings,
Fitting of mantle,
Mainframe assembly;
Welding of liner plate/fitting arm shields,
Fitting of shaft into mainframe,
Fitting of bearings to main shaft,
Fitting of the counter shaft assembly,
Fitting of eccentric assembly,
Fitting of cone head assembly,
Testing procedure,
Fitting of anti rotation plate,
Fitting of dumpy jacks,
Fitting of wedge ring,
Upper frame assembly,
Fitting of upper frame,
Fitting of the hydraulic cylinders,
12
Description of a Automax
The Pegson Automax is a cone type
rock crusher. The crushing action is
provided by an eccentric sleeve that is
mounted on heavy-duty roller bearings.
Stone is feed into the machine, and
crushed between two replaceable liners.
The inner liner is free to rotate above the
eccentric.
The outer liner is held stationary by six
hydraulic cylinders working in
conjunction with a wedge ring assembly.
These cylinders also act as a overload
release. The cone is lubricated by a
separate oil tank with a air blast oil cooler.
13
Tools required for build,
14
Parts list,
15
1000 Parts List
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
1300 Parts List
32
Mainframe Parts
33
34
35
Upper frame Parts
36
37
Hydraulic cylinder fixings Parts
38
39
40
Cone head Parts
41
42
Eccentric Parts
43
Countershaft Parts
44
45
46
47
48
1500 Parts List
49
Mainframe Parts,
REF Part Numbers Description QTY
50
Health and safety aspects,

Contents
Introduction
1
2
3
4
5
5.1
5.2
5.3
5.3.1
5.3.2
5.3.3
5.3.4
5.3.5
5.3.6
5.3.7
5.3.8
5.3.9
5.3.10
5.3.11
5.4
5.5
6
Application of the Regulations

Personal Protective Equipment
Contractors and Sub-Contractors
Customers, Suppliers & Visitors
Employees
Guidelines
Application of Safety Instruction
Minimum Recommended Requirements
Foot Protection
Leg Protection
Thigh / Torso Protection
Whole Body Protection
Hand Protection
Eye Protection
Respiratory Protection
Hearing Protection
Head Protection
Fall Arrest Protection
Other Protective Equipment
Disciplinary Procedure
Requirement of control measures
Review
51
Introduction
This Safety Instruction (SI) is issued to assist Employees of BL PEGSON LTD to understand the requirements for the wearing
of Personal Protective Equipment at Work
1/
Application of the Regulations

1.1
1.2
1.3
1.4
2/
The Health and Safety at Work etc Act 1974 (HSWA) requires employers to ensure the health
safety and welfare of their employees and persons not in their employment who may be affected
by work activities.
Regulation 3(1) of the Management of Health and Safety at Work Regulations 1999 requires
employers to identify and assess the risks to health and safety present in the workplace. This
general risk assessment should identify whether there is a risk of injury to persons from working
processes, procedures and practices. Where there is a risk identified, all practical measures shall be
taken to eliminate or reduce so far as is reasonably practicable exposure of the individual to those
risks. There is in effect a hierarchy of control measures and Personal Protective Equipment (PPE)
should always be regarded as the 'last resort'
The Personal Protective Equipment recommended for each group of people will be commensurate
with their experience and knowledge of the risks to which they are being exposed in any particular
working area.
This document details the ways in which BL PEGSON LTD discharges its duties and obligations
to its employees, contractors & sub-contractors, customers, suppliers and visitors under this
requirement.
Personal Protective Equipment
'All equipment designed to be worn or held by a person at work to protect against one or more risks and any addition or
accessory designed to meet this objective'
2.1
Both protective equipment and clothing are within the scope of the definitions and therefore:
52
2.1.1
2.1.2
2.1.3
2.2
2.3
For the sake of this Safety Instruction 15/01/01 protective clothing such as overalls (when they
are Proban Treated or Pyrovatec) aprons, protective clothing for adverse weather conditions,
gloves, safety footwear, safety helmets, high visibility waistcoats etc; and
Protective equipment such as eye protectors, hearing protectors, respiratory protectors, face
protectors and safety harnesses
Overalls other than Proban Treated or Pyrovatec will not be regarded as PPE as they are for
welfare purposes and do not provide health and safety protection.
Selection of appropriate PPE will always be the factor that proves the item to be adequate or not
for example: when working with equipment i.e. hammer and chisel, that produces fragments and
splinters impact protection safety glasses with side protection or wrap-round. When operating
equipment that produces fine grit or offshoot i.e. grinder or cutting disc face mask with safety
glasses or box goggles. When working with hazardous substances or splashes invariably box
goggles should be selected.
With consideration given to the advice above anyone that feels they have insufficient knowledge
or experience in the selection of appropriate PPE they should consult their supervisor or Health
and Safety Officer for a risk assessment and necessary training.
3/
Contractors and Sub-Contractors

When contractors and sub-contractors are employed to carry out work that comes within the scope of this Safety
Instruction SI 15/01/01 they will be expected to comply in all factors as though they are direct employees of BL-Pegson Ltd.
(See section 5/ Personal Protective Equipment for employees)
4/
Personal protective Equipment for Customers, Suppliers and Visitors

4.1
When customers, suppliers and visitors to BL-Pegson are introduced to production areas they
must be equipped with adequate and appropriate Personal Protective Equipment (PPE).
It shall be the responsibility of the host responsible for the customer, supplier or visitor to ensure that PPE is
readily available prior to any entry to production areas.
4.2
The needs of paragraph 4.1 above may require the host to make pre-visit arrangements for some
customers, suppliers & visitors to provide their own PPE or provide sufficient information as may be necessary
to enable BL-Pegson ltd to obtain the appropriate clothing and or equipment.
53
4.3
4.3.1
4.3.2
4.3.3
4.3.4
4.4
4.5
5/
Adequate and appropriate Personal Protective Equipment for all customers, suppliers and visitors
consists of;
High visibility vest
Safety footwear with internal steel toe cap
Grade 2 impact eye protection
Hearing protection (all customers, suppliers and visitors will be advised to wear the hearing
protection, as, during production hours the background noise levels in production departments is
above the first action level of 85dB(a) whereby hearing protection must be provided.
Hosts escorting suppliers, customers and visitors to production areas who are not in compliance
with the above guidelines will be asked to leave the production area until appropriate remedial
action has been taken.
Persistent failure by an hosts to establish his customers, suppliers and visitors with the above
requirements will result in the instigation of the BL-Pegson Ltd progressive disciplinary procedures
against him/her.
Personal Protective Equipment for Employees

5.1
Guidelines With due regard to the section 2.2 of this document, the following guidelines are set out
for PPE to be used by all BL-Pegson personnel when performing tasks in all production,
maintenance and testing areas.
5.1.1
When any employee is travelling through or working in a production, maintenance or test area (as
outlined in section 5.2 of this Safety Instruction), other than his/her normal working area, s/he will
be regarded as a visitor to the area. In these circumstances, as a visitor to an area s/he will be
required to adopt PPE (foot and eye protection) as a minimum basic requirement. Persistent failure
by any employee to conform with the designated requirements, for the use of personal protective
equipment within any production, maintenance or test area will result in the instigation of the BLPegson Ltd progressive disciplinary procedures against him/her.
54
5.2
5.2.1
5.2.2
5.2.3
5.3
5.3.1
5.3.2
5.3.3
5.3.4
Application of S.I. For the purpose of this Safety Instruction a production, maintenance or testing
area, is anywhere on the Mammoth Street Site inside or outside of buildings, that;
machining, fitting, welding, burning attaching and/or removing, adjusting or testing of units or
components to any item of equipment that goes to make up a crushing or pumping plant; or
any item of equipment used in the production, testing, adjustment or maintenance of crushing or
pumping plant; or
any location other than BL-Pegson Ltd Mammoth Street Site, where BL-Pegson personnel are
involved in the repairs, maintenance, adjusting or testing of any BL-Pegson manufactured plant and
or equipment.
Minimum/Recommended Requirements
Foot Protection - Basic safety footwear protects the feet / lower leg of individuals, assessment has
indicated that the primary protection required at BL-Pegson ltd is Toe Protection (200 joule toecap
protection), Oil and Water Resistant with anti-slip soles with steel mid-sole (100 Newtons
penetration resistance) for protection against penetrating objects.
Safety shoes or Safety Boots shall be worn at all times inside production and maintenance areas.
Leg Protection Gaiters or knee-high boots shall be worn when pouring molten metals.
Thigh Protection Leather apron should be worn when disc cutters and grinders are being operated at or below waist
level.
Nitrile coated or rubber apron should be worn when decanting or using hazardous liquids.
Whole Body Protection Proban overalls (flame retardant coating) should be worn when general welding and grinding
processes are carried out by an individual.
Operators performing high intensity welding processes shall wear Pyrovatec overalls (heavy-duty
cotton with tight knit fabric and flame-retardant coating).
55
5.3.5
Hand Protection - Gloves giving a level of

Cut and puncture protection gloves should be worn when performing tasks employing sharp
bladed and pointed tools.
Cut and puncture protection gloves should be worn when performing lifting and handling tasks
on items of equipment or materials that may have rough edges or protruding wires etc.
Thermal protection gloves should be worn when processes require the
Handling of hot or cold items of equipment or materials, this is of particular significance in the
handling processes entailed in the use of liquid nitrogen.
Welding gauntlets should be worn when operating profile cutting / burning equipment and
welding.
Rubber or Nitrile coating gauntlets / gloves should be used when working with hazardous
substances.
Nitrile or latex disposable gloves are recommended when working with other non-hazardous
fluids.
5.3.6
Eye Protection - The selection of correct eye protection is the primary consideration for an
individual when performing any task, poor selection is of no benefit to the individual and in some
cases can make a situation worse. The reasoning behind this being that having made their
selection they believe themselves to be protected from any hazard. All eye protection PPE issued
at BL-Pegson Ltd is to EN166 Category 2.
Prescription lenses impact protection glasses all individuals that are required to wear
prescription spectacles will be issued with prescription safety glasses with grade 1 impact lenses
and side shields. There may be occasion where additional protection shall be required for
protection from splashes or dust particles in which case a box goggle shall be worn over the top
of the prescription lens safety glasses.
56
Impact Protection safety glasses shall be worn by operators at all times when working with the
following items of equipment;
Machine tools (drilling / boring m/c's etc.) [May not be appropriate when reading drawings,
micrometers etc.]
Impact guns/wrenches (of any type), when working in teams, both/all team members shall wear
impact eye protection glasses
Drilling or tapping holes
Hammer of any size
Drift
Spreader
Chisels
Saws / hacksaws
Thread dies
Working in the vicinity of someone welding burning or grinding
Additional protection box goggle or visor shall be worn by operators at all times when using;
Hand held grinder 4" / 9" (angle grinders)
Die grinder
Flap wheel
Bench / pedestal grinder
De-burring / fettling equipment
Air lines for swarf/debris removal
Oxy/acetylene equipment
Initial start-up of plant until such time as integrity of hydraulic system established.
Painting
Rust preventative
Pumps testing
Molten white metal
Decanting any hazardous substance
57
Tinted glass or Speedglass (electronic polarising action)

Welding
Profile cutter operation
Oxy acetylene burning
Any other situation, not included in this list whereby a potential for eye damage from a working process or procedure is present,
should be assessed by the section Team Leader and or the Health and Safety Manager. Appropriate protection commensurate with
the level of risk assessed should then be applied and this safety instruction amended.
5.3.7
Respiratory Protection - as with eye protection, respiratory safety hazards are extremely difficult
to protect against, as poor selection can lead to individuals feeling they are adequately protected and
yet not receiving any of the protection required for the situation. Dust, Gas and Vapour are specific
hazards and a filter protecting against mist and fume will not necessarily protect against dust
(particulate), similarly a particulate filter will not protect against gas and vapour.
Respiratory protection should only be selected as the last resort. All other sources of to control the
hazard should be considered first e.g. substitution, elimination, separation and engineering controls.
Respiratory Protection - when not in service all respiratory protective equipment must be kept in a
clean dry environment where it can be protected from contaminants. Reusable equipment should be
wiped down with a mild solution of soap and water using a cloth or sponge, dried off and then
stored in a clean dry environment.
Powered air and Airfed Respirators and headtop should be worn when
High intensity welding processes (Particulate filter P(SL) filters must be fitted at the air intake. It is
recommended that in addition Organic gases and vapours with boiling point greater than 65oC;
inorganic gases and vapours and acid gases (A1B1E1) filters, should also be fitted at the air intake.
Paint spraying Plants etc. (Particulate filter P(SL) +Organic Vapour (OV) filters must be fitted at
the air intake.
Compressed Airline Feed Respirator and headtop must be worn when
Grit blasting.
58
Half mask respirators should be worn when

Stick welding (Particulate filter P(SL) It is recommended that in addition organic gases and
vapours with boiling point above 65oC; inorganic gases and vapours (A1B1) filters
should also be applied.
Paint spraying smaller items, short period, (Particulate filter P(SL) +Organic Vapour
Disposable particulate Respirators
Polishing surfaces with die grinder and flap wheels (Particulate filter P(SL))
De-burring / fettling equipment (Particulate filter P(SL))
Any other situation, not included in this list whereby a potential for respiratory damage from a
working process or procedure is present, should be assessed by the section Team Leader and or the
Health and Safety Manager. Appropriate protection commensurate with the level of risk assessed
should then be applied and this safety instruction amended.
5.3.8
Hearing Protection - The Noise at Work Regulations 1989 require hearing protection to be
provided where noise levels are between 85dB(A) and 90dB(A). Where noise levels are in excess
of 90dB(A) hearing protection becomes a mandatory requirement.
Noise level assessments have been carried out across the site and the results illustrate that when
production departments are in normal operation the background level of noise is in excess of
85dB(A). The company has made provision therefore for hearing protection to be available in all
production departments.
Fabrication Department, Quarry Plant Fitting Department and Quarry Plant Assembly
Departments results have indicated that the levels of exposure in these departments are in excess
of 90dB(A) in these departments therefore personal hearing protectors (Variphone) have been
offered to every employee. Being manufactured to suit an individual's ear canal these can be worn
for 8 hours per day with no discomfort and can be attenuated to match each individuals exposure
levels.
For those persons that have declined the offer of the above (Variphone) service a variety of styles
of hearing protection are available and the individuals selection must be worn every time they are
exposed to levels of noise in excess of 90dB(A)
59
Styles available:
Disposable foam Inserts - can be used alongside other PPE easy to use and provide levels of protection that can
exceed some earmuffs. Some come moulded for greater comfort. Must be disposed of after each wearing and
new used each time. For effective operation the insert should be rolled between finger and thumb, the ear canal
should then be opened slightly by lifting the upper part of the ear, using the opposite hand the ear having the
insert applied to. The tightly rolled insert is then pushed into the ear canal and allowed to expand to create an
effective seal.
Corded inserts - a variety of types, foam, some with durable cleanable coatings for extended use, re-usable
moulded plastic. Any insert that is re-usable should be cleaned in a mild solution of soapy water at least each
day. This type of insert is fitted in the same way as described above.
Banded inserts - coated foam inserts and moulded plastic inserts, hang comfortably around the neck and ideal
for intermittent protection needs. To fit effectively the ear canal should be eased open slightly by lifting the
upper part of the ear using the opposite hand to which the ear protector is being applied. The plug or shaped
plastic pod should then be eased into the ear canal until a good seal is formed the ear should then be released.
Ear Muff - 3 basic styles Helmet Mounted, Overhead Band or NeckBand. For the muff to be effective a good
seal must be established between the soft outer part of the muff and the area of the head around the ear. Long
hair, beards and spectacles can impair the seal of the muff and thereby effect the physical performance of the
protection. The earmuff should always be fitted in the vertical position as any other position will seriously
impaired as an effective seal will not be achieved.
When not in service all re-usable hearing protectors must be kept in a clean dry environment where they can be
protected from contaminants. Reusable equipment should be cleaned in a mild solution of soap and water, dried
off and then stored in a clean dry environment.
5.3.9
Head Protection - As a general rule head protection is not required in production or maintenance
areas at BL-Pegson. However when Plants are undergoing display or test programmes in the field
to the front of the site and stone or other material is being run through the machine Safety
Helmets must be worn by operators and onlookers.
60
Safety Helmets are a mandatory requirement for all BL-Pegson personnel when operating, testing, repairing or
adjusting Plant and Machinery at a quarry or demolition / recycling site.
Bump caps are available for all personnel and are recommended for use when working on Plants and Machines
in production and maintenance areas at the Mammoth Street Site.
5.3.10
Fall-arrest Protection - must be worn when working at heights where adequate provision for
guard-rails to prevent falls cannot be established.
Body Harness and attachment systems are available, that can be adjusted to fit the individual.
The attachment system must be connected to a reliable anchorage point. The vertical drop of the
user must be minimised to prevent collision with obstacles and the braking force injuring, tearing
or causing the operator to fall.
Inspections of the equipment must be carried out prior to use to check for wear and damage that
may cause the equipment to fail in operation.
The equipment should be examined every six months in accordance with the Lifting Operations
and Lifting Equipment Regulations 1998.
When not in service all fall arrest protection equipment and attachments must be kept in a clean dry environment
where they can be protected from contaminants. Reusable equipment should be cleaned in a mild solution of soap
and water, dried off and then stored in a clean dry environment.
5.3.11
Other Protective Equipment - Where BL-Pegson personnel are expected to attend quarrying or
other demolition / recycling sites mandatory requirements for Personal Protective Equipment are:
Hard hats / Helmet
Hearing Protectors
Eye Protection
Foot Protection
High Visibility coat or waistcoat
Respiratory Protection P(SL) strongly recommended
61
5.4
Disciplinary Procedure. Persistent failure by any employee to conform with the designated
requirements, for the use of personal protective equipment within any production, maintenance or
test area (as outlined in section 5.2 of this Safety Instruction), will result in the instigation of the
BL-Pegson Ltd progressive disciplinary procedures against him/her.
5.5
Requirement of Control Measures to keep all control measures in a clean condition. The
following is an extract from Regulation 9 of the Control of Substances Hazardous to Health
Regulations 2003.
(5)
Every employer shall ensure that personal protective equipment, including protective clothing, is:
(a)
properly stored in a well-defined place;
(b)
checked at suitable intervals; and
(c)
when discovered to be defective, repaired or replaced before further use.
(6)
Personal protective equipment which may be contaminated by a substance hazardous to health

shall be removed on leaving the working area and kept apart from uncontaminated clothing and
equipment.
(7)
The employer shall ensure that the equipment referred to in paragraph (6) is subsequently
decontaminated and cleaned or, if necessary, destroyed.
62
Assembly procedure of Automax crusher,

Below is a table for checking
the bearing tolerances on the
three different sized machines,
Position
Cone Head
Radial 1-off
Cone Head
Tapper 1-off
Eccentric
Radial 2-off
Eccentric
Tapper 1-off
1000
Bore Dia
160.00
159.98
431.95
431.90
160.00
159.98
254.02
254.00
O/dDia
290.00
289.97
685.77
685.70
290.00
289.97
533.45
533.40
Machine Type
1300
1500
Bore Dia O/Dia Bore Dia O/Dia
200.00 360.00
199.97 359.96
570.00 920.00
569.95 919.90
200.00 360.00
199.92 359.96
400.00 676.00
399.96 675.93
63
Shaft clean down and checking of tolerances,

The first task is to wash all the preservative off the
main shaft with paraffin, then check that the
tolerances are within the limits shown on the check
sheet below, you will require external micrometers.
Now fettle any burr that may be on the shaft.
Machine Type
1000
1300
1500
Tolerance 160.04 - 160.07 200.03 - 200.00 220.03 - 220.00
199.97 - 199.99 300.75 - 300.72 310.03 - 310.00
254.15 - 254.15 400.09 - 400.06 410.11 - 410.07
64
Eccentric clean down and

checking of tolerances,
Wash the eccentric down with the use of paraffin to remove
all the preservatives from the casting. Check the tolerances
according to the table provided below. You will require
external micrometers and the use of a internal micrometer
for this. Now fettle any burrs that may be on the casting
1000
Lower Inner 533.33
Locating Bore 533.26
Upper Inner 431.97
Locating Bore 432.01
1300
675.91
675.86
359.97
359.94
1500
719.91
719.86
399.97
399.94
Lower Outer
Locating Dia
Upper Outer
Locating Dia
1000
289.93
289.99
160.03
160.05
1300
570.01
570.04
200.03
200.01
1500
660.23
660.15
220.03
220.01
65
Cone head clean down and

Wash all the preservative off the
cone head with the use of
paraffin and then check all the
tolerances according to the check
sheet provided. You will require
a internal micrometer for this.
Now fettle off any burrs that may
be on the casting.
Machine Type
1000
1300 1500
1000
1300
1500
Lower Inner 685.61 919.90 969.90 Upper Inner 289.91 359.97 399.97
Locating Bore 685.53 919.84 969.85 Location Bore 289.96 359.94 399.94
66
Mainframe clean down and

Wash all the preservatives off the mainframe with
the use of paraffin and check all the tolerances
according to the check sheet provided below, you
will need the use of a internal micrometer for this.
Now fettle any burrs that may be on the casting.
Machine Type
1000
1300
1500
Bore Dia 199.79 - 199.84 300.45 - 300.40 309.81 - 309.75
253.89 - 253.93 399.79 - 399.72 409.83 - 409.77
67
Counter shaft assembly,

First clean the counter
shaft down with paraffin
and de-burr with the use of
a file,
Counter shaft
File the shaft down all over
Bearing locking nut
Fit the bearing

locking nut onto the
shaft making sure of
a good fit and so you
can lift the shaft as
shown to the right.
Lift with the

use of a strap
68
Now the shaft has been

cleaned and de-burred it
can be lowered into the
spur gear this should be a
slide fit now the ringfeder
can be put in place and
torque to a setting shown
in the table hex socket.
Machine Type
1000
1300
1500
Drop the counter

shaft down into the
spur gear as shown
Torque
70 N/M
125 N/M
125 N/M
Tighten this ringfeder diametrically opposite
69
Now the counter shaft

housing can be cleaned
down, fettled, the
tolerances checked and
painted, ready for one half
of the bearings to be fitted.
Ensure that all the holes and
tapped holes are free from any
contaminates by blowing out
with a air line.
Making sure that all the locating

faces are clean and de-burred
70
The bearing locating faces can now be checked with

the use of a internal micrometer. Then one half of the
bearing can be fitted into the counter shaft housing.
Machine Type
Tolerance
1000
161.90 - 161.87
1300
212.70 - 212.68
1500
N/A
Check this tolerance
on both sides
71
This is achieved with the use of

a soft metal bar and hammer.
Making sure that its entering
into the housing square. Once in
place check that the bearing has
seated by running a feeler blade
between the bearing and the
housing.
Initially tap in
about 10mm
First enter the bearing about

10mm into the housing making
sure that its square, then tap the
rest of the way in.
Now turn over and tap the

bearing in the other side
72
Now the other half of the

bearings can be heated up
and fitted to the counter
shaft. By means of a
induction heater or by
submersing in a oil bath
to a temperature of 110 to
140 degrees centigrade.
Making sure that you are
wearing heat resistant
gloves. The first half you
must fit is the bearing
locating on the spur gear
as shown on the right.
Induction heater
Ensure that the bearing

is sitting down on the
spur gear
73
Lift the counter shaft housing

with the use of a pair of two
legged chains and a over head
crane. Then lower onto the shaft
assembly. Now the other half
bearing can be heated up and
lowered into place. Whilst the
bearings are still hot and not set,
screw down the bearing locking
nut with the use of a C-spanner
and tighten up to take the
clearance out of the bearing.
Leave to cool down then check
the drag by turn the counter shaft
housing. If too free tighten more.
Lower the counter shaft housing

slowly on to the shaft assembly
Tighten up the bearing

locking nut clockwise
74
Now tighten the three grub screws around the

bearing lock nut using a 5mm hex socket and
torque wrench 7471 Activator and 245 thread
loctite to a torque shown in the table below.
Machine Type
1000
1300
1500
Grub screw
Torque
35N/M
35N/M
35N/M
Bearing lock nut
75
The oil guard can be

cleaned and any burrs
fettled off. The oil seal
can be tapped in with a
soft mallet making sure
that its entering square.
Before fitting onto the
counter shaft assembly
run a bead of flange
sealant loctite around
the locating face on the
oil guard as shown.
Oil seal inserted

in the oil guard.
Bead of flange sealant

76
Insert the four HEX bolts along

with spring washers and tighten
with the aid of a spanner.
Oil guard sitting tightly down

on the counter shaft assembly
Advanced
Crushing
Technology
Advanced
Crusher
77
Insert two eye bolts

and suitable shackles
into the lifting plate
Eccentric Assembly,
Fitting of lifting plate,
The lifting plate must
be fitted onto the top of
the eccentric and bolted
to it using four cap
screws. You must now
turn the eccentric over
by the method shown
opposite. This is now
ready for fitting the
internal bearings.
Lower onto a
block long with
a wooded packer
Lower onto the lifting plate
and remove the eye bolts
The eccentric is now

in position ready for
fitting the bearings
Fit two eye bolts into

the face of the eccentric
as shown here and lift
into position for fitting
the bearings
78
Fitting of inner bearings,

The eccentric must first be heated
up to above 110C with the use of
a propane heater. Once up to
temperature the two halves of the
parallel bearings can be lowered
into place. Insuring that the
bearing I.D. numbers are facing
you and that the bearings are
fully down. Care must be taken
as the eccentric will be very HOT
and there is a risk of burning. The
Circlip can now be but into place.
Using a pair of Circlip pliers.
Lower slowly into place ensuring

that the bearing is kept square
Use Circlip pliers

to fit the Circlip
into place
79
You will now have to

heat the bottom of the
eccentric up, to over a
110C. Once up to
temperature the other
halve of the taper roller
bearing can be lowered
into place. Keeping
pressure on the bearing
with a soft metal bar until
the bearing sets in place.
Make sure that the bearing is fully

located down and is set in place.
80
Once the bearings are in and

are set the eccentric must be
turned over. The best way of
doing this is to insert two eye
bolts and two suitable shackle
then lift and lower as shown
here onto a piece of wood as
not to damage the eccentric.
Once down remove the eye
bolts and place them into the
lifting plate and lift on to a
block of wood so the eccentric
isnt damaged. Ready for
lifting onto the bevel gear.
Insert eye
bolts here
Lower on to
wooded blocks
81
Fitting of bevel gear,

First clean down the
bevel gear with
paraffin. Now fettle
any burrs that may be
on the gear then blow
all tapped and oil
lubricant hole out.
Ensuring that they are
free from any
contaminates.
Oil lubrication hole
Bevel gear
82
The keys can now be fitted into

the eccentric and tried in the
bevel gear. You may have to
file these keys to fit. Once
fitted tighten down with a Cap
screw to the required torque.
Cap screw down and

tightened into place.
Ensure of a slide fit

into the bevel gear.
File to size ensuring that

the key is kept square.
83
The eccentric can now be

lowered on to the bevel gear.
This must be lowered on
square making sure there is
no dirt between the eccentric
and the bevel gear. Put in
place the 6 Cap screws
making sure to use thread
loctite. You will need a Hex
socket and torque wrench.
Once tightened down check
the clearance between the
eccentric and the bevel gear,
this should be no greater than
*** mm.
Lower slowly into position
Sitting fully down
Check around here

with feeler blades
84
Fitting of outer bearing,

The taper roller bearing must
first be heated up with the use
of a induction heater, or by
submersing in a clean oil bath
and then heating up. Lift the
bearing with the use of a over
head crane and three special
lifting hooks. If no lifting
hooks are available use hooks
on the chains. The ideal
temperature for the bearing is
between 130 - 140 degrees
centigrade. Ensure that the
bearing is fully down.
Induction heater
Special lifting
hooks
85
The small parallel bearing race

can now be heated up using a
induction heat or by
submersing into a clean oil
bath and heating up. The ideal
temperature for this is between
120-140 degrees centigrade.
Make sure when fitting that
appropriate heat resistance
protection is being worn. Then
hold firmly down with a soft
metal bar until set.
Hold down on top of the bearing

until fully set with a soft metal bar.
86
Fitting of the balance ring,

First the balance ring must be marked
where the thickness of the ring is the
greatest, this is normal marked during
machining. You must also make a
mark on the eccentric were the
balance ring will line up with.
Making sure that the eccentric is cool
before fitting the balance ring. Start
by lifting the balance ring with two
suitable eyebolts, two suitable
shackles and a overhead crane. Now
heat the balance ring up using a
propane heat gun up to 110C. Once
up to temperature lower the balance
ring into position.
Thickest part highlighted

here by a black mark
Line up
position.
Mark a line from

the low point to
the top. For
locating the
balance ring.
87
Once fully set and cool the

balance ring must have a
locking pin inserted in
between the eccentric and the
balance ring. You will need to
drill in between the balance
ring and the eccentric. Then
insert the locking pin into the
hole. The locking pin must be
fully inserted.
Balance ring in place and fully

down against the eccentric.
Locking pin insert into
place and flush with
the balance ring.
Note: The 1000 cone

doesnt have a balance ring.
The 1500 has a balance ring
and is fitted in the same
manner as described above.
88
Fitting of seal ring,

First the seal ring must have five
studs inserted into the bottom of it.
for doing this you will require two
plain HEX nuts and a appropriate
spanner. The seal ring can now be
lifted using a set of four legged
lifting chains and a overhead crane.
one of the lifting chains will have to
be shortened by about 200mm, this
shorter chain must be fitted to the
side of the seal ring without the
balance ring on. Thus allowing a
angled lift for easy of fitting. The
seal ring will only fit in one
location on the eccentric.
Insert the five studs

fully into the seal ring
As you can see

the seal ring
must be lifted at
this angle to fit
over the bearing
Locate down
and turn into
position
89
This may require tapping

down slightly with the aid of a
mallet. Once the studs are
through the eccentric the
hardened washers and plain
nuts can be fitted and used to
draw the seal ring down,
ensuring that the seal ring is
locating flush on the eccentric.
It can now be torqued.
Making sure there are no gaps
under the seal ring.
Machine Type Torque

1000
180 N/M
1300
350 N/M
1500
90
473.7- 474.7
Machine Type
Tolerance
1000
362.10 - 363.10
1300
473.70 - 474.70
1500
N/A
Tufnol strips inserted in

the labyrinth grooves.
Once the seal ring is down

against the eccentric the
relationship between the
eccentric and the seal ring must
be checked. With a straight
edge positioned on top of the
eccentric measure to the top of
the seal ring in four different
places. Once the checks have
been done and noted the Tufnol
strips can be inserted. These
will require cutting to size.
Making sure that the smooth
surface is facing towards the
outer of the labyrinth groove.
91
Cone head assembly,

Fitting of the bearing
Before starting to fit the bearings
the cone head must be lifted off
the ground and onto some steel
packers as shown here. To fit the
bearings the cone head must first
be free from any contamination
and then heated to above 100
degrees centigrade using a propane
heat gun. Once up to temperature
the parallel bearing can be lowered
into place taking care as the
surface of the cone head will be
extremely hot.
Lift the cone head on to the steel

packers with the using of a
overhead crane along with three
suitable eye bolts and shackles.
Heating the cone
head up with a
propane heater
92
Once the bearing is securely into

place and fully into position the
Circlip can be fitted into place
with the use of Circlip pliers. The
large taper roller bearing must
now be lifted ready for installation
with the aid of two special lifting
arms, a spreader bar and lifted
with the aid of a overhead crane
with suitable shackles. Now heat
the cone head up again around
were the bearing locates to above
100 degrees centigrade. Then
lower the bearing slowly into
place, once located hold down
until set with a soft metal bar.
Circlip being
inserted with pliers
Spreader bar
Special lifting arms

93
Tap into the cone head

in the places shown
Before the oil flinger can

be fitted into the cone
head the O-ring must be
inserted into the groove.
Now the oil flinger can
be lowered into place,
this may require tapping
with a plastic mallet as
the O-ring will cause a
tight oil seal fit into the
cone head. Once down
the snap ring can be put
into place.
Insure that the oil flinger

is tapped in square
Snap ring
inserted here
94
Turning over of the

cone head assembly
Once the oil flinger is in
the cone head the mantle
nut may be screwed on in
the manner shown. By
lifting the cone head with
three eye bolts and suitable
shackles. Remember that
the nut is a left-hand
thread. You can now turn
over the cone head in the
manner shown here.
Insert two eye bolts

into the cone head
Ensure that the crane

and chains being used
are adequate for the job
95
Fitting of the mantle

Now that the bearings and oil
flinger are in place you must
smear Pegbak release agent
(2144-0002) around the cone
head as shown here. You must
now check the mantle for any
burrs around or on the
locating taper, if there are any
then grind off using a grinder.
The mantle can now be
lowered onto the cone head
slowly ensuring not to damage
the threads on the cone head.
Lift the mantle

with the aid of a
overhead crane
Lower slowly
into place
Smear the release agent

around here and remove any
that gets on the locating taper
96
Apply anti
seize compound
around the
threads here
Plug
inserted
here
Now that the mantle is in

place and locating properly
on the cone head the burning
ring can be but into place.
The threads on the cone head
must now have a light smear
of anti seize compound
applied. The mantle nut can
now be fitted and screwed
down onto the burning ring
(remember that this is a left
hand thread). The mantle nut
plug can now be inserted the
wrong way up into the mantle
nut as shown here.
97
The mantle nut must now be

tightened up using a sledding bar
and a sledge hammer (remember
that this is a left hand thread). Once
tightened you must then undo the
mantle nut and remove along with
the burning ring. The is so you can
pour in the Pegbak compound,
which must be mixed firsts with
the activator. Once filled 1 below
the top of the mantle the burning
ring and the mantle nut can be
fitted back on and tightened up.
Sledding bar inserted into

place ready for tightening
The Pegbak will require mixing with

hardening agent and then poured in
between the mantle and cone head.
98
Weld these lifting

holes completely up.
Once the manganese has

been fitted to the cone head
the two lifting holes in the
bottom must be welded up.
To do this you will require a
copper plate and a G-clamp.
Clamp the copper plate to the
inside of the cone head and
then weld the holes up.
These will require grinding
flush once fully welded up.
Retaining clamp
Copper plate
99
Mainframe assembly
Welding of the liner plates
Insert a spreader
bar as shown here
to hold the plate
firmly against the
mainframe
First tack the

plates in place.
Plates full
welded in place
The liner plates must

now be welded into the
mainframe. Lift into
place by hand and then
using a spreading bar
press the plate up against
the mainframe and then
tack into place along
with the other two plates.
Once all are tacked in
place they can be
completely welded up.
100
Arm shield fitting

The three arm shields can now be fitted into place and
the counter shaft protecting shield put in place and the
anti movement key welded in place. These may
require tapping into place with the use of a steel bar.
Arm shield in
place, located
down onto the arm
Anti movement key

welded into place
onto the mainframe.
101
Fitting of the main shaft into the mainframe

Ensuring that the mainframe bores
Lower slowly down into the
are clean and free from any
mainframe and insure that the
contamination. The main shaft can
shaft is fully located down.
be fitted, first the shaft must be
shrunk in a vat of liquid nitrogen
and left to become the same
temperature as the nitrogen.
Which is -196 degrees centigrade.
You can also tell that the
temperature is the same when the
nitrogen stops boiling around the
When handling the liquid nitrogen you
shaft. The shaft diameters must be
must wear adequate safety equipment.
When handling the shaft take care as
checked when returned to normal
bare skin will stick to it so thermal
temperature as shown on the check
protective gloves must be used.
sheets.
102
Once the shaft has returned back

to normal temperature, the stub
shaft can be inserted into the
main shaft. Now the two shafts
can heat up using a propane heat
gun to a temperature above 100
degrees centigrade. Then the two
shafts can be welded together
using dissimilar metal welding
rods. The shafts must then
quickly be covered with
heat/flame retarded cover, this is
done so that the shafts doesnt
cool down too fast as this would
crack the weld.
Heating of the
shafts with a
propane heat gun
Once welded in place the weld

must be cleaned of any splatter
103
Fitting of the bearing to the main shaft

Once the shaft has cooled down the
main shaft spacer can be fitted into
place making sure that it is fully
down before fitting the bearings.
Firstly fit the main taper roller
bearing, this must be heated up to
130-140 degrees centigrade with
the use of a bearing induction
heater. Then lower slowly into
place using a overhead crane and
three special lifting hooks. When in
place on the mainframe and main
shaft hold down with a soft metal
bar until set.
104
The two parallel bearings can

now be fitted to the main shaft.
These bearings must be heated
up with the use of a induction
heater to a temperature of 130 140 degrees centigrade and then
lifted into place one at a time
using heat resistant gloves.
Once both bearings are in place
hold down with a soft metal bar
until the bearings set into place.
The bearing clamp
can now be fitted and
held in place with 4
HEX bolts and 4
suitable tab washers.
Fit the two parallel

bearings one at a time
ensuring that they are
located securely down
Hold the bearings in

place until they set
105
Make sure that the counter shaft

bore is free from any
contamination prier to installing
of the counter shaft assembly,
then apply a layer of anti seize
compound on the two locating
faces within the mainframe. The
counter shaft housing assembly
can now be installed into the
mainframe. You must start by
lowering the counter shaft onto
its side, taking care not to
damage any of the locating faces.
Now using either a chain or a
lifting sling, lift the counter shaft
assembly square as shown here.
Fitting the counter shaft

assembly,
Apply the anti seize to these faces

Insure that the lubrication
inlet is facing upwards
The lifting point is about

here for a square lift.
106
Once partly inserted the assembly

will need a new lifting point as
shown here through the bolting
holes. Then lift the assembly so
that it is square with the
mainframe, then insert two lengths
of threaded bar along with two
HEX plain nuts. These are used for
pulling the assembly into the
mainframe. Start to draw the
assembly in slowly using a 36mm
spanner insure that it is entering
into the mainframe square. Take
the assembly in until the two
locating faces are about 40mm
away from each other.
Use two small lifting hooks for

this second lift
Always insure that the

assembly is entering
the mainframe square
107
Fitting of the dust seal,
The dust seal can now

be hammered into the
mainframe. Making sure
that the seal is tapped
firmly into the groove. If
the dust seal isnt fully
into the mainframe the
upper frame will not be
able to fit down fully.
Use a hammer and

protective gloves when
handling the dust seal.
Dust seal fully

inserted into the
mainframe
108
As you can see from the

photograph the gear has
entered into position.
Before fitting the eccentric
assembly ensure that the
Tufnol strips are inserted in
the grooves on the
mainframe. Ensuring that
the shine face of the Tufnol
strips are facing outwards
of the groove walls. The
eccentric must be lifted
using the lifting plate along
with the two eye bolts and
two suitable shackles.
The gear has entered

into position.
Ensure that the correct lifting
points on the plate are being used.
109
Fitting of the eccentric assembly

The eccentric can now be lifted onto
the main shaft. The eccentric must be
lifted using the offset lifting holes on
the lifting plate. This is so that the
eccentric is lifted square. When
lowering down you will need to look
down into the eccentric so you can
line the eccentric up properly and
turn slowly so that the gears start to
mesh. Making sure that the stub shaft
remains in the centre when lowering
down. You will know the eccentric is
fully down when you can see the
location place for the oil flinger is in
line with the lifting plate.
Slowly lower the eccentric into

place, always looking down
into the eccentric to ensure that
the stub shaft remains in sight.
Make sure that the stub shaft oil

flinger location place is in line
with the top of the lifting plate
110
Fitting of the cone head assembly

Before the cone head can be lowered into
place the oil flinger and rubber O-ring must
be fitted onto the stub shaft. The cone head
must now be lifted with the correct lifting
plate attached, as this lifts the cone head up at
the correct angle for lowering onto the
eccentric. There will be a high side and a low
side to this lift, this is defined by the off
centre lifting plate. Mark on the manganese
where the low side is. Now you must find the
low side of the eccentric, this is in the centre
of where the lead weight is inserted into the
seal ring. When lowering the cone head you
must line these two low points up with each
other, otherwise the cone head will not fit.
Have the low side

towards the front
Low side
Mark the
low side
111
With the cone head in the air

connect the piston ring along with
the O-ring. Now slowly lower the
cone head down on to the
eccentric making sure that the
piston ring slots in between the
seal ring on the eccentric. You will
know when the cone head is fully
down because it will make a
thump sound. Another way of
testing if the cone head is down is
to hold the cone head and turn the
pulley the cone head shouldnt
turn around just wobble due to the
eccentric throw.
Piston ring and

O-ring in place
Oil flinger
The low sides

are here.
Keep the low side

together until the
cone head is
completely down
112
You can now fit the pulley onto

the counter shaft. First start by
inserting the taper lock bush
into the pulley along with the
four cap head bolts. Now insert
a wedge into the taper lock
bush. Insert the key into the
shaft. The pulley can now be
lifted with the aid of a crane.
Slide the pulley onto the shaft
and position the taper lock bush
end so it is about flush with the
end of the shaft. The torque
settings for the bolts are in the
table opposite.
Pulley in place
on the shaft
M achine Type
1000 C O N E
1300 C O N E
1500 C O N E
Torque Setting
190 N /M
270 N /M
N /A
Make sure that the pulley

is flush as shown here.
113
You must now insert shims in

between the counter shaft
housing and the mainframe
(making sure that the same
thickness of shims are fitted
either side of the counter
shaft housing) once done
check for backlash there
should be about 1-2mm of
backlash. Now the machine
can be tested if at this point
the machine is very noise you
must insert further shims to
alleviate this problem.
This is half a shim. They

come in the following sizes.
1000 = 1mm and 1.5mm
1300 = 0.9mm and 1.5mm
1500 = 0.6mm to 1mm
The shims are

inserted here
The shims
located in
place and fully
tightened up.
114
Testing procedure,
Once the pulley has been fitted the
cone must be tested this will
involve mounting the cone onto a
test rig and connecting a lubrication
system to it. The pulley must also
be connected to a motor with Vbelts. The test consists of a 5 hour
running test starting by lashing the
head down with a special anti
rotation plate along with shackles
and a rope for FOUR hours. Then a
ONE hour test unlashed. After the
test you must check around the
mainframe against the liner plates
for any signs of leaks.
On this test rig the cone is

being run by a electric motor
The machine is
lowered onto
this live frame.
The crusher is
then connected
to this oil tank
115
Dumpy jacks,
The dumpy jack cylinders
and spacer can now be fitted
around the mainframe along
with the hydraulic pipes as
shown. Apart from between
the two cylinders at the rear
of the mainframe as these
have a T-piece inserted.
Connect all these pipes
loosely at first. Where the Tpiece is located at the rear of
the mainframe will require a
hole burning through it
about 45mm .
3/8 female T-piece

fitted in place.
This hole should be

about at the rear of
the mainframe
116
Wedge ring assembly and fitting,

The glue kit comprises of glue and
activator. The glue is applied to the
pads and the activator is applied to
the wedge ring. Before applying the
glue, dust the pads down. Before
applying the activator, make sure
that the wedge ring is free from
contamination. The wedge ring can
be placed into the hydraulic jig.
Start from the cut out in the wedge
ring and slide the pads in between
the jig and the wedge ring and then
apply pressure with the jig. This
will take approximately 20 minutes
to cure.
Glue kit
Glue being
applied
Activator
being applied
Hydraulic jig
with wedge
ring in place
117
Once the pads have set onto the

wedge ring it can be screwed down
onto the mainframe. Start by
dusting down the mainframe and
the wedge ring, then apply a lay of
Molly Benton grease to the threads
on the mainframe. lift the wedge
ring up using four suitable eye
bolts with suitable shackles, a set
of four legged chains and a
overhead crane. Then lower slowly
onto the mainframe turning slowly
clockwise. Always ensuring that
the threads dont cross thread.
Screw down the wedge ring hard
onto the dumpy jack circuit.
Screw the wedge

ring down clockwise
Make sure that the wedge ring is
fully down as shown here
118
The anti rotation post

must now be welded
into place as in the
picture here up
against the left hand
side. Using low
hydrogen welding
rods. The reason for
this is to stop the
wedge ring rotating.
Apply approximately a
10mm fillet weld all
the way around here.
The anti rotation post

is hard up against the
left side of the wedge
ring as shown here.
Apply approximately a
20mm fillet all the way
around the post.
119
Assembly of the upper frame,

The concave manganese must be
placed onto steel stools as shown
here approximately 400mm
high. Now the anti rust
preservative must be removed
from the manganese with the aid
of a scrape. Check around the
locating face of the manganese
for any burrs, Remove if there
are any.
All this preservative must be

removed from the locating
face and all burrs removed.
120
Lifting points
The upper frame must now be

lifted up with the use of a 10
ton crane and three suitable
shackles. Then clean and
fettle. Once clean you must
then smear release agent
around the upper frame as
shown in the picture to the
right. Once the release agent
is applied the upper frame can
be slowly lowered down onto
the concave.
Smear release agent around

this face on the mainframe.
Check this locating

face for any burrs
around here.
121
Once down past the lugs turn the upper

frame anticlockwise and then lower
fully down. The wedges must now be
tried in place. If the wedges slide in
easily then the upper frame must be
lifted and rotated around until the wedge
covers the dowel hole once this is the
same for all the wedges they may be
tightened up using a T-bar and a sledge
hammer. These must be a very tight fit.
Once all the wedges are tight the dowel
can be inserted, ensuring that the dowels
have anti rust compound on them. (This
job will require two people).
Make sure that the wedge is

tight under the lug and the end
of the wedge is approximately
where the red line is on the
above photograph.
122
When locating the concave

make sure that there is a
even gap like this all the
way around.
123
Once the cylinder have been

fitted the anti rotation plate
can be assembled. Start by
inserting the pads into the
blocks using a counter sunk
bolt and a suitable Allen
key. Now slide the blocks
into the anti rotation post
and tighten up using a
spanner. The anti rotation
post can now be fitted onto
the mainframe then insert
the retaining bolts and
tighten using two spanners.
Ensure that the anti rotation

post is free from any burrs.
This is one of the

pad assembles
Plate in
position ready
for tightening
124
You must now smear Molly

Benton grease all the way
around the wedge ring and
around the dust seal on the
mainframe. The upper frame
can now be slowly lowered
onto the mainframe making
sure that the anti rotation post
on the upper frame is located
in between the anti rotation
bracket on the mainframe.
Also make sure that the upper
frame is locating onto the
wedge ring square.
The upper frame should be

a slide fit into the bracket
Apply grease to this

slide faces here.
125
The bearings must be placed into

the mainframe with the use of a
soft hammer and loctite (bearing
fit). Make sure that the bearing has
the split in the side facing towards
the out side and it is entered in
square. The hydraulic cylinders
must now have the locating pins
tried through the location holes.
These holes may require slightly
buffing with emery cloth as these
pins must be a slide fit. Once the
pins have been tried in the top and
bottom of all the cylinder.
Fitting of the hydraulic

cylinders,
Make sure the pins are a

slide fit through the cylinder.
126
The cylinders can now be lifted

one at a time with the use of a
crane and strap. When fitting
make sure that the two washers
are inserted between the
cylinder arms and the
mainframe. You must use a anti
seize compound on the pin. The
pin will require tapping in with
a soft hammer.
Smear anti seize compound

around the bearing and the pin.
Insure that the two

washers are insert here
127
Once the upper frame is

located down onto the
mainframe the crane can be
removed from the upper
frame and the cylinders
piped up as shown here.
Once piped up the cylinders
must be primed with the aid
of a hydraulic power unit to
prime the hydraulic pipes.
This is done to remove air
from the system and check
for leaks. With a hydraulic
power unit connected move
the cylinders up and down
several times.
Hydraulic
cylinder relief
128
The bearing can now be

inserted into the upper
frame. Clean the bearing
location holes and then
smear loctite bearing fit
around the bearings.
Making sure that the split
in the bearing is facing
towards you tap in using a
soft hammer until it
reaches the shoulder.
Make sure that the

bearing is fully up
to the shoulder.
Make sure the

grease nipples are
tightly in place.
129
The cylinders can now be connected

to the upper frame to do this the
hydraulic power unit must be used.
Start by taking the cylinders down
and then take the cylinders up one at
a time. Now fit the locating pins
along with the two washers in each
cylinder. Making sure that you use a
anti seize compound on the pins and
in the bearings. Always tap the pin in
from right to left. This is done so that
the bearing isnt knocked out when
fitting the pins. Once all the cylinders
are on fit the other washers and cotter
pins on all the pins.
130
The VRVT and mounting pot can

now be fitted. This will require
drilling and tapping one hole for
the VRVT into the upper frame
and four holes into the
mainframe four the mounting
pot. To do this you will require a
Power drill, several drill piece,
taps and a tap wrench. On the
1000 cone the rod will need to
have it fixing hole drilled into the
middle rib on the mainframe. On
the 1300 the fixing hole will need
to be drilled into the bottom rib.
Here is the VRVT retaining bolt

secured to the upperframe
VRVT mounting pot in place

and fixed to the mainframe
131

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Cone Build

Advanced Crushing Technology

Remove the seal ring

Advanced Crushing Technology

Burn off the outer race

Advanced Crushing Technology

Advanced Crushing Technology

Turn the eccentric up side and heat up and

Advanced Crushing Technology

Advanced Crushing Technology

Advanced Crushing Technology

Construct a lifting devise to hook under the bearing to lift it out.

Advanced Crushing Technology

Advanced Crushing Technology

Follow the relevant section for re-fitting the new bearing.

Advanced Crushing Technology

Advanced Crushing Technology

Fitting of the balance ring,

Cone head assembly;

Tools required for build,

Advanced Crushing Technology

Advanced Crushing Technology

1000 Parts List

Advanced Crushing Technology

Advanced Crushing Technology

Advanced Crushing Technology

Advanced Crushing Technology

Advanced Crushing Technology

Advanced Crushing Technology

Advanced Crushing Technology

Advanced Crushing Technology

Advanced Crushing Technology

Advanced Crushing Technology

Advanced Crushing Technology

Advanced Crushing Technology

Advanced Crushing Technology

Advanced Crushing Technology

Advanced Crushing Technology

Advanced Crushing Technology

1300 Parts List

Advanced Crushing Technology

Advanced Crushing Technology

Advanced Crushing Technology

Advanced Crushing Technology

Upper frame Parts

Advanced Crushing Technology

Advanced Crushing Technology

Hydraulic cylinder fixings Parts

Advanced Crushing Technology

Advanced Crushing Technology

Advanced Crushing Technology

Cone head Parts

Advanced Crushing Technology

Advanced Crushing Technology

Advanced Crushing Technology

Advanced Crushing Technology

Advanced Crushing Technology

Advanced Crushing Technology

Advanced Crushing Technology

Advanced Crushing Technology

1500 Parts List

Advanced Crushing Technology

REF Part Numbers Description QTY