H1 Axial Piston Pumps

H1
Axial Piston Pumps

045/053 Tandem
147/165 Single
Technical
Information
H1 Axial Piston Pumps

Technical Information
Revisions
History of Revisions
Table of Revisions
Date
7 Nov, 2006
10 Nov, 2006
22 Dec, 2006
7 Feb, 2007
Page
30
1
4
60, 67, 73, 74, 80, 82
Changed
First edition
p to
Background graphic
Table, added Series 42
Small changes
Rev.
AA
AB
AC
AD
2007 Sauer-Danfoss. All rights reserved. Printed in Europe.

Sauer-Danfoss accepts no responsibility for possible errors in catalogs, brochures and other printed material.
Sauer-Danfoss reserves the right to alter its products without prior notice. This also applies to products
already ordered provided that such alterations arent in conict with agreed specications. All trademarks in
this material are properties of their respective owners. Sauer-Danfoss and the Sauer-Danfoss logotype are
trademarks of the Sauer-Danfoss Group.
Front cover illustrations: F101 546, F301 384, F301 389, F301 350, P005 265
11009999 Rev AD Feb 2007

Contents
Sauer-Danfoss
Hydrostatic Product
Family
General Description....................................................................................................................................... 4
General Description H1 Family of Hydrostatic Pumps ...................................................................... 4
H1 General Information
The H1 Range of Products ........................................................................................................................... 5

A Word about the Organization of this Manual .................................................................................. 5
System Diagram .............................................................................................................................................. 6
Single Pump................................................................................................................................................ 6
System Schematic .......................................................................................................................................... 7
Single Pump................................................................................................................................................ 7
System Diagram .............................................................................................................................................. 8
Tandem Pump ............................................................................................................................................ 8
System Schematic .......................................................................................................................................... 9
Tandem Pump ............................................................................................................................................ 9
Operation
Pressure Limiter Valves ............................................................................................................................10

High Pressure Relief Valve (HPRV) and Charge Check ....................................................................10
Bypass ...............................................................................................................................................................11
Charge Pressure Relief Valve (CPRV) .....................................................................................................12
Electrical Displacement Control (EDC) .................................................................................................13
Manual Over Ride (MOR) ...........................................................................................................................14
Control Cut O (CCO) ..................................................................................................................................15
Operating Parameters
Overview .........................................................................................................................................................16
Input Speed ....................................................................................................................................................16
System Pressure ............................................................................................................................................16
Servo Pressure ...............................................................................................................................................17
Charge Pressure ............................................................................................................................................17
Charge Pump Inlet Pressure .....................................................................................................................17
Case Pressure .................................................................................................................................................18
External Shaft Seal Pressure .....................................................................................................................18
Temperature and Viscosity ........................................................................................................................18
System Design
Parameters
Filtration System ..........................................................................................................................................19

Filtration...........................................................................................................................................................20
Independent Braking System ..................................................................................................................23
Fluid Selection ...............................................................................................................................................24
Reservoir ..........................................................................................................................................................24
Case Drain .......................................................................................................................................................24
Charge Pump .................................................................................................................................................25
Bearing Loads & Life ..................................................................................................................................25
Mounting Flange Loads .............................................................................................................................27
Shaft Torque Rating and Spline Lubrication .......................................................................................28
Shaft Availability and Torque Ratings ...................................................................................................28
Understanding and Minimizing System Noise ..................................................................................29
Sizing Equations ...........................................................................................................................................30
Frame 045/053 cm3

Tandem Pump
Frame 045/053 cm3 Tandem Pump .......................................................................................................32
Frame 147/165 cm3

Single Pump
Frame 147/165 cm3 Single Pump ..........................................................................................................58
11009999 Rev AD Feb 2007

Sauer-Danfoss Hydrostatic Product Family
General Description
The H1 axial piston variable displacement pumps are of cradle swashplate design and
are intended for closed circuit applications.
The ow rate is proportional to the pump input speed and displacement.
The latter is innitely adjustable between zero and maximum displacement.
Flow direction is reversed by tilting the swashplate to the opposite side of the neutral
(zero displacement) position.
4 dierent displacements: 45 cm3 [2.74 in3], 53.8 cm3 [3.28 in3], 147 cm [9 in] and
165 cm [10 in]
Electric displacement control
Improved reliability and performance
More compact and lightweight
General Description
H1 Family of
Hydrostatic Pumps
The H1 family of closed circuit variable displacement axial piston pumps is designed
for use with all existing Sauer-Danfoss hydraulic motors for the control and transfer of
hydraulic power. H1 pumps are compact and high power density where all units utilize
an integral electro-hydraulic servo piston assembly that controls the rate (speed) and
direction of the hydraulic ow. H1 pumps are specically compatible with the
Sauer-Danfoss family of PLUS+1 microcontrollers for easy Plug-and-Perform
installation.
H1 pumps can be used together in combination with other Sauer-Danfoss pumps and
motors in the overall hydraulic system. Sauer-Danfoss hydrostatic products are designed
with many dierent displacement, pressure and load-life capabilities. A quick overview
of the total Sauer-Danfoss hydrostatic pump and motor product line is shown below.
Go to the Sauer-Danfoss website or applicable product catalog to choose the
components that are right for your complete closed circuit hydraulic system.
Hydrostatic Products Family Overview

Product
Name
Series 70
Product Description
H1
Pumps, Intergral Transmission

Pumps, Integral Tandem Pumps,
Fixed Motors, Integral Transmissions
Pumps, Integral Tandem Pumps,
Fixed & Variable Motors
Pumps
Variable Motor
Pumps
Fixed Motors
Pumps
Series 51
Variable Motors
Series 15
Series 40
Series 42
L/K
Series 90
Displacement
Range
10-21 cc/rev
Pressure Rated
145 bar
15 cc/rev
310 bar
25-46 cc/rev
350 bar
28-51 cc/rev
25-45 cc/rev
42-250 cc/rev
42-100 cc/rev
45-165 cc/rev
400 bar *
400 bar *
60-250 cc/rev
450 bar
450 bar
480 bar *
Control Options available

Pumps: DDC
Pumps: DDC
Motors: Fixed
Pumps: DDC, MDC, EDC, FNR
Motors: Fixed
MDC, NFPH
Hydraulic Pilot
MDC, EDC, FNR, NFPE
Fixed
EDC
2-Position & Proportional
(hydraulic & electric)
LSHT
LSHT motors exist in many sizes and pressure ranges.
* Varies by displacement
DDC:
MDC:
EDC:
FNR:
NFPE:
NFPH:
LSHT:
NA:
4
Direct Displacement Control (non servo)

Manual Displacement Control (integral servo)
Electric Displacement Control (integral servo)
Forward Neutral Reverse (electric 3 position)
Non Feedback Proportional Electric (integral servo)
Non Feedback Proportional Hydraulic
Low Speed High Torque motors
Not Applicable.
11009999 Rev AD Feb 2007
Technical
Information No.
BLN-10006
BLN-10006
520L0635
520L0636
BLN-10092
520L0627
520L0603
520L0604
520L0823
520L0440

The H1 Range of
Products
A growing Family
Initial release of four displacements
Development plans include additional displacements
A Word about the

Organization of this
Manual
General information covering all displacements of the H1 range is given in the beginning
of this manual. This includes denitions of operating parameters and system design
considerations. Sections later in this book detail the specic operating limitations for
each frame and give a full breakdown of available displacements, features and options,
and basic installation drawings.
The table below shows the available range of H1 pumps as of this printing, with their
respective speed, pressure, theoretical ow ratings, and mounting ange. The starting
page number of the specic section is shown for each frame.
Pump
Displacement
Rated
Speed
Min.
Max.
Rated*
Pressure
Maximum
bar
[psi]
bar
cm
[in]
min-1 (rpm)
Frame 045/053 Tandem Pumps
H1T045
45.0
[2.75]
400
[5800]
420
3400
500
3500
H1T053
53.8
[3.28]
350
[5075]
400
Frame 147/165 Single Pumps
H1P147 147.0
[8.97]
450
[6525]
480
3000
500
3100
H1P165 165.0
[10.07]
400
[5800]
450
* Operation above pressure ratings is permissible with Sauer-Danfoss application approval
11009999 Rev AD Feb 2007
Theoretical Flow
(at rated speed)
Mounting
Flange
[psi]
l/min
[US gal/min]
SAE
[6092]
[5800]
158
188
[42]
[50]
[6960]
[6525]
441
495
[117]
[131]
11009999 Rev AD Feb 2007
Variable
Displacement
Pump
Input
Shaft
Working loop B
(high pressure)
Charge
Pressure
Relief
Valve
Servo Cylinder
Case
drain
Pressure Limiter Valve
Pressure Limiter
Valve
Working loop A (low pressure)

and charge pressure
Charge
Pump
Charge Pressure
Filter
Charge Check/
High Pressure
Relief Valve
Servo
pressure
Charge Check/
High Pressure
Relief Valve
Loop
Flushing
Valve
To
Motor
Case
Suction
Bent Axis Variable

Displacement Motor
Heat Exchanger
Motor Swashplate
Synchronizing
Shaft
P003332E
Output
Shaft
System Diagram
Pump
Swashplate
Electric
Displacement
Control
Reservoir
Heat Exchanger
Bypass Valve

Single Pump

System Schematic
Single Pump
M14
M6
R2
R1
C2
C1
M3 L1
F00B
L2
L3 MA
A
F00A
min.
displ.
M5
T3
CW
M3
M4
B
S L2
L4
MB
B
L1
M4
P106 252E
Above schematics show the function of a hydrostatic transmission using a H1 axial

piston variable displacement pump with electric proportional displacement control
(EDC) and a bent axis variable displacement motor with electric two-position control and
Pressure Compensator Over Ride (PCOR) with electric Brake Pressure Defeat (BPD).
11009999 Rev AD Feb 2007

System Diagram
Tandem Pump
Charge Pressure
Servo Pressure
System Pressure
Low Loop Pressure
Suction/Case Drain/
System Return
Bypass check
Suction
Screen
Filter
Charge Pump
Displacement Control
Charge
Pressure
Relief
Valve
Heat exchanger
Reservoir
Control
Cutoff
Valve
Displacement Control
Screen
To Pump
Case
Servo Control
Cylinder
Servo Control
Cylinder
To Pump
Case
Brake Gage
Port
Variable
Displacement
Pump
Input
Shaft
Pump Swashplate
Pump Swashplate
Charge check /
HPRV valve
Motor
servo
piston
Displacement
limiter
Motor
servo
piston
Motor
swashplate
Motor
swashplate
Motor
displacement
control valve
Output
shaft
Loop
Flushing
Valve
Cylinder
block
assembly
To Motor Case
Output
shaft
Loop
Flushing
Valve
Cylinder
block
assembly
To Motor Case
11009999 Rev AD Feb 2007
P106 147E

System Schematic
Tandem Pump
M14
C2
M14
C1
C2
MB
X7
M3
C1
MC
L1
L3
F00B
F00B
F00A
F00A
M5
M4
CW
L2
M5
M4
MA
L1
X1
C D MD
M1
M1
A
L1
X1
MIN
MIN
B
L2
M2
L2
M2
P003 201E
11009999 Rev AD Feb 2007

Operation
Pressure Limiter Valves
Pressure limiter valves provide system pressure protection by compensating the pump
swashplate position when the set pressure of the valve is reached. A pressure limiter is a
non-dissipative (non heat generating) pressure regulating system.
Each side of the transmission loop has a dedicated pressure limiter valve that is set
independently. A pump congured with pressure limiter must have pressure limiters
on both sides of the system pressure loop. The pump order code allows for dierent
pressure settings to be used at each system port.
The pressure limiter setting is the dierential pressure between the high and low loops.
When the pressure limiter setting is reached, the valve ports oil to the low-pressure
side of the servo piston. The change in servo dierential pressure rapidly reduces pump
displacement. Fluid ow from the valve continues until the resulting drop in pump
displacement causes system pressure to fall below the pressure limiter setting.
An active pressure limiter destrokes a pump to near neutral when the load is in a stalled
condition. The pump swashplate moves in either direction necessary to regulate the
system pressure, including into stroke (overrunning) or over-center (winch payout).
The pressure limiter is optional for H1 single pumps and not available for tandem pumps.
Size 045/053 and 078 Single Pump
High Pressure Relief

Valve (HPRV)
and Charge Check
All H1 pumps are equipped with a combination high pressure relief and charge check
valve. The high-pressure relief function is a dissipative (with heat generation) pressure
control valve for the purpose of limiting excessive system pressures. The charge check
function acts to replenish the low-pressure side of the working loop with charge oil.
Each side of the transmission loop has a dedicated HPRV valve that is non-adjustable
with a factory set pressure. When system pressure exceeds the factory setting of the
valve, oil is passed from the high pressure system loop, into the charge gallery, and into
the low pressure system loop via the charge check.
The pump order code allows for dierent pressure settings to be used at each system
port. When a HPRV valve is used in conjunction with a pressure limiter, the HPRV valve
is always factory set above the setting of the pressure limiter. The system pressure order
code for pumps with only HPRV is a reection of the HPRV setting.
The system pressure order code for pumps congured with pressure limiter and HPRV is
a reection of the pressure limiter setting.
The HPRV are set at below ow rates.
Tandem 045/053
5 l/min [1.32 US gal/min]
Single 045/053/078 5 l/min [1. 32 US gal/min]
Single 147/165
20 l/min [5.28 US gal/min]
10
Size 147/165 Single Pump
11009999 Rev AD Feb 2007

Operation
HPRVs are factory set at a low ow condition. Any application or operating condition
which leads to elevated HPRV ow will cause a pressure rise with ow above a valve
setting. Consult factory for application.
Bypass
The HPRV valve also provides a loop bypass function when each of the two HPRV
hex plugs are mechanically backed out 3 full turns. Engaging the bypass function
mechanically connects both A & B sides of the working loop to the common charge
gallery. The bypass function allows a machine or load to be moved without rotating the
pump shaft or prime move.
Bypass function not available for tandem pumps.
C Caution
Excessive speeds and extended load/vehicle movement must be avoided. The load or
vehicle should be moved not more than 20 % of maximum speed and for a duration not
exceeding 3 minutes. Damage to drive motor(s) is possible. When the bypass function
is no longer needed care should be taken to reseat the HPRV hex plugs to the normal
operating position.
Single Pumps
Tandem Pumps
High Pressure Relief and Charge Check

Valve with Bypass Valve in Charging Mode

Valve in Charging Mode
High pressure side
of working loop
Charge check and

high pressure relief valve
P003 231E

Valve with Bypass Valve in Relief Mode

Valve in Relief Mode
High pressure side
of working loop
Charge check and

high pressure
relief valve
P003 232E
11009999 Rev AD Feb 2007
11

Operation
Charge Pressure Relief
Valve (CPRV)
The charge pressure relief valve maintains charge pressure at a designated level above
case pressure. The charge pressure relief valve is a direct acting poppet valve which
opens and discharges uid to the pump case when pressure exceeds a designated level.
This level is nominally set with the pump running at 1800 rpm. For external charge ow
the CPRV is set with 30 l/min [8 US gal/min]. In forward or reverse, charge pressure will
be slightly lower than when in neutral position. The charge pressure relief valve setting is
specied on the model code of the pump.
Typical charge pressure increase from 1.2 - 1.5 bar per 10 l/min [17.4 - 21.8 psi per
2.64 US gal/min].
Charge Pressure Relief Valve 045/053 Tandem
Charge Pressure Relief Valve 147/165 Single
12
11009999 Rev AD Feb 2007

Operation
Electrical Displacement
Control (EDC)
EDC Principle
The Electrical Displacement Control (EDC) consists of a pair of proportional solenoids on
each side of a three-position, four-way porting spool. The proportional solenoid applies
a force input to the spool, which ports hydraulic pressure to either side of a double
acting servo piston. Dierential pressure across the servo piston rotates the swashplate,
changing the pumps displacement from full displacement in one direction to full
displacement in the opposite direction.
EDC Operation
H1 EDCs are current driven controls requiring a Pulse Width Modulated (PWM) signal.
Pulse width modulation allows more precise control of current to the solenoids. The
PWM signal causes the solenoid pin to push against the porting spool, which pressurizes
one end of the servo piston, while draining the other. Pressure dierential across the
servo piston moves the swashplate. A swashplate feedback link, opposing control links,
and a linear spring provide swashplate position force feedback to the solenoid.
The control system reaches equilibrium when the position of the swashplate spring
feedback force exactly balances the input command solenoid force from the operator.
As hydraulic pressures in the operating loop change with load, the control assembly and
servo/swashplate system work constantly to maintain the commanded position of the
swashplate.
The EDC incorporates a positive neutral deadband as a result of the control spool
porting, preloads from the servo piston assembly, and the linear control spring.
Once the neutral threshold current is reached, the swashplate is positioned directly
proportional to the control current. To minimize the eect of the control neutral
deadband, we recommended the transmission controller or operator input device
incorporate a jump up current to oset a portion of the neutral deadband.
The neutral position of the control spool does provide a positive preload pressure to
each end of the servo piston assembly.
When the control input signal is either lost or removed, or if there is a loss of charge
pressure, the spring-loaded servo piston will automatically return the pump to the
neutral position.
A serviceable 125 m screen is located in the supply line immediately before the control
porting spool.
An EDC is a displacement (ow) control. Pump swashplate position is proportional
to the input command and therefore vehicle or load speed (excluding inuence of
eciency), is dependent only on the prime mover speed or motor displacement.
EDC-Schematic Diagram
M14
C2
C1
F00B
F00A
Feedback from
Swash plate
11009999 Rev AD Feb 2007
P
P003 478E
13

Operation
Manual Over Ride (MOR)
All controls are available with a Manual Over Ride (MOR) either standard or as an option
for temporary actuation of the control to aid in diagnostics.
FNR controls are always supplied with MOR functionality.
The vehicle or device must always be in a safe condition (i.e. vehicle lifted o the
ground) when using the MOR function. The MOR plunger has a 4 mm diameter and must
be manually depressed to be engaged. Depressing the plunger mechanically moves
the control spool which allows the pump to go on stroke. The MOR should be engaged
anticipating a full stroke response from the pump.
An o-ring seal is used to seal the MOR plunger. Initial actuation of the function will
require additional force to overcome the o-ring resistance. A threshold force of 45 N is
typically required at rst actuation. Additional actuations typically require a threshold
force of 12 N to move the MOR plunger. Force required to keep the pump at full stroke is
typically 51 N. Proportional control of the pump using the MOR should not be expected.
Refer to control owtable for the relationship of solenoid to direction of ow.
P003 204
MOR-Schematic Diagram (EDC shown)

M14
C2
C1
F00B
F00A
Feedback from
Swash plate
14
11009999 Rev AD Feb 2007
P
P003 205E

Operation
Control Cut O (CCO)
The H1 tandem pump oers an optional control cut o valve integrated into the pump
center section. This valve will block charge pressure from the servos in both pumps,
allowing the servo springs to de-stroke both pumps regardless of the pumps primary
control input. There is also a hydraulic logic port, X7, which can be used to control other
machine functions, such as spring applied pressure release brakes. The pressure at X7
is controlled by the control cut o solenoid. The control cut o option can be used
with our without the use of the X7 logic port. The X7 port would remain plugged if not
needed.
In the normal (de-energized) state of the solenoid charge ow is prevented from
reaching the controls. At the same time the control passages and the X7 logic port are
connected and drained to the pump case. The pump will remain in neutral, or return to
neutral, independent of the control input signal.
When the solenoid is energized, charge ow is allowed to reach the pump controls. The
X7 logic port will also be connected to charge pressure.
The charge supply side of the control cut o valve is internally screened to protect the
spool from contamination.
If the X7 port is used, it is recommended that a screen be placed in the X7 line or port
adaptor in order to protect the pump/valve from outside contaminants.
The solenoid control is intended to be independent of the primary pump control making
the control cut o an override control feature. It is however recommended that the
control logic of the CCO valve be maintained such that the primary pump control signal
is also disabled whenever the CCO valve is de-energized. Other control logic conditions
may also be considered.
Pump Schematic
M14
C2
M14
C1
C2
MB
X7
M3
C1
MC
L1
L3
F00B
F00B
F00A
M5
F00A
M4
CW
L2
M5
M4
MA
C D MD
P003 207E
11009999 Rev AD Feb 2007
15

Overview
This section denes the operating parameters and limitations for H1 pumps with regard
to input speeds and pressures. For actual parameters, refer to the Operating parameters
for each displacement.
Input Speed
Minimum speed is the lowest input speed recommended during engine idle condition.
Operating below minimum speed limits the pumps ability to maintain adequate ow for
lubrication and power transmission.
Rated speed is the highest input speed recommended at full power condition.
Operating at or below this speed should yield satisfactory product life.
Maximum speed is the highest operating speed permitted. Exceeding maximum speed
reduces product life and can cause loss of hydrostatic power and braking capacity. Never
exceed the maximum speed limit under any operating conditions.
Operating conditions between Rated speed and Maximum speed should be restricted
to less than full power and to limited periods of time. For most drive systems, maximum
unit speed occurs during downhill braking or negative power conditions.
For more information consult Pressure and speed limits, BLN-9984, when determining
speed limits for a particular application.
WWarning
Unintended vehicle or machine movement hazard.
Exceeding maximum speed may cause a loss of hydrostatic drive line power and braking
capacity. You must provide a braking system, redundant to the hydrostatic transmission,
sucient to stop and hold the vehicle or machine in the event of hydrostatic drive power
loss.
System Pressure
System pressure is the dierential pressure between system ports A & B. It is the
dominant operating variable aecting hydraulic unit life. High system pressure, which
results from high load, reduces expected life. Hydraulic unit life depends on the speed
and normal operating, or weighted average, pressure that can only be determined from
a duty cycle analysis.
Applied pressure, high pressure relief valve or pressure limiter setting, is the chosen
application pressure found within the order code for the pump. This is the pressure at
which the driveline generates the maximum pull or torque in the application.
Rated pressure is the design pressure for the pump. Applications with applied pressures
at, or below, this pressure should yield satisfactory unit life given proper component
sizing. Rated pressure is not intended to be a continuous pressure.
With Sauer-Danfoss approval, applied pressures above rated pressure can be considered
with duty cycle and application approval.
Maximum pressure is the maximum applied pressure with Sauer-Danfoss approval.
Duty cycle analysis is required for all applied pressures above rated.
16
11009999 Rev AD Feb 2007

System Pressure
(continued)
Minimum low loop pressure is the lowest pressure allowed during charge pressure
drop down under any circumstances.
All pressure limits are dierential pressures referenced to low loop (charge) pressure.
Subtract low loop pressure from gauge readings to compute the dierential.
Servo Pressure
Servo pressure is the pressure in the Servosystem needed to put and hold the pump on
stroke. It depends on system pressure and speed.
At minimum servo pressure the pump will run at reduced stroke depending on speed
and pressure.
Minimum servo pressure at corner power holds the pump on full stroke at max speed
and max pressure.
Maximum servo pressure is the highest pressure typically given by the charge pressure
setting.
Charge Pressure
An internal charge relief valve regulates charge pressure. Charge pressure supplies the
control with pressure to operate the swashplate and to maintain a minimum pressure
in the low side of the transmission loop. The charge pressure setting listed in the order
code is the set pressure of the charge relief valve with the pump in neutral, operating
at 1800 min-1 [rpm], and with a uid viscosity of 32 mm2/s [150 SUS]. Pumps congured
with no charge pump (external charge supply) are set with a charge ow of 30 l/min
[7.93 US gal/min] and a uid viscosity of 32 mm2/s [150 SUS].
The charge pressure setting is referenced to case pressure. Charge pressure is the
dierential pressure above case pressure.
Minimum charge pressure is the lowest pressure allowed to maintain a safe working
condition in the low side of the loop. Minimum control pressure requirements are
a function of speed, pressure, and swashplate angle, and may be higher than the
minimum charge pressure shown in the Operating parameters tables.
Maximum charge pressure is the highest charge pressure allowed by the charge relief
adjustment, and which provides normal component life. Elevated charge pressure can
be used as a secondary means to reduce the swashplate response time.
Charge Pump Inlet

Pressure
At normal operating temperature charge inlet pressure must not fall below rated charge
inlet pressure.
Minimum charge inlet pressure is only allowed at cold start conditions. In some
applications it is recommended to warm up the uid (e.g. in the tank) before starting the
engine and then run the engine at limited speed.
Maximum charge pump inlet pressure may be applied continuously.
11009999 Rev AD Feb 2007
17

Case Pressure
Under normal operating conditions, the rated case pressure must not be exceeded.
During cold start case pressure must be kept below maximum intermittent case
pressure. Size drain plumbing accordingly.
Auxiliary Pad Mounted Pumps. The auxiliary pad cavity of H1 pumps congured
without integral charge pumps is referenced to case pressure. Units with integral charge
pumps have aux pad cavities referenced to charge inlet (vacuum).
C Caution
Possible component damage or leakage.
Operation with case pressure in excess of stated limits may damage seals, gaskets, and/
or housings, causing external leakage. Performance may also be aected since charge
and system pressure are additive to case pressure.
External Shaft
Seal Pressure
In certain applications, the input shaft seal may be exposed to external pressures. The
shaft seal is designed to withstand an external pressure up to 0.4 bar [5.8 psi] above the
case pressure. The case pressure limits must also be followed to ensure the shaft seal is
not damaged.
Temperature and
Viscosity
Temperature
The high temperature limits apply at the hottest point in the transmission, which is
normally the motor case drain. The system should generally be run at or below the
quoted rated temperature.
The maximum intermittent temperature is based on material properties and should
never be exceeded.
Cold oil will generally not aect the durability of the transmission components, but it
may aect the ability of oil to ow and transmit power; therefore temperatures should
remain 16 C [30 F] above the pour point of the hydraulic uid.
The minimum temperature relates to the physical properties of component materials.
Size heat exchangers to keep the uid within these limits. Sauer-Danfoss recommends
testing to verify that these temperature limits are not exceeded.
Viscosity
For maximum eciency and bearing life, ensure the uid viscosity remains in the
recommended range.
The minimum viscosity should be encountered only during brief occasions of
maximum ambient temperature and severe duty cycle operation.
The maximum viscosity should be encountered only at cold start.
18
11009999 Rev AD Feb 2007

System Design Parameters
Filtration System
To prevent premature wear, ensure only clean uid enters the hydrostatic transmission
circuit. A lter capable of controlling the uid cleanliness to ISO 4406 class 22/18/13
(SAE J1165) or better, under normal operating conditions, is recommended.
The lter may be located on the pump (integral) or in another location (remote).
The integral lter has a lter bypass sensor to signal the machine operator when the
lter requires changing. Filtration strategies include suction or pressure ltration.
The selection of a lter depends on a number of factors including the contaminant
ingression rate, the generation of contaminants in the system, the required uid
cleanliness, and the desired maintenance interval. Filters are selected to meet the above
requirements using rating parameters of eciency and capacity.
Filter eciency can be measured with a Beta ratio (X). For simple suction-ltered closed
circuit transmissions and open circuit transmissions with return line ltration, a lter
with a -ratio within the range of 35-45 = 75 (10 2) or better has been found to be
satisfactory. For some open circuit systems, and closed circuits with cylinders being
supplied from the same reservoir, a considerably higher lter eciency is recommended.
This also applies to systems with gears or clutches using a common reservoir.
For these systems, a charge pressure or return ltration system with a lter -ratio in the
range of 15-20 = 75 (10 10) or better is typically required.
Because each system is unique, only a thorough testing and evaluation program can
fully validate the ltration system. Please see Design Guidelines for Hydraulic Fluid
Cleanliness Technical Information, 520L0467 for more information.
Cleanliness level and x-ratio
Cleanliness per ISO 4406
Filtration
Eciency (charge pressure ltration)
(recommended
Eciency (suction and return line ltration)
minimum)
Recommended inlet screen mesh size
-ratio
m
22/18/13
15-20 = 75 (10 10)
35-45 = 75 (10 2)
100 125
Filter x-ratio is a measure of lter eciency dened by ISO 4572. It is dened as the ratio of the number of
particles greater than a given diameter (x in microns) upstream of the lter to the number of these particles
downstream of the lter.
11009999 Rev AD Feb 2007
19

Filtration
Suction Filtration
The suction lter is placed in the circuit
between the reservoir and the inlet
to the charge pump as shown in the
accompanying illustration.
Suction Filtration
C Caution
Clogged lters can cause cavitation,
which damages the charge pump.
We recommend a lter bypass with a
lter bypass sensor to prevent damage
due to blocked suction lters.
Charge Pressure Filtration (Full Charge Pump Flow)

Two types of pressure ltration exist for most H1 pumps. The two types are: remote
pressure ltration (lter remotely mounted on vehicle) and integral pressure ltration
(lter mounted to the endcap). Verify option availability in the frame specics sections of
this manual.
In either case the ltration circuit is the same with the lter element situated in the
circuit downstream the charge pump and upstream of the charge relief valve such that
full charge ow is continuously ltered, as shown in the accompanying illustrations.
Charge pressure ltration can mitigate high inlet vacuum in cold start-ups and provides
uid ltration immediately prior to entrance to the loop and the control system. Pressure
ltration provides a higher level of ltering eciency than suction ltration.
Filters used in charge pressure ltration circuits must be rated to at least 35 bar [508 psi]
pressure. A 100 125 m screen located in the reservoir or in the charge inlet line is
recommended when using charge pressure ltration. A lter bypass valve is necessary
to prevent lter damage and to avoid contaminants from being forced through the lter
media by high pressure dierentials across the lter. In the event of high pressure drop
associated with a blocked lter or cold start-up conditions, uid will bypass the lter.
Working with an open bypass should be avoided.
Remote Charge Pressure Filtration
Ports at the endcap are available to allow for the charge lter to be located conveniently
for easy service and replacement. Care should be taken to minimize the hydraulic
pressure drops associated with long connecting lines, small diameter hoses, or restrictive
port adaptors at the lter head or endcap. Ensure the normal operating pressure drop
across the remote ltration in and out ports is suciently below the crack pressure
setting of the recommended lter bypass valve.
C Caution
Remote lter heads without bypass and poor plumbing design can encounter excessive
pressure drops that can lead to charge pump damage in addition to contaminants being
forced through the lter media and into the transmission loop.
20
11009999 Rev AD Feb 2007

Integral Charge Pressure Filtration
The H1 integral pressure lter head is designed with a lter bypass valve and
noncontacting bypass sensor. The pressure dierential acting on the lter element also
acts on a spring biased bypass spool. This spool is designed with a magnetic area. When
a certain spool position is reached, the magnet closes a switch in the bypass sensor
which
allows R2 to be in parallel with R1. This occurs without any mechanical contact between
the spool and the bypass sensor.
The position of the bypass spool is indicated by the change in the measured sensor
resistance. The change in resistance occurs when R2 is switched in and out of the circuit.
When the lter is not being bypassed, the nominal measured resistance is 510 ohms.
When the switch is closed, the nominal measured resistance is 122 ohms.
The bypass spool is designed so the bypass sensor switch will be closed before oil
bypasses the lter element. This gives the machine operator an indication that the lter
is very close to bypassing and a lter replacement is required.
For cold start conditions, it is typical that the lter may bypass for a short amount of time
while the oil is warming up. At normal operating oil temperatures, a system that does
not yet need a lter replacement will operate in the non-bypass mode. The addition
of an oil temperature sensor and additional control logic, is recommended to properly
determine if a lter replacement is required.
Technical Data, Pressures
Maximum Charge Pressure
Filter Bypass Sensor
Switch Closure
Bypass Valve
30 bar [435 psi]

p 3.7 - 5.1 bar
[54 - 74 psi]
p 5.6 0.9 bar
[80 13 psi]
M6
Before Filter (upstream)
0.5625-18UNF-2B
[9/16 -18UNF-2B]
Technical Data, Electric

Max. Voltage
Max. Power
Resistor R1
Resistor R2
Resistor Tolerance
Temperature Range
IP Rating (DIN 40 050) with
Mating Connector
Connector
Deutsch DTM04-2P
48 V
0.6 W
510
160
1%
-20 C +100 C
[-4 F +212 C]
P003 198E
Schematic
M6
2
R1
R2
Filtration
(continued)
IP 69K
Integral Filter Head with Filter Bypass Sensors

Filter
element
in
Filter
bypass sensor
out
P003 195
Bypass spool
P003 359E
11009999 Rev AD Feb 2007
21

Filtration
(continued)
Pinout
Pin
1
2
Pin Location
Description
Voltage
Ground
1
Alternative Pinout
Pin
1
2
P003 186
Description
Ground
Voltage
For device electrical schematic, see Schematic, page 21.

H1 Filter Bypass Sensor Mating Connector Parts List
Description
Connector
Secondary wedge lock
Socket terminal
Quantity
1
1
2
Ordering number
Deutsch DTM06-2S
Deutsch WM-2S
Deutsch 0462-201-20141
Filter Bypass Characteristic (completely blocked Element)

Below diagramm shows the dierental pressure between lter in and out with a lter
element completely blocked, so that all ow runs across the lter bypass valve.
120
[31.70]
Filter bypass
sensor activated
US
2S
mm
/s
[34
8m
60
[15.85]
m2
/s [
52
SU
S]
80
[21.13]
40
[10.57]
74
Flow l/min [US gal/min]
100
[26.42]
20
[5.28]
0
0
2 [29]
4 [58]
6 [87]
Differential pressure over filter bypass

(blocked filter elememt)
22
11009999 Rev AD Feb 2007
8 [116]
10 [145]
12 [174]
bar [psi]
P003 185E

Filtration (continued)
Bypass Sensor Clearance

The bypass sensor is activated by the magnetic bypass valve. For proper function it is
required to have no steel parts around the sensor within in below radius. No steel parts
are allowed within a radius of 150 mm [5.91 in]. Moving steel devices or parts are not
allowed within a radius of 250 mm [9.84 in].
37
[1.46]
mm
[in]
250 min
[9.84]
38
[1.50]
150 min
[5.91]
P003 356E
Integral Charge Pressure Filtration, Full Flow
Remote Charge Pressure Filtration, Full Flow

Charge
Pump
Reservoir
Charge
Pump
Strainer
Strainer
Reservoir
Charge
Relief
Valve
To Low Pressure
Side of Loop
and Servo
Control
To Pump Case
Filter Bypass
Sensor
Charge
Relief
Valve
To Low Pressure
Side of Loop
and Servo
Control
Bypass
Filter Bypass
Sensor
Bypass
To Pump Case
Filter with Bypass

P003 472E
Independent Braking
System
Filter with Bypass

P003 473E
WWarning
Unintended vehicle or machine movement hazard.
The loss of hydrostatic drive line power, in any mode of operation (forward, neutral, or
reverse) may cause the system to lose hydrostatic braking capacity. You must provide a
braking system, redundant to the hydrostatic transmission, sucient to stop and hold
the vehicle or machine in the event of hydrostatic drive power loss.
11009999 Rev AD Feb 2007
23

Fluid Selection
Ratings and performance data are based on operating with hydraulic uids containing
oxidation, rust and foam inhibitors. These uids must possess good thermal and
hydrolytic stability to prevent wear, erosion, and corrosion of pump components.
Never mix hydraulic uids of dierent types.
Fire resistant uids are also suitable at modied operating conditions. Please see
Hydraulic Fluids and Lubricants Technical Information, 520L0463, for more information.
Refer to Experience with Biodegradable Hydraulic Fluids Technical Information, 520L0465,
for information relating to biodegradable uids.
The following hydraulic uids are suitable:
Hydraulic Oil ISO 11 158 - HM (Seal compatibility and vane pump wear resistance per
DIN 51 524-2 must be met)
Hydraulic Oil ISO 11 158 - HV (Seal compatibility and vane pump wear resistance per
DIN 51 524-3 must be met)
Hydraulic Oil DIN 51 524-2 - HLP
Hydraulic Oil DIN 51 524-3 - HVLP
Automatic Transmission Fluid ATF A Sux A (GM)
Automatic Transmission Fluid Dexron II (GM), which meets Allison C-3 and Caterpillar
TO-2 test
Automatic Transmission Fluid M2C33F and G (Ford)
Engine oils API Classication SL, SJ (for gasoline engines) and CI-4, CH-4, CG-4, CF-4
and CF (for diesel engines)
Super Tractor Oil Universal (STOU) special agricultural tractor uid
Reservoir
The hydrostatic system reservoir should accommodate maximum volume changes

during all system operating modes and promote de-aeration of the uid as it passes
through the tank. A suggested minimum total reservoir volume is 58 of the maximum
charge pump ow per minute with a minimum uid volume equal to of the maximum
charge pump ow per minute. This allows 30 seconds uid dwell for removing entrained
air at the maximum return ow. This is usually adequate to allow for a closed reservoir
(no breather) in most applications.
Locate the reservoir outlet (charge pump inlet) above the bottom of the reservoir to take
advantage of gravity separation and prevent large foreign particles from entering the charge
inlet line. A 100-125 m screen over the outlet port is recommended. Position the reservoir
inlet (uid return) to discharge below the normal uid level, toward the interior of the
tank. A bae (or baes) will further promote de-aeration and reduce surging of the
uid.
Case Drain
A case drain line must be connected to one of the case outlets to return internal leakage
to the system reservoir. Use the higher of the outlets to promote complete lling of the
case. Since case drain uid is typically the hottest uid in the system, it is a good idea to
return this ow to the reservoir via the heat exchanger.
Case drain routing and design must consider unit case pressure ratings. All single H1
pumps are equipped with multiple drain ports whereas some H1 pumps are equipped
with two case drains port sizes. Port selection and case drain routing must enable the
pump housing to maintain a volume of oil not less than half full.
The tandem rear housing case drain port must be used in order to promote positive
ushing ow thru both housing sections (see case drain details in tandem section).
24
11009999 Rev AD Feb 2007

Charge Pump
Charge ow is required on all H1 pumps applied in closed circuit installations. The charge
pump provides ow to make up internal leakage, maintain a positive pressure in the
main circuit, provide ow for cooling and ltration, replace any leakage losses from
external valving or auxiliary systems, and to provide ow and pressure for the control
system.
Many factors inuence the charge ow requirements and the resulting charge pump
size selection. These factors include system pressure, pump speed, pump swashplate
angle, type of uid, temperature, size of heat exchanger, length and size of hydraulic
lines, control response characteristics, auxiliary ow requirements, hydrostatic motor
type, etc. When initially sizing and selecting hydrostatic units for an application, it is
frequently not possible to have all the information necessary to accurately evaluate all
aspects of charge pump size selection.
Unusual application conditions may require a more detailed review of charge pump
sizing. Charge pressure must be maintained at a specied level under all operating
conditions to prevent damage to the transmission. Sauer-Danfoss recommends testing
under actual operating conditions to verify this.
Charge pump sizing/selection
In most applications a general guideline is that the charge pump displacement should
be at least 10% of the total displacement of all components in the system. Unusual
application conditions may require a more detailed review of charge ow requirements.
Please refer to BLN-9985, Selection of Drive line Components, for a detailed procedure.
Bearing Loads & Life
Bearing life is a function of speed, system pressure, charge pressure, and swashplate
angle, plus any external side or thrust loads. The inuence of swashplate angle includes
displacement as well as direction. External loads are found in applications where the
pump is driven with a side/thrust load (belt or gear) as well as in installations with
misalignment and improper concentricity between the pump and drive coupling.
All external side loads will act to reduce the normal bearing life of a pump. Other life
factors include oil type and viscosity.
In vehicle propel drives with no external shaft loads and where the system pressure
and swashplate angle are changing direction and magnitude regularly, the normal L20
bearing life (80 % survival) will exceed the hydraulic load-life of the unit.
In non propel drives such as vibratory drives, conveyor drives or fan drives, the
operating speed and pressure are often nearly constant and the swashplate angle is
predominantly at maximum. These drives have a distinctive duty cycle compared to a
propulsion drive. In these types of applications a bearing life review is recommended.
Applications with external shaft loads
H1 pumps are designed with bearings that can accept some external radial and thrust
loads. When external loads are present, the allowable radial shaft loads are a function
of the load position relative to the mounting ange, the load orientation relative to the
internal loads, and the operating pressures of the hydraulic unit. In applications where
external shaft loads cannot be avoided, the impact on bearing life can be minimized by
proper orientation of the load. Optimum pump orientation is a consideration of the net
loading on the shaft from the external load, the pump rotating group and the charge
pump load.
11009999 Rev AD Feb 2007
25

Bearing Loads & Life
(continued)
In applications where the pump is operated such that nearly equal amounts of
forward vs. reverse swashplate operation is experienced; bearing life can be optimized
by orientating the external side load at 0 or 180 such that the external side load acts
90 to the rotating group load (for details see drawing next page).
In applications where the pump is operated such that the swashplate is
predominantly (> 75 %) on one side of neutral (eg. vibratory, conveyor, typical propel);
bearing life can be optimized by orientating the external side load generally opposite
of the internal rotating group load. The direction of internal loading is a function
of rotation and system port, which has ow out. Tables are available in the Controls
section of each H1 frame that illustrates the ow out port as a function of pump
rotation and energized EDC solenoid.
H1 pumps are designed with bearings that can accept some thrust load such that
incidental thrust loads are of no consequence. When thrust loads are anticipated
the allowable load will depend on many factors and it is recommended that an
application review be conducted.
Contact Sauer-Danfoss for a bearing life review if external side loads are present.
Radial and Thrust Load Position
Me
L
Re
= Shaft moment
= Flange distance
= External force to the shaft
Allowable shaft loads and moments are shown for each frame within that section.
26
11009999 Rev AD Feb 2007

Mounting Flange
Loads
Adding tandem mounted auxiliary pumps and/or subjecting pumps to high shock loads
may result in excessive loading of the mounting ange.
Applications which experience extreme resonant vibrations or shock may require
additional pump support. The overhung load moment for multiple pump mounting may
be estimated using the formula below.
Overhung Load Example
L3
L2
L1
F3
F2
F1
P005 275
Estimated maximum and rated acceleration factors for some typical applications are
shown in the table below.
Estimating Overhung Load Moments
W = Weight of pump
L = Distance from mounting ange to pump center of gravity
(refer to pump Installation drawings section)
kg [lb]
m [ft]
MR = GR (W1L1 + W2L2 + ... + WnLn)

MS = GS (W1L1 + W2L2 + ... + WnLn)
Where:
MR =
MS =
GR =
GS =
Rated load moment

Shock load moment
Rated (vibratory) acceleration (Gs)*
Maximum shock acceleration (Gs)*
Nm [lbfin]
Nm [lbfin]
m/s2 [ft/s2]
m/s2 [ft/s2]
* Calculations will be carried out by multiplying the gravity (g = 9.81 m/s2 [32 ft/s2]) with a given factor. This factor
depends on the application.
Allowable overhung load moment values are given for each frame in that section.
Exceeding these values requires additional pump support.
11009999 Rev AD Feb 2007
27

Mounting Flange
Loads
(continued)
Typical G Loads for various Applications

Application
Skid steer loader
Trencher (rubber tires)
Asphalt paver
Windrower
Aerial lift
Turf care vehicle
Vibratory roller
Rated (vibratory)
Acceleration GR
Maximum (shock)
Acceleration GS
8
3
2
2
1.5
1.5
6
15-20
8
6
5
4
4
10
Use these in the absence of specic data for a rough estimation.
Shaft Torque
Rating and Spline
Lubrication
The rated torque is a measure of tooth wear and is the torque level at which a normal
spline life of 2 x 109 shaft revolutions can be expected. The rated torque presumes a
regularly maintained minimum level of lubrication via a moly-disulde grease in order
to reduce the coecient of friction and to restrict the presence of oxygen at the spline
interface. It is also assumed that the mating spline has a minimum hardness of Rc 55 and
full spline depth.
However, a spline running in oil-ooded environment provides superior oxygen
restriction in addition to contaminant ushing. The rated torque of a ooded spline can
increase to that of the maximum published rating. Maximum torque ratings are based
on torsional fatigue strength. A ooded spline would be indicative of a pump driven by a
pump drive or plugged into an auxiliary pad of a pump.
Maintaining a spline engagement at least equal to the Pitch Diameter will also maximize
spline life. Spline engagements of less than Pitch Diameter are subject to high contact
stress and spline fretting.
Shaft Availability and

Torque Ratings
Alignment between the mating splines Pitch Diameters is another critical feature in
determining the operating life of a splined drive connection. Plug-in, or rigid spline drive
installations can impose severe radial loads on the shafts. The radial load is a function
of the transmitted torque and shaft eccentricity. Increased spline clearance will not
totally alleviate this condition; BUT, increased spline clearance will prevent mechanical
interference due to misalignment or radial eccentricity between the pitch diameters
of the mating splines. Spline life can be maximized if an intermediate coupling is
introduced between the bearing supported splined shafts.
Multiple pump installations must consider the loads from the entire pump stack and all
torques are additive. Charge pumps loads must also be included.
Integral tandem pumps also have a center section coupling that must be considered in
the through-torque diagram. Refer to the tandem section for details.
28
11009999 Rev AD Feb 2007

Shaft Availability and
Torque Ratings
(continued)
Through Torque Diagram
3. stage
2. stage
Me1 for the second pump
1. stage
Me1 for the first pump

Me input torque
P003 333E
Torque required by auxiliary pumps is additive. Ensure requirements do not exceed shaft torque ratings
Rated and maximum torque ratings for each available shaft is shown within the specic
H1 frame Technical Information sections of this manual.
Understanding and
Minimizing System
Noise
Here is some information to help understand the nature of noise in uid power systems,
and some suggestions to help minimize it.
Noise is transmitted in uid power systems in two ways: as uid borne noise, and
structure borne noise.
Fluid-borne noise (pressure ripple or pulsation) is created as pumping elements
discharge oil into the pump outlet. It is aected by the compressibility of the oil, and
the pumps ability to transition pumping elements from high to low pressure. Pulsations
travel through the hydraulic lines at the speed of sound (about 1400 m/s [4600 ft/sec]
in oil) until there is a change (such as an elbow) in the line. Thus, amplitude varies with
overall line length and position.
Structure born noise is transmitted wherever the pump casing connects to the rest of
the system. The way system components respond to excitation depends on their size,
form, material, and mounting.
System lines and pump mounting can amplify pump noise.
Follow these suggestions to help minimize noise in your application:
Use exible hoses.
Limit system line length.
If possible, optimize system line position to minimize noise.
If you must use steel plumbing, clamp the lines.
If you add additional support, use rubber mounts.
Test for resonants in the operating range; if possible avoid them.
11009999 Rev AD Feb 2007
29

Sizing Equations
The following equations are helpful when sizing hydraulic pumps. Generally, the sizing
process is initiated by an evaluation of the machine system to determine the required
motor speed and torque to perform the necessary work function. Refer to Selection of
drive line components, BLN-9985, for a more complete description of hydrostatic drive
line sizing. First, the motor is sized to transmit the maximum required torque. The pump
is then selected as a ow source to achieve the maximum motor speed.
Based on SI Units
Output ow
Qe =
Vg n v
1000
Input torque
Me =
Input power
Pe =
Based on US Units
l/min
Qe =
Vg n v
231
[US gal/min]
Vg p
20 mh
Nm
Me =
Vg p
2 mh
[lbfin]
Me n
Q p
= e
9550
600 t
kW
Pe =
Vg n p
396 000 t
Where:
Vg
p
v
mh
t
pHD
pND
n
p
30
=
=
=
=
=
=
=
=
=
Pump displacement per rev.

cm3 [in3]
pHD pND
bar [psi]
Pump volumetric eciency
Pump mechanical-hydraulic (Torque) eciency
Pump overall eciency
High pressure
bar [psi]
Low pressure
bar [psi]
Input speed
Dierential hydraulic pressure
bar [psi]
11009999 Rev AD Feb 2007
[hp]

Notes
11009999 Rev AD Feb 2007
31

Frame 045/053 cm3 Tandem Pump
Contents
Design ..............................................................................................................................................................33
Technical Specications .............................................................................................................................34
Bearing Life .....................................................................................................................................................36
Case Drain .......................................................................................................................................................37
Model Code ....................................................................................................................................................38
Input Shafts ....................................................................................................................................................44
Option G1 .................................................................................................................................................44
Option G5 .................................................................................................................................................44
Torque Rating for Center Section Coupling ............................................................................45
Auxiliary Mounting Pads............................................................................................................................46
Option H1 (SAE A-A) and H2 (SAE A) ..........................................................................................46
Option H3 (SAE B) and H5 (SAE B-B) .........................................................................................47
Charge Pump .................................................................................................................................................48
Installation Drawings ..................................................................................................................................50
Port Description ......................................................................................................................................50
Dimensions ...............................................................................................................................................52
Controls ......................................................................................................................................................55
Control Cut O (CCO) .......................................................................................................................55
Electric Displacement Control (EDC) Option A2 (12 V)/A3 (24 V) ....................................56
Electric Displacement Control (EDC) with Manual Override
Option A4 (12 V)/A5 (24 V) ............................................................................................................56
Displacement Limiters ..........................................................................................................................57
Displacement Limiter Option B and D ......................................................................................57
32
11009999 Rev AD Feb 2007

Cross Section H1 045/053 cm3 Tandem Pump
Design
Electric Displacement Control

Feedback Pin

Center Section
Feedback Pin
Servo Springs
Servo Springs
Piston
Piston
Slipper
Slipper
Shaft Seal
Front
Shaft
Cylinder Block
Swashplate Bearing
Rear Shaft
Swashplate
Cylinder Block
Journal Bearing
Roller Bearing
Swashplate Bearing
Swashplate
P003 302E
11009999 Rev AD Feb 2007
33

Technical
Specications
For denitions of the following specications, see Operating parameters.

General Specications
Design
Direction of Rotation
Axial piston pump of cradle swashplate design with variable displacement

Clockwise, counterclockwise
Main pressure ports: SAE straight thread O-ring boss
Pipe Connections
Remaining ports: SAE straight thread O-ring boss
Pump installation recommended with control position on the top or side.
Recommended Installation Consult Sauer-Danfoss for non conformance to these guidelines.
Position
The housing must always be lled with hydraulic uid.
Rear case drain recommended.
Will be equal to pump case pressure of rear housing.
Auxiliary Cavity Pressure
Please verify mating pump shaft seal capability.
Physical Properties
Frame Size
Feature
Unit
Displacement
Flow at Rated (continuous) Speed
cm3 [in3]
l/min
[US gal/min]
Nm/bar
[lbfin/1000psi]
kgm2
[slugft2]
kg [lb]
liter [US gal]
Torque at maximum Displacement

(theoretical)
Mass Moment of Inertia of Rotating
Components
Weight Dry (with SAE B pad)
Oil Volume
Mounting Flange
Auxiliary Mounting
Shafts
External Charge Inlet Port
Main Port Conguration
Case Drain Ports L1, L2, L3 (SAE O-ring boss),
use L3 as Case Drain for Cooling Purpose
Other Ports
Customer Interface Threads
* applies for each rotating group
045
45 [2.75]*
158*
[42]
0.72*
[437.7]
0.0083
[0.00612]
053
53.8 [3.28]*
188*
[50]
0.86*
[522.03]
0.0082
[0.00605]
65.7 [144.8]
2.3 [0.61]
SAE ange, size B (SAE J 744) compatible
mounting pad.
Special bolt diameter. See installation drawings.
SAE A, SAE B, SAE B-B (with metric fasteners)
Splined: 14-teeth 12/24, 15-teeth 16/32
0.8750-14 [7/8 -14]
1.3175-12UNF-2B [1 5/16 -12UNF-2B]
1.0625-12UNF-2B [1 1/16 -12UNF-2B]
SAE O-ring boss. See Installation drawings.
Metric fastener
Feature
Input Speed
System Pressure
Charge Pressure
Control Pressure
Case Pressure
34
Unit
Minimum
Rated
Maximum
Rated
Maximum
Minimum low loop
Minimum
Maximum
Minimum
Minimum (at corner power)
Maximum
Rated
Maximum
11009999 Rev AD Feb 2007
Frame Size
045
min-1 (rpm)
bar [psi]
bar [psi]
bar [psi]
bar [psi]
053
500
3400
3500
400 [5800]
420 [6090]
350 [5075]
400 [5800]
10 [150]
20 [290]
30 [435]
10 [150]
18 [260]
40 [580]
2.0 [29]
5.0 [75]

Technical Specications
(continued)
Fluid Specications
Feature
Viscosity
Temperature
Range 1)
Filtration
(recommended
minimum)
Unit
Minimum
Recommended range
Maximum
Minimum
Rated
Maximum intermittent

1)
At the hottest point, normally case drain port.
11009999 Rev AD Feb 2007
mm2/s
[SUS]
C [F]
-ratio
m
Frame Size
045
053
7 [49]
12-80 [66-370]
1600 [7500]
-40 [-40]
104 [220]
115 [240]
22/18/13
15-20 = 75 (10 10)
35-45 = 75 (10 2)
100 125
35

Bearing Life
Shaft Loads
Normal bearing life in L20 hours is shown in the table below. The gures reect a
continuous delta pressure, shaft speed, maximum displacement, and no external shaft
side load. The data is based on a 50 % forward, 50 % reverse duty cycle, and standard
charge pressure of 20 bar [290 psi].
Bearing Life with no external Shaft Side Load
Pump Displacement
cm3 [in3]
Shaft Speed
min-1 (rpm)
Delta Pressure p
bar [psi]
Bearing Life L20
hours
045 [2.75]
053 [3.28]
1800
1800
215 [3100]
190 [2750]
28 710
22 439

H1 pumps are designed with bearings that can accept some external radial loads.
The external radial shaft load limits are a function of the load position and orientation,
and the operating conditions of the unit.
The maximum allowable radial load (Re) is based on the maximum external moment
(Me) and the distance (L) from the mounting ange to the load. It may be determined
using the following table and formula. Thrust (axial) load limits are also shown.
Re = Me / L
Radial Load Position
L
0 Re
Re
270 Re
Me
Shaft bearing
90 Re
180 Re
P003 303E
Me = Shaft moment
L = Flange distance
Re = External force to the shaft
Thrust loads should be avoided. Contact factory in the event thrust loads are anticipated.
36
11009999 Rev AD Feb 2007

Bearing Life
(continued)
Allowable External Shaft Load:

Displacement
External Radial Moment Me
045
Nm [lbfin]
053
186 [1646]
All external shaft loads aect bearing life. In applications with external shaft loads,
minimize the impact by positioning the load at 0 or 180 as shown in the gure.
Sauer-Danfoss recommends clamp-type couplings for applications with radial shaft
loads.
Contact your Sauer-Danfoss representative for an evaluation of unit bearing life if you
have continuously applied external loads exceeding 25 % of the maximum allowable
radial load (Re) or the pump swashplate is positioned on one side of center all or most of
the time.
Mounting Flange
Loads
Displacement
Rated Moment MR
Shock Load Moment MS
045
Nm [lbfin]
053
2020 [17 880]
4110 [36 380]
Above moments apply only for control orientation top or down, see picture below.
Contact Sauer-Danfoss for ange capabilities with control orientation on the side.
For calculation details please see: System Design Parameters section Mounting Flange Loads.
P003 230
Case Drain
The tandem housings are connected thru the centersection via a drilled hole. The
charge relief valve discharges oil into the front housing. In order to provide positive
housing ow thru both housings, use of the rear housing case drain is required. The
front housing case drain should only be used if the pump is used as a common drain
manifold for the vehicle whereas external drain ow is brought into the rear housing and
discharged out the front.
11009999 Rev AD Feb 2007
37

A B C
Model Code
H1 T
A N
S T
Displacement (Front Pump, second Pump see C)

045
053
Rotation
L
R
SAE B 2-bolt
14 teeth splined shaft 12/24 pitch

Auxiliary Mounting Pad

NN
H2
H1
H3
H5
38
Tandem same-sided SAE O-ring boss ports, (HPRV only) Standard
Input Shaft
G1
G5
Tandem same-sided SAE O-ring boss ports with Control Cut O (HPRV only)
Mounting
F
None
Endcap Options
D1
F7
E7
Orices, 0.8 mm in Servo supply 1 and 2

Orices, 1.3 mm in Servo supply 1 and 2
Displacement Limiters
N
Electric Displacement Control (EDC) 12 V, Deutsch connector

Electric Displacement Control (EDC) 24 V, Deutsch connector
Electric Displacement Control (EDC) 12 V, Deutsch connector, with Manual override
Electric Displacement Control (EDC) 24 V, Deutsch connector, with Manual override
Orices
C1
C2
Frame size of rear stage equal front stage (default)
Control
A2
A3
A4
A5
Revision code
Second Pump Size

N
Left hand (counter clockwise)

Right hand (clockwise)
Product Version
A
45 cm [2.74 in]
53.8 cm [3.28 in]
None
SAE A pad,
SAE A-A pad,
SAE B pad,
SAE B-B pad,
11009999 Rev AD Feb 2007
9 teeth 16/32 coupling

12 V
24 V

Model Code
(continued)
A B C
H1 T
S T
N P
High Pressure Relief Setting, Side A (Front Pump); No Bypass
High Pressure Relief Setting, Side B (Front Pump); No Bypass
High Pressure Relief Setting, Side C (Rear Pump); No Bypass
High Pressure Relief Setting, Side D (Rear Pump); No Bypass
18
180 bar [2610 psi]
20
200 bar [2900 psi]
23
230 bar [3335 psi]
25
250 bar [3630 psi]
28
280 bar [4060 psi]
30
300 bar [4350 psi]
33
330 bar [4785 psi]
35
350 bar [5080 psi]
38
380 bar [5510 psi]
40
400 bar [5800 psi] (45 cc only)
42
420 bar [6090 psi] (45 cc only)
None
Remote full ow ltration
20 bar [290 psi]

24 bar [348 psi]
30 bar [435 psi]
None
Paint and Nametag

NNN
Use to selection for ports A , B , C and D
Special Hardware Features

NN
Charge Pressure Relief Setting

20
24
30
Filtration Options
P
NN NNN NNN
Charge Pump
N
Black paint and Sauer-Danfoss nametag
Special Settings
NNN
None
11009999 Rev AD Feb 2007
39

Control (EDC)
EDC Principle
The Electrical Displacement Control
(EDC) consists of a pair of proportional
solenoids on each side of a threeposition, four-way porting spool. The
proportional solenoid applies a force
input to the spool, which ports hydraulic
pressure to either side of a double acting
servo piston. Dierential pressure across
the servo piston rotates the swashplate,
changing the pumps displacement from
full displacement in one direction to full
M14
C2
C1
F00B
F00A
P003 191
Feedback from
Swash plate
P
P003 478E
Control Signal Requirements
Pump Displacement vs. Control Current
Control Current
a*
b
Pin
mA
mA
Connections
12 V
745
1730
any order
24 V
352
820
* Factory test current, for vehicle movement or
application actuation expect higher value.
100 %
Displacement
Voltage
-b
-a
Current mA
"0"
Connector
100 %
1
2
P003 480
Description
Connector
Wedge Lock
Socket Contact (16 and 18 AWG)
Sauer-Danfoss Mating Connector Kit
40
11009999 Rev AD Feb 2007
Quantity
1
1
2
1
Ordering Number
Deutsch DT06-2S
Deutsch W2S
Deutsch 0462-201-16141
K29657
P003 479E

Control (EDC)
(continued)
Solenoid Data
Voltage
Maximum Current
12 V
24 V
1800 mA
920 mA
Rated Power
18 W
Nominal Coil Resistance @ 20 C [70 F]
3.66
4.52
PWM Range
14.20
17.52
70-200 Hz
PWM Frequency (preferred)*
100 Hz
Inductance
33 mH
140 mH
IP Rating (DIN 40 050)
IP 67
IP Rating (DIN 40 050) with Mating Connector
IP 69K
* PWM signal required for optimum control performance.
Pump Output Flow Direction vs. Control Signal

Shaft Rotation
CW
CCW
Front
Rear
Front
Rear
Coil Energized*
C2
C1
C2
C1
C2
C1
C2
C1
Port A
in
out
out
in
in
out
out
in
in
out
out
in
in
out
M5
M4
M5
M4
M5
M4
Port B
out
in
Port C
Port D
Servo Port
M5
M4
Pressurized
* For coil location see installation drawings.
Control Response
H1 controls are available with optional control passage orices to assist in matching
the rate of swashplate response to the application requirements (e.g. in the event of
electrical failure). Software ramp or rate limiting should be used to control vehicle
response in normal operation. The time required for the pump output ow to change
from zero to full ow (acceleration) or full ow to zero (deceleration) is a net function of
spool porting, orices, and charge pressure. A swashplate response table is available
for each frame indicating available swashplate response times. Testing should be
conducted to verify the proper orice selection for the desired response.
H1 pumps are limited in mechanical oricing combinations. Software is envisioned as
the means to control the swashplate response in normal operating conditions.
Mechanical servo orices are to be used only for fail-safe return to neutral in the event of
an electrical failure.
Typical response times shown below at the following conditions:
p
Viscosity and temperature
Charge pressure
Speed
=
=
=
=
250 bar
30 mm2/s (50 C)
20 bar
1800 min-1 (rpm)
[3626 psi]
[141 SUS (122 F)]
[290 psi]
Response Times
Frame Size
045/053
Stroking Direction
Neutral to full ow
Full ow to neutral
11009999 Rev AD Feb 2007
1.3 mm [0.05 in] Orice

0.9 s
0.6 s

1.8 s
1.2 s
41

P003 204

M14
C2
C1
F00B
F00A
Feedback from
Swash plate
42
11009999 Rev AD Feb 2007
P
P003 205E

Notes
11009999 Rev AD Feb 2007
43

Option G1
25.4
[1.0]
48.0
[1.89]
31.58 0.08
[1.243 0.003]
Input Shafts
Spline Data
Pitch-
Pressure Angle
Number of Teeth
Pitch Fraction
Typ of Fit
Per
:
:
:
:
:
:
29.634 [1.167]
30
14
12/24
Fillet Root Side
Ansi B92.1b Class 6e
30.6 0.15
[1.205 0.006]
8.0 0.8
[0.31 0.03]
Coupling must not

protrude beyond
this Point
P003 304E
Specications
Min. active
Torque Rating1 Nm [lbfin]
Spline Length
Rated Torque
Maximum Torque
mm [in]
G1
14 teeth, 12/24 pitch
30.6 [1.205]
534 [4720]
592 [5240]
1) For denitions of maximum and continuous torque values, refer to Shaft torque ratings and spline lubrication.
Option
Spline
22.5
[0.886]
38.0
[1.496]
25.23 0.08
[0.993 0.003]
Option G5
Spline Data
Pitch-
Pressure Angle
Number of Teeth
Pitch Fraction
Typ of Fit
Per
:
:
:
:
:
:
28.813 [1.134]
30
15
16/32
Fillet Root Side
22.0 0.15
[0.866 0.006]
8.0 0.8
[0.31 0.03]
Coupling must not

protrude beyond
this Point
P003 305E
Specications
Min. active
Spline Length
Rated Torque
Maximum Torque
mm [in]
G5
22.0 [0.866]
277 [2450]
395 [3490]
Option
44
Spline
11009999 Rev AD Feb 2007

Torque Rating for Center Section Coupling
Center coupling
P003 203E
Torque Rating
Continuous
Maximum
Center Coupling
336 [2970]
405 [3580]
1) For denitions of maximum and continuous
torque values, refer to Shaft torque ratings and
spline lubrication.
11009999 Rev AD Feb 2007
45

Auxiliary
Mounting Pads
Option H1 (SAE A-A) and H2 (SAE A)
391.06
[15.396]
88.621 + 0.13
0
[3.252 + 0.003]
0
4x M10 x 1.5 -6H Thd.
[3.489 + 0.005]
0
82.601 + 0.076
0
17.2 max.
[0.677]
R 0.8 max.
[0.031]
O-ring Seal required

Ref 82.22 [3.237] I.D.
x 2.62 [0.103] Cross Section
2x 53.2
[2.094]
2x 106.4
[4.189]
1.956
[0.077]
Spline Data
Pitch-
Pressure Angle
Number of Teeth
Pitch Fraction
Typ of Fit
Per
:
:
:
:
:
:
14.288 [0.5625]
30
9
16/32
Fillet Root Side
Dimension A
Spline Data
Pitch-
Pressure Angle
Number of Teeth
Pitch Fraction
Typ of Fit
Per
:
:
:
:
:
:
17.4625 [0.6875]
30
11
16/32
Fillet Root Side
8.1 0.25
[0.319 0.01]
A Min. Shaft Clearance
9 Teeth 33.6 min. [1.323]

11 Teeth 41.6 min. [1.638]
P003 214E
Standard pad cover shipped with the pump can also be used as a running cover.
Specications
Min. active
Spline Length
Rated Torque
Maximum Torque
mm [in]
H2
8.6 [0.34]
60 [529]
162 [1430]
H1
10.5 [0.41]
109 [967]
296 [2620]
Option
46
Spline
11009999 Rev AD Feb 2007

Auxiliary
Mounting Pads
(continued)
Option H3 (SAE B) and H5 (SAE B-B)
391.06
[15.396]
17.2 max.
[0.677]
2x 73.0
[2.87]
[4.002 + 0.003]
0
R 0.8 max.
[0.031]
101.65 + 0.076
0
107.82 0.12
[4.245 0.005]
4x M12 x 1.75 -6H Thd.

Ref 101.32 [3.989] I.D.
1.956
[0.077]
11.4 0.25
[0.45 0.01]
2x 146.0
[5.75]
A Min. Shaft Clearance
Dimension A
13 Teeth 42.6 min. [1.677]
15 Teeth 47.6 min. [1.874]
Spline Data
Pitch-
Pressure Angle
Number of Teeth
Pitch Fraction
Typ of Fit
Per
:
:
:
:
:
:
20.638 [0.8125]
30
13
16/32
Fillet Root Side
Spline Data
Pitch-
Pressure Angle
Number of Teeth
Pitch Fraction
Typ of Fit
Per
:
:
:
:
:
:
23.813 [0.9375]
30
15
16/32
Fillet Root Side
P003 307E
Standard pad cover shipped with the pump can also be used as a running cover.
Specications
Min. active
Spline Length
Rated Torque
Maximum Torque
mm [in]
H3
12.4 [0.49]
180 [1600]
395 [3500]
H5
14.3 [0.56]
277 [2450]
693 [6130]
Option
Spline
11009999 Rev AD Feb 2007
47

Charge Pump
Charge Pump Sizing/Selection

System features and conditions which may invalidate the 10 % guideline include (but are
not limited to):
Continuous operation at low input speeds (< 1500 min-1 (rpm))
High shock loading and/or long loop lines
High ushing ow requirements
Multiple Low Speed High Torque motors
High input shaft speeds
Contact your Sauer-Danfoss representative for application assistance if your application
includes any of these conditions.
48
11009999 Rev AD Feb 2007

Notes
11009999 Rev AD Feb 2007
49

Installation Drawings
Port Description
Servo Gage Port M4

Port ISO 11926-1 7/16 -20
Case Drain Port L3

Port ISO 11926-1 1 1/16 -12
Servo Gage Port M5
Port ISO 11926-1 7/16 -20
System Port C
Port ISO 11926-1 1 5/16-12
System Port A
Port ISO 11926-1 1 5/16-12
System Port D
Port ISO 11926-1 1 5/16-12
Case Drain Port L1

Port ISO 11926-1 1 1/16 -12
Charge Inlet Port from Filter E

Port ISO 11926-1 7/8 -14
System Port B
Port ISO 11926-1 1 5/16-12
Port Description
System A Gage Port MA

Port ISO 11926-1 9/16 -18
System D Gage Port MD

Port ISO 11926-1 9/16 -18
P003 312E
Port
Description
Sizes
A
B
C
D
E
L1
L2
L3
MA
MB
MC
MD
M3
M4
M5
M14
X7
System Port A
System Port B
System Port C
System Port D
Charge Filtration Port from Filter
Case Drain Port
Case Drain Port
Case Drain Port
System A Gage Port
System B Gage Port
System C Gage Port
System D Gage Port
Charge Gage Port
Servo Gage Port
Gage Port
Case Gage Port
Brake Gage Port
1 5/16 -12
1 5/16 -12
1 5/16 -12
1 5/16 -12
7/8 -14
1
1 /16 -12
1 1/16 -12
1 1/16 -12
9/16 -18
9/16 -18
9/16 -18
9/16 -18
9/16 -18
7/16 -20
7/16 -20
7/16 -20
9/16 -18
Please contact Sauer-Danfoss for specic installation drawings.

50
11009999 Rev AD Feb 2007

(continued)
Port Description
Without CCO (Control Cut Off)

System B Gage Port MB
Port ISO 11926-1 9/16-18
With CCO (Control Cut Off)
System C Gage Port MC

Port ISO 11926-1 9/16-18
System Gage Port MB

Port ISO 11926-1 9/16-18
System Gage Port MC

Port ISO 11926-1 9/16-18
Brake Gage Port X7

Port ISO 11926-1 9/16-18
Case Gage Port M14
Port ISO 11926-1 7/16 -20
Case Gage Port M14

Port ISO 11926-1 7/16 -20
Charge Constr. Port
Port ISO 11926-1 9/16 -18
Servo Gage Port M5

Port ISO 11926-1 7/16 -20
Case Drain Port L2

Port ISO 11926-1 1 1/16 -12
Charge Constr. Port

Port ISO 11926-1 9/16 -18
Charge Constr. Port

Port ISO 11926-1 9/16 -18
4x Connector :
Deutsch DT04-2P
to be paint free
Servo Gage Port M4

Port ISO 11926-1 7/16 -20
Charge Gage Port M3

Port ISO 11926-1 9/16 -18
P003 313E
11009999 Rev AD Feb 2007
51

(continued)
Dimensions
406.0 max.
[15.98]
342.64 1.0
[13.49 0.04]
391.5 max.
[15.41]
247.44 1.0
[9.74 0.04] both Sides
208.82 1.0
[8.22 0.04]
174.82 1.0
[6.88 0.04]
167.82 1.0
[6.61 0.04]
136.2 1.0
[5.36 0.04] both Sides
Servo Gage Port M5

Port ISO 11926-1 7/16 -20
Servo Gage Port M4

Port ISO 11926-1 7/16 -20
41.0 1.0
[1.61 0.04]
19.8 2.1
[0.78 0.083]
9.7 00.5
]
[0.3819 0.
0.0197
4x Connections :
Deutsch DT04-2P
to be paint free
Case Drain Port L3

Port ISO 11926-1 1 1/16 -12
Case Drain Port L1

Port ISO 11926-1 1 1/16 -12
1.0 0.5
[0.0394 0.0197]
R 0.8 max.
[0.031]
45
0
101.6 0.05
0
]
[4.0
0.002
110.5 1.0
[0.13 0.04]
100.0 1.0
[3.94 0.04]
89.0 1.0
[3.5 0.04]
2x 74.4 1.0
[2.93 0.04]
52.85 1.0
[2.08 0.04]
3.35 1.0
[0.13 0.04]
39.5 1.0
[1.56 0.04]
Shaft to be paint free
Charge Inlet Port E

Port ISO 11926-1 7/8 -14
System Port C
Port ISO 11926-1 1 5/16 -12
Mounting Surface
to be paint free
Name Plate
to be paint free
System Port D
Port ISO 11926-1 1 5/16 -12
AA
4x
0.5
[0.02]
CC
BB
86.0
[3.39]
Shaft CL
0.5
[0.02]
88.7
[3.49]
Mounting Flange and Pilot

to be paint free
System Port B
Port ISO 11926-1 1 5/16 -12
System Port A
Port ISO 11926-1 1 5/16 -12
Shaft CL
0.5
[0.02]
86.0
[3.39]
Shaft CL
P003 314E
L3 case drain port must be used (see case drain section for more details).

52
11009999 Rev AD Feb 2007

(continued)
Dimensions
DD
81.5
[3.21]
Shaft CL
Z
Y
Servo Gage Port M4
Port ISO 11926-1 7/16 -20
Servo Gage Port M5

Port ISO 11926-1 7/16 -20
Approximate Center
of Gravity
135.1 max.
[5.32]
2x 14.5 0.7
[0.57 0.03]
95.0 0.1
[3.74 0]
Approximate Center
of Gravity
Shipping
Holes
88.5 max.
[3.48]
84.3 max.
[3.32]
2x 25.0
[0.98]
37.4
[1.47]
5.0 0.1
[0.2 0]
2x 75.0
[2.95]
Charge Gage Port M3

Port ISO 11926-1 9/16 -18
191.8 0.1
[7.55 0]
Case Drain Port L2

Port ISO 11926-1 1 1/16 -12
192.8
[7.59]
W
216.32
[8.52]
191.82
[7.55]
183.32
[7.22]
166.92
[6.57]
Case Gage Port M14
System Gage Port MC
Port ISO 11926-1 9/16 -18 Port ISO 11926-1 7/16 -20
25.3
[1.0]
System Gage Port MB

Port ISO 11926-1 9/16 -18
5.6
[0.22]
39.0
[1.54]
37.5
[1.48]
Case Gage Port M14

Port ISO 11926-1 7/16 -20
Charge Constr. Port

Port ISO 11926-1 9/16 -18
P003 315E
11009999 Rev AD Feb 2007
53

(continued)
Dimensions
KK
W
18 min.
X
M12 x 1.75 6H Thd.
37.0
[1.457]
2x 25.0 1
[0.984 0.039]
380.0 0.1
[14.962 0.039]
0.25
2x 15.1 +
0.13
[0.549 + 0.01 ]
0.005
2x 73.0 0.25
[2.87 0.01]
System Gage Port MA
Port ISO 11926-1 9/16 -18
Seal to be
paint free
System Gage Port MD

Port ISO 11926-1 9/16 -18
172.72
[6.8]
P003 316E
208.52
[8.21]
Mounting bolt holes are sized for 14 mm fasteners. M12 or inch can be used, but
require a hardened washer.

54
11009999 Rev AD Feb 2007

(continued)
Controls
System Gage Port MB

Port ISO 11926-1 9/16 -18
39.0
[1.54]
37.5
[1.48]
25.3
[1.00]
Control Cut O (CCO)
System Gage Port MC

Port ISO 11926-1 9/16 -18
Brake Gage Port X7
Port ISO 11926-1 9/16 -18
183.32
[7.22]
Charge Constr. Port

Port ISO 11926-1 9/16 -18
191.82
[7.55]
214.32
[8.44]
216.32
[8.52]
167.2 max.
[6.58]
P003 208E
11009999 Rev AD Feb 2007
55

(continued)
Controls
Electric Displacement Control (EDC)
Option A2 (12 V)/A3 (24 V)
202.0 max.
[7.95]
Shaft CL
Mounting Flange
2x Case Gage Port M14

Port ISO 11926-1 7/16 -20
176.0 max.
[6.93]
91.95
[3.62]
Shaft CL
4x Connections :
Deutsch DT04-2P
to be paint free
P003 331E
Electric Displacement Control (EDC) with Manual Override

Option A4 (12 V)/A5 (24 V)
206.0 max.
[8.11]
Shaft CL
2x Case Gage Port M14

Port ISO 11926-1 7/16 -20
Mounting Flange
176.0 max.
[6.93]
91.95
[3.62]
Shaft CL
4x Connections :
Deutsch DT04-2P
to be paint free

56
11009999 Rev AD Feb 2007
P003 212E

(continued)
Displacement Limiter
Option B and D
120.0 max.
[4.724]
120.0 max.
[4.724]
P003 209E
11009999 Rev AD Feb 2007
57

Frame 147/165 cm3 Single Pump
Contents
Design ..............................................................................................................................................................59
Technical Specications .............................................................................................................................60
Bearing Life .....................................................................................................................................................62
Model Code ....................................................................................................................................................64
Displacement Limiter..................................................................................................................................69
Input Shafts ....................................................................................................................................................70
Option G3 ..................................................................................................................................................70
Option G2 ..................................................................................................................................................70
Auxiliary Mounting Pads............................................................................................................................71
Option H2 SAE A....................................................................................................................................71
Option H1 SAE A-A...............................................................................................................................72
Option H3 SAE B ...................................................................................................................................73
Option H5 SAE B-B ...............................................................................................................................74
Option H6 SAE C...................................................................................................................................75
Option H4 SAE D...................................................................................................................................76
Charge Pump .................................................................................................................................................77
Installation Drawings ..................................................................................................................................78
Port Description ......................................................................................................................................78
Dimensions ...............................................................................................................................................80
Controls ......................................................................................................................................................83
Electric Displacement Control (EDC) Option A2 (12 V)/A3 (24 V) ....................................83
Electric Displacement Control (EDC) with Manual Override,
Option A4 (12 V)/A5 (24 V) ............................................................................................................83
Displacement Limiter ............................................................................................................................84
Displacement Limiter Option B ...................................................................................................84
Filtration .....................................................................................................................................................85
Suction Filtration Option L ............................................................................................................85
Integral Full Flow Charge Pressure Filtration with Filter Bypass Sensor Option M ...86
58
11009999 Rev AD Feb 2007

Design
Cross Section H1 147/165 cm3 Pump
Auxiliary Mounting Pad "A"
Servo Piston

Feedback Pin
Servo Springs
Piston
Slipper
Shaft Seal
Shaft
Roller Bearing
Charge Pump
Pressure Compensation Plates
11009999 Rev AD Feb 2007
Cylinder Block
Journal Bearing
Swashplate Bearing
Swashplate
59

Technical
Specications
For denitions of the following specications, see Operating parameters.

General Specications
Design
Direction of Rotation
Axial piston pump of cradle swashplate design with variable displacement

Clockwise, counterclockwise
Main pressure ports: SAE ange twin ports
Pipe Connections
Remaining ports: SAE straight thread O-ring boss
Pump installation recommended with control position on the top or side.
Recommended Installation
Consult Sauer-Danfoss for non conformance to these guidelines.
Position
The housing must always be lled with hydraulic uid.
Will see inlet pressure with internal charge pump. Will be case pressure with
Auxiliary Cavity Pressure
external charge supply. Please verify mating pump shaft seal capability.
Physical Properties
Feature
Unit
Displacement
Flow at Rated (continuous) Speed
cm3 [in3]
l/min
[US gal/min]
Nm/bar
[lbfin/1000psi]
kgm2
[slugft2]
kg [lb]
liter [US gal]
Torque at Maximum Displacement

(theoretical)
Mass Moment of Inertia of Rotating
Components
Weight Dry (without PTO and Filter)
Oil Volume
Mounting Flange
Auxiliary Mounting
Shafts
Suction Ports
Main Port Conguration
Case Drain Ports L1, L3 (SAE O-ring boss)
Case Drain Ports L2, L4 (SAE O-ring boss) prefered usage
Other Ports
Customer Interface Threads
Frame Size
147
147 [8.97]
441
[117]
2.34
[1430]
165
165 [10.07]
495
[131]
2.63
[1605]
0.027
[0.00199]
96 [211]
3.0 [0.8]
SAE ange, size D (SAE J 744) mounting pad
SAE A, SAE B, SAE B-B, SAE C, SAE D
Splined: 27-teeth 16/32, 13-teeth 8/16
1.625-12UN-2B [1 5/8 -12UN-2B]
Radial Twin Ports, SAE 4-bolt, 1 1/4 - Code 62, M12
1.0625-12UNF-2B [1 1/16 -12UNF-2B]
1.3175-12UNF-2B [1 5/16 -12UNF-2B]
SAE O-ring boss. See Installation drawings.
Metric fastener
Feature
Unit
Frame Size
165
Minimum
500*
Minimum for full performance
1200
Input Speed
min-1 (rpm)
Rated
3000
Maximum
3100
Rated
450 [6530]
400 [5800]
System Pressure
Maximum
bar [psi]
480 [6960]
450 [6530]
Minimum low loop
10 [150]
Minimum
16 [232]
Charge Pressure
bar [psi]
Maximum
34 [493]
Minimum (at corner power)
17 [247]
Control Pressure
bar [psi]
Maximum
40 [580]
Rated
0.7 [9]
bar (absolute)
Charge Pump Inlet
[in Hg vaccum]
Minimum (cold start)
0.2 [24]
Pressure
Maximum
bar [psi]
4.0 [58]
Rated
3.0 [40]
Case Pressure
bar [psi]
Maximum
5.0 [75]
* Not for internal charge pump, 1200 min-1 with external charge at displacement for full performance.
60
11009999 Rev AD Feb 2007
147

Technical Specications
(continued)
Fluid Specications
Feature
Viscosity
Temperature
Range 1)
Filtration
(recommended
minimum)
Unit
Minimum
Recommended range
Maximum
Minimum
Rated
Maximum intermittent

1)
At the hottest point, normally case drain port.
11009999 Rev AD Feb 2007
mm2/s
[SUS]
C [F]
-ratio
m
Frame Size
147
165
7 [49]
12-80 [66-370]
1600 [7500]
-40 [-40]
104 [220]
115 [240]
22/18/13
15-20 = 75 (10 10)
35-45 = 75 (10 2)
100 125
61

Bearing Life
Shaft Loads
Normal bearing life in L20 hours is shown in the table below. The gures reect a
continuous delta pressure, shaft speed, maximum displacement, and no external shaft
side load. The data is based on a 50 % forward, 50 % reverse duty cycle, standard charge
pump size, and standard charge pressure of 20 bar [290 psi].
cm3 [in3]
147 [8.97]
min-1 (rpm)
1800
1800
bar [psi]
240 [3500]
215 [3100]
hours
28 200
27 100
Pump Displacement
Shaft Speed
Delta Pressure p
Bearing Life L20
165 [10.07]

H1 pumps are designed with bearings that can accept some external radial loads.
The external radial shaft load limits are a function of the load position and orientation,
and the operating conditions of the unit.
The maximum allowable radial load (Re) is based on the maximum external moment
(Me) and the distance (L) from the mounting ange to the load. It may be determined
using the following table and formula.
Re = Me / L
Radial Load Position
Me = Shaft moment
L = Flange distance
Re = External force to the shaft
Thrust loads should be avoided. Contact factory in the event thrust loads are anticipated.
62
11009999 Rev AD Feb 2007

Bearing Life
(continued)
Allowable external Shaft Load:

Displacement
External Radial Moment Me
147
Nm [lbfin]
165
140 [1240]
All external shaft loads aect bearing life. In applications with external shaft loads,
minimize the impact by positioning the load at 0 or 180 as shown in the gure.
Sauer-Danfoss recommends clamp-type couplings for applications with radial shaft
loads.
Contact your Sauer-Danfoss representative for an evaluation of unit bearing life if you
have continuously applied external loads exceeding 25 % of the maximum allowable
radial load (Re) or the pump swashplate is positioned on one side of center all or most of
the time.
Mounting Flange
Loads
Displacement
Rated Moment MR
Shock Load Moment MS
147
165
6500 [57 500]
Nm [lbfin]
16 300 [144 00]
For calculation details please see: System Design Parameters section Mounting Flange Loads.
11009999 Rev AD Feb 2007
63

A B
Model Code
H1 P
S T
Displacement
147
165
Rotation
L
R
Orices, 1.3 mm in Servo supply for propel applications

No orice for none propel applications
N
B
Electric Displacement Control (EDC) 12V, Deutsch connector

Electric Displacement Control (EDC) 24V, Deutsch connector
Electric Displacement Control (EDC) 12V, Deutsch connector, Manual override
Electric Displacement Control (EDC) 24V, Deutsch connector, Manual override
Orices
C2
C3
Revision code
Control
A2
A3
A4
A5
Left hand (counter clockwise)

Right hand (clockwise)
Product Version
A
147 cm [8.97 in]

165 cm [10.06 in]
None
Adjustable, factory set to max. displacement
Endcap Options
Twin Port, 4-Bolt Split Flange (Code 62)
Match
with below
Options (K)
Match
with below
Options (T)
D3
D5
D6
D7
D8
D9
Remote Full
Charge Flow
Filtration
Suction
Filtration
Integral Full
Charge Flow
Filtration
Remote Full
Charge Flow
Filtration
X
X
X
X
X
SAE D 4-bolt

Auxiliary Mounting Pad (align with End Cap Selection, Option G)

NN
H2
H1
H3
H5
H6
H4
64
Integral Full
Charge Flow
Filtration
X
Input Shaft
G3
G2
Suction
Filtration

SAE-D
Mounting
G

None, SAE-A, B, B-B, C
None
SAE A pad,
SAE A-A pad,
SAE B pad,
SAE B-B pad,
SAE C pad,
SAE D pad,
11009999 Rev AD Feb 2007
9 teeth 16/32 coupling, shipping cover


Model Code
(continued)
A B
S T
H1 P
NN NNN NNN
Overpressure Protection Type and Setting Side A **
Overpressure Protection Type and Setting Side B **

** Pressure Protection Type must be the same for Side A and B
L
K
L15
L20
L23
L25
L28
L30
L33
L35
L38
L40
L42
L43
L44
L45
20 bar [290 psi]

24 bar [348 psi]
30 bar [435 psi]
None
Paint and Nametag

NNN
Suction ltration (see Basic drawings)

Integral full charge ow ltration with bypass sensor and bypass
Remote full charge ow ltration (see End cap drawings, order remote lter separately)
Special Hardware Features

NN
26 cm/rev [1.57 in/rev]

34 cm/rev [2.07 in/rev]
Charge Pressure Relief Setting

20
24
30
Use to selection for ports A and B
Filtration Options (align with End Cap Selection, Option G)

L
M
P
150 bar [2180 psi]

200 bar [2900 psi]
230 bar [3336 psi]
250 bar [3630 psi]
280 bar [4061 psi]
300 bar [4350 psi]
330 bar [4786 psi]
350 bar [5080 psi]
380 bar [5510 psi]
400 bar [5800 psi]
420 bar [6090 psi]
430 bar [6237 psi]
440 bar [6382 psi] (147 cc only)
450 bar [6960 psi] (147 cc only)
Charge Pump
A
L
K20
K23
K25
K28
K30
K33
K35
K38
K40
K42
K45
High pressure relief valve + pressure

limiters with bypass
High pressure relief valve with bypass
(no pressure limiters)
Black paint and Sauer-Danfoss nametag
Special Settings
NNN
None
11009999 Rev AD Feb 2007
65

Control (EDC)
EDC Principle
The Electrical Displacement Control
(EDC) consists of a pair of proportional
solenoids on each side of a threeposition, four-way porting spool. The
proportional solenoid applies a force
input to the spool, which ports hydraulic
pressure to either side of a double acting
servo piston. Dierential pressure across
the servo piston rotates the swashplate,
changing the pumps displacement from
full displacement in one direction to full
M14
C2
C1
F00B
F00A
P003 191
Feedback from
Swash plate
P
P003 478E
Pump Displacement vs. Control Current
Control Signal Requirements

Control Current
a*
b
Pin
mA
mA
Connections
12 V
700
1640
any order
24 V
352
820
* Factory test current, for vehicle movement or
application actuation expect higher value.
100 %
Displacement
Voltage
-b
-a
Current mA
"0"
Connector
100 %
1
2
P003 480
Description
Connector
Wedge Lock
Socket Contact (16 and 18 AWG)
Sauer-Danfoss Mating Connector Kit
66
11009999 Rev AD Feb 2007
Quantity
1
1
2
1
Ordering Number
Deutsch DT06-2S
Deutsch W2S
Deutsch 0462-201-16141
K29657
P003 479E

Control (EDC)
(continued)
Solenoid Data
Voltage
Maximum Current
Rated Power
12V
1800 mA
24V
920 mA
18 W
3.66

PWM Range
PWM Frequency (preferred)*
Inductance
IP Rating (DIN 40 050)
IP Rating (DIN 40 050) with Mating Connector
* PWM signal required for optimum control performance.
4.52
14.20
17.52
70-200 Hz
100 Hz
33 mH
140 mH
IP 67
IP 69K
Pump Output Flow Direction vs. Control Signal

Shaft Rotation
CW
Coil Energized*
C2
Port A
in
Port B
out
Servo Port
M5
Pressurized
* For coil location see installation drawings.
CCW
C1
out
in
C2
out
in
C1
in
out
M4
M5
M4
Control Response
H1 controls are available with optional control passage orices to assist in matching
the rate of swashplate response to the application requirements (e.g. in the event of
electrical failure). Software ramp or rate limiting should be used to control vehicle
response in normal operation. The time required for the pump output ow to change
from zero to full ow (acceleration) or full ow to zero (deceleration) is a net function of
spool porting, orices, and charge pressure. A swashplate response table is available
for each frame indicating available swashplate response times. Testing should be
conducted to verify the proper orice selection for the desired response.
H1 pumps are limited in mechanical oricing combinations. Software is envisioned as
the means to control the swashplate response in normal operating conditions.
Mechanical servo orices are to be used only for fail-safe return to neutral in the event of
an electrical failure.
Typical response times shown below at the following conditions:
p
Viscosity and temperature
Charge pressure
Speed
=
=
=
=
250 bar
30 mm2/s (50 C)
20 bar
1800 min-1 (rpm)
[3626 psi]
[141 SUS (122 F)]
[290 psi]
Response Times
Frame Size
147/165
Stroking Direction
Neutral to full ow
Full ow to neutral
11009999 Rev AD Feb 2007

2.1 s
1.6 s
No
1.3 s
1.2 s
67

P003 204

M14
C2
C1
F00A
F00B
Feedback from
Swash plate
68
11009999 Rev AD Feb 2007
P
P003 205E

H1 pumps 147/165 are designed with optional mechanical displacement (stroke) limiters
factory set to max. displacement.
The maximum displacement of the pump can be set independently
to zero displacement for forward and reverse using the two adjustment screws.
Displacement Change (approximately)

Frame Size
147
165
1 Turn of Displacement
Limiter Screw
12.4 cm3
13.9 cm3
11009999 Rev AD Feb 2007
69

Input Shafts
Option G3
8.0
[0.309]
Coupling must not

protrude beyond
this Point
67.0
[2.638]
Spline Data
Pitch-
Pressure Angle
Number of Teeth
Pitch Fraction
Typ of Fit
Per
:
:
:
:
:
:
41.275 [1.625]
30
13
8/16
Fillet Root Side
Ansi B92.1-1996 Class 5
R 0.8 max.
[0.031]
12.45 0.25
[0.49 0.01]
]
[6.000 0
0.002
152.4 0
0.05
44.4 0.09
[1.746 0.004]
36.4 0.25
[1.433 0.010]
40.8
[1.607]
P003 272E
Specications
Min. active
Spline Length
Rated Torque
Maximum Torque
mm [in]
G3
40.8 [1.607]
1442 [12 800]
2206 [19 500]
Option
Spline
Option G2
Coupling must not
protrude beyond
this Point
67.0
[2.638]
R 0.8 max.
[0.031]
Spline Data
Pitch-
Pressure Angle
Number of Teeth
Pitch Fraction
Typ of Fit
Per
:
:
:
:
:
:
42.863 [1.688]
30
27
16/32
Fillet Root Side
12.45 0.25
[0.49 0.01]
152.4 0
0.05
44.36 0.09
[1.746 0.004]
37.0 0.25
[1.457 0.010]
42.0
[1.654]
]
[6.000 0
0.002
8.0
[0.309]
P003 271E
Specications
Min. active
Spline Length
Rated Torque
Maximum Torque
mm [in]
G2
42.0 [1.654]
1615 [14 300]
2291 [20 300]
Option
70
Spline
11009999 Rev AD Feb 2007

Auxiliary Mounting Pads
Option H2 SAE A
345.4 2
[13.597 0.079]
331.0 1
[13.033 0.039]
Thread : M10
Depth : 16 [0.63] min.
4x

Ref 82.22 [3.237] I.D.
[3.489 + 0.05 ]
0
0.13
88.621 +
0
82.601 + 0.076
0
4x 53.2 0.175
[2.094 0.007]
[3.252 + 0.003 ]
0
2x 106.4 0.35
[4.189 0.014]
16.1
[0.633]
R 0.8 max.
[0.031]
1.96
[0.077]
8.1 0.25
[0.319 0.010]
Spline Data
Pitch-
Pressure Angle
Number of teeth
Pitch Fraction
Typ of Fit
Per
:
:
:
:
:
:
14.288 [0.5625]
30
9
16/32
Fillet Root Side
P003 273E
Specications
Min. active
Spline Length
Rated Torque
Maximum Torque
mm [in]
H2
8.6 [0.34]
60 [529]
162 [1430]
Option
Spline
C Caution
Standard pad cover is installed only to retain coupling during shipping. Do not operate
pump without an auxiliary pump or running cover installed.
11009999 Rev AD Feb 2007
71

(continued)
Option H1 SAE A-A
345.4 0.2
[13.597 0.079]
331.0 2
[13.033 0.079]
2x 106.4 0.35
[4.189 0.014]
Thread : M10
Depth : 16.0 [0.63] min.
4x
[3.489 + 0.05 ]
0
88.621 + 0.13
0
82.601 + 0.076
0
4x 53.2 0.175
[2.094 0.007]
[3.252 + 0.003 ]
0
16.1 1
[0.633 0.039]
R 0.8 max.
[0.031]

Ref 82.22 [3.237] I.D.
1.96
[0.077]
8.1 0.25
[0.319 0.010]
Spline Data
Pitch-
Pressure Angle
Number of Teeth
Pitch Fraction
Typ of Fit
Per
:
:
:
:
:
:
17.463 [0.688]
30
11
16/32
Fillet Root Side
P003 360E
Specications
Min. active
Spline Length
Rated Torque
Maximum Torque
mm [in]
H1
10.5 [0.41]
109 [967]
296 [2620]
Option
Spline
C Caution
72
11009999 Rev AD Feb 2007

(continued)
Option H3 SAE B
348.1 2
[13.703 0.079]
331.0 2
[13.033 0.079]
101.651 + 00.076
0.13
107.823+
0
[4.245 + 0.05 ]
0
4x 73.0 0.175
[2.874 0.007]
Thread : M12
Depth : 25.0 [0.984] min.
4x
[4.002 + 0.003 ]
0
21.1
[0.830]
2x 146.0 0.35
[5.748 0.014]
R 0.8 max.
[0.031]

Ref 101.32 [3.989] I.D.
1.96
[0.077]
11.4 0.25
[0.449 0.010]
Spline Data
Pitch-
Pressure Angle
Number of Teeth
Pitch Fraction
Typ of Fit
Per
:
:
:
:
:
:
20.638 [0.813]
30
13
16/32
Fillet Root Side
P003 274E
Specications
Min. active
Spline Length
Rated Torque
Maximum Torque
mm [in]
H3
12.4 [0.49]
180 [1600]
395 [3500]
Option
Spline
C Caution
11009999 Rev AD Feb 2007
73

(continued)
Option H5 SAE B-B
348.1 2
[13.703 0.079]
101.651 + 00.076
2x 146.0 0.35
[5.748 0.014]
0.13
107.823+
0
+
0.005
]
[4.245
0
4x 73.0 0.175
[2.874 0.007]
Thread : M12
Depth : 25.0 [0.984] min.
4x
[4.002 + 0.003 ]
0
331.0 1
[13.033 0.039]
21.3
[0.839]
R 0.8 max.
[0.031]

Ref 101.32 [3.989] I.D.
1.96
[0.077]
11.4 0.25
[0.449 0.010]
Spline Data
Pitch-
Pressure Angle
Number of Teeth
Pitch Fraction
Typ of Fit
Per
:
:
:
:
:
:
23.813 [0.938]
30
15
16/32
Fillet Root Side
P003 199E
Specications
Min. active
Spline Length
Rated Torque
Maximum Torque
mm [in]
H5
14.3 [0.56]
277 [2450]
693 [6130]
Option
Spline
C Caution
74
11009999 Rev AD Feb 2007

(continued)
Option H6 SAE C
350.7 2
[13.809 0.079]
0.13
134.06 +
0
[5.278 + 0.005 ]
0
127.05 + 0.076
0
181.0 0.35
[7.126 0.014]
2x 90.5 0.175
[3.563 0.007]
4x 57.25 0.175
[2.254 0.007]
Thread : M12
Depth : 28.5 [1.122] min.
4x
2x 114.5 0.35
[4.508 0.014]
[5.002 + 0.003 ]
0
333.7 2
[13.139 0.079]
23.8 1
[0.936 0.039]
R 0.8 max.
[0.031]

Ref 120.32 [4.737] I.D.
1.96
[0.077]
15.0 0.25
[0.591 0.010]
Spline Data
Pitch-
Pressure Angle
Number of Teeth
Pitch Fraction
Typ of Fit
Per
:
:
:
:
:
:
29.633 [1.167]
30
14
12/24
Fillet Root Side
P003 275E
Specications
Min. active
Spline Length
Rated Torque
Maximum Torque
mm [in]
H6
15.2 [0.60]
534 [4720]
816 [7220]
Option
Spline
C Caution
11009999 Rev AD Feb 2007
75

(continued)
Option H4 SAE D
357.8 2
[14.087 0.079]
2x 161.6 0.35
[6.362 0.014]
333.2 2
[13.119 0.079]
4x 80.8 0.175
[3.181 0.007]

Ref 150.0 [5.906] I.D.
Thread : M20 x 2.5

Depth : 30.0 [1.181] min.
4x
[6.002 + 0.003 ]
0
[6.260 + 0.005 ]
0
0.076
152.45 +
0
0.13
159.0 +
0
28.27
[1.113]
2.5
[0.098]
14.0
[0.551]
Spline Data
Pitch-
Pressure Angle
Number of Teeth
Pitch Fraction
Typ of Fit
Per
:
:
:
:
:
:
41.275 [1.625]
30
13
16/32
Fillet Root Side
P003 276E
22.0 0.25
[0.866 0.010]
Specications
Min. active
Spline Length
Rated Torque
Maximum Torque
mm [in]
H4
20.3 [0.40]
1442 [12 800]
2206 [19 500]
Option
Spline
C Caution
76
11009999 Rev AD Feb 2007

Charge Pump
Charge Pump Sizing/Selection

System features and conditions which may invalidate the 10 % guideline include (but are
not limited to):
Continuous operation at low input speeds (< 1500 min-1 (rpm))
High shock loading and/or long loop lines
High ushing ow requirements
Multiple Low Speed High Torque motors
High input shaft speeds
Contact your Sauer-Danfoss representative for application assistance if your application
includes any of these conditions.
Charge pump ow and power curves
Charge pressure:
20 bar
Case drain:
80 C (8.2 mm2/s)
Reservoir temperature:
70 C (11 mm2/s)
[290 psi]
[180 F (53 SUS)]
[160 F (63 SUS)]
Charge Pump Flow
Charge Pump Power Requirements
11009999 Rev AD Feb 2007
77

Port Description
Servo Gage Port M4

Port ISO 11926-1 7/16 -20
System Port B
31.5 450 bar
Split Flange Boss
per ISO 6162
M12 x 1.75
20 min.
Full Thread Depth
System Port A
31.5 450 bar
Split Flange Boss
per ISO 6162
M12 x 1.75
20 min.
Full Thread Depth
Connector :
Deutsch DT04-2P
to be paint free
Case Drain Port L1

Port ISO 11926-1 1 1/16 -12
Case Drain Port L4

Port ISO 11926-1 1 5/16 -12
Charge Inlet Port S
Port ISO 11926-1 1 5/8 -12
Port Description

Port ISO 11926-1 9/16-18
Port
Description
A
B
P003 277E
System Port A
System Port B
Charge Filtration Port,
E
from Filter
F
Charge Filtration Port, to Filter
L1
Case Drain Port
L2
Case Drain Port
L3
Case Drain Port
L4
Case Drain Port
MA System A Gage Port
MB System B Gage Port
Charge Gage Port,
M3
after Filtering
M4 Servo Gage Port
M5 Servo Gage Port
M14 Case Gage Port
S
Charge Inlet Port

78
11009999 Rev AD Feb 2007
Sizes
31.5
31.5
/ -14
7 8
7/8 -14
1 1/16 -12
1 5/16 -12
1 1/16 -12
1 5/16 -12
9/16 -18
9/16 -18
/ -18
9 16
/ -20
/ -20
7/16 -20
1 5/8 -12
7 16
7 16

(continued)
Port Description
Case Gage Port M14

Port ISO 11926-1 7/16 -20

Port ISO 11926-1 9/16-18
Charge Filtration Port F

Port ISO 11926-1 7/8 -14
to Filter
Charge Filtration Port E

Port ISO 11926-1 7/8 -14
from Filter
Connector :
Deutsch DT04-2P
to bee paint free
Case Drain Port L3
Port ISO 11926-1 1 1/16 -12
Servo Gage Port M5

Port ISO 11926-1 7/16 -20
Case Drain Port L2

Port ISO 11926-1 5/16 -12
Charge Gage Port M3

Port ISO 11926-1 9/16 -18
after Filtering
P003 278E
11009999 Rev AD Feb 2007
79

(continued)
Dimensions
333.3 max.
[13.12]
Servo Gage Port M4
Servo Pressure
7/16 -20UNF-2B
Per ISO 11926-1
Mounting Flange and Pilot

to be paint free
0.6
255.7 +
0.5
+
[10.068 0.024]
0.02
System Port B
31.5 450 bar
Split Flange Boss
per ISO 6162
M12 x 1.75
20 min.
Full Thread Depth
179.9 0.4
[7.08 0.02]
51.9 0.4
[2.04 0.02]
Connector :
Deutsch DT04-2P
to be paint free
Charge Inlet Port S

Port ISO 11926-1 1 5/8 -12
Case Drain Port L1

Port ISO 11926-1 1 1/16 -12
12.45 0.25
[0.49 0.01]
R 0.8 max.
[0.031]
]
[6.0 + 0
0.002
0
152.4 + 0.05
80.0 + 0.1
0.2
[3.15 + 0 ]
0.01
(2x)
15.9 0.25
[0.63 0.01]
(2x)
31.8 0.25
[1.25 0.01]
81.5 0.2
[3.21 0.01]
B
80.0 + 0.1
0.2
[3.15 + 0 ]
0.01
135.0 0.2
[5.31 0.01]
155.5
[6.12]
1.5 0.5 x 455

[0.059 0.028 x 45]
Case Drain Port L4

Port ISO 11926-1 1 5/16 -12
System Port A
31.5 450 bar
Split Flange Boss
per ISO 6162
M12 x 1.75
20 min.
Full Thread Depth
(2x)
33.3 0.25
[1.31 0.01]
169.9 0.4
[6.69 0.02]
(2x)
66.6 0.25
[2.62 0.01]
BB 2x
DD 2x
CC
115.8 0.2
[4.56 0.01]
111.0 0.2
[4.37 0.01]
63.5 0.2
[2.5 0.01]
Shaft CL
Shaft CL
Shaft CL
P003 279E

80
11009999 Rev AD Feb 2007

(continued)
Dimensions
Y
179.9
[7.08]
Servo Gage Port M5

Port ISO 11926-1 7/16 -20
51.9 0.4
[2.04 0.02]
152.6
[6.01]
0.3
[0.01]
Charge Pressure
Port ISO 11926-1 5/16 -24
26.5
[1.04]
155.5
[6.12]
135.0 0.2
[5.31 0.01]
208.3
[8.20]
Case Drain Port L3

Port ISO 11926-1 1 1/16 -12
131.9
[5.19]
112.0
[4.41]
81.5 0.2
[3.21 0.01]
Approximate Center
of Gravity
168.3
[6.63]
Charge Gage Port M3

Port ISO 11926-1 9/16 -18
after Filtering
169.9 0.4
[6.69 0.02]
Approximate Center
of Gravity
Case Drain Port L2

Port ISO 11926-1 1 5/16 -12
W
Y
270.7
[10.66]

Port ISO 11926-1 9/16 -18
271.1
[10.673]
( 7/8 -14U
NF-2B)
Charge Filtration Port F

Port ISO 11926-1 7/8 -14
to Filter
269.1
[10.595]
10
Charge Filtration Port E

Port ISO 11926-1 7/8 -14
from Filter
20.0
[0.787 0.2
0.01]
42.0
[1.61 0.3
0.092]
(2.341)
[0.092]
16.7 min
[0.657] .
92.0
[3.62]
7.0
[0.276]
P-P
51.0
[2.008]
P003 280E
Use always highest case drain port. Please contact Sauer-Danfoss for specic installation
drawings.
11009999 Rev AD Feb 2007
81

(continued)
Dimensions
92.0
[3.62]
(4x) 80.8 0.25

[3.18 0.01]

Port ISO 11926-1 9/16 -18
255.7
[10.07]
0.25
(4x) 20.6 +
0.13
(4x) 80.8 0.25
[3.18 0.01]
[0.811 + 0.01 ]
0.005
P003 281E

82
11009999 Rev AD Feb 2007

Controls
Electric Displacement Control (EDC)
Option A2 (12 V)/A3 (24 V)
Case Gage Port M14

Port ISO 11926-1 7/16 -20
202.0 max.
[7.95]
Shaft CL
Mounting Flange CL
208.3 max.
[8.2]
121.9
[4.8]
2x Connector :
Deutsch DT04-2P
to be paint free
P003 340E
Shaft CL
Electric Displacement Control (EDC) with Manual Override,

Option A4 (12 V)/A5 (24 V)
Case Gage Port M14

Port ISO 11926-1 7/16 -20
206.0 max.
[8.11]
Shaft CL
Mounting Flange CL
121.9
[4.8]
2x Connector :
Deutsch DT04-2P
to be paint free
208.3 max.
[8.2]
(continued)
Shaft CL
P003 341E
11009999 Rev AD Feb 2007
83

(continued)
Option B
176.5 max.
[6.949]
Wrench Size 6
176.5 max.
[6.949]
P003 344E

84
11009999 Rev AD Feb 2007

(continued)
Filtration
Suction Filtration
Option L
0.6
255.7 +
0.5
[10.068 + 0.024 ]
0.02
Charge Pump Inlet S

Port ISO 11926-1 1 5/8 -12
CC
115.8 0.2
[4.56 0.01]
Shaft CL
P003 202E
11009999 Rev AD Feb 2007
85

(continued)
Filtration
203.26
[8.003]
225.65
[8.884]
177.26
[6.979]
Integral Full Flow Charge Pressure Filtration with Filter Bypass Sensor
Option M
Connector :
Deutsch DTM04-2P
to be paint free
Charge Gage Port M6

Port ISO 11926-1 9/16 -18
before Filter
32.7
[1.288]
45.0
[1.772]
323.54
[12.738]
P003 282E
Connector
2
P003 186
Description
Connector
Secondary Wedge Lock
Socket Terminal
Quantity
1
1
2
Ordering Number
Deutsch DTM06-2S
Deutsch WM-2S
Deutsch 0462-201-20141

86
32.75
[1.289]
11009999 Rev AD Feb 2007

Notes
11009999 Rev AD Feb 2007
87
Our Products
Sauer-Danfoss Mobile Power and Control Systems

Market Leaders Worldwide
Hydrostatic Transmissions
Hydraulic Power Steering
Sauer-Danfoss is a comprehensive supplier providing complete

systems to the global mobile market.
Electric Power Steering

Electrohydraulic Power Steering
Closed and Open Circuit Axial Piston
Pumps and Motors
Gear Pumps and Motors
Bent Axis Motors
Orbital Motors
Transit Mixer Drives
Planetary Compact Gears
Proportional Valves
Directional Spool Valves
Cartridge Valves
Sauer-Danfoss serves markets such as agriculture, construction,

road building, material handling, municipal, forestry, turf care, and
many others.
We oer our customers optimum solutions for their needs and
develop new products and systems in close cooperation and
partnership with them.
Sauer-Danfoss specializes in integrating a full range of system
components to provide vehicle designers with the most advanced
total system design.
Sauer-Danfoss provides comprehensive worldwide service for its
products through an extensive network of Global Service Partners
strategically located in all parts of the world.
Hydraulic Integrated Circuits

Hydrostatic Transaxles
Local address:
Integrated Systems
Fan Drive Systems
Electrohydraulics
Microcontrollers and Software
Electric Motors and Inverters
Joysticks and Control Handles
Displays
Sensors
11009999 Rev AD Feb 2007
Sauer-Danfoss (US) Company

2800 East 13th Street
Ames, IA 50010, USA
Phone: +1 515 239-6000
Fax: +1 515 239 6618
Sauer-Danfoss ApS
DK-6430 Nordborg, Denmark
Phone: +45 7488 4444
Fax: +45 7488 4400
Sauer-Danfoss GmbH & Co. OHG

Postfach 2460, D-24531 Neumnster
Krokamp 35, D-24539 Neumnster, Germany
Phone: +49 4321 871-0
Fax: +49 4321 871 122
Sauer-Danfoss-Daikin LTD
Sannomiya Grand Bldg. 8F
2-2-21 Isogami-dori, Chuo-ku
Kobe, Hyogo 651-0086, Japan
Phone: +81 78 231 5001
Fax: +81 78 231 5004
www.sauer-danfoss.com

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