Вы находитесь на странице: 1из 7

HCC Management System

Procedure for

TIE - IN WELDING
Project: Kalol Mehsana Gas Pipeline Project
(Job No: GSPL/113)

PROCEDURE FOR TIE - IN WELDING


HCC NOVA P 46 17 19
Date: 23rd February 2006
DOCUMENT RELEASE AUTHORIZATION

0
Rev.
No

23.02.06

Dt. of Rev

For Review &


Approval

Description

Docum
Contro
Prepared
By (HCCNOVA
-JV)

Checked By
(Manager QA
HCC-NOVA JV)

Reviewed by
ABS (TPI)

Approved
By
(Dorsch
Consult (I)
Pvt. Ltd /
GSPL)

Project:

Kalol Mehsana Gas Pipeline Project (Job No: GSPL/113)

Owner:

Gujarat State Petronet Ltd.

Consultant:

Dorsch Consult (India) Pvt. Ltd.

TPIA:

ABS Industrial Verification Ltd

Contractor:

HCC-NOVA JV.

Approved and
Issued for
Construction by
GSPL
(KMPL Project)

Issued as: CONTROLLED COPY


This document is the property of HCC and is copyright protected.
Unauthorized photocopy either partly or fully is prohibited. Authorized
controlled copy of this document can be had from Doc. Controller

Doc No: HCC NOVA 46 17 19

Rev No: 0, Dt. of Rev 23.02.06,

Page 1 of 6

Release
Constru
(HCC-N
JV)

HCC Management System


Procedure for

TIE - IN WELDING
Project: Kalol Mehsana Gas Pipeline Project
(Job No: GSPL/113)

INDEX
SR.NO.

DESCRIPTION

PAGE NO

Scope

03

Reference

03

Method

03

Health, Safety and Environment

04

Documentation

04

Doc No: HCC NOVA 46 17 19

Rev No: 0, Dt. of Rev 23.02.06,

Page 2 of 6

HCC Management System


Procedure for

TIE - IN WELDING
Project: Kalol Mehsana Gas Pipeline Project
(Job No: GSPL/113)
1.0

SCOPE
The Procedure Covers the work method for Tie in Welding of the un
connected sections of pipeline at various locations.

2.0

REFERENCES
1.GSPL Specification 1013 113 105
2.API 1104
3.ASME B 31.8,
4.ASME Sec IIC and
5.Approved WPS/PQR

3.0

METHOD
All work shall be carried out as per GSPL specification, API 1104, ASME B
31.8 ASME Sec IIC and Approved WPS/PQR.
1. Tie In shall be made in such ways that, without including
excessive stresses in the steel, small displacement necessary for
perfect alignment and connection at the ends.
2. Bell Holes/weld pit with sufficient size shall be made to facilitate for
welding and provide adequate clearance to the welders to make
sound weld.
3. External line up clamp shall be released only after completion of
60% of root weld. Pipe pup piece length for Tie shall be Minimum
1m on either side of the each circle joint. In no case more than
three (3) welds shall be permitted on a 10 meter length of pipeline.
4. For Tie In at already hydro tested sections, the pre tested pup
pieces shall be used. Long seam orientation minimum 200 mm to
300mm to be maintained as per approved main line welding job
procedure.
5. Welded joints which are welded using external clamps (e.g. tie in
welds) shall be 100% tested by ultrasonic & Radiography and

Doc No: HCC NOVA 46 17 19

Rev No: 0, Dt. of Rev 23.02.06,

Page 3of 6

HCC Management System


Procedure for

TIE - IN WELDING
Project: Kalol Mehsana Gas Pipeline Project
(Job No: GSPL/113)
testing shall be carried out in accordance with the provisions of API
1104.
6. The new Bevel shall be 100% visual and DP tested & report shall
be prepared for all above test.
7. UT shall be checked on pipes which have been cut to an extent of
25 mm at the new bevel to ensure, it is free from laminations.
8. Before any pipe length is cut, the painted Pipe No,. Heat No., Shall
be transferred to either side of the pup lengths of the cut pipe with
relevant suffix A-B-C. Also recorded and painted with pipe no &
Heat no.
9. Where different wall thickness pipe are to be welded 1:4 taper
internal grinding on the higher thickness shall be done.
4.0

HEALTH, SAFETY AND ENVIRONMENT


1. All PPE is a must in this activity.
2. Only trained personnels to be deployed for this activity.
3. All measuring & Test Equipments used must be calibrated & well
maintained.
4. All lifting devices & Tools used shall be well maintained.

5.0

DOCUMENTATION
Inspection and Test Plan
Inspection Report

HCC NOVA T46 17 19


HCC NOVA F 46 17 19 01

In case of any conflict between the requirements of this procedure and


that of above referred specifications then requirements of latter shall
govern, until and unless specific intention is meant.

Doc No: HCC NOVA 46 17 19

Rev No: 0, Dt. of Rev 23.02.06,

Page 4of 6

INSPECTION TEST PLAN


TIE IN WELDING
Owner

: Gujarat State Petronet ltd

Format No: HCC NOVA T 46 17 19

Consultant

: Dorsch Consult India Pvt. Ltd.

Revision : 0

TPIA

: ABS industrial Verification Ltd.,

Date :

Contractor

: HCC NOVA joint Venture

Project

: Kalol Mehsana Gas Pipeline Project

Sr.
No

Activity Description

Controlling
Specification

Acceptance Criteria

Verifying
Document

Inspection Category
Frequency
of Insp./
Testing

Remarks

HCC
NOVA
JV

TPIA

Dorsch/
GSPL

Bevel Inspection

Approved Procedure
HCC NOVA P 46 17 19
& API 1104

Approved Procedure
HCC NOVA P 46 17 19

HCC NOVA F 46
17 19 -01

All the
cut
Piece

RM

RT of the completed
welds review

Approved Procedure
HCC NOVA P 46 17 19
HCC NOVA P 46 19 38
HCC NOVA P 46 17 43
& API 1104

Approved Procedure
HCC NOVA P 46 17 19
HCC NOVA P 46 19 38
HCC NOVA P 46 17 43

Films
Interpretation/
Radiography
Report

Every
Weld

RM

UT of the completed
welds review

Approved Procedure
HCC NOVA P 46 17 19
HCC NOVA P 46 19 38
HCC NOVA P 46 17 43
& API 1104

Approved Procedure
HCC NOVA P 46 17 19
HCC NOVA P 46 19 38
HCC NOVA P 46 17 43

Relevant UT
Report

Every
cut
Pipes

RM

Pup Lengths Added /


Removed

HCC NOVA
P 46 17 19

HCC NOVA
P 46 17 19

HCC NOVA F 46
17 19 -01

Where
Ever
required

RM

RM

Legend
W

: Witness

RM : Random
R

: Review Documents

AP : Approval

For HCC NOVA JV

For ABS (TPIA)

For Dorsch / GSPL

Name:

Name:

Name:

Sign:

Sign:

Sign:

Date:

Date:

Date:

Page 5 of 6

INSPECTION REPORT
TIE IN WELDING

Owner

: Gujarat State Petronet ltd

Format No : HCC NOVA F 46 17 19 - 01

Consultant

: Dorsch Consult India Pvt. Ltd.

Revision

TPIA

: ABS industrial Verification Ltd.,

Report No :

Contractor

: HCC NOVA joint Venture

Date

Project

: Kalol Mehsana Gas Pipeline Project

:0
:

Location:

Electrode Batch No:

Pipe dia:
Size:
Thickness:

Weather:
Pipe No

Coating /
ASL No

Heat No

Length
In
(Mtrs)

Field joint no

Bevel end
Inspection

Fit up
inspection

Welder
no

Visual
inspection

Remarks

SCHEMATIC DIAGRAM :

ADDITIONAL / SUBSTRUCTION OF PIPE LENGTH


SL
NO

PIPE NO

HEAT NO

ORIGINAL
LENGTH

PIPE LENGTH
ADDED

TOTAL
LENGTH

CUMULATIVE
LENGTH

REMARKS

DEDUCTED

Todays progress
Previous Progress
Cumulative Progress

For ABS (TPIA)

For HCC NOVA JV

For Dorsch / GSPL

Name:

Name:

Name:

Sign:

Sign:

Sign:

Date:

Date:

Date:

Page 6 of 6