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Page

Titre/Title

TITLE PAGE

xx xx xx xx

GENERAL ARRANGEMENT PAGE 1

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CUBICLE FOOTPRINT DETAIL

xx xx

BOTTOM GLAND PLATE AND AIR INLET ARRANGEMENT

xx xx

DISPLAY DETAIL PAGE 1

xx xx

DISPLAY DETAIL PAGE 2

xx xx

BATTERY PROTECTION BOX

xx xx xx

LABELS PAGE 1

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LABELS PAGE 2

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LABELS PAGE 3

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10

INTERNAL ARRANGEMENT 1/4

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11

INTERNAL ARRANGEMENT 2/4

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12

INTERNAL ARRANGEMENT 3/4

xx

13

INTERNAL ARRANGEMENT 4/4

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14

BATTERY LAYOUT

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15

NAMEPLATE

xx

04

05

06

07

08

09

10

11

12

13

Approved

Approved as noted

Date : .....................................

Returned for correction

For information

Signature : .....................................
LAHMEYER INTERNATIONAL

MEROWE DAM PROJECT IMPLEMENTATION UNIT

MEROWE DAM PROJECT


10 x 140MVA
CONTRACTS 3A, 3B, 3C AND 3E
ENGINEER:

CONTRACTOR:

Subcontractor:

Power Environment
Hydro

10/05/2011

PAN

WCH

WCH

UPDATED

25/03/2011

PAN

WCH

WCH

UPDATED

16/03/2011

PAN

WCH

WCH

AS MANUFACTURED

03/01/2011

PAN

WCH

WCH

FOR APPROVAL

Date

Creat.

Verif.

App.

Description modif.

Indice/Issue

INTERNAL USE

1982 mm
5400 mm
808 mm
IP42 ext / IP20 int
RAL7032
Retractable Handle
RONIS 405
TOP

00LNA001 AR-1

00LNA010 AR

00LNA011 AR
00LNA001 AR-3

=COC1 +A2

=UPS1 +A1

00LNA001 AR-2

=UPS2 +A3

=BYP1 +A4

=COC2 +A5

-P25 -P26 -P27


V

-P28 -P29
V

Hz
S3

230VAC UPS Cables Entries

230VAC UPS 1 For


Computerised Control System

230VAC UPS 2 For


Computerised Control System

1982

Height :
Width :
Depth :
Protection :
Paint :
Lock :
Key :
Cable entry :

230VAC UPS BY-PASS

ALL PANEL THICKNESS : 2mm

100

SHIPPING BREAK

1010 kg

250 kg

1010 kg

200 mini

250 kg

100 kg

800

600

200 mini

WALL

WALL
1600

808

800

1600

-S3 : PHASE SELECTOR SWITCH


-P25 : AC LOAD VOLTAGE
-P26 : AC LOAD CURRENT
-P27 : LOAD FREQUENCY
-P28 : CARLO GAVAZZI MODULE 1
-P29 : CARLO GAVAZZI MODULE 2

282x120

282x120

282x120

282x120

282x120

282x120

282x120

282x120

282x120

282x120

282x120

382x120

800

282x120

=UPS1+A1 00LNA001 AR-1 : UPS 1 CUBICLE


=COC1+A2 00LNA010 AR : TOP CABLE ENTRY CUBICLE
=UPS2+A3 00LNA001 AR-2 : UPS 2 CUBICLE
=BYP1+A4 00LNA001 AR-3 : BYPASS CUBICLE
=COC2+A5 00LNA011 AR : TOP CABLE ENTRY CUBICLE

GENERAL ARRANGEMENT PAGE 1


03/01/2011

PAN

WCH

WCH

Date

Creat.

Verif.

App.

AS MANUFACTURED
Description modif.

PA320222

Ind/Rev

Page

COC1 +A2
BYP1 +A4

1430

630
715.0

85

808

808

800

92.5

92.5

1600

630

715.0

630

85

UPS1 +A1
UPS2 +A3

430
85

13

808

630

72.5

100

72.5

100

13

COC2 +A5
72.5

62.5
125

ANGLE FOOT DETAIL

CENTRAL FOOT
DETAIL

92.5

100

62.5

600

CUBICLE FOOTPRINT DETAIL


03/01/2011

PAN

WCH

WCH

Date

Creat.

Verif.

App.

AS MANUFACTURED
Description modif.

PA320222

Ind/Rev

Page

COC1 +A2
BYP1 +A4

UPS1 +A1
UPS2 +A3

156x420

282x120

282x120

91
79.5

156x420

808

156x420

156x420

282x120

282x120

91

282x120

156x420

156x420

156x420

156x420

808

282x120

156x420

800

1600

77

77

79.5

77

159

GLAND PLATE

WxH

AIR INLET

COC2 +A5

382x120
91

WxH

156x420

808

156x420

600

109.0

BOTTOM GLAND PLATE AND AIR INLET ARRANGEMENT


03/01/2011
PAN
WCH
WCH
AS MANUFACTURED
Date
Creat.
Verif.
App.
Description modif.

PA320222

Ind/Rev

Page

STOP

Sync.

UPS

1 2 3
100%

100%

LED view

LED colour

OK

Description

Rectifier

Inverter

Comments

UPS normal
operation
Load on battery or on
reserve

Loads powered by battery or


reserve.

Orange

UPS
WARNING

One or more subassembly are


affected but not stopped.

Red

UPS
FAULT

Subassembly are faulty and


stopped or manually stopped.

Red flashing

CAN communication
FAULT

The UPS communication CAN


BUS is not correctly plugged or
in failure.

Green
Green flashing

STOP

Cancel audible alarm


(It cancels internal audible alarm until a new alarm occurs)
User switches used to control the Graphical Liquid Crystal Display:
Select previous
Up in menus

Select next
Down in menus

OK

Cancel parameters
Back in menus

Valid parameters
Enter in menus

DISPLAY DETAIL PAGE 1


03/01/2011

PAN

WCH

WCH

Date

Creat.

Verif.

App.

AS MANUFACTURED
Description modif.

PA320222

Ind/Rev

Page

Rectifier information

Inverter information
Measurements indications
Charger output DC voltage
Charger output DC current
Charger input voltage (between each phase)
Charger input current (on each phase)
Charger input frequency
Number of mains failures

Status indications
Charger OFF
Initialisation
Charger Stop
Equalisation mode
Equalisation imposed
Floating mode
Battery test mode
Battery test imposed
Boost mode
Faults indications
No fault
High DC voltage
High DC voltage memorised
Too high current battery memorised
Charger fuse blown
Input protection open
Charger off
Wrong phase sequence
AC supply fault
Transformer overload detected

Warnings indications
Test mode
DC voltage low
Overload inhibit
Charger in current limit
Transformer overload detected

Status indications
Inverter synchronised
Inverter on crystal
Inverter not running
Inverter switched off

Warnings indications
No warning
Commissioning
Software time-out
Fan failure
Inverter overload warning
Output isolator Q24 open

Measurements indications
Inverter input DC voltage
Inverter ouput voltage (between phases and neutral)
Inverter frequency
Faults indications
No fault
Inverter switched off
VCE bridge fault memorised
Inverter overload fault memorised
Over-temperature fault memorised
Low DC voltage
Repeated low DC voltage memorised
High DC voltage memorised
Microcontroller fault memorised
High AC voltage memorised
Frequency fault memorised
Parallele communication fault memorised
Low AC voltage memorised

Reserve information
Warnings indications
No warning
Reserve voltage fault
Reserve frequency fault
Wrong phase sequence
Parallele reserve fault memorised

Battery information
Warnings indications
DC earth fault
Battery begin discharge
Imminent shutdown

Status indications
Normal
Discharging
Charging
Fault or warning

Measurements indications
Reserve voltage (between phases and neutral)
Reserve frequency
Status indications
No warning ; no fault
Warning ; no fault
No warning ; fault
Warning + fault

Load and static switch information


Faults indications
No fault
Battery test fault memorised
End of discharge
Battery protection open
Battery protection tripped

Measurements indications
Battery voltage
Battery current
Battery temperature
Battery autonomy (%)

REMOTE ALARM RELAY


Charger fault
Inverter fault
Battery connected
Battery protection tripped
Charger mains fault
DC low voltage
DC earth fault

Load on inverter
Reserve fault
Load on bypass through static switch
Load on bypass through static manual switch
UPS not synchronised
AC undervoltage
AC overvoltage

Status indications
Load on inverter
Load on reserve
Manual bypass on
Load not supplied
Faults indications
No fault
Static switch overload fault memorised
Inverter static switch fault memorised
Reserve static switch fault memorised
Static switch hardware fault memorised
AC output voltage fault

Measurements indications
Load voltage (between phases and neutral)
Load current (on each phase)
Load frequency
Load power (on each phase in kVA)
Load power (on each phase in kW)
Total time on inverter
Load current ration (%)
Warnings indications
No warning
Manual bypass closed
Static switch overload
AC Voltage fault

DISPLAY DETAIL PAGE 2


03/01/2011

PAN

WCH

WCH

Date

Creat.

Verif.

App.

AS MANUFACTURED
Description modif.

PA320222

Ind/Rev

Page

600 mm
500 mm
260 mm
IP42 ext / IP20 int
RAL7032

BB1 +B1

LABEL 4

RONIS 405
TOP

260mm

500mm

560mm

600mm

ALL PANEL THICKNESS : 1.5mm

645mm

Height :
Width :
Depth :
Protection :
Paint :
Lock :
Key :
Cable entry :

LOCKING

Handle Q5

4x
FASTENING 9mm

460mm
545mm

12.5

TOP GLAND PLATE

35

410 x 96

BATTERY PROTECTION BOX


25/03/2011

PAN

WCH

WCH

Date

Creat.

Verif.

App.

UPDATED
Description modif.

PA320222

Ind/Rev

Page

200mm

5mm

5mm

50mm

4 x 3.2

200mm

5mm

5mm

50mm

4 x 3.2

Quantit :
Matire :
Epaisseur :
Couleur de fond :
Couleur de caractres :
Hauteur de caractres :
Police :

2X1
Gravopli
15/10me
Blanc
Noir
10mm
SL513 ( Arial )

Projet :
OF :
CA :

101033
W019645
PDE/PAN

LABELS PAGE 1
03/01/2011

PAN

WCH

WCH

Date

Creat.

Verif.

App.

AS MANUFACTURED
Description modif.

PA320222

Ind/Rev

Page

200mm

5mm

5mm

50mm

4 x 3.2

Quantit :
Matire :
Epaisseur :
Couleur de fond :
Couleur de caractres :
Hauteur de caractres :
Police :

1
Gravopli
15/10me
Blanc
Noir
10mm
SL513 ( Arial )

Projet :
OF :
CA :

101033
W019645
PDE/PAN

LABELS PAGE 2
03/01/2011

PAN

WCH

WCH

Date

Creat.

Verif.

App.

AS MANUFACTURED
Description modif.

PA320222

Ind/Rev

Page

200mm

5mm

5mm

50mm

4 x 3.2

200mm

5mm

5mm

50mm

4 x 3.2

Quantit :
Matire :
Epaisseur :
Couleur de fond :
Couleur de caractres :
Hauteur de caractres :
Police :

2X1
Gravopli
15/10me
Blanc
Noir
10mm
SL513 ( Arial )

Projet :
OF :
CA :

101033
W019645
PDE/PAN

LABELS PAGE 3
03/01/2011

PAN

WCH

WCH

Date

Creat.

Verif.

App.

AS MANUFACTURED
Description modif.

PA320222

Ind/Rev

Page

TERMINALS AT 200mm
FROM BOTTOM OF CUBICLE

=UPS1+A1 / UPS2+A3

INTERNAL LIGHTING
(A102/3 )
DFVU
(A502)

DFVU
(A501)
CHARGER BRIDGE
(A3)

INVERTER+RESERVE STATIC SWITCH


(A22)

INVERTER BRIDGE
(A11)
INVERTER PRECHARGE
CONTACTOR (K11)

OVERVOLTAGE
FILTER (A90)

BATTERIE LINE
PROTECTION (Q5)

K110

CHARGER INPUT
PROTECTION (Q3)

AUXILIARIES FUSES

INVERTER INPUT
ISOLATOR (Q11)

INTERCONNECTIONS

POWER SOCKET
(X102)

UPS INPUT
TRANSFORMER
(T3)

INVERTER
TRANSFORMER
(T11)

INTERNAL LAYOUT OF MAIN COMPONENTS


INTERNAL ARRANGEMENT UPS 1/4
03/01/2011

PAN

WCH

WCH

Date

Creat.

Verif.

App.

AS MANUFACTURED
Description modif.

PA320222

Ind/Rev

Page

10

BYP1 +A4
INTERNAL LIGHTING
(A105 )
BYPASS SWITCH 1
(Q21-1)
BYPASS SWITCH 2
(Q21-2)
UPS OUTPUT ISOLATOR 1
(Q24-1)
BYPASS INPUT CIRCUIT BREAKER
(Q31)
UPS OUTPUT ISOLATOR 2
(Q24-2)

BYPASS OUTPUT TRANSFORMER


CIRCUIT BREAKER (Q32)

POWER SOCKET
(X102)

AUXILIARIES FUSES

PHOENIX PSM PTK-4


(A01)

FRONT DOOR

TRANSDUCERS P01/02

AC LOAD VOLTAGE (P25)


AC LOAD CURRENT (P26)

INTERCONNECTIONS

AC LOAD FREQUENCY (P27)


CARLO GAVAZZI MODULE 1 (P28)
CARLO GAVAZZI MODULE 2 (P29)

INTERNAL LAYOUT OF MAIN COMPONENTS


INTERNAL ARRANGEMENT UPS 2/4
03/01/2011

PAN

WCH

WCH

Date

Creat.

Verif.

App.

AS MANUFACTURED
Description modif.

PA320222

Ind/Rev

Page

11

COC1 +A2
INTERNAL LIGHTING
(A101 )

INTERCONNECTIONS/
CUSTOMER TERMINALS

ALARMS TERMINALS UPS 1

ALARMS TERMINALS UPS 2

ALARMS RELAYS UPS 1

ALARMS RELAYS UPS 2

CANO UPS 1 (A221A)

CANO UPS 2 (A221B)

POWER SOCKET
(X101)

INTERCONNECTIONS
TERMINALS

INTERNAL LAYOUT OF MAIN COMPONENTS


INTERNAL ARRANGEMENT UPS 3/4
03/01/2011

PAN

WCH

WCH

Date

Creat.

Verif.

App.

AS MANUFACTURED
Description modif.

PA320222

Ind/Rev

Page

12

COC2 +A4

INTERNAL LIGHTING
(A104 )

INTERCONNECTIONS/
CUSTOMER TERMINALS

POWER SOCKET
(X104)

INTERNAL LAYOUT OF MAIN COMPONENTS


INTERNAL ARRANGEMENT UPS 3/4
03/01/2011

PAN

WCH

WCH

Date

Creat.

Verif.

App.

AS MANUFACTURED
Description modif.

PA320222

Ind/Rev

Page

13

BATTERY LAYOUT

BATTERY LAYOUT
10/05/2011

PAN

WCH

WCH

Date

Creat.

Verif.

App.

UPDATED
Description modif.

PA320222

Ind/Rev

Page

14

NAMEPLATE

NAMEPLATE
10/05/2011

PAN

WCH

WCH

Date

Creat.

Verif.

App.

UPDATED
Description modif.

PA320222

Ind/Rev

Page

15

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