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7-1 Offshore
Containers Production
Survey
Production Survey
Discussion
Offshore Containers
Objective:
On completion of today session: Production Survey
Offshore Containers
Types of offshore
containers
Offshore Containers
Offshore Containers
Offshore Containers
Offshore Containers
Offshore Containers
Offshore Containers
Offshore Containers
Offshore Containers
Offshore Containers
Types of container;
Cargo baskets.
Chemical Tanks
Offshore Reefers
Specialized
units.
Mud boxes.
Tanks.
Waste skips.
Tank frames.
Racks.
Tool boxes.
Workshops.
Refrigerated food
units.
Dry Containers
Mini Containers
Cargo Baskets
Half Height
Containers
Cutting Skips
Open Top
Containers
Production Survey
Session 1.
Familiarization of DNV 2.7-1 Offshore
Container April 2006.
Production Survey Perspective
Production Survey
STANDARD FOR CERTIFICATION No. 2.7-1 Overview
1.
General
2.
3.
Materials.
4.
Design.
5.
Production.
6.
Marking.
7.
Plating of Containers.
8.
Lifting Sets.
9.
10.
Production Survey
Appendix A thru K.
Production Survey
Section 1: General
Section 1 General
The standard for certification applies for transport related requirements
for offshore containers with respect to design, manufacture, testing,
certification, marking and periodic inspection. The Standard for
Certification covers the container structure and any permanent
equipment for handling, filling, emptying, refrigerating, heating and
safety purposes. The intention is that offshore containers shall meet
the following requirements:
Section 1 General
Be safe in use with regard to:
Lives
Environment
Material
Protection
Section 1 General
Definition of an Offshore Container vs. ISO
Container
07 December 2010
Slide 23
Section 1 General
The requirements in this Standard for Certification are based on a number of
assumptions regarding the handling and operation of offshore containers:
They are lifted individually by crane hook attached to top link of lifting set
They can be lifted anywhere (world wide) by any crane with sufficient capacity and speed
For containers only approved for limited operation area (Temperate Climate) see Annex 3.
They are stacked only onshore or on offshore installations. Not to be stacked during
transport on ships.
The container is designed to give adequate protection to its cargo or to installations inside.
They are handled according to IMOs Code of safe practice for supply vessels.
They are handled according to IMOs Code of safe practice for supply
vessels.
The basis for the requirements in DNV 2.7-1 are given in the
Introduction:
Under conditions in which Offshore Freight Containers are often
transported and handled, the "normal" rate of wear and tear is high, and
damages necessitating repair will occur. However, containers designed
and certified according to this Standard for Certification should have
sufficient strength to withstand the normal forces encountered in offshore
operations, and not suffer complete failure even if subject to more
extreme loads.
Section 2:
Approval and Certification
Procedures
- Production testing.
- Production inspection.
4. Issuance of certificates
Manufacturer has qualified welders and approved welding procedures, and that
they are capable of manufacturing the containers.
(MSA)
07 December 2010
Slide 40
07 December 2010
Slide 41
Summary on Section 2:
Approval and Certification Procedures
Verifications of manufacturers
Section 3:
Materials
The slides cover materials related to fabrication
surveillance only.
Extra high strength steels, with specified yield stress above 500 N/mm2,
shall not be used. 500 N/mm2 .
Section 4:
Design
The slides cover the design related to
fabrication only
Essential and non-redundant primary structural members shall be welded with full
penetration welds.
Fork pockets shall be connected to the bottom rails with full penetration welds, but if the fork
pockets pass through the bottom rail, fillet welds may be used.
For other primary structure, fillet welds may be permitted after special agreement with the
Society.
Welding of secondary structure Secondary structures may be welded with fillet welds.
Intermittent fillet welding of secondary structure is acceptable, but measures shall be taken
to avoid corrosion if water intrusion could cause problems. Welds between primary and
secondary structures are considered to be welding of secondary structure.
Weld type
Padeyes
Secondary structures
Corner posts
Pad eyes
Floor plates
Intermediate deck
Stacking fittings
End plates on hollow section
Full penetration
weld
Test
Procedure
Acceptance criteria
2.5 x R.
1.5 x R.
Internal load equal to payload (P) shall be sufficiently secured and the
offshore container shall be inclined as above. See illustration of drop test
in Appendix F. The offshore container shall be suspended from a quick
release hook. When released, the offshore container shall drop freely for
at least 5 cm, to give it a speed at initial impact of at least 1 m/s.
Internal load equal to payload (P) shall be sufficiently secured and the
offshore container shall be inclined as detailed above. The offshore
container shall be lowered to the floor at a constant speed of not less
than 1.5 m/s.
If it is not possible to place all the test mass inside the offshore container,
some of it may be placed outside or under, provided that this gives a loading
on the structure similar to the distribution on the offshore container loading at
the actual condition.
Section 5:
Production
07 December 2010
Slide 71
ISO9000
DNV
(MSA)
9001)
Manufacturing inspection
Dimensional control
Prototype testing
Production testing
Final inspection.
Structural calculations
Type approval certificate (where relevant)
Material documentation
Welding procedure qualifications (WPQ)
Welding procedure specifications (WPS)
Welders qualification certificates
Production Inspection
Primary structure
07 December 2010
Slide 95
07 December 2010
Slide 96
Production testing
For the remaining containers, the water test may be replaced by a simple
light test, using the following procedure: An inspector will enter the
container. The doors are then closed, at least 3 minutes should elapse to
allow the inspector to become accustomed to the darkness, before a
powerful light is shone on all external surfaces. The offshore container
shall be free from any observable light penetration.
Additional Test
(Where Applicable )
Fork pockets test- Open top containers with an overall length of 6.5m or more, with
fork pockets designed for loaded lifting, shall be loaded to a total uniform gross
mass of 1.6(R+S)g and lifted clear of the ground using the fork pockets. No
deflections during testing shall be greater than 1/300 of the span of the member.
The offshore container shall show no permanent deformation or other damage
after testing.
Section 6 & 7:
Marking and Plating
Name of manufacturer:
Month/year of manufacture:
Tare mass: Kg
Payload: Container Kg
Intermediate deck Kg
Certificate no:
Design Temperature: C
Marking
Det Norske Veritas AS. All rights reserved
07 December 2010
Slide 111
Review of the
marking and
plating required by
Section 6 and
Section 7.
67
Section 8:
Lifting Sets
1
Det Norske Veritas AS. All rights reserved
07 December 2010
Slide 116
Type of Inspection
Applicable to
Load
test
Nondestructive
examination
Visual
inspection
Suffix to be
marked on
sling tag
Suffix to be
marked on sling
tag
Complete
lifting set
NA
NA
Yes
At intervals
Sling components
and joining
links excluding
leg
Yes
Yes
not exceeding
48 months
After substantial
repair or
alteration
Shackles
NA
NA
Yes
Complete
lifting set
Yes
Yes
Yes
VN or T
Suffix T: to indicate proof load test, non-destructive examination, and visual examination.
Suffix VN: to indicate non-destructive examination and visual examination.
Suffix V: to indicate visual examination only.
Session 2:
Afternoon 1300hrs-1700hrs
Structure categorization
07 December 2010
Slide 124
07 December 2010
Slide 125
07 December 2010
Slide 126
07 December 2010
Slide 127
07 December 2010
Slide 128
Exercise
Exercise
Structural Categorization
Exercise
Non-essential
primary structure
Fillet welds may be
permitted after
special agreement
with the Society.
Exercise
Essential and
Non-redundant
primary
structure
Full penetration
welds.
Non-essential
primary structure
Fillet welds may be
permitted after
special agreement
with the Society.
DNV 2.7-1
Activities
Acceptance
Documentation
Inspection
Maf
DNV
2.2
Design Review
2.2
DNV design review or type
approval report.
5.1
Assessment of quality
management system
5.1
ISO 9000
Assessment report.
MSA, ITP
5.1
5.1
Approved Manufacturer
quality plan, quality control
procedures
4.6.3
4.6.4
Prototype testing
4.6.2.2
4.6.3
4.6.4
Testing procedures.
Equipment calibration
records, 2 & 4 points lifting
test report, drop test report.
5.2.1
5.2.2
5.2.3
Welding inspection
5.2.3
Table 5.1
NDT testing
NDT Report
5.4.1
Production tests
4.6.2.2
4.6.3.2
Testing procedures.
Equipment calibration
records, 4 points lifting test
report
Own
DNV 2.7-1
5.5
2.3
Activities
Acceptance
Documentation
Inspection
Maf
DNV
Production
inspection
10
5.6
Production
documentation
5.6
11
Marking
12
7.2, 7.3
Plating
7.2, 7.3
13
8.0
Lifting set
8.2
Own
Discussion -
Discussion:
Discussion -
Discussion:
NDT
Testing Facilities
Discussion -
07 December 2010
Slide 138