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Client
Contractor
Procedure No.

M/S. INDIAN OIL CORPN. LTD. PJPL PROJECT, PANIPAT

M/S. INDCON PROJECTS & EQUIPMENT LTD., NEW DELHI

INDCON-PJPL-STN-PNP-CIVIL-11

PROCEDURE FOR ROOF WATER PROOFING

20.08.07

Anuj

Vijay

GSB

REV. NO.

DATE

DRN. BY

CHKD.BY

APPV.BY

Approved (IOCL)

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PROCEDURE FOR ROOF WATER PROOFING

CONTACT NO: -

17614132 dated 28-07-2007 for combined Civil, Mechanical,

Electrical, & Instrumentation works at Kohand, Nabha and
Jalandhar stations of PJPL project.

PROCEDURE NO: - INDCON-PJPL-STN-PNP-CIVIL-11

The surface is to be treated shall have a minimum slope of 1 in 20. Grading shall
be carried out with PCC 1:2:4 with 10mm down aggregate to 40 mm average
thickness and finished smooth.
Junction between the roof and vertical face of parapet wall etc. shall be cased by
running triangular fillets 75 x 75 mm size in PCC 1:2:4. At the drain mouths the
fillets shall be suitably cut back and rounded off for easy application of water
proofing treatment and easy flow of water.
For carrying over and tucking in the water proofing felts in to the parapet wall etc.
a horizontal groove 65 mm deep and 75 mm wide section with its lower edge not
less than 150 mm above the graded roof surface shall be left on the inner face of
the same during construction. The base and rear of the groove shall be finished
smooth with cement mortar 1:4.
Tucking in of the water proofing felt will be provided where parapet wall exceed
45 cm in height from graded surface. Where the height is 45 cm or less, no
groove will be provided as the water proofing treatment will be carried over the
top of the parapet wall to its full thickness.
The graded surface of the roof and concrete fillets and face of walls etc. shall be
thoroughly cleaned with wire brushes & all loose scales etc. removed. The
cracked surface shall be cut to v section, cleaned and filled with flush with
cement mortar slurry 1:4.
After grouting the crack, if any, with cement grout the primer shall be brushed
over the cleaned and dry surface before the bonding material is applied. The
primer conforming to IS: 3384-1986 shall be applied at minimum rate of 0.30
liter/sq.m (first layer)
The second layer shall consist of straight run bitumen conforming to IS: 73-1961
@ 0.70 kg/sq.m applied hot as per IS: 7290-1979. The fourth layer shall consist
of cold cut black bitumen @ 1kg/sq.m over left film as per IS:7290. The fifth and

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final course shall consist of coarse sand @0.75 kg/sq.m over bitumen and
subsequent preparation of the surface.
The self finished synthetic felts to be used shall conform to IS: 7941 of 1976. It
shall have 3 layers of LDPE/HDPE and 1 layer of 2 mm foam insulation. It shall
be water proof, acid resistant and fire resistant.
The felt film forming the 3rd course shall be cut to a required length, brushed
clean of dust materials and laid flat to eliminate cut, and subsequent stitching.
The felt shall not be laid in single piece of long length as they are likely to shrink.
Length of 6 to 8 metres is suitable. Each strip shall have overlap of 7.5 cm, with
the adjacent strip duly bonded with cold cut back adhesive @0.35 kg/sq.m. All
the overlaps shall be leveled and pressed down to level the unevenness.

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INSPECTION & TEST PLAN FOR ROOF WATER-PROOFING

Project
: Panipat Jalandhar Pipeline Project.
Client
: M/S. INDIAN OIL COPRN. LTD. ( Pipeline Division, NRPL )
Contractor : M/s. Indcon Projects & Equipment Ltd., New Delhi.
Doc. No.: INDCON-PJPL-STN-PNP-CIVIL-11
S.N
O.
1.
2.
3.
4.

Activity Description
Layout, lines and levels
Inspection of raw materials
Check of surface preparation
Inspection post water proofing

W
RM
R

Inspection by
INDCON

Verification by
IOCL

W
W
W
W

R
RM
W
W

Records to be
maintained
by INDCON
Register
Register
Register
Register

- Witness
- Random Check
- Review Documents

07.09.07

Rev.

Date

For review &

Approval
Description

Prepared by
(INDCON)

Checked by
(INDCON)

Approved
by
(INDCON)

Reviewed &
approved by IOCL