HOW CAN THE STRUCTURAL INPUT FOR OBLIQUE/OFFSET IMPACT
BE SIMULATED IN SUBSYSTEM OCCUPANT SIMULATION MODEL? Interface Component Method is one of the most widely used coupling techniques for simulating the kinematics of the vehicle at a sub-system level. Here, MADYMO and L.S.DYNA are coupled to take advantage of their unique capabilities. Impact at 35% of the width of the vehicle is proposed by NHTSA. For the development of a subsystem model which represents the oblique test, loads cases on parts like toe-pan, hinge pillars, A-pillars, floor and doors are to be considered. This can be generated from the full vehicle structural model using INTERFACE_COMPONENT. Deformable interiors and restraint systems should also be considered which come in contact with the occupant during an impact. Using INTERFACE_LINKING_SEGMENT card deformable interiors and restraints are attached. Output file from full vehicle structural model is used to define the BCs to subsystem model. This method is accurate as full vehicle structural model and due to the smaller size of the model the run time us much faster than the full vehicle model (15 hours). Structural data which is extracted from the vehicle test is used to replicate and correlate the injuries and dummy kinematics. The acceleration in X and Y direction, pitch, yaw, angular motion (yaw) and floor plan intrusion serves as the input to occupant model and vehicle interior with the vehicle base fixed to ground . Apart from this, the subsystem should be accounted for the lateral force on steering wheel which will be applied by the occupant. The application of load on legs were thighs, lower legs and feet. Therefore, lateral load can be accounted by application of load on door trim, A-pillars etc. This prevents the displacement of feet and lower legs of dummy. Speaking of the Restraint system, it is important to define the properties of belt and contact surfaces. This includes the stiffness of the belts, constant lateral collapse force on the steering column, constant lateral and longitudinal forces at the upper and lower instrument panel. Additionally in an Oblique frontal test the vehicle not only experiences longitudinal loading but also traverse loading. Modelling of the frontal axles in the modified FE model, reduces the lateral movement. Thus ensuring proper distribution of forces in the full vehicle model and later the same can be extracted to define the BCs to subsystem model. Also it is very necessary to incorporate the yaw moment at the C.G of the vehicle, since this is the parameter which influences the interaction of the occupant with the frontal airbag. References:
www.nhtsa.gov Development of integrated Vehicle-Occupant Model for
Crashworthiness Safety Analysis. An Optimization Approach to Occupant Safety and Fuel Economy in Vehicle Design by Steven Hoffenson1, Panos Papalambros1, Michael Kokkolaras1,2, Matthew Reed2 Effect of Frontal Crash Pulse Variations on Occupant Injuries. Steve Mark Honda R&D Americas USA Paper Number 400