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FEATURE

BREWERS YEAST
PRODUCTS
- excellent for use in aquafeeds

by Dr. Holger Khlwein, Leiber GmbH, Germany

Inactivated, unextracted brewers yeast

rewers yeast and derived products


have been successfully used in animal
nutrition, including aquafeeds, for
several decades now. Leiber GmbH,
with two production sites in Germany
and further facilities in Poland and
Russia, have manufactured brewers
yeast products for more than 60 years.
The following article will shed more
light on production background, well-known properties as well
as new insights into by-products of beer production and their
efficient use in aquaculture.

Inactivated brewers yeast is characterised by a moderate to


high protein content of approximately 46 percent. Furthermore,
high levels of minerals and trace elements, amino acids, vitamins
and enzymes as well as many micro-nutrients are accumulated by
the fermentation process. All components are organically bound
and therefore highly bioavailable. Brewers yeast is especially
well-known for its high levels of B vitamins (with the exception
of vitamin B12), selenium and chromium.
Table 1 compares B vitamin contents and important trace
element levels of Leiber brewers yeast, soybean meal and fish
meal.

Reinheitsgebot: German Purity Laws

Autolyzed brewers yeast

Beer brewing has a centuries-long tradition, and especially the


famous Reinheitsgebot, sometimes called the German Purity
Law of beer brewing. From the year 1516, this regulation has
enormously contributed to the great acceptance of beer as a highquality, food-grade product.
In fact, the Reinheitsgebot is a collective name for a series of
regulations limiting the ingredients for beer brewing to water,
barley (in specific cases wheat), hops and yeast.
Consequently, processing this yeast to a refined quality by
Leiber GmbH after the brewing process results in a premium,
standardised, quality consistent, guaranteed non-GMO raw
material free from other contaminants or additives (e.g. additional
flavor components, enzymes or even antibiotics and heavy
metals).
The yeast used during beer brewing is Saccharomyces
cerevisiae. The average cell size ranges between 5 13 m with
the yeast cell wall being approximately 200 nm thick (which
constitutes 25 40 percent of the total dry mass of the cell).
For animal nutrition and dietetic purposes, brewers yeast can
be used as the whole, inactivated yeast cell (either drum-dried
or spray-dried). Furthermore, several products derived from the
yeast cell can be produced depending on the production process,
e.g. autolysed yeast, yeast cell walls, yeast extracts and highly
purified -glucans.

Vertebrate as well as invertebrate organisms do not possess


the enzymes necessary for the breakdown of the yeast cell wall.
When the whole, inactivated yeast is administered through the
diet this can only be achieved through bacterial fermentation by
the gut microbiota.
Alternatively, the yeast collected from the breweries however
may be subjected to a gentle autolysis process, instead of direct
drying to produce inactivated, unextracted yeast.
This action is achieved by the yeasts own enzymes, which
then leads to a break-up or perforation of the yeast cell wall. As
a result, the highly valuable cell contents including amino acids,
nucleotides and nucleosides, vitamins and trace elements, etc.
are released, and are therefore considerably easier and earlier
available to the organism during intestinal passage. This is
especially beneficial for organisms with a short digestive tract
like in shrimp.
Another characteristic of autolysed brewers yeasts are high
native levels of natural DNA and RNA components, named
nucleotides, nucleosides and pyrimidine and purine bases. They
are the building blocks for the synthesis of bases and nucleotides
for doubling of the DNA (cell division). During periods of
high requirements and physiological stress e.g. reproduction,
high growth and immunological stress; there is a clearly higher
demand for those components.

16 | March | April 2016 - International Aquafeed

FEATURE

The organism can build up DNA and RNA by itself but only
with great energy expenditure and over a long period of time.
Thus, nucleotides are considered to be semi-essential; in order
to support and accelerate cell division, cell regeneration and cell
repair they need to be supplemented in sufficient amounts.

Table 1: Vitamin and trace element levels (mg/kg dry matter; DM) of
various aquafeed ingredients.
Vitamins and trace
elements (mg/kg DM)

Leiber
Brewers
yeast,
unextracted

Soybean meal
extracted

Fish meal

B1

133

B2

48

B6

48

Niacin

425

34

59

Biotin

0.9

0.3

0.1

Folic acid

19

0,4

Pantothenic acid

106

16

10

Copper

64

20

Selenium

1.1

0.3

1.6

Zinc

106

50

90

Brewers yeast cell walls

The production process may not stop after autolysis of


the yeast cells. High power centrifuges are used in order to
separate soluble and insoluble components; such as the yeast
cell walls. The soluble cell contents are then predominantly
processed into various products for the food industry. The
insoluble yeast cell walls are used for dietetic purposes and in
animal nutrition. Yeast cell walls are naturally rich in -glucans
and mannanoligosaccharides (MOS), e. g. Leibers yeast cell
wall product Biolex MB40 contains approx. 25 30 percent
-glucans and 20 25 percent mannans.
Yeast cell wall supplementation leads to various effects in the
gastro-intestinal tract of the animal including a prebiotic effect
on beneficial gut microbiota, binding and deactivation of certain
mycotoxins and agglutination of a range of pathogens and
their toxins. Further direct and subsequent effects include the
formation of a biofilm on the gut mucosa (additional protective
layer against infections), the improvements in immunity as well
as increased growth performance and feed conversion.
The overall aim of using yeast cell wall products is the
improvement of gut health, which is considered highly important
in animal husbandry. The gut is in many cases the main port of
entry for pathogens; a breaking of these pathogens through the
intestinal barrier often leads to disease outbreaks.
Brewers yeast products however have an additional major

(Data for soybean meal and fish meal according to NRC, 1998)

advantage over yeast products sourced from other industries


(e.g. yeasts from bioethanol production, bakers yeast):
they contain bioactive hop substances which remain from
the beer brewing process. Hops have not only been used in
beer brewing for centuries to give the typical bitter taste, but
also to preserve the beer. Important hop constituents include
humolones ( acids) and lupulones ( acids) plus xanthohumol,
as well as significant amounts of polyphenols (> 10 percent).
While xanthohumol is attributed with having cancer-inhibiting
properties, alpha and beta acids help defend the hop plant
against predation and pathogens.

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FEATURE

The bioactive hop components have calming, antioxidative, and


most importantly bacteriostatic effects. This bacteriostatic effect
has been proven in a range of inhibition tests against a pathogenic
Staphylococcus aureus strain with Leiber brewers yeast products,
and due to the high concentration of hop constituents on the yeast
cell wall, Biolex MB40 showed the strongest inhibiting effect on
Staphylococcus aureus and seems to be particularly effective in
this respect.

Highly purified -glucans

Saccharomyces cerevisiae -glucans are considered highly


effective immunomodulators. They are located in the middle of
the three layers of the yeast cell wall, and their actual function in
yeasts is to provide strength and rigidity against environmental
influences. By a particularly gentle process, developed by Leiber
GmbH, the (1,3)-(1,6)--D-glucan molecules are isolated from
the brewers yeast cell wall. However, the original structure of
the glucan molecules is retained. As a result, their full biological
activity is guaranteed and Leiber Beta-S exerts an active
immune-modulating effect during intestinal passage. Due to
high levels (> 80 percent) of -glucans Leiber Beta-S is able to
effectively support the animals metabolism and immune system
in a long lasting manner.
-glucans are administered through feed to prophylactically
support and augment the competence of the immune systems
of aquatic species. The reason is that under todays intensive
rearing conditions, a variety of stressors including pathogens,
high stocking densities, handling and transport and suboptimal/
poor water quality may occur and negatively affect the
animals immune status. These factors compromise the immune
competence of fish, subsequently promoting outbreaks of
infectious diseases. Immune modulators like -glucans which
activate the immune system can contribute to improve immune

status and animal performance.


Leiber Beta-S was shown to have a significant influence in
improving health and immunological status in fish when fed
to rainbow trout and carp in a dose-response trial for 4 weeks
supplemented to the feed at dosages of 0 g (control), 100 g, 200
g, 500 g and 1000 g per ton of feed. Analysis of various immune
parameters in blood serum after 4 weeks of feeding confirmed a
significant increase of the immune status.
Subsequently, trout were challenged with Aeromonas
salmonicida and carp with Aeromonas hydrophila to determine
if the increase in the immune status also translates into a higher
disease resistance. Indeed, compared to the control the survival
rates were significantly higher in both species with Leiber
Beta-S supplementation after the challenges. It should also be
noted however that with the highest supplementation (1000 g/to)
the increase was less pronounced emphasising the importance of
meeting the optimal dosage.
In conclusion, an optimum dosage of 200 g Leiber Beta-S per
ton of feed is recommended for both species.

Conclusions

Brewers yeast is a high quality by-product of the beer brewing


industry and offers great opportunities to be refined into a whole
set of different products with specific properties in a sustainable
way. Depending on the aquaculture industrys needs these
properties range from nutrient-rich and dietetic unextracted
brewers yeast to very sophisticated, highly purified -glucans
augmenting the immunocompetence of aquatic species in order to
aid in the reduction of disease outbreaks and mortalities.
Future investigations will further explore antimicrobial
properties of brewers yeast products which enable to formulate
feeds with functional benefits to face a new and sustainable future
in aquaculture.

18 | March | April 2016 - International Aquafeed

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