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CONTRACTOR
BK-10
LIVING QUARTER
Cheon
Jai
KANG
Cheon
Jai
KANG
Cheon
Cheon
Jai
Jai
KANG
KANG
Ethiraj
AZIZI
Cheon
Jai
KANG
AZIZI
16/01/09
Preliminary
Cheon
Jai
KANG
DATE
Description of Revision
Prepare
Review
24/11/09
06/10/09
16/07/09
23/11/09
D
B
22/05/09
Rev.
(DD/MM/YY)
SGNC
Company
G.L
Approved
Facilities:
Scale:
Living Quarter
None
Type of Document :
Design brief
Document identification
Project No.
BK-10 LQ
Discipline
STRUCTURE
Document No.
Rev.
BK10LQ-ST-D10-A-001
Project
Title
Doc.No : BK10LQ-ST-D10-A-001
Revision
CONTENTS
1.0
INTRODUCTION ............................................................................................................................. 4
1.1
General ............................................................................................................................................................................... 4
1.2
Purpose .............................................................................................................................................................................. 4
1.3
Abbreviations .................................................................................................................................................................... 4
1.4
Definition ........................................................................................................................................................................... 5
1.5
2.0
2.1
Software ............................................................................................................................................................................ 5
2.2
Model ................................................................................................................................................................................. 5
2.3
2.4
3.0
LOAD SIMULATION....................................................................................................................... 7
3.1
Functional loads................................................................................................................................................................ 7
3.2
4.0
5.0
EVALUATIONS .............................................................................................................................. 10
5.1
5.2
6.0
6.1
7.0
7.1
General ............................................................................................................................................................................. 11
7.2
Page 2 of 14
Project
Title
Doc.No : BK10LQ-ST-D10-A-001
Revision
8.0
8.1
8.2
9.0
10.0
MISCELLANEOUS DESIGN.....................................................................................................13
10.1
10.2
10.3
10.4
10.5
10.6
Page 3 of 14
Project
Title
Doc.No : BK10LQ-ST-D10-A-001
1.0
Revision
INTRODUCTION
1.1 General
This document describes the procedures that will be used for the structural design of the BK10-LQ structures
serving for Living Quarter (LQ) for satellite platform BK-10 for Vietsovpetro (VSP). BK-10 located at White
Tiger Oilfield, Vungtau offshore,Vietnam. The current project for BK10 Complex projects provides total
reconstruction for BK-10 and BK-1. The operation mode will become to manned operation. The facilities in the
BK10 complex include:
-
1.2
Purpose
This Design brief is intended to cover an acceptable level of scope for designing, sizing structural steel for
Living Quarter (LQ) for satellite platform BK-10 in conformance with relevant regulations and specifications.
This design basis describes the basic requirements for the HVAC system and should be read in conjunction with
other project documents such as safety philosophy and electrical design basis.
1.3 Abbreviations
BK-10 Complex
LQ
MSF
BK-10
ICS
HD
APS
AS
CCR
CPP2
EDG
ESD
FGS
HV
ICSS
I/O
LCS
MCC
MMI
PA/GA
PCS
PLC
PSD
SSD
UPS
NFPA
MARPOL
SOLAS
Project
Title
Doc.No : BK10LQ-ST-D10-A-001
Revision
1.4 Definition
VENDOR
CONTRACTOR/
BUYER
PURCHASER/
OWNER
CLIENT
AUTHORITY
CLASS
2.0
Remark
Edition, 2007
2.1 Software
The SACS suite of programs will be used for structural modelling and analysis with the exception of
transportation stress and non-linear analyses. SACS comprises a number of program modules to perform
various tasks; appropriate program modules will be used depending upon the analysis to be performed.
2.2 Model
3-dimensional computer models will be constructed for BK-10 LQ structure this model will be used for the
following structural analyses:
In-place storm, operating and earthquake conditions.
Lifting analysis.
Installation analysis.
Transportation analysis
Fatigue analysis (where appropriate).
The computer models will include all primary structural trusses, column members, primary and secondary deck
members, stringers and deck plating contributing lateral stiffness. The helideck and MSF will not be modelled
integral with the topsides.
The model extend is shown as following figure 2.2.1.
Page 5 of 14
Project
Title
Doc.No : BK10LQ-ST-D10-A-001
Revision
Maximum deflection under imposed live load (including weight of equipment and
piping) span / 325.
Columns:
8
8
12
19
9
6
a) flanges
Tubulars
16
3.25
There will be no corrosion allowance added to structural as necessary protection shall be provided by painting.
File name: Structural design brief
Page 6 of 14
Project
Title
Doc.No : BK10LQ-ST-D10-A-001
3.0
Revision
LOAD SIMULATION
The loads will be derived with reference to the weight control report and distributed in accordance with the
latest equipment and piping layouts, architectural and structural drawings.
3.1.2 Design deck / live Load
The design deck / live loads for the LQ area will be applied as described on below.
AREA
Local analysis
deck
plate/stringers
Global analysis
Primary
members/truss
framing
Roof
10 kN/m2
5 kN/m2
Accommodation area
5 kN/m2
5 kN/m2
External Accessways
5 kN/m2
5 kN/m2
Laydown area
25 kN/m2
15 kN/m2
Page 7 of 14
Project
Title
Doc.No : BK10LQ-ST-D10-A-001
Revision
30 m/sec
57.4 m/sec
Where,:
q:
:
u:
Cs:
CH:
Z:
Height coefficient depending on the height above sea level of the structural
member exposed to wind,
The wind loads for each direction of LQ are summarized in Table 2.4.1 below and show on Figure 2.4.5~2.4.8.
Table 3.2.1 Wind Forces
Condition
Operating
Extreme
0
78.48
287.32
270
63.32
231.82
Page 8 of 14
Project
Title
Doc.No : BK10LQ-ST-D10-A-001
4.0
Revision
The Combined Load Case is divided Operating condition, Extreme condition and Seismic condition.
4.1 Operating condition
Combined load conditions
Load types
OP1
OP2
OP3
OP4
OP5
OP6
OP7
OP8
-1.2
-1.2
-1.2
-1.2
-1.2
-1.2
-1.2
-1.2
Helideck load
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
Live load
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
Wind load(operating)
0
1.0
90
0.707
1.0
180
0.707
1.0
270
0.707
0.707
0.707
1.0
0.707
0.707
0.707
*Note : Dead load is included structure weight and fitting weight(equipments, piping bulks, electrical & instrument
bulks)
EX2
EX3
EX4
EX5
EX6
EX7
EX8
-1.2
-1.2
-1.2
-1.2
-1.2
-1.2
-1.2
-1.2
Helideck load
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
Live load
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
Wind load(Extreme)
0
90
180
270
1.0
0.707
1.0
0.707
1.0
0.707
0.707
0.707
1.0
0.707
0.707
0.707
*Note : Dead load is included structure weight and fitting weight(equipments, piping bulks, electrical & instrument
bulks)
File name: Structural design brief
Page 9 of 14
Project
Title
Doc.No : BK10LQ-ST-D10-A-001
Revision
SE2
SE3
SE4
SE5
SE6
SE7
SE8
-1.2
-1.2
-1.2
-1.2
-1.2
-1.2
-1.2
-1.2
Helideck load
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
Live load
0.33
0.33
0.33
0.33
0.33
0.33
0.33
0.33
Seismic load(x-dir)
1.0
0.0
-1.0
0.0
0.707
-0.707
-0.707
0.707
Seismic load(y-dir)
0.0
1.0
0.0
-1.0
0.707
0.707
-0.707
-0.707
*Note : Dead load is included structure weight and fitting weight(equipments, piping bulks, electrical & instrument
bulks).
5.0
EVALUATIONS
6.0
LIFTING ANALYSIS
BK10 LQ module will be lifted offshore using two pairs of slings to a single hook four point lift.
Two lifting cases will be considered in the analysis. The first case is the base case which is a four slings lift
without application of the skew factors (a simple lift case). The second case is with the distribution of load on
opposite diagonal slings utilising a skew load distribution of 75:25 to allow for in determinate load distribution
in the sling pairs. In both cases, load factors are applied to the lifting loads to account for Centre of gravity
(CoG) shift, dynamic amplification and the importance of structural element.
In addition to the contingency factors, the following three factors will be applied to the factored lift weight. The
first factor is the CoG shift factor of 1.05. Next is the dynamic application factor of 1.20 for lift weight. The last
load factor is the consequence factor which depends upon the importance of the structural element and is
tabulated below:
Page 10 of 14
Project
Title
Doc.No : BK10LQ-ST-D10-A-001
Element Type
Type 1
Type 2
Type 3
Revision
Factor
1.35
1.15
1.00
7.0
INSTALLATION ANALYSIS
7.1 General
The installation analysis will be considered the mating condition. When the LQ module is mated to MSF, the
four supports are not contact to stool at the same time. One or two points are contact first. And other points are
contacted next time. Therefore, the load cases will be created twelve cases. LC1~4 cases are considered with
one support contact condition and LC5~8 are two support contact condition and LC9~12 are three support
contact condition for each directions. The joint fixities will be applied as following table.
Load case
Joint No.
LC1
LC2
LC3
LC4
LC5
LC6
LC7
LC8
LC9
LC10
LC11
LC12
11111
1
11111
1
11011
1
11011
1
11011
1
11111
1
11111
1
11011
1
11111
1
11011
1
11011
1
11011
1
11111
1
11111
1
11111
1
11111
1
11111
1
11011
1
11011
1
11011
1
11011
1
11111
1
11011
1
11011
1
11111
1
11011
1
11011
1
11111
1
11011
1
11111
1
11111
1
Hook1
110111
111111
111111
111111
110111
111111
Hook2
111111
110111
111111
111111
110111
110111
Hook3
111111
111111
110111
111111
111111
110111
Hook4
111111
111111
111111
110111
111111
111111
Support1
111111
111111
Support2
111111
111111
111111
Support3
111111
111111
Support4
111111
11111
1
11111
1
11111
1
11111
1
11111
1
11111
1
11111
1
11111
1
11111
1
Page 11 of 14
Project
Title
Doc.No : BK10LQ-ST-D10-A-001
8.0
Revision
TRANSPORTATION ANALYSIS
The Transportation analysis is performed by SACS tow program and applied loads are as follows.
Direction
Acceleration
Pitching
X-dir.
0.25g
Rolling
Y-dir.
0.40g
Heaving
Z-dir.
0.20g
Motion Load
+R + H
+R - H
-R + H
-R - H
+P + H
+P - H
-P + H
-P - H
*Note : R Rolling
P Pitching
H Heaving
9.0
FATIGUE ANALYSIS
The fatigue analysis will be performed by SACS5.2 and design life is 20 years. The approach of this fatigue
analysis will be used deterministic fatigue analysis option. The input data of this approach is stress range and
number of occurrences of cyclic loads. The cyclic load is wind load and the wind speed will selected from
environmental design criteria. And this wind speed will be used to calculate wind load for LQ structure by GL
Industrial Service Rules, Pt 6, Ch 4, Sec.1 &2. And the number of occurrences of cyclic load is referred to GL
Rules, , Pt 6, Ch 4, Sec 3.
File name: Structural design brief
Page 12 of 14
Project
Title
Doc.No : BK10LQ-ST-D10-A-001
10.0
Revision
MISCELLANEOUS DESIGN
Miscellaneous design shall include all steel items not mentioned in the previous sections but required for the
functional purpose of the platform. Some of the major items are included in this section.
Page 13 of 14
Project
Title
Doc.No : BK10LQ-ST-D10-A-001
Revision
Dynamic loads generated by rotating machinery during start-up, normal running and stopping(including
emergency stop) phases shall be determined from equipment vendors.
Machine-Induced Dynamic Loads
The dynamic loads induced during operation of the machine will be accounted for. It is assumed that these loads
can be produced in any perpendicular direction to the machine axis.
For final design, vendor data will be incorporated. Until that time reasonable assumptions will be made.
Machine-Induced Vibration
All rotating equipment causing forced vibration problems will be investigated
The magnitude of unbalanced forces for the equipment will be obtained from the equipment vendors.
Initial investigations will use hand calculation methods to investigate potential problems. Failing this, rigorous
analysis will be performed. Limits on vibration will follow UK DEn Guidance Notes.
The natural frequencies of skids supporting rotating equipment will be designed to lie outside the range of 0.7 to
1.3 times the excitation frequency of the machine. The use of flexible mountings shall also be considered.
Saddle Supported Vessels
Design of supporting steelwork for equipment supported on multiple saddles will take into account possible
horizontal loads due to thermal expansion of the equipment.
10.5 Monorail trolley beams
The monorail trolley beams will be designed in accordance with BS 2853. The monorail and the supporting
stringers will be designed based on a monorail capacity of 5.0 MT.The following factors will be applied to the
static hoist for beam design:
Operation
Vertical DAF
Lateral to
beam
Longitudinal
to beam
Manual
1.1
0.2 x static load x vertical
DAF
0.2 x static load x vertical
DAF
Powered
1.2
0.2 x static load x vertical
DAF
0.2 x static load x vertical
DAF
GL Part 1, Chapter 1
GL Part 6, Chapter 4
Page 14 of 14