Tech Spec

Yibal Khuff Project (YKP)
Specification for External Coating

Accountable/ Approval (ATA/IFA) Distribution List:
Name
Function
Signature / Date
Responsible/Reviewer / Checker (RTA/IFR) Distribution List:
Name
Function
Signature / Date
Function
Signature / Date
Informed (IFI) Distribution List:
Name
KHF-00-104133-RA-7754-00001-0000 / Rev 02
Page 2 of 34

Revision History
Revision No.
01
02
Date
09-Sept-15
14-Jan-15
Author
TAA
MM
Scope / Remarks
Issued for Review
Issued for Approval
Holds List
S.No
Reference Clause
KHF-00-104133-RA-7754-00001-0000 / Rev 02
Remarks
Page 3 of 34

Table of Contents
1.0 Introduction .............................................................................................................................. 6
1.1 Project Description .................................................................................................................. 6
2.0 Purpose .................................................................................................................................... 7
3.0 Scope ........................................................................................................................................ 8
3.1 Exclusions ................................................................................................................................ 8
4.0 References ............................................................................................................................... 9
5.0 Abbreviations ......................................................................................................................... 11
6.0 Definitions .............................................................................................................................. 11
7.0 Order of Precedence ............................................................................................................. 12
8.0 Coating Materials ................................................................................................................... 13
8.1 Recommended Materials ...................................................................................................... 13
8.2 Thermal Spray Coatings ....................................................................................................... 14
9.0 Equipment .............................................................................................................................. 14
10.0 Surface Preparation ............................................................................................................ 14
11.0 Coating Application ............................................................................................................. 14
12.0 Control and Inspection ....................................................................................................... 15
13.0 Safety .................................................................................................................................... 15
14.0 Painting & Coating Schedules (PCS) ................................................................................ 15
Notes: ............................................................................................................................................ 17
15.0 Coating Systems ................................................................................................................. 17
16.0 Painting and Coating Schedules (PCS) Datasheets ........................................................ 18
SCHEDULE: PCS-13 .................................................................................................................... 19
SCHEDULE: PCS-14 .................................................................................................................... 21
SCHEDULE: PCS-15 .................................................................................................................... 22
17.0 Painting and Coating System Evaluation ......................................................................... 23
17.1 Introduction .......................................................................................................................... 23
17.2 Performance Tests .............................................................................................................. 23
17.2.1 Performance Tests ........................................................................................................... 23
17.2.2 Test Methods .................................................................................................................... 23
17.2.3 Acceptance Criteria .......................................................................................................... 23
17.2.4 Evaluation Method Post Test .......................................................................................... 23
17.2.5 Application and Technical Application .......................................................................... 23
18. Approved Coating Systems and Vendors ........................................................................... 29
PCS-1 External Coating for Above Ground Structures up to 100 C ..................................... 29
PCS-3 External Coating for Above Ground Structures between 100 to 400 C either
insulated or not insulated. .......................................................................................................... 29
PCS-4 External Coating for Steel Structures Under Insulation up to 100 C ........................ 30
KHF-00-104133-RA-7754-00001-0000 / Rev 02
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PCS-5 External Coating for Steel Structures >400 C.............................................................. 30
PCS-6 External Above Ground Coating for Galvanised Steel and Stainless Steel Structures
up to 100 C .................................................................................................................................. 31
PCS-15 External coating for carbon steel pipelines (3LPP) ................................................... 31
PCS-15 External coating for carbon steel pipelines (3LPE) ................................................... 32
Appendix - 1 FORM TO BE APPENDED WITH EVERY PAINT PROCEDURE ......................... 33
KHF-00-104133-RA-7754-00001-0000 / Rev 02
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1. Introduction
1.1 Project Description
The Yibal field is located approximately 300 km southwest of Muscat and 50 km southwest of the Fahud
field. The Yibal Khuff project involves the integrated development of the Upper Khuff, Lower Khuff and
Sudair reservoirs located below the currently producing reservoirs in the Yibal field.
The project includes development of wellheads, RMSs, flow lines/trunklines, a Central Process Facility
(CPF) and a Power Plant. The CPF includes: Inlet facilities, Liquid handling (Oil and Water Processing), Gas
Treatment, Sulphur Recovery and Blocking, Utilities Complex.
High level block diagram of the facilities is shown in the following Figure.
Figure 1 Yibal Khuff Project High Level Block Diagram
High level description of the Off-plot facilities:
47 well sites.
Each well site is tied back to one of three Remote Manifold Stations (RMS) through 6 inch buried flow
lines.
The West and South RMSs are connected to the CPF through single CS trunklines each, while the East
RMS is connected through dual CS trunklines.
Fuel gas lines from the CPF to each RMS
Gas export pipeline from CPF to the GGS downstream of GGP
Oil export pipeline from CPF to MOL downstream of Yibal A
KHF-00-104133-RA-7754-00001-0000 / Rev 02
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Water export pipeline from CPF to Yibal A skim tanks
Raw water import pipeline to the CPF
High level description of the CPF facilities:
2-phase inlet separator to receive and separate liquid and gas.
Acid Gas Removal Unit (AGRU) using Shell Sulfinol-X where deep removal of H2S, CO2, RSH and
COS is accomplished.
Gas dehydration and molecular sieve unit for water and trace RSH removal to meet 5 ppm mol total
sulphur specifications.
Hydrocarbon Dew Pointing Unit (HDPU) using direct R134a refrigerant to meet cricondentherm
specifications of export gas.
Gas export compressor comprising 2 x 50% single stage fixed speed, centrifugal machines.
Acid Gas Enrichment Unit (AGEU) using MDEA to concentrate the acid gas from the AGRU for
processing in the Sulphur Recovery Unit (SRU).
Sulphur Recovery comprising 2 x 65% SRU, sulphur degassing and incinerator and CANSOLV SO2
scrubbing to meet sulphur recovery efficiency and SO2 emissions regulations.
Sulphur handling comprising liquid sulphur storage and sulphur blocking facility.
Oil handling system comprising 3-phase separation, flash gas compression, oil dehydration & desalting,
wet stabilization, storage and export
Water handling system comprising 2 x 100% sour water stripping using steam, water storage and
disposal pumps.
A power plant using a Frame 6B gas turbine and HRSG, utilizing steam to supplement the steam being
generated from waste heat recovered in the sulphur recovery process. A back- pressure steam turbine
generator will let MP steam down to the LP steam system.
Steam generation and distribution for MP and LP steam with 2 MP auxiliary boilers.
A closed loop chilled water cooling medium system with mechanical refrigeration unit using R-134a as
refrigerant.
A utility complex including raw water treatment facilities to produce boiler feed water, steam
condensate polishing, instrument and breathing air systems, fire water, chemical injection system and
nitrogen generation.
Flare system (AP & LP) including AP flare gas recovery compressor.
Drain Systems (closed, continuously contaminated and accidentally contaminated).
Provisions for future depletion compression, including plot space and process tie-ins.
Waste handling and effluent treatment facility
2.0 Purpose
The purpose of this document is to provide the minimum requirements for protective painting and coating
systems, materials and application methods for the external surface of steel structures, piping, buried and
above ground pipelines, equipment, and their associated components for the Yibal Khuff Facilities.
KHF-00-104133-RA-7754-00001-0000 / Rev 02
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3.0 Scope
The specification covers the requirements of surface preparation, coating procedure, coating pre-qualified
test methods, qualification requirements for paint/metal spray, and associated acceptance criteria,
inspection, environmental control, service color coding identification and documentation for the Yibal Khuff
Project Facilities.
This specification is based on SP 1246 parts 1-5. All vendors shall provide compliance to SP 1246 parts 1-5
and this specification for external painting/coating.
For pipelines, this specification is based on ISO 21809-1 and DEP 31.40.30.31-Gen. Vendor shall provide
compliance to ISO 21809-2 and DEP 31.40.30.31-Gen.
The scope of this specification is limited to:
Above ground Structures and equipment including onshore tanks, vessels, structural steel, and surface
electrical and mechanical equipment made of Carbon Steel and Stainless Steel.
In-plant above ground piping including valves, flanges, etc. made of carbon steel and stainless steel.
Areas beneath insulation
Pipelines constructed of Carbon Steel.
3.1 Exclusions
The following materials do not require external painting unless otherwise specified by the Company:
I.
Stainless Steel surfaces operating below 60C*
II.
Duplex Stainless Steel surfaces operating below 100C*
III.
Super Duplex Stainless Steel surfaces operating below 120C*
IV.
Nickel based alloys e.g. Incolloy 825, Inconel 625, etc.
V.
Non-ferrous alloys
VI.
Concrete structures and foundations
VII.
Plastic and plastic coated materials
VIII.
Instruments and other glass gauges, valve stems, grease fittings, light fittings.
IX.
Cathodic protection anodes
X.
Power cables including buried cables
XI.
Identification tags, nameplates and fabrication markings
XII.
Drilling facilities
XIII.
Temporary construction items that are to be removed during the installation phase and to
which only a primer shall be applied.
* These temperatures are based on COMPANY response to technical deviation KHF-00-104133-RA-720500002.

This specification is not applicable to:
a.
Internal coating of pressure vessels and storage tanks (covered under KHF-00-104133RA-7754-00002-0000).
b.
Buried piping and structures other than tank base plate.
KHF-00-104133-RA-7754-00001-0000 / Rev 02
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4.0 References
Standard
SP-1246 Part 1 Apr.
Title
Technical Requirements for Coating Systems
2010
SP-1246 Part 2 Apr.
New Construction Coating Systems
2010
SP-1246 Part 3 Apr.
Maintenance of Coating Systems
2010
SP-1246 Part 4 Apr.
Surface Preparation, Application and Inspection of Coating Systems
2010
SP-1246 Part 5 Apr.
Approved Coating Systems
2010
SP-1257
Work at Heights & Access
SP-1279
Specification for Civil & Building Construction Painting and Decorating
SSPC SP-1
Solvent Cleaning
GU-368
Guidelines For The Protection Of Buried Sections Of Surface Laid Pipelines/Flowlines
GU363
Guidelines for use of Scaffolding
DEP 30.48.00.31 Jan.
Protective Coatings for Onshore Facilities
2009
DEP 30.48.40.31 Feb.
Thermal Spray Coatings of Aluminum
2012
DEP 31.40.30.31-Gen
External polyethylene and polypropylene coating for line pipe
Feb 2011
(amendments/supplements to ISO/DIS 21809-1:2009)
ASTM D4417
Standard Test Methods for Field Measurement of Surface Profile of Blast Cleaned
Steel
ASTM D 3359
Standard Test Methods for Measuring Adhesion by Tape
ISO 1461
Hot dip galvanized coatings on fabricated iron and steel articles Specifications
and test methods
ISO 4624
Paints and varnishes Pull-off test for adhesion
ISO 11997-2
Paints and varnishes Determination of the resistance to cyclic corrosion conditions

Part 2: Wet (salt fog)/dry/humidity/UV light
ISO 12994-all parts
Paints and Varnishes- Corrosion protection of steel structures by protective paint

systems
ISO 4628-2
Paints and varnishes Evaluation of degradation of paint coatings
Designation
of intensity, quantity and size of common types of defect Part 2: Designation of

degree of blistering
KHF-00-104133-RA-7754-00001-0000 / Rev 02
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Standard
ISO 4628-3
Title
Paints and varnishes Evaluation of degradation of paint coatings Designation of
intensity, quantity and size of common types of defect Part 3: Designation of
degree of rusting
ISO 4628-4

degree of cracking
ISO 4628-5

degree of flaking
ISO 4628-6

intensity, quantity and size of common types of defect Part 6: Rating of degree of
chalking by tape method
ISO 2815
Paints or varnishes Hardness testing
ISO 7253
Paints and varnishes Determination of the resistance to neutral salt spray
ISO 3248
Paints and varnishes Determination of the effect of heat
ISO 3233
Paints and varnishes - Determination of percentage volume of non-volatile matter by

measuring the density of a dried coating
ISO 3549
Zinc Dust Pigments for Paints- Specification and Test Methods
ISO 2808
Paints and varnishes Determination of film thickness
ISO 11125-2
Preparation of steel substrates before application of paints and related products

Test methods for metallic blast-cleaning abrasives Part 2: Determination of
particle size distribution
ISO 2431
Paints and varnishes - Determination of flow time by use of flow cups
ISO 8504-2

Surface preparation methods Part 2: Abrasive blast-cleaning
ISO 8501-1

Visual assessment of surface cleanliness.
ISO 8502-4

Tests for the assessment of surface cleanliness Part 4: Guidance on the
estimation of probability of condensation prior to paint application
ISO 8502-3

Tests for the assessment of surface cleanliness Part 3: Assessment of dust on
steel substrates prior to paint application
ISO 8502-6

Tests for the assessment of surface cleanliness Part 6: The Bresle method
ISO 2409
Paints and varnishes Cross-cut test
ISO 21809-1
Petroleum and natural gas industries External coatings for buried or submerged
pipelines used in pipeline transportation systems Part 1: Polyolefin coatings (3-layer
PE and 3- layer PP) (ISO 21809-1:2011)
KHF-00-104133-RA-7754-00001-0000 / Rev 02
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Standard
NACE RP0188
Title
Recommended Practice. Discontinuity (Holiday) Testing of New Protective Coatings
on Conductive Substrates
5.0 Abbreviations
ABBREVIATIONS
Description
ASTM
American Society for Testing and Materials
BS
British Standard
CFDH
Corporate Functional Discipline Head
CRA
Corrosion Resistant Alloy
CS
Carbon Steel
CUI
Corrosion Under Insulation
DEP
Design and Engineering Practice
DFT
Dry Film Thickness
ISO
International Organization for Standardization
MOTCC
MIXING OF TWO-COMPONENT COATINGS
NACE
National Association of Corrosion Engineers
TA
Technical Authority
TPI
Third Party Inspector
UER
CFDH Materials and Corrosion
VOC
Volatile Organic Compound
WFT
Wet Film Thickness
YK
Yibal Khuff
YKP
Yibal Khuff Project
6.0 Definitions
COMPANY
Petroleum Development Oman LLC of Muscat, Sultanate of Oman.
CONTRACTOR (EP)/
Petrofac E&C Oman LLC i.e. The party to the contract with the COMPANY
PURCHASER
who is responsible for providing the Design, Engineering, Purchasing and

support for Construction/Commissioning
CONTRACTOR (C)
The party to the contact with the COMPANY who is responsible for
Construction, Commissioning and other work under the contract.
VENDOR
The party that manufactures or supplies equipment and

services to perform the duties specified by the COMPANY or CONTRACTOR
(EP).
SUB-VENDOR
A party appointed by the VENDOR for supply of equipment, materials or

product-related services in accordance with Specification and its referenced
standards and data sheets.
Inspector
Any person/party whom the PURCHASER certifies as acting for and on behalf
of the Company to inspect items to be purchased and/or the work done by the
VENDOR/SUB-VENDOR.
KHF-00-104133-RA-7754-00001-0000 / Rev 02
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Shall
The word Shall indicate a mandatory action, not optional, a

must do
SHALL [PS]
The capitalized term SHALL [PS] indicates a process safety

requirement
Should
The word should indicate an action that is not mandatory but is

expected or recommended, ought to
May
The word may is to be understood as indicating a possible course of action
Include,
If the word include or includes or including is used in any document and
Includes,
this report, it shall be taken as having the meaning including but not limited to
Including
and shall not be considered as creating or inferring any limitation on the

description that follows if other components/equipment required
7.0 Order of Precedence

The Design and Construction shall comply with all relevant COMPANY standards listed above and
International Codes & standards and specifications as applicable to the respective equipment / package.
In the event of any conflict among the documents or sections relating equipment specifications and other
technical document requirements, clarifications shall be sought from the CONTRACTOR (EP)/ COMPANY.
All deviations to applicable standards and design codes shall be agreed in writing by the VENDOR and the
PURCHASER. Where the Company technical specifications refer to or amend international standards and
codes, these shall be deemed to be part of the specification.
All deviations to applicable standards and design codes shall be agreed in writing by the VENDOR and the
PURCHASER. Where the Company technical specifications refer to or amend international standards and
codes, these shall be deemed to be part of the specification.
For any equipment & packages the VENDOR shall notify any apparent conflict between Project
Specifications, the related data sheets, the codes and standards and any other specifications. Resolution
and/or interpretation of precedence shall be obtained from the CONTRACTOR (EP)/COMPANY in writing
before VENDOR proceeds with the design/manufacture. In any case the most stringent requirement shall
prevail. However CONTRACTOR (EP)/COMPANY interpretation shall be final.
Any changes or variation to the PDO/Shell/International Codes and standards shall be forwarded to the
relevant CFDH through the project team of PDO for review and approval (PDO Variance Tracking tool) in
line with Project Change Control and Standards Variance Procedure PR-1247.
The order of priority of design/specification documents shall be as follows:

First priority
Local laws, decrees and statutory instruments
KHF-00-104133-RA-7754-00001-0000 / Rev 02
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Second priority
COMPANY Policies (PL)
Third priority
COMPANY Codes of Practice (COP)
Fourth priority
Project Specific Procedures, Instructions, Requisition etc
Fifth priority
COMPANY Engineering Specifications (SP) & procedures (PR)
Sixth priority
Group standards (Shell DEPs Version 35)+
Seventh priority
COMPANY Guidelines (GU)
Eighth priority
National Standards
Ninth priority
International Standards
While deciding on the order of priority, due consideration shall be given to safety and ease of operation and
maintenance in this order of precedence.
Where the Company technical specifications refer to or amend international codes and standards or other
specification, these shall be deemed to be part of the specifications.
8.0 Coating Materials

8.1 Recommended Materials
Recommended generic materials are detailed in the relevant section for each system in Section 14 of this
Specification which is in line with SP-1246 may only be used if they meet the performance criteria defined in
Section 17 of this Specification. Demonstration of performance criteria to the requirements of Section 17 is
necessary before any paint/coating system can be used.
The materials specified in Section 14 of this Specification are those appropriate to large scale application.
For local treatment brushable grades of these materials may be found to be necessary and the number of
coats may need adjusting to achieve the necessary dry film thickness (DFT). The use of brushable grades
of the materials specified in Section 14 will not require any additional testing in accordance with Section 17.
Metallic coatings (such as Hot Dip Galvanizing), paint vendor responsibilities, paint colours, VOC
requirements, uniformity of supply, packaging, labeling and shelf life shall be as per section 3 of SP-1246,
part 1.
The colour coding of the final coat of a coating system shall be in accordance with section 3.3 of SP-1246
Part 1.
Primary and secondary structural items in carbon and low alloy steels shall be coated with the
PCS-1 system up to 100degC.
Lifting lugs, reinforcement pads and other structural components directly welded to the
equipment/piping shall be coated with the same system as the equipment/piping.
Tertiary structural items, such as platforms and ladders specified in carbon and low alloy steels
shall be hot dip galvanized. If tertiary steel requires color coding (e.g., safety yellow for ladders),
then it shall be coated with PCS-6 system on top of galvanizing as per KHF-00-104133-RA-7754-
KHF-00-104133-RA-7754-00001-0000 / Rev 02
Page 13 of 34

00001-0000. The structural nuts / bolts shall also be galvanized. It shall be ensured that If hot work
is performed on galvanized items situated in the vicinity of stainless steel components, they SHALL
[PS] be shielded (e.g. with fire blankets) to avoid contamination.
8.2 Thermal Spray Coatings

All Austenitic Stainless Steel items operating above 60C, Duplex Stainless Steel items operating above
100C & Super Duplex Stainless Steel items operating above 120C shall be externally coated with
Thermally Sprayed Aluminum (TSA) and shall comply with DEP 30.48.40.31. DFT requirements shall be as
per DEP 30.48.40.31.
9.0 Equipment
The following shall be as per section 4 of SP-1246, Part 4.
Compressors
Blast cleaning equipment
Abrasives, spraying equipments
Scaffolding
Standing and accessibility
10.0 Surface Preparation

Surface preparation shall be carried out in general accordance with the following Standards ISO-8501, ISO
8502, ISO-8503 and ISO-8504 which have been developed to cover all aspects of surface preparation.
Surface preparation shall not be undertaken when:
Surface temperatures below 5C
Surface temperature is less than 3C above dew point of the surrounding air
The relative humidity of the air is greater than 85%
Outside day light hours on external surfaces.
COMPANY may authorize surface preparation outside daylight hours, but the SUBCONTRACTOR must
receive written approval before proceeding.
Prior to blast cleaning, power tool cleaning, blast cleaning shall be done as per section 5 of SP-1246, part 4.
For pipelines, surface preparation shall be done in accordance with Section 10.1 of ISO 21809-1 as
amended by DEP 31.40.30.31-Gen.
11.0 Coating Application

The following shall be as per section 6 of SP-1246, part 4.
Coating application,
Environmental conditions during coating
Application techniques
KHF-00-104133-RA-7754-00001-0000 / Rev 02
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For pipelines, coating application shall be done in accordance with Section 10.2 of ISO 21809-1 as
12.0 Control and Inspection

Control and Inspection
Project Co-ordination and Technique Service
Inspection and Testing
Reporting
For pipelines, inspection shall be done in accordance with Section 11 of ISO 21809-1 as amended by DEP
31.40.30.31-Gen.
13.0 Safety
Safety
Fire and Explosion Hazards
Toxic Hazards
Safe Working Conditions
Scaffolding and Ladders
Safety Reporting
14.0 Painting & Coating Schedules (PCS)

Painting and coating selection schedules shall be as per section 3 of SP-1246 part 2. Painting and coating
selection shall be carried out at operating temperature.
Area of Application
Coating
Reference
Nos.
External coating for un-insulated

carbon and low alloy steel at up to
o
100 C
Epoxy system comprising:
Primary and Secondary Structural

o
Steel (up to 100 C) - Note-1
External coating of above ground un-
Primer
Intermediate coat
PU Top coat
PCS-1
Min DFT 200 microns
insulated fuel gas pipeline up to

o
100 C.
KHF-00-104133-RA-7754-00001-0000 / Rev 02
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Area of Application
Reference
Coating
External Coating for carbon and low

alloy steel insulated or uninsulated
o
101-400 C
Nos.
Ambient curing system

Inorganic zinc silicate
Heat resistant aluminum silicone
PCS-3
Min. DFT 100 microns

alloy steel beneath Insulation - Below
Aluminum mastic to min. DFT 125 microns
PCS-4
Silicone system or thermal sprayed aluminum
PCS-5
(Note 3)
Silicone system or thermal sprayed aluminum
PCS-5
(Note 4)
External Coating for Galvanized
Epoxy Intermediate and PU top coat
PCS-6
Carbon Steel and Stainless steel items
(Note 3)
ambient to 100 C
o
alloy steel, > 400 C

Stainless steels, Duplex SS, Super
Duplex SS Alloy 825
(Insulated)
Thermally Sprayed Aluminum

External Coating for Insulated or
Uninsulated Stainless Steel piping and
equipment
>60C operating temperature for
Austenitic Stainless Steel
Duplex Stainless Steel
Super Duplex Stainless Steel
Min. DFT 250 (+40 + 40) microns (Total system

minimum thickness). 40 microns each is for
topcoat and sealer, as applicable).
Max 500 microns.
PCS-13
(Note 5)
TSA coatings shall also comply with Shell DEP

30.48.40.31-Gen. In case of conflict between
this
specification
and
Shell
DEP,
CONTRACTOR shall be contacted for further

guidance.
External coating for carbon, low alloy

steel and stainless steel stud bolts and
nuts
up
to
maximum
temperature of 200C.
operating
Zn-Ni electroplating
PTFE top coat
PCS-14
(Note-2)
Structural Nuts/Bolts
Galvanised
Tertiary Structural Steel
Galvanised
(Note-1)
KHF-00-104133-RA-7754-00001-0000 / Rev 02
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Reference
Area of Application
Coating
External coating for buried carbon
3LPE for the temperatures up to 80 deg. C
PCS-15
steel pipelines
3LPP for the temperature up to 110 deg. C
(Note 6)
Nos.
Notes:
1.
Tertiary structural items, such as platforms and ladders specified in carbon and low alloy steels
shall be hot dip galvanized. However, if in the vicinity of SS equipment, these items shall be coated
with PCS-1. If tertiary steel requires colour coding (e.g., safety yellow for ladders), then it shall be
coated with PCS-6 system on top of galvanizing.
It shall be ensured that If hot work is performed on galvanized items situated in the vicinity of these
components, they SHALL [PS] be shielded (e.g. with fire blankets) to avoid contamination.
2.
Though DEP 39.01.10.12-Gen, version 35 is contractually applicable to this project, however,

version 39 allows the use of Zn-Ni electroplating + PTFE topcoat on stainless steel nuts/bolts. DEP
39.01.10.12-Gen, version 39 states that Contact of zinc with safety critical stainless steel
equipment SHALL [PS] be prevented. Contact includes zinc containing coatings and contamination
by zinc in fire scenarios from other equipment but not electroplated zinc or zinc-nickel fasteners.
COMPANY has allowed this clause from version 39.
3.
PCS-6 system can be used for un-insulated stainless steels in place of PCS-5 system up to 100C
after qualification of the PCS-6 system for the relevant conditions. This is not applicable for
insulated items. Prior COMPANY approval shall be required for such a case.
4.
Insulated corrosion resistant alloys shall be coated with PCS-5 system.
5.
These temperatures are based on COMPANY response to technical deviation KHF-00-104133-RA7205-00002.
6.
3LPP shall not be used for design temperatures below 0C. Low temperature limits on 3LPE and
3LPP shall be as per DEP 31.40.30.31-Gen.
15.0 Coating Systems

System Compatibility
Painting and Coating Schedules
Protective Coating for Stainless Steel
Health and Environmental Restrictions
Colour Finishes
For pipelines, all the details including compatibility, coating materials, requirements for coating system etc.
shall be as per ISO 21809-1 as amended by DEP 31.40.30.31-Gen.
KHF-00-104133-RA-7754-00001-0000 / Rev 02
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Sections 10, 11, 12 and 13 of this Specification give information on the surface preparation, coating
application, inspection requirements and HSE respectively referred to in the data sheets.
Section 18 of this specification gives the approved list of coating systems that contractors need to follow.
16.0 Painting and Coating Schedules (PCS) Datasheets

1.
PCS-1
External coating for above ground carbon and low alloy steel structures up to 100C
2.
PCS-3
External coating for above ground carbon and low alloy steel structures at temperatures
between 100 400C (insulated or non-insulated)
3.
PCS-4
External coating for above ground carbon and low alloy steel structure beneath insulation
up to 100C
4.
PCS-5
External coating for carbon and low alloy steel structure >400C
5.
PCS-6
External coating for galvanized carbon steel and above ground stainless steel structures
6.
PCS-13 External coating for above ground stainless steel (Insulated or uninsulated)
7.
PCS-14 External coating for carbon and low alloy steel BOLTS & NUTS
8.
PCS-15 External coating for carbon steel pipelines
Systems PCS 13,PCS 14 and PCS-15 are not detailed in SP 1246 and hence these shall be as follows.
KHF-00-104133-RA-7754-00001-0000 / Rev 02
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SCHEDULE: PCS-13
External coating for above ground stainless steel (Insulated or uninsulated)
DESIGNATED USE
External coating for above ground austenitic stainless steel, duplex stainless steel & super duplex
stainless steel structures in onshore locations above operating temperatures 60C, 100C & 120C
respectively.
APPLICABLE STRUCTURES
Tanks, vessels, separators, flare stack piping, exchanger shells, columns, associated pipework and
fittings (insulated or uninsulated) in stainless steel.
TESTING AND ACCEPTANCE CRITERIA

As shown in Section 17.2 of this Specification
SURFACE PREPARATION
Surface preparation shall comply with Section 10 of this Specification.
Blast cleaning standard:
ISO-8501-2001 Sa 2
Surface profile:
75-100 microns
COATING SYSTEM
Primer
Type:
Not Required
Application method:
DFT microns:
Intermediate Coat
Type:
Thermal Spray Aluminum
Application method:
Arc or Flame Spray
DFT microns, minimum:
250
Sealer Coat (Note 3)

Type:
Epoxy to a temperature of 120C

Silicone to a temperature of 450C
Application method:
Airless spray
DFT microns, maximum:
40
Top Coat (Note 2)

Type:
Aliphatic Polyurethane
Application method:
Airless spray
DFT microns, maximum:
40
KHF-00-104133-RA-7754-00001-0000 / Rev 02
Page 19 of 34

Total system min DFT microns:
250 + 40 + 40 (max system thickness shall be 500

microns)
COATING REPAIR
Remove all dirt, oil and grease by detergent or solvent washing. Rinse with fresh water. Dry
thoroughly, lightly abrade or sweep blast to remove gloss and feather edges up to 1 inch around
the defect site and then grit blast to Sa 2. The coating used for repair shall be the same as the
original and shall have the same DFT.
NOTES
1.
Operating temperature criteria shall be considered for the application of TSA coatings.
2.
Top coat (Aliphatic Polyurethane) is not required in case of insulated service. Topcoat of
Aliphatic Polyurethane shall only be required if a certain topcoat colour is required and
shall be limited to 120C.
3.
Sealer coat shall not be applied under insulation.
3.
Specifications for coating system for Painting and Coating Schedule PCS-13 have been
derived from DEP 30.48.40.31
KHF-00-104133-RA-7754-00001-0000 / Rev 02
Page 20 of 34

SCHEDULE: PCS-14
External coating for BOLTS & NUTS
DESIGNATED USE
External coating for carbon and low alloy steel stud bolts and nuts in onshore locations up to
maximum operating temperature of 200C.
As per DEP 39.01.10.12-Gen., PTFE coating over electroplated nickel/zinc has been found to be
effective. PTFE coating may be used up to an operating temperature of 200C (392F). Epoxy filled
PTFE coatings shall not be used. Quality control procedures shall be developed to cover PTFE
handling during transportation, storage and installation to avoid coating damage. Other acceptable
alternatives are:
Ceramic-Al filled coatings
zinc/nickel electroplating
Hot dip or mechanical galvanising
Cadmium plated bolts shall not be used. PTFE alone coated bolts shall not be employed owing to
the potential risk of CP shielding. PCS-14 can be used for carbon and low alloy steel bolts of SS
equipment and piping.
INTERMEDIATE COAT
Intermediate coat shall be as per Part II of MESC SPE 81/007 (Ver. 13A)
TOP COAT
Top coat shall be as per Part III of MESC SPE 81/007 (Ver. 13A)
NOTES
1.
Specifications for coating system for Painting and Coating Schedule PCS-14 have been
derived from DEP 30.48.00.32 Feb 2012 and MESC SPE 81/007
KHF-00-104133-RA-7754-00001-0000 / Rev 02
Page 21 of 34

SCHEDULE: PCS-15
External coating for Carbon Steel Pipelines
DESIGNATED USE
External coating for carbon steel pipeline buried onshore locations up to maximum temperature of
110C.
Three-layer polyethylene coating (3LPE) can be used up to the maximum temperature of 80 deg. C
Three-layer polypropylene coating (3LPP) can be used up to the maximum temperature of 110 deg.
C
APPLICABLE STRUCTURES
Underground buried carbon steel pipelines.
SURFACE PREPARATION
Surface preparation of the pipeline prior to coating shall be as per Section 10.1 of ISO 21809-1 as
Epoxy Coating
st
1 layer shall be of epoxy material with the properties as defined in Table 3 of ISO 21809-1 as
amended by DEP 31.40.30.31-Gen and coating application shall be as per Section 10.2.2 of the
cited standards.
Adhesive Coating
2
nd
layer shall be of adhesive material with the properties as defined in Table 4 of ISO 21809-1 as
cited standards.
PE/PP Coating
rd
3 layer shall be of adhesive material with the properties as defined in Table 5 of ISO 21809-1 as
cited standards.
NOTES
1.
Qualification, Inspection and testing of the 3LPE/3LPP coating system shall be as per ISO
21809-1 as amended by DEP 31.40.30.31-Gen.
KHF-00-104133-RA-7754-00001-0000 / Rev 02
Page 22 of 34

17.0 Painting and Coating System Evaluation
17.1 Introduction
Coating systems proposed by the Paint Vendors are to comply with the generic painting systems as
specified in Section 14 and may only be used if they can be demonstrated, by testing performed by an
independent test house, to satisfy the performance criteria defined in tables 4, 5, 6 & 7 below. Each coating
system must pass each of the criteria detailed in the tables 4, 5, 6 & 7 below. In general the assessment
guidelines used in ISO12944 and ISO 4628 have been used and the systems proposed should meet the
requirements of medium durability with a life of 5-15 years before maintenance is required.
The performance tests shall be carried out on samples coated from paint manufactured in a regular
production batch and not from specially prepared laboratory samples. Test data shall be provided that
verifies the composition of the coatings as detailed on the technical data sheets.
For status of existing approved coatings refer to tables in Section 18. Systems with performance significantly
in excess of that required by this Specification may be used, provided any additional capital expenditure
associated with the enhanced performance can be justified on the basis of a lifecycle cost assessment.
17.2 Performance Tests

17.2.1 Performance Tests
The required tests for each system are defined in Tables 4, 5, 6 & 7 below.
17.2.2 Test Methods

The test methods for each of the tests listed in Tables 4, 5, 6 & 7 below
17.2.3 Acceptance Criteria

The acceptance criteria for each test are defined in Tables 4, 5, 6 & 7 below. To pass the coating system
must pass all the acceptance criteria.
17.2.4 Evaluation Method Post Test

After performing the tests the samples shall be evaluated by the methods shown in Tables 4, 5, 6 & 7 below.
17.2.5 Application and Technical Application

Under the local prevailing site conditions, the coating systems shall be capable of being applied at the
specified thickness using application equipment recommended by the Vendor. The coating so applied shall
be of uniform thickness, free of runs, sags, blemishes, inclusions and holidays.
The Vendor shall supply technical data relating to the following: All product data and all test data shall be
supplied electronically in a read only format such as pdf. File. As part of qualification the Vendor shall
provide test data that verifies the solids content and zinc content (if required) as detailed on the technical
data sheets. The testing shall be done in accordance with ISO 3233 and ISO 3549.
KHF-00-104133-RA-7754-00001-0000 / Rev 02
Page 23 of 34

Solids content
Specific gravity
Flash point
Pot life
Mixing method and ratio
Recommended wet and dry film thickness
Identification of thinners and cleaners
Theoretical/practical spreading rates (m2/litre)
Application data, including spray pressure, nozzle tip sizes, hose lengths and diameter
Health and Safety data
Table -4 Required Tests and Acceptance Criteria External Onshore Above Ground Structures
Tests and
Parameters
Measured
Holiday Testing
Method
NACE
RP0188-99
0
Adhesion (dry) at 23 C
Pneumatic pullISO 4624
off (MPa min)
Cyclic
ISO 11997-2
Exposure
Disbonding from ISO 12944-6
X- cut3 ( mm
max)
Rusting,
ISO 4628
cracking,
blistering,
Chalking (%
ISO 4628
max)
Hardness ISO 2815
Buchholz
Adhesion( MPa
ISO 4624
min)
Overcoatability
ISO 4624
Adhesion (of
repair) MPa
min
Salt Spray
ISO 7253
Disbonding (mm
ISO 12944-6
max)
Rusting
ISO 4628
Heat Resistance
ISO 3248
(dry)
Adhesion
ISO 4624
pneumatic pulloff (MPa min)
PCS-1
External
A/G
<100C
PCS-3
External
A/G
100400C
PCS-4
Insulated
up to
100C
PCS-5
External
>400C
PCS-6
Galvanised
C.Steel
o
<100 C
PCS-6
Stainless
Steel
o
<100 C
Acceptance Criteria
No defects No
defects
No
defects
No
defects
No defects
No
defects
RQD
N/R
RQD
RQD
N/R
90% of as
new
5
90% of as
new
5
90% of
as new
5
RQD
5
RQD
5
RQD
5
RQD
5
RQD
5
RQD
5
0
N/R
0
400C
0
100C
0
400C
0
N/R
0
N/R
> 90% of
as new
> 90% of
as new
> 90%
of as
new
KHF-00-104133-RA-7754-00001-0000 / Rev 02
Page 24 of 34

Tests and
Parameters
Measured
Method
Hardness
Buchholz
Indenter
Chemical
Analysis
Part Solids
Zinc content
ISO 2815
ISO 3233
ISO 3549
PCS-1
External
A/G
<100C
RQD
RQD
PCS-3
External
A/G
100400C
PCS-4
Insulated
up to
100C
PCS-5
External
>400C
Within
10% of
original
Within
10% of
original
Within
10% of
original
RQD
N/A
RQD
RQD
PCS-6
Galvanised
C.Steel
o
<100 C
PCS-6
Stainless
Steel
o
<100 C
RQD
N/A
RQD
0
NOTES
1.
The required tests and acceptance criteria for PCS-1, PCS-3 and PCS-6 have been taken
from Table B1 of SP1246-1.
2.
The required tests and acceptance criteria for PCS-4 and PCS-5 have been taken from
Table B7 of SP1246-1.
Table -5 Summary of Performance Tests

Test/Method
Holiday Test
NACE RP0188
Adhesion (dry)
ISO 4624
Adhesion (Shear)
ASTM D1002
Cyclic Exposure
ISO 11997-2
Test Type
Basic Test
Requirements
DC spark
5 - 6V/1DFT
Pneumatic
pull-off
Test at 23 C and
maximum
recommended design
temperature
Lap shear
strength
Test at 70 C
Tests at design temperature

where appropriate for heat
resistance qualification.
14 days
For buried structures
20 cycles
over
3000hrs
Specimen preparation to
ISO 1513
Test time may be reduced for
external onshore aboveground coatings
Systems to be tested at low
DFT (i.e. 75% of the Paint
Vendors recommended
nominal DFT). Alternative
acceptance criteria may be
proposed for systems tested at
the Paint Vendor's
recommended nominal DFT.
salt spray
70hrs
dry in ambient air

Weatherometer
exposure -
16hrs
80 hrs.
KHF-00-104133-RA-7754-00001-0000 / Rev 02
Notes
Periodic checks
Accelerated
weathering
UV light
exposure
Duration
Alternative light source

carbon arc to ASTM D822
Page 25 of 34

Test/Method
Test Type
Performance Observations
ISO-4628-2
ISO-4628-3
ISO-4628-4
ISO-12944-6 annex-A
ISO-4624
ISO-2815
Salt Spray
Duration
Notes
Degree of blistering
Degree of rusting
Degree of cracking
Level of disbondment
Adhesion
Hardness
Corrosion
testing
ISO 7253
Basic Test
Requirements
Inspection of X-cut test

panels
min.
3000 hrs.
Specimen preparation to
ISO 1513
System DFT and criteria
comments, as for cyclic test
Quantitative assessment to
ISO 4628-2/3/4
ISO-12944-6 annex-A
Hardness
ISO 2815
Surface
hardness
Heat Resistance (dry)

ISO 3248 (modified for test
temperature)
ISO 4624
Pneumatic
pull-off
Hardness
ISO 2815
Chemical Analysis
ISO 3233
Check change in
hardness using
Buchholz Indenter
Test at manufacturers
recommended
maximum design
temperature.
Adhesion Test
200hrs
Condition in accordance with

ISO 3248 and inspect for
coating deterioration using
tests below.
Change in
Buchholz value
Check for solids
content.
Check for zinc content
ISO 3549
Result to be in accordance
with technical data sheets
Result to be in accordance
with technical data sheets
NOTES
1.
The summary of performance test has been taken from Table B8 of SP1246-1.
Table -6 Required Tests and Acceptance Criteria for TSA coating (PCS-13)
Property
Coating
Appearanc
e
Coating
Thickness
Test
Method
Visual
Inspectio
n
Measuremen
ts
100% of
surface
ISO 2808
Spot checks
on all
Surfaces
Acceptance
Criteria
Uniform
appearance, no
blisters, bare
patches, defects
or non-adhering
coating
250-500 m
KHF-00-104133-RA-7754-00001-0000 / Rev 02
Notes
For flat surfaces, the average value of five

readings taken in a line at 25 mm intervals
shall be determined. For complex geometries,
a spot measurement shall be taken. Thickness
Page 26 of 34

Property
Test
Method
Measuremen
ts
Acceptance
Criteria
Coating
Adhesion
ISO 4624
At least 3, at
random
> 7 MPa (1000

psi) on test plate
> 8.4 MPa (1200
psi) on work piece
Overall
quality
Bend
Test
At least 3
Coating
Thickness
Water
Spray
Test
100% of
surface
Minor cracks, with

no coating lifting
or spalling
No discoloration,
rusting or bleed
thru
Notes
is determined by the average value of five
readings taken on a local area of
approximately 10 cm2 (1.6 in2). If thermal
spray coating local thickness is less than 90%
of the specified minimum value, the thermal
sprayer shall apply additional layers to meet
the thickness requirement.
On Test Plate - If any one value is less than
6.3 MPa (900 psi) or if two or more readings
are below 7 MPa (1000 psi) the thermal
sprayed surface shall be blasted off and a new
coating applied, starting from the location
where the last acceptance pull-off strength was
measured.
On Work Piece At least once per 100 m2 of
prepared surface, with a minimum of three
measurements per sprayer per shift. The
adhesion shall be minimum 8.4 MPa. The
adhesion test shall be stopped when the value
of 8.4MPa is reached, so no damage to the
work piece takes place.
Bend three steel coupons (150 mm x 150 mm,
thickness 1.8 mm) through 180 on a 13 mm
diameter steel mandrel
The TSA coated surfaces shall be wetted with
potable water. After 24 hours, continuous
wetting the surface shall be re-examined for
any signs of rusting or bleed thru. If present,
the coating thickness in these areas shall be
measure. If the coating thickness is below 250
microns, the section needs to be repaired. A
low pressure sweep blast on this area should
be performed and additional TSA shall be
applied.
NOTES
1.
The required tests and acceptance criteria for PCS-13 have been taken from Table 3 of
DEP 30.48.40.31.
KHF-00-104133-RA-7754-00001-0000 / Rev 02
Page 27 of 34

Table 7 Minimum requirements during Qualification and Coating Production of 3LPE/3LPP coatings
(PCS-15)
Property
Testing
Method and
Acceptance
[1]
Criteria
11.1.1
10.1.1
Test
frequency
Qualification
Test
frequency
Production
once
5 pipes
once per shift

each pipe
10.1.2
10.1.3
10.1.2
5 pipes
each pipe
5 pipes
Surface cleanliness
Chlorides
Blast cleaning
materials and process
Coating application
temperature
Appearance
Coating thickness
Holiday detection
Adhesion
10.1.4
5 pipes
11.1.3
Once
10.2.1
Continuous
first 5 pipes and

one of 20 pipes
first 5 pipes and
one of 100 pipes
once per shift or
according to (11.1.3)
Continuous
9.4.1
9.4.2
9.4.3
9.4.4
5 pipes
5 pipes
5 pipes
5 pipes
Impact
9.4.5
5 pipes
Indentation
9.4.6
5 pipes
Elongation
9.4.7
5 pipes
Hot water resistance
9.4.10
2 pipes
Cathodic disbonding
9.4.11
2 pipes
Degree of cure of FBE
9.4.12
2 pipes
Thermal ageing
UV ageing
9.4.8
9.4.9
once
once
Ambient conditions
Surface condition
before blasting
Cleanliness of blast
cleaned surface
Surface profile
each pipe
each pipe
each pipe
one of 100 pipes
(minimum one pipe per
shift)
one of 100 pipes
shift)
one of 100 pipes
shift)
one of 100 pipes
shift)
One of 200 pipes
shift)
one of 200 pipes
shift)
one of 200 pipes
shift)
-
NOTES
1.
All the references of Section no. are from DEP 31.40.30.31-Gen
KHF-00-104133-RA-7754-00001-0000 / Rev 02
Page 28 of 34

18. Approved Coating Systems and Vendors
PCS-1 External Coating for Above Ground Structures up to 100 C
Manufacturer
Hempel
Jotun*
Sigma
Carboline
SIPCO
Berger
Primer Coat
Hempadur Primer
1530
(Min DFT 50
microns)
Penguard Primer
(Min DFT 50
microns)
Sigmacap primer
EP 7680
(Min DFT 50
microns)
Carboguard 893
(Min DFT 50
microns)
Siprime 215
(Min DFT 50
microns )
Epilux 78
(Min DFT 50
microns)
Berger
Jotun
Hempel
International
Hampadur Mastic
45881 (Min DFT
170 microns)
Interzinc 52 (Min
DFT 50 microns)
* Water borne epoxies
Intermediate
Coat
Hempadur Hibuild 4520
(Min DFT 100
microns)
Penguard HB
(Min
DFT100microns)
Sigmacap Coating
EP 7682
(Min DFT 100
microns)
Carboguard
190HB
(Min DFT 100
microns)
Sipoxy Sheld 240
(Min DFT 100
Microns)
Epilux 218 Hb
(Min DFT 100
Microns)
Epimastic 7200
(Min DFT 150
micron)
Penguard
express (Min DFT
150 micron)
Intergard 475HS
(Min DFT 180
microns)
Top Coat
Comments
Hempathane Topcoat
55210
(Min DFT 50 microns)
Durathane
Sigmacap finish PU
7690
Carbothane 134
Sipthane 360
(Min DFT 50 Microne)
Luxethane 5000
(Min DFT 50 Microns)
Luxathane 5000 (Min
DFT 50 micron)
Hard top XP (Min
DFT50 micron)
Hempathane HS
55610 (Min DFT 60
Microns)
Internthane 990 (Min
DFT 60 microns)
PCS-3 External Coating for Above Ground Structures between 100 to 400 C either
insulated or not insulated.
Manufacturer
Hempel
Jotun
Sigma
Carboline
Primer Coat
Gavosil 15700
Min DFT 75
microns
Resist 78
Min DFT 75
microns
Sigma Zinc 158
Min DFT 75
microns
Carbozinc 11
Intermediate Coat
Top Coat
Comments
Silicone Aluminum
56910 Min DFT 25
microns
Solvalitt
Aluminum
Min DFT 25
microns
Sigma therm 540
Min DFT 25
microns
Carboline 4674
KHF-00-104133-RA-7754-00001-0000 / Rev 02
Page 29 of 34

SIPCO
Berger
International
Min DFT 75
microns
SIPZINK 130
MIN DFT 50
microns
Zincanode 330
Min DFT 50
microns
Interzinc 22 (Min
DFT 50 microns)
Min DFT 25
microns
SIPTHERM 520
MIN DFT 25
microns
Luxatherm 5600
Min DFT 25
microns
Intertherm 50 (Min
DFT 25 microns)
SIPTHERM 520
MIN DFT 25
microns
Luxatherm 5600
Min DFT 25
microns
Intertherm 50 (Min
DFT 25 microns)
Note:
Manufacturer has to confirm the curing of this coating at temperature up to 50C maximum. If the
curing temperature is higher than this then coating shall not be used.
PCS-4 External Coating for Steel Structures Under Insulation up to 100 C

Manufacturer
Hempel
Primer Coat
Intermediate Coat
Comments
One coat Hempadur

Mastic 45881 Min DFT
125 microns
One coat Primastic
Aluminum Min DFT 125
microns
Jota mestic
80,Aluminium, (125
micron)
One coat Sigma
Multimastic 7430 Min
DFT 125 microns
One Coat Sipoxy Shield
285 Min DFT 125
One Coat Epimastic
5100 Min DFT 125
microns
Jotun
Jotun
Sigma
Sipco
Berger
PCS-5 External Coating for Steel Structures >400 C

Manufacturer
Sipco
Berger
Jotun
Hampel
Primer Coat
Siptherm 520
Min DFT 25
microns
Luxatherm 1600
Min DFT 25
microns
Solvalit
Min DFT 25
microns
Hempel silicone
Aluminum 56910
Min DFT 25 micron
Intermediate Coat
Top Coat
Comments
Siptherm 520
Min DFT 25
microns
Luxatherm 5600
Min DFT 50
microns
Solvalitt
Min DFT 25
microns
Hempel silicone
Aluminum 56910
Min DFT 25 micron
Note:
Manufacturer has to confirm the curing of this coating at temperature up to 50C maximum. If the
curing temperature is higher than this then coating shall not be used.
KHF-00-104133-RA-7754-00001-0000 / Rev 02
Page 30 of 34

PCS-6 External Above Ground Coating for Galvanised Steel and Stainless Steel
Structures up to 100 C
Manufacturer
Hempel
Jotun
Sigma
Sipco
Primer Coat
Intermediate Coat
Hempadur mastic
45881
Min DFT 75
microns
Penguard special
Min DFT 75
microns
Sigmacover
(280)Min DFT 75
microns
Siprime 21o Min
DFT 50 microns
Berger
Epiflex 1000
Min DFT 75
microns
International
Interseal 670HS
(Min DFT 150
Microns)
Top Coat
Comments
Hempathane
topcoat 55210
Min DFT 50
microns
Durathane
Min DFT 50
microns
Sigmacap Finish
PU
Min DFT 50
microns
Sipthane 360
Min DFT 50
Microns
Luxathane 5000
Min DFT 50
Microns
Interthame 990
(Min DFT 50
microns)
PCS-15 External coating for carbon steel pipelines (3LPP)

Company Name
Location
Approved Systems
System 1
Primer: KCC Karumel EX4700 (High Temp.);
Adhesive: MPB- Prosive RG.10
Outerlayer: MPB-Procoat H.08.HT
Al Qhatani Pipe Coating
Dammam, Saudi
Arabia
Arabian Pipe Coating,
Jubail, Saudi Arabia
Rhenania
Netherlands
Socotherm,
Italy
Bredero Shaw (Middle East)

Limited
KHF-00-104133-RA-7754-00001-0000 / Rev 02
System 2
Primer: Akzo Nobel RT9000 R5 (500105) (High Temp.);
Adhesive: MPB-Prosive RG.10;
Outer layer: MPB-Procoat H.08.HT
Primer: 3M SCOTCHKOTE 226N+ SLOW
Adhesive: BORELIS BB 127E
Outerlayer: BORELIS BB 08E 1199
Primer: Eurokote 799
Adhesive: BB127E-03
Outerlayer: BB108E-1199
Primer: Corro-coat EP-F 2004 from Jotun 2004
Adhesive: Basell Hifax EPR 60
Outerlayer: Basell PP Moplen EP 60 bianco
Primer: 3M SCOTCHKOTE 226*N 11G
Adhesive: Borealis Borcoat BB127E
Outerlayer: Borealis Borcoat BB10SE-1199
Page 31 of 34

Company Name
Location
Approved Systems
System 1
Primer: HJF-18R;
Adhesive: SN104;
Outerlayer: SN103
Hilong
China
System 2
Primer: PFG 80307;
Adhesive: SN-104;
Outer layer: SN-103 H.08.HT
PCS-15 External coating for carbon steel pipelines (3LPE)

Company Name
Location
Psl
India
Saw Pipes
Mundra India
Al Qhatani Pipe Coating
Dammam Saudi
Arabia
Arabian Pipe Coating
System 2
Primer: EX4413-F103 from KCC;
Adhesive: CoesiveL8.92;
Outer layer: HDPE2050
System 1
Primer: 3M SCOTCHKOTE 226N+
Adhesive: Borealis Borcoat ME 0433;
Outerlayer: Borealis Borcoat HE 3450
Jubail Saudi Arabia
Bredero Shaw (Middle East)

Limited
Hilong (DSS Material)
Approved Systems
Primer: 3M SCOTCHKOTE 226N+;
Adhesive: Borealis Adhesive (ME0420);
Outerlayer:Borouge HE3450
Primer: 3M Scotchkote 226N;
Adhesive: Borealis Adhesive (ME0420);
Outerlayer:Borouge HE3450
System 1
Primer: EX4413-F103 from KCC;
Adhesive: ME0420 from Borealis
Outerlayer: Borealis Borcoat HE 3450
China
KHF-00-104133-RA-7754-00001-0000 / Rev 02
System 2
Primer: Jotun Corro Coat EP-F1003HW;
Adhesive: Borealis Borcoat ME 0433
Outer layer: Borealis Borcoat HE 3450
Primer: 3M Scotchkote 226N+11G;
Adhesive: Borealis Borcoat ME0433
Outerlayer:Borouge Poly Ethyelene P>E (HE34500)
Primer: 3M 226N;
Adhesive: SN-102;
Outerlayer: SN-102
Page 32 of 34

Appendix - 1 FORM TO BE APPENDED WITH EVERY PAINT PROCEDURE
TO BE FILLED BY THE PAINT CONTRACTOR: __________________________

Project Paint Specification Number
Vendors Paint Procedure Number
Sr.
#
DESCRIPTION
PROJECT
REQUIREMENT
CONTRACTOR's
REMARKS
Environmental Conditions
Temperature
Wind Speed
Humidity
Item to be painted
Tag Number
Material of
Construction
Service Temperature
Insulated/Un-Insulated
Minimum Surface Preparation (Sa/SSPC)
3
Initial
Touchup
Abrasive Material
Compressed Air Quality
Oil Level
Moisture Content
Paint System Reference as per project spec

Coat - 1
Type of Paint
Manufacturer
Shelf Life
Application Method
Number of Coats
Dry Film Thickness
Coat - 2
Type of Paint
Manufacturer
Shelf Life
Application Method
Number of Coats
KHF-00-104133-RA-7754-00001-0000 / Rev 02
Page 33 of 34

TO BE FILLED BY THE PAINT CONTRACTOR: __________________________
Project Paint Specification Number
Vendors Paint Procedure Number
Sr.
#
DESCRIPTION
PROJECT
REQUIREMENT
CONTRACTOR's
REMARKS
Dry Film Thickness

Coat - 3
Type of Paint
Manufacturer
Shelf Life
Application Method
Number of Coats
Dry Film Thickness
Total
10
Number of Coats
Dry Film Thickness
11
FINAL COLOR OF THE SYSTEM (RAL)

Inspection and testing
standards
Surface Preparation
12
Adhesion test
Salt test
Dust test
KHF-00-104133-RA-7754-00001-0000 / Rev 02
Page 34 of 34

Tech Spec

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Yibal Khuff Project (YKP)

Specification for External Coating

Responsible/Reviewer / Checker (RTA/IFR) Distribution List:

Informed (IFI) Distribution List:

Yibal Khuff Project (YKP)

Yibal Khuff Project (YKP)

Yibal Khuff Project (YKP)

Yibal Khuff Project (YKP)

Figure 1 Yibal Khuff Project High Level Block Diagram

High level description of the Off-plot facilities:

Fuel gas lines from the CPF to each RMS

Gas export pipeline from CPF to the GGS downstream of GGP

Oil export pipeline from CPF to MOL downstream of Yibal A

Yibal Khuff Project (YKP)

Water export pipeline from CPF to Yibal A skim tanks

Raw water import pipeline to the CPF

High level description of the CPF facilities:

2-phase inlet separator to receive and separate liquid and gas.

Drain Systems (closed, continuously contaminated and accidentally contaminated).

Waste handling and effluent treatment facility

Yibal Khuff Project (YKP)

The scope of this specification is limited to:

Areas beneath insulation

Pipelines constructed of Carbon Steel.

Stainless Steel surfaces operating below 60C*

Duplex Stainless Steel surfaces operating below 100C*

Super Duplex Stainless Steel surfaces operating below 120C*

Nickel based alloys e.g. Incolloy 825, Inconel 625, etc.

Concrete structures and foundations

Plastic and plastic coated materials

Cathodic protection anodes

Power cables including buried cables

Identification tags, nameplates and fabrication markings

* These temperatures are based on COMPANY response to technical deviation KHF-00-104133-RA-720500002.

Buried piping and structures other than tank base plate.

Yibal Khuff Project (YKP)

New Construction Coating Systems

Maintenance of Coating Systems

Surface Preparation, Application and Inspection of Coating Systems

Approved Coating Systems

Work at Heights & Access

Specification for Civil & Building Construction Painting and Decorating

Guidelines For The Protection Of Buried Sections Of Surface Laid Pipelines/Flowlines

Guidelines for use of Scaffolding

DEP 30.48.00.31 Jan.

Protective Coatings for Onshore Facilities

Thermal Spray Coatings of Aluminum

External polyethylene and polypropylene coating for line pipe

(amendments/supplements to ISO/DIS 21809-1:2009)

Standard Test Methods for Measuring Adhesion by Tape

Paints and varnishes Pull-off test for adhesion

Paints and varnishes Determination of the resistance to cyclic corrosion conditions

ISO 12994-all parts

Paints and Varnishes- Corrosion protection of steel structures by protective paint

Paints and varnishes Evaluation of degradation of paint coatings

of intensity, quantity and size of common types of defect Part 2: Designation of

Yibal Khuff Project (YKP)

Paints and varnishes Evaluation of degradation of paint coatings Designation of

Paints and varnishes Evaluation of degradation of paint coatings Designation of

Paints and varnishes Evaluation of degradation of paint coatings Designation of

Paints or varnishes Hardness testing

Paints and varnishes Determination of the resistance to neutral salt spray