P488

For Models: NL488K2 & NL488W2

PARTS CATALOG

Marine Generators | Marine Diesel Engines | Land-Based Generators

 CALIFORNIA
Proposition 65 Warning:
Diesel engine exhaust and some of its constituents are known to the State of California to cause
cancer, birth defects, and other reproductive harm.

Northern Lights
4420 14th Avenue N.W.
Seattle, WA 98107
Tel: (206) 789-3880
Fax: (206) 782-5455
Copyright 2004 Northern Lights, Inc.
All rights reserved. Northern Lights, and
the Northern Lights logo are trademarks of
Northern Lights, Inc.
Printed in U.S.A.
PART NO.: P448-2 10/04

PARTS CATALOG
for Models

NL488K2 and NL488W2

Please read thoroughly before attempting to use this manual:
Table of Contents ............................................................................................................................................ I
Model Designation & Serial Numbers .............................................................................................................. II
Reading a Parts Page ..................................................................................................................................... III

Table of Contents

GROUP 1 - ENGINE
Cylinder Block ....................................... 0 - 1
Flywheel Housing and Oil Sump .............. 2 - 3
Crankshaft and Piston ............................. 4 - 5
Camshaft and Driving Gear ...................... 6 - 7
Timing Gear Housing .............................. 8 - 9
Lubricating System ............................. 10 - 11
Cylinder Head and Rocker Arm Cover ... 12 - 13

GROUP 5 - ELECTRICAL SYSTEM

Engine Electrical, 12 Volt ......................... 0 - 1
Starting Motor ........................................ 2 - 3
Alternator and Mounting .......................... 4 - 5
Control Panel ......................................... 6 - 7

GROUP 2 - INTAKE & EXHAUST

Intake Manifold and Air Cleaner ................ 0 - 1
Exhaust Manifold and Muffler .................. 2 - 3

GROUP 8 - FRAME & MOUNTING

PX-320K2 Frame Generator ................ 0 - 1

GROUP 6 - GASKETS
Gasket Set ............................................... 0 - 1

GROUP 3 - COOLING SYSTEM

General Arrangement ............................... 0 - 1
Radiator and Modular Guard .................... 2 - 3
GROUP 4 - FUEL SYSTEM
Injection Pump ............................................. 0
General Arrangement ............................... 2 - 3
Fuel Lines and Filter Mounting ................ 4 - 5

Proprietary Information
This publication is the property of Northern Lights, Inc.
It may not be reproduced in whole or in part without the written permission of Northern Lights, Inc.
Northern Lights, Inc. All rights reserved. Litho U.S.A. Publication number P488-2 10/04

P488-2 11/11

INTRODUCTION

MODEL DESIGNATION
MODELS INCLUDED
This manual covers the operating instructions for:
NL488K2 and NL488W2, which uses the Yanmar model 4TNV88-GGE.

MODEL NUMBERS
Model numbers give the unit's application, block model, aspiration, and RPM:
NL

488
Model number of engine block
Cylinders
Bore
4
88 mm

NL - Northern Lights industrial generator set

NL488K2

Northern Lights industrial diesel generator set

with a 488 engine, Tier II.

NL488W2

Northern Lights industrial diesel generator set

with a 488 engine and a new winding generator
end, Tier II.

SERIAL NUMBERS
NORTHERN LIGHTS
Your set has three serial numbers: 1 an engine number stamped on the block, 2 a generator plate,
and 3 a generator set plate. Use the serial number on the generator set plate when ordering parts or
in correspondence. The generator set plate is found on the service side of the generator and resembles
the drawing below.

Generator Set Serial Number

for units with PXK generators

P488-2 11/11

II

INTRODUCTION

READING A PARTS PAGE

IMPORTANT:

Before selecting parts, be sure that you are choosing parts from the correct page.
Check the model designation at the page top.
Do not use this illustration for parts purchasing.

ELECTRICAL SYSTEM

ALTERNATOR ASSEMBLY: M - NL488

6
5

KEY
0
1
2
3
4
5
6
7
8
9
10
11
12

PART NUMBER
185046210
185446219
185446217
185716200
185446218
040126210
020210010
027100010
026100010
185446220
015140408
015140425
199236510

8
QTY.
1
1
1
1
1
2
1
1
1
1
1
2
1

9
DESCRIPTION

10

Alternator Assembly
Flywheel, complete
Plate, complete
Plate
Stator, complete
Bearing
Nut
Spring washer
Washer
Clamp
Screw
Screw
Collar

13

SERIALNUMBER
-

14
P488 06/96

11

5-2

REFERENCES:
1. Grouping section title.
2. Model designation of equipment that uses parts
listed on this page.
3. Title and description of assembly.
4. Drawing numbers that correspond to key
column numbers for parts identification.
5. Key column for locating parts shown on drawing.
6. Part number.

NOTE:

12

7.
8.
9.
10.
11.
12.
13.
14.

Arrows always point toward the front of the engine.

P488-2 11/11

III

Quantity of parts used.

Description of each component part.
Serial number of unit the part fits.
Assembly or kit designated by Key 0 or /.
Grouping index number.
Page number within the grouping index.
Manual title.
Page publication date.

GROUP 1 ENGINE

Cylinder Block

Figure 1
P488-2 11/11

1-0

GROUP 1 ENGINE

Cylinder Block

KEY
1
2
3
4
5
6
7
8
9
11
12
13
16
17
18

PART NUMBER
729602-01560
129795-02411
124160-01910
124160-01910
171051-01921
124060-01050
129001-01250
27241-120000
27241-300000
129150-02020
129001-02930
129150-02870
129150-02930
129150-02940
129150-01200
129407-01340
129004-01190

QTY
1
1
2
1
1
1
1
2
8
10
5
5
2
2
18
1
1

DESCRIPTION

SERIAL NUMBER

Cylinder Block Assembly

Camshaft Bush
Plug, 1/4 BSPT
Plug, 1/4 BSPT
Plug
Plug, 1/8
Plug 50 mm
Plug 12 mm
Plug 30 mm
Bearing Cap Bolt
Main Bearing, Standard
Main Bearing, Under-sized 0.25 mm
Thrust Bearing, Standard
Thrust Bearing, Over-sized 0.25 mm
Cylinder Head Bolt
Cylinder Head Gasket
Spacer

P488-2 11/11

1-1

GROUP 1 ENGINE

Flywheel Housing and Oil Sump

Figure 2
P488-2 11/11

1-2

GROUP 1 ENGINE

Flywheel Housing and Oil Sump

KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

PART NUMBER
171420-01600
129100-01580
119620-01750
26206-100252
26206-100302
129400-01770
119640-01640
36-77300
129486-01670
29190-220002
129400-01730
26106-080162
26106-080252
26106-080452
129100-01580
129100-01640
129795-01780
26106-080352
927770-01212

QTY
1
2
1
6
4
1
1
1
1
1
1
4
2
24
2
1
1
3
**

DESCRIPTION

SERIAL NUMBER

Flywheel Housing
Parallel Pin
Plug
Bolt, M10 x 25
Bolt, M10 x 30
Oil Sump Assembly (Includes keys #7 & 9)
Drain Plug M22 x 1.5
Oil Drain Valve with 5/8" Hose Barb (Optional - not shown)
Bolt, M8 x 30
Seal Washer
Oil Sump Spacer
Bolt, M8 x 16 Plated
Bolt, M8 x 25 Plated
Bolt, M8 x 45 Plated
Parallel Pin 8 x 16
Rear Main Seal Retainer (Includes keys #16 & 17)
Rear Main Seal
Bolt, M8 x 35 Plated
Liquid Gasket
**As required.

P488-2 11/11

1-3

GROUP 1 ENGINE

Crankshaft and Piston

Figure 3
P488-2 11/11

1-4

GROUP 1 ENGINE

Crankshaft and Piston

KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

PART NUMBER
129601-21002
129100-01580
119802-21202
22512-070140
22351-030010
119802-21660
129795-21661
121850-21680
171420-21590
124550-21600
121111-21501
129005-22080
129005-22900
129005-22500
129005-22950
129202-22300
22252-000260
729402-23100
129100-23910
121550-23200
129150-23600
129150-23610

QTY
1
1
1
1
1
1
1
1
1
1
6
4
4
4
4
4
8
4
4
8
4
4

DESCRIPTION

SERIAL NUMBER

Crankshaft Assembly
Pin
Crankshaft Gear
Key
Spring Pin
Crankshaft Pulley
Washer
Bolt
Flywheel Assembly (Includes key #10)
Ring Gear (127 Teeth)
Bolt
Piston with Rings, Standard
Piston with Rings, Over-sized 0.25 mm
Piston Ring Set, Standard
Piston Ring Set, Over-sized 0.25 mm
Piston Pin
Snap Ring
Connecting Rod Assembly (Includes keys #17 - #19)
Piston Pin Bush
Connecting Rod Bolt
Bearing, Standard
Bearing, Under-sized 0.25 mm

P488-2 11/11

1-5

GROUP 1 ENGINE

Camshaft and Driving Gear

Figure 4
P488-2 11/11

1-6

GROUP 1 ENGINE

Camshaft and Driving Gear

KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

PART NUMBER
729601-14580
129150-02450
129150-14101
22512-070140
129150-14200
129150-14400
26106-080142
119802-25051
119802-25100
119802-25070
26106-080402
119802-25901
22217-140000
26776-140002
129150-25301
158552-51151

QTY
1
1
1
1
8
8
2
1
1
1
3
1
1
1
4
1

DESCRIPTION

SERIAL NUMBER

Camshaft Assembly (Includes keys #2 - 4)

Thrust Bearing
Camshaft Gear
Key, 7 x 14
Tappet
Push Rod
Bolt, M8 x 14 Plated
Idle Gear Shaft
Idle Gear (Includes key #10)
Bushing
Bolt, M8 x 40 Plated
Gear, Injection Pump Drive
Spring Washer, M14
Lock Nut, M14 Plated
Bolt
Flange

P488-2 11/11

1-7

GROUP 1 ENGINE

Timing Gear Housing

488gearhsg
P488-2 11/11

1-8

GROUP 1 ENGINE

Timing Gear Housing

KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
21
22
23
24
25
26
27

PART NUMBER
719802-01500
129795-01800
121023-01550
119802-01520
23876-040000
124160-01751
124240-01871
119802-32070
129900-32130
129418-32320
129001-32330
23876-030000
119802-32111
119609-32040
24311-000320
26106-080162
119802-32120
26106-080162
119802-32130
26106-080552
129001-91841
26306-080002
119802-01560
24341-000240
977770-01212
119802-32100

QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
4
1
3
7
12
3
3
3
1
**
1

DESCRIPTION

SERIAL NUMBER

Timing Cover Assembly (Includes key #2, 5, 12, & 22)

Oil Seal
Cover
Housing Flange
Plug, 1/2 Pt.
Cover
Cover
Oil Pump Cover
Relief Valve
Spring
Plug
Plug
Inner Rotor
O-ring
O-ring
Bolt, M8 x 16 Plated
Outer Rotor
Bolt, M8 x 16 Plated
Screw, M6 x 16
Bolt, M8 x 55 Plated
Bolt, M8 x 85
Nut
Stud, M8 x 25
O-ring
Liquid Gasket
Cover Assembly
**As required.

P488-2 11/11

1-9

GROUP 1 ENGINE

Lubricating System

Figure 6
P488-2 11/11

1 - 10

GROUP 1 ENGINE

Lubricating System
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

PART NUMBER
129004-34801
121520-34810
129150-35041
129436-35091
26106-080352
26106-080202
22-40233
124160-39140
119802-39450
129005-59830
23857-030000
22190-080002
22190-080002
22190-100002
26366-060002
129150-35111
24-07301
119802-35100
119802-35110
129100-35140
171056-49120

QTY
1
1
1
1
2
3
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1

DESCRIPTION

SERIAL NUMBER

Dipstick
Dipstick Guide
Gasket
Oil Pipe
Bolt M8 x 35 Plated
Bolt, M8 x 20 Plated
Low Oil Switch (see electrical system)
Bolt, Pipe Joint
Oil Pipe
Bolt
Joint Bolt
Seal Washer
Seal Washer
Seal Washer
Nut M6
Gasket
Filter
Bracket
Bracket
Stud
Drain Plug

P488-2 11/11

1 - 11

GROUP 1 ENGINE

Cylinder Head and Rocker Arm Cover

Figure 7
P488-2 11/11

1 - 12

GROUP 1 ENGINE

Cylinder Head and Rocker Arm Cover

KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
24
25
26
27
28
29
30
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48

PART NUMBER
129601-11700
27241-400000
22351-060012
124460-11340
129150-11810
129004-11100
129100-11110
121400-11340
124460-11340
129795-11120
129795-11180
27310-080001
129150-11370
26106-080352
119625-11880
119802-11870
129004-11900
120270-54410
129601-11241
129601-11251
119802-11260
119802-11270
129150-11280
129004-11650
129150-11230
129150-11750
26106-080252
26106-080502
26226-080182
129601-11350
124160-01751
24311-000320
119802-03121
119802-03110
119802-03130
22857-500100
129150-03070
124160-11360
24311-000120
129601-11310
119802-03141
129900-07900
26106-080142
977770-01212
22857-500100
129004-03010

QTY
1
2
2
4
4
4
4
4
4
8
8
8
8
4
4
4
4
4
1
1
2
3
4
8
8
8
3
7
3
1
1
1
1
1
1
4
1
3
3
1
1
2
4
1
4
1

DESCRIPTION

SERIAL NUMBER

Cylinder Head Assembly (Includes keys #1 - 13)

Plug 40 mm
Spring Pin, 6 x 12
Valve Guide, Intake
Valve Guide, Exhaust
Intake Valve
Exhaust Valve
Valve Stem Seal
Valve Stem Seal
Valve Spring
Spring Retainer
Cotter Pin
Valve Cap
Bolt, M8 x 35 Plated
Nozzle Seat
Nozzle Protector
Retainer
Washer
Rocker Arm Shaft Assembly (Includes keys #20 - 30)
Rocker Arm Shaft
Rocker Arm Support
Rocker Arm Support
Spring
Rocker Arm Assembly (Includes keys #26 - 27)
Valve Screw
Nut, M8 x 1.0
Bolt, M8 x 25 Plated
Bolt, M8 x 50 Plated
Stud, M8 x 18 Plated
Rocker Arm Cover Assembly (Includes keys #33 - 43 & #46 - 48)
Lubricating Oil Supply Cap
O-ring
Breather Cover
Breather Plate
Diaphragm
Screw, 5 x 10, Self-tapping
Breather Baffle
Knob
O-ring
Gasket
Breather Spring
Lifting Eye
Bolt, M8 x 14 Plated
Liquid Gasket
Screw, 5 x 10 Self-tapping
Baffle Plate

P488-2 11/11

1 - 13

GROUP 2 INTAKE & EXHAUST

Intake Manifold and Air Filter

488 intakemanifold
P488-2 11/11

2-0

updated 11-7-11
GROUP 2 INTAKE & EXHAUST

Intake Manifold and Air Filter

KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
18
19
20

PART NUMBER
129601-12100
129407-12110
26106-080202
26106-080802
129601-03080
129120-77501
129150-77511
26106-080802
124410-03990
129601-12510
129508-12560
129642-12550
171340-77520
23000-060000
23000-080000
26013-080222
26106-080402
24-28501
24-28502
119808-12530
119808-12540

QTY
1
1
6
1
1
1
1
2
2
1
1
1
1
1
1
6
2
1
1
1
1

DESCRIPTION

SERIAL NUMBER

Intake Manifold
Gasket
Bolt, M8 x 20 Plated
Bolt, M8 x 80 Plated
Hose (includes key #13)
Air Heater
Gasket
Bolt M8 x 80 Plated
Clamp
Air Cleaner
Bracket
Intake Hose
Intake Joint
Hose Clamp
Hose Clamp
Bolt, 8 x 22
Bolt, 8 x 40
Element (outer - standard)
Element (inner - optional)
Cover Assembly
Valve

P488-2 11/11

2-1

GROUP 2 INTAKE & EXHAUST

Exhaust Manifold and Muffler

488exhaustmanifold

P488-2 11/11

2-2

GROUP 2 INTAKE & EXHAUST

Exhaust Manifold and Muffler

KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

PART NUMBER
129601-13109
129550-13110
26306-080002
123900-13630
119131-18320
123900-13610
129930-13200
129601-13550
128300-13640
26347-040002
26347-060002
121855-13830
123500-13840
26557-040352
26106-060402
121855-13821
123925-13600

QTY
1
1
10
6
4
2
1
1
1
1
1
2
1
1
1
1
1

DESCRIPTION

SERIAL NUMBER

Exhaust Manifold
Gasket
Nut
Bolt, M8 x 80
Stud, M8 x 22
Stud, M8 x 80
Gasket
Silencer (includes keys 9 - 17)
Rain Cap
U-nut, M4
U-nut, 6
Spacer
Spacer
Screw, M4 x 35
Bolt, M6 x 40 Plated
Spacer
Tail Pipe

P488-2 11/11

2-3

GROUP 3 COOLING SYSTEM

Cooling System - General Arrangement

488coolingsystem
P488-2 11/11

3-0

GROUP 3 COOLING SYSTEM

Cooling System - General Arrangement

KEY
1
2
3
4
5
6
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36

PART NUMBER
129004-42001
129916-49740
23876-020000
129100-42051
129100-42121
121850-42410
124465-44950
23876-010000
119802-49113
26106-080602
23414-080000
26106-080122
129486-42021
129004-42040
129486-42140
124395-49840
26106-080162
26106-080452
129150-49811
129155-49801
129795-49551
129350-49530
26106-080222
129004-49620
129004-49721
124722-59050
129004-49610
129004-49711
119802-49730
124722-59050
119831-42290
129155-42350
121267-44760
129612-44700
26106-060302

QTY
1
2
2
1
1
3
2
1
2
3
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
1
2
1
1
1
1
4

DESCRIPTION

SERIAL NUMBER

Coolant Pump (includes keys #2-10, and 21)

Drain Plug
Screw Plug, 1/4 Pt.
Gasket
Plate
Screw
Gasket
Screw Plug 1/8 Pt.
Joint
Bolt, M8 x 60 Plated
Gasket
Bolt, M8 x 12 Plated
Gasket
Joint
O-ring
Gasket
Bolt, M8 x 16 Plated
Bolt, M8 x 45 Plated
Gasket
Thermostat 71C/ 160C
Gasket
Thermostat Cover
Bolt, M8 x 22 Plated
Pipe Assembly
Water Pipe
Clamp
Pipe Assembly (includes keys #29 -31)
Pipe Assembly
Clamp
Clamp
Drive Belt
Pulley
Spacer
Cooling Fan
Bolt, M6 x 30 Plated

P488-2 11/11

3-1

GROUP 3 COOLING SYSTEM

Radiator and Modular Guard

Figure 11: C-3086

P488-2 11/11

3-2

GROUP 3 COOLING SYSTEM

Radiator and Modular Guard

KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14

PART NUMBER
39-17307
39-17311
00-70075
12-00711
15-00701
14-04802
12-00751
15-00702
20-17301
19-50001
19-00016
129420-44560
171420-49010
171420-49020

QTY
2
1
1
16
32
16
4
4
1
1
4
1
1
1

DESCRIPTION

SERIAL NUMBER

Side Panel
Grill
Label, Northern Lights
Capscrew, Hex Head M8 x 1.25 x 20 mm
Flat Washer M8
Hex Nut, Nylock M8 x 1.25
Capscrew, Hex Head M8 x 1.25 x 16 mm
Lock Washer, Helical M8
Radiator Drain Cap, 1/4" ID
Speedy Clamp, Size C
Hose Clamp #16
Fan Guard
Hose, Radiator Inlet
Hose, Radiator Outlet

P488-2 11/11

3-3

updated 11-7-11
GROUP 4 FUEL SYSTEM

Injection Pump

Yinjpump

KEY
1
2
3
4
5
6
7
8
9

PART NUMBER
729647-51390
129907-01960
129907-01950
26106-080162
26106-080222
26106-100202
119653-77950
24341-000280
26106-060142

QTY
1
1
1
2
3
1
1
1
2

DESCRIPTION

SERIAL NUMBER

Injection Pump Assembly with 12 volt soleniod

Bracket
Bracket
Bolt, M8 x 16 Plated
Bolt, M8 x 22 Plated
Bolt, M10 x 20 Plated
Stop Solenoid 12 volt
O-ring
Bolt

P488-2 11/11

4-0

GROUP 4 FUEL SYSTEM

Notes

P488-2 11/11

4-1

GROUP 4 FUEL SYSTEM

Fuel System - General Arrangement

488fuelsystem
P488-2 11/11

4-2

updated 11-7-11
GROUP 4 FUEL SYSTEM

Fuel System - General Arrangement

KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24

PART NUMBER
729246-53101
119802-53100
114250-53400
114250-53120
114250-53130
114250-53210
114250-53140
129246-53001
114250-53080
119802-59550
124722-59050
119802-59560
129486-59551
124722-59050
119593-59580
124060-77680
129601-59840
129601-59830
129601-59820
129601-59810
129150-59120
129150-59131
129550-59120
129150-59131

QTY
1
1
4
4
4
8
4
4
4
1
2
1
3
6
1
1
1
1
1
1
1
2
1
2

DESCRIPTION

SERIAL NUMBER

Fuel Injector (includes keys 2-9)

Nozzle
Shim Pack
Nozzle Spring
Nozzle Spring Seat
Pin
Stop Plate
Nozzle
Nozzle Case Nut
Return Pipe Assembly
Clamp
Fuel Return Pipe
Fuel Return Pipe
Clamp
Cap
Clamp
Injection Pipe Assembly
Injection Pipe Assembly
Injection Pipe Assembly
Injection Pipe Assembly
Injection Pipe Retainer
Hex Socket Bolt, M4 x 14
Retainer
Hex Socket Bolt, M4 x 14

P488-2 11/11

4-3

GROUP 4 FUEL SYSTEM

Filter and Mounting

488fuelfilter
P488-2 11/11

4-4

updated 11-7-11
GROUP 4 FUEL SYSTEM

Filter and Mounting

KEY
1
2
3
4
5
6
7
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28

PART NUMBER

QTY

DESCRIPTION

SERIAL NUMBER

10-51099
12-01131
15-01132
14-04803
21-51098
21-52016
41-01012
19-50002
12-00717
15-00701
15-00702
21-00046
129004-55610
24-57304
26106-080302
129210-59090
105325-59570
124766-59050
129210-59150
105025-59530
124766-59050
119802-55700
119225-52102
24311-000160
119802-55710

1
2
2
1
2
2
74"
8
1
1
1
2
1
1
2
1
1
2
1
1
2
1
1
1
1

Manifold*
Capscrew, Hex Head M6 x 1.0 x 20 mm*
Lock Washer, Helical M6*
Hex Nut, Nylock M6 x 1.0*
St. El. 90, Brs. 1/4 NPT x 1/4 NPT*
M. Conn. Brs. 1/4 NPT x 5/16 NPT*
Hose 5/16" ID*
Speedy Clamp, Size D*
Capscrew, Hex Head M8 x 1.25 x 60 mm*
Flat Washer M8*
Lock Washer, Helical M8*
Plug, Plastic 1/4 NPT*
Fuel Filter Bracket
Fuel Filter
Bolt, M8 x 30 Plated
Pipe Assembly
Fuel Oil Pipe
Clamp
Pipe Assembly
Fuel Pipe
Clamp
Separator Assembly
Pump Assembly
O-ring
Element
*Not shown

P488-2 11/11

4-5

GROUP 5 ELECTRICAL SYSTEM

Engine Electrical, 12 Volt

PX-320K Generator

A-6994/ C-5514

P488-2 11/11

5-0

GROUP 5 ELECTRICAL SYSTEM

Engine Electrical, 12 Volt

PX-320K Generator
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

PART NUMBER
22-47901
21-00139
21-05400
22-41016
121460-39450
22-45201
121250-44901
15-01001
129407-77010
129423-77200
22-40391
22-42047
22-42043
22-40393
129211-77920

QTY
1
1
1
1
1
1
1
2
1
1
5
5
1
5
1

DESCRIPTION

SERIAL NUMBER

Wire Harness Assembly (Includes Key #11)

Adapter, 1/8 BSPT x 1/8 NPT
Street Tee, 1/8 NPT
Pressure Sender 0 - 80 PSI Standard Ground
Pressure Switch
Temperature Sender 250F Standard Ground
Temperature Switch 110C
Sealing Washer
Starter (See parts detail)
Alternator (See parts detail)
Relay Base
Relay 12 Volt
Circuit Breaker 15 Amp
Retainer
Timer, 1 Second (Fuel Solenoid)

P488-2 11/11

5-1

GROUP 5 ELECTRICAL SYSTEM

Starting Motor

Figure 15
P488-2 11/11

5-2

GROUP 5 ELECTRICAL SYSTEM

Starting Motor
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
34
35

PART NUMBER
129407-77010
X0283060061
129129-77460
X9490561370
X9491200240
129407-77210
129407-77220
129129-77230
129129-77240
129407-77250
X0280210230
X0283270140
129407-77390
129129-77440
129129-77450
129129-77400
129129-77410
X9491703371
129129-77420
129129-77430
129129-77260
129129-77270
129407-77280
129129-77290
129407-77300
X9491730461
129407-77310
129129-77320
129407-77330
129129-77340
129129-77350
129129-77362
129129-77380
26116-120252

QTY
1
5
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
2
2
1
2
1
1
2

DESCRIPTION

SERIAL NUMBER

Starter (Includes all keys)

Roller
Screw
Nut
Ball
Yoke
Armature Assembly
Bearing
Bearing
Starter Kit
Nut
Retainer
Starter Clutch
Bearing
Bearing
Shaft
Coil Spring
Spring
Pinion
Ring
Retainer
Pinion
Housing
Frame
Holder Assembly
Spring
Switch Assembly
Bolt
Bolt with Washer
Spring
O-Ring
Cover
Cap
Bolt, M12 x 25 Plated

P488-2 11/11

5-3

GROUP 5 ELECTRICAL SYSTEM

Alternator and Mounting

488alternator
P488-2 11/11

5-4

GROUP 5 ELECTRICAL SYSTEM

Alternator and Mounting

KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35

PART NUMBER
129423-77200
119620-77490
X9490561001
119620-77380
119620-79240
119620-79250
119620-79360
119620-77421
119620-79200
119620-79210
119620-79220
119620-79230
119620-77440
129423-77450
119620-77461
119620-77471
129423-77710
119620-79260
119620-79270
119620-77480
119620-79280
119620-79290
119620-79300
119620-79310
119620-79320
119620-79330
119620-79340
119620-79350
129795-01900
26306-100002
119940-77330
119940-77270
26106-080452
119620-79360
119802-77340

QTY
1
1
1
1
1
1
1
1
1
1
4
2
1
1
1
1
1
1
1
2
2
1
1
3
2
2
1
2
1
1
1
1
1
1
1

DESCRIPTION

SERIAL NUMBER

Alternator, 12 Volt 40 Amp (includes keys #2-29)

Collar
Nut
Rotor Assembly
Ball Bearing
Bearing Cover
Thrust Washer
Drive Flame Assembly
Ball Bearing
Plate
Screw
Stud Bolt
Rear Flame Assembly
Cover
Pulley
Nut
Regulator Assembly
Holder
Brush Holder
Brush Assembly
Spring
Screw
Screw
Bolt
Screw with Washer
Bolt
Insulation Bush
Nut
Stud
Nut
Tensioning Arm
Spacer
Bolt, M8 x 45 Plated
Thrust Washer
Adjuster Bolt

P488-2 11/11

5-5

GROUP 5 ELECTRICAL SYSTEM

Series 1-B Start-Stop Control Panel

8
1

2
3

4
5 6 7

A-8553/ B-5971
P488-2 11/11

5-6

GROUP 5 ELECTRICAL SYSTEM

Series 1-B Start-Stop Control Panel

KEY

1
2
3
4
5
6
7
8

PART NUMBER
22-92120
28-90003
22-90167
22-90168
22-90009
12-00093
15-00030
14-00015
22-42063

QTY
1
1
1
1
1
2
2
2
1

DESCRIPTION

SERIAL NUMBER

Complete Series 1-B Start/Stop Control Panel (Includes all keys)

Plate
Rocker Switch
Rocker Switch
Hour Meter
Machine Screw, Round Head Phillips #6 - 32 x 1/2"
Star Washer, Internal #6, Stainless Steel
Hex Nut #6 - 32, Stainless Steel
Wire Harness

P488-2 11/11

5-7

GROUP 6 GASKETS

Gasket Set

488gaskets
P488-2 11/11

6-0

GROUP 6 GASKETS

Gasket Set
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32

PART NUMBER
729601-92780
129407-01340
121850-51960
124460-11340
119802-11870
119625-11880
129601-11310
124240-01883
129550-13110
121400-11340
129150-35041
129486-42021
129795-49551
129150-49811
124395-49840
22190-080002
124465-44950
24311-000120
24311-000320
24341-000240
129486-42140
129407-12110
129150-35111
22190-220002
119609-32040
22190-100002
129930-13200
129150-77511
23414-080000
24321-000800
129400-92430
977770-01212

QTY
1
1
1
4
4
4
1
1
1
1
1
1
1
1
1
2
2
3
2
1
1
1
1
1
4
2
1
1
1
1
1
1

DESCRIPTION

SERIAL NUMBER

Gasket Set
Cylinder Head Gasket
O-ring
Valve Stem Seal
Nozzle Protector
Nozzle Seat
Gasket
Gasket
Exhaust Manifold Gasket
Valve Stem Seal
Gasket
Gasket
Gasket
Gasket
Gasket
Seal Washer
Gasket
O-ring
O-ring
O-ring
O-ring
Intake Manifold Gasket
Gasket
Seal Washer
O-ring
Seal Washer
Gasket
Gasket
Gasket
O-ring
Flex Horn
Liquid Gasket

P488-2 11/11

6-1

GROUP 8 FRAME & MOUNTING

Base Frame - PX-320K2 Generator

A-7911/ B-8265

P488-2 11/11

8-0

GROUP 8 FRAME & MOUNTING

Base Frame - PX-320K2 Generator

KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

PART NUMBER
39-87901
23-87306
12-00831
15-00802
12-00817
15-00805
33-83151
15-00014
14-00812
12-00965
15-00007
15-00016
33-82254
15-00026
14-00830
12-00831
15-00802
12-00753
15-00702

QTY
1
2
8
8
2
2
2
2
2
2
2
2
2
2
2
12
12
8
8

DESCRIPTION

SERIAL NUMBER

Base Frame
Bracket, Upper Engine Mounting
Capscrew, Hex Head M10 x 1.5 x 25 mm
Lock Washer, Helical M10
Capscrew, Hex Head M10 x 1.5 x 55 mm
Flat Washer M10
Centerbonded Mount 200 lbs.
Head/Tail Washer
Hex Nut, Nylock M10 x 1.5
Capscrew, Hex Head M12 x 1.75 x 70 mm
Flat Washer M12
Head Washer
Centerbonded Mount 300 lbs.
Tail Washer
Hex Nut, Nylock M12 x 1.75
Capscrew, Hex Head M10 x 1.5 x 25 mm
Lock Washer, Helical M10
Capscrew, Hex Head M8 x 1.25 x 30 mm
Lock Washer, Helical M8

P488-2 11/11

8-1

4420 14th Ave. NW., Seattle WA 98107

Tel: (206) 789-3880 1-800-762-0165 Fax: (206) 782-5455
Northern Lights and Lugger are registered trademarks of Northern Lights, Inc.

www.northern-lights.com

2004 All rights reserved. Litho USA.