KSKV Transmission System Maintenance

December Edition 2013
MINISTRY OF EDUCATION, MALAYSIA

VOCATIONAL COLLEGE STANDARD CURRICULLUM
COURSE INFORMATION
COURSE NAME
TRANSMISSION SYSTEM MAINTENANCE
CODE NAME
GMA 201
LEVEL
1 SEMESTER 2
CREDIT UNIT
3.0
CONTACT HOUR
FACE TO FACE
: 6.0 HOURS/WEEK (1T+5P)
NON FACE TO FACE
COURSE TYPE
VOCATIONAL
PRE-REQUISITE
CORE REQUISITE
Last Edited
10-13Nov 2013
Module Page
1/48
Document Page
COURSE OUTCOMES
At the end of the course, the students should be able to:
Replace drive shaft assembly

Service gear box assembly
Service differential assembly
Repair clutch system
Replace steering ball joints
Service parking brake system
Service hydraulic lines
Repair hydraulic cylinders
COURSE DESCRIPTION
This unit identifies the competence required to replace drive shaft assembly using hand tools set, new drive shaft unit, grease, drive shaft
assembly service manual, jack, machine safety stand and maintenance check sheet so that drive shaft assembly service manual obtained, drive
shaft removed, new drive shaft installed and check sheet recorded in accordance with manufacturers specification.
This unit identifies the competence required to service gear box assembly using hand tools set, lifting equipment, gear box assembly service
manual, gear box oil, new gear box mounting so that gear box assembly service manual obtained, attached components disconnected, gear
box assembly removed, gear box assembly installed, attached components connected and check sheet recorded in accordance with
manufacturers specification
This unit identifies the competence required to service differential assembly using hand tools set, differential assembly service manual, torque
wrench, special puller, and maintenance check sheet so that differential assembly service manual obtained, attached components and
differential assembly removed, differential assembly and attached components installed and check sheet recorded in accordance with
manufacturers specification.
Last Edited
10-13Nov 2013
Module Page
2/48
Document Page
This unit identifies the competence required to repair clutch system using hand tools set, clutch assembly service manual, new clutch plate, new
bearing, measuring equipments, grease and maintenance check sheet so that clutch assembly service manual obtained, gearbox assembly and
clutch assembly removed, clutch components dismantled, clutch components checked, clutch components assembled, clutch assembly and
gearbox assembly installed and check sheet recorded in accordance manufacturers specification.
This unit identifies the competence required tor Replace steering ball joint using hand tools set, steering ball joint puller, torque wrench, steering
ball joint service manual, new ball joint and log book so that steering ball joint service manual obtained, steering ball joint removed, steering ball
joint installed and steering system operation tested in accordance with manufacturers specification.
This unit identifies the competence required to service parking brake system using hand tools set, grease, parking brake service manual and log
book so that parking brake service manual obtained, parking brake cable condition checked, adjust parking brake cable tension, test parking
brake performance in accordance with manufacturers specification
This unit identifies the competence required to service hydraulic lines using hand tools set, hydraulic system service manual, hydraulic oil,
sealing tape, wrenches, industrial tissue and log book so that hydraulic system service manual obtained, leakage piping checked and damage
pipe replacement works executed in accordance with manufacturers specification.
This unit identifies the competence required to Repair hydraulic cylinders using hand tools set, hydraulic cylinder service manual, hydraulic oil,
dial testing indicator (DTI), wrench, jig, industrial tissue, copper rod and log book so that hydraulic cylinder service manual obtained, hydraulic
cylinder assembly removed, hydraulic cylinder components dismantled, hydraulic cylinder components checked, hydraulic cylinder components
assembled, hydraulic cylinder assembly installed and hydraulic cylinders performance tested in accordance with manufacturers specification.
Last Edited
10-13Nov 2013
Module Page
3/48
Document Page
CONTENT AND LEARNING STANDARDS

PROGRAM
AGRICULTURAL MECHANIZATION
COURSE NAME
CODE NAME
GMA 201
COMPETENCY
CONTENT STANDARD
1. REPLACE DRIVE SHAFT
ASSEMBLY
Last Edited
10-13Nov 2013
Module Page
4/48
LEARNING STANDARD
1.1.
Obtain Drive Shaft Assembly

Service Manual
PERFORMANCE CRITERIA
1.1.1.
Explain sources of drive shaft assembly service

manual in according with standard service
manufactured.
1.1.2.
Explain Procedures of acquiring drive shaft assembly

service manual in according with standard service
manufactured.
1.1.3.
Identify Drive shaft assembly service manual in

according with standard service manufactured.
1.1.4.
Determine source of drive shaft assembly service

manual in according with standard service
manufactured.
1.1.5.
Acquire drive shaft assembly service manual in

Document Page
CONTENT STANDARD
LEARNING STANDARD
1.2.
Last Edited
10-13Nov 2013
Module Page
5/48
Remove Drive Shaft
1.1.6.
Interpret drive shaft assembly service manual in

1.1.7.
Describe precaution warnings given by manual in

1.2.1.
List types of wheel jack
1.2.2.
List types of ball join
1.2.3.
Explain procedure of removing drive shaft with

standard service manufactured.
1.2.4.
Lifting up machine wheel with standard service

manufactured.
1.2.5.
Lift up machine wheel accordance with service

manual with standard service manufactured.
1.2.6.
Uninstall ball join accordance with service manual with

standard service manufactured.
1.2.7.
Uninstall outer shaft accordance with service manual

with standard service manufactured.
1.2.8.
Pull out inner shaft accordance with service manual

with standard service manufactured.
1.2.9.
Use tools or equipment accordance with user tools
Document Page
CONTENT STANDARD
LEARNING STANDARD
manual standard.
1.3.
1.4.
Last Edited
10-13Nov 2013
Module Page
6/48
Install Drive Shaft
Record Check Sheet
1.3.1.
List types of wheel jack accordance to manufacturer

specification
1.3.2.
List types of ball join accordance to manufacturer

specification
1.3.3.
Explain procedure of removing drive shaft

accordance with service manual
1.3.4.
Push in inner shaft accordance with service manual
1.3.5.
Apply method of reinstall outer shaft accordance with

service manual
1.3.6.
Fix ball join accordance with service manual
1.3.7.
Use careful when lubricants and greases, its may split

to the eyes accordance with user tools manual
standard.
1.4.1.
Check sheet format accordance with service manual
1.4.2.
List methods of fill in maintenance check sheet

1.4.3.
List techniques of recording check sheet accordance
Document Page
CONTENT STANDARD
LEARNING STANDARD
with service manual
Last Edited
10-13Nov 2013
Module Page
7/48
1.4.4.
Determine check sheet format accordance with

service manual
1.4.5.
Fill in maintenance check sheet accordance with

service manual
1.4.6.
Apply recording check sheet technique accordance

with service manual
Document Page

PROGRAM
COURSE NAME
CODE NAME
GMA 201
COMPETENCY
CONTENT STANDARD
2.
SERVICE GEAR BOX

ASSEMBLY
Last Edited
10-13Nov 2013
Module Page
8/48
LEARNING STANDARD
2.1.
Obtain Gear box Assembly

Service Manual
2.1.1.
Explain source of gear box assembly accordance with

service manual
2.1.2.
Explain procedures of acquiring gear box assembly

2.1.3.
List drive gear box accordance with service manual
2.1.4.
Determine source of gear box assembly accordance

with service manual
2.1.5.
Acquire gear box assembly accordance with service

manual
2.1.6.
Interpret gear box assembly accordance with service

manual
2.1.7.
Apply and observe precaution warnings given by

manual
Document Page
CONTENT STANDARD
LEARNING STANDARD
2.2.
2.3.
Last Edited
10-13Nov 2013
Module Page
9/48
Disconnect Attached
Components
Remove Gear box Assembly
2.2.1.
List types of gear box mounting according to

manufacturer specification
2.2.2.
List types of gear box oil according to manufacturer

specification
2.2.3.
State disconnecting external attachment procedure

2.2.4.
Unscrew gear box mounting bolt accordance with

service manual
2.2.5.
Drain out gear box oil accordance with service manual
2.2.6.
Release bottom guards accordance with service

manual
2.2.7.
Avoid splash gear box oil to skin, floor and eyes

accordance precaution warnings given by manual
2.3.1.
List types of lifting equipment according to

2.3.2.
List methods of removing gear box unit according to

Document Page
CONTENT STANDARD
LEARNING STANDARD
2.4.
Last Edited
10-13Nov 2013
Module Page
10/48
Install Gear box Assembly
2.3.3.
Moving out gear box unit according to manufacturer

specification
2.3.4.
Fix lifting shackles or support gear box with jack

according to manufacturer specification
2.3.5.
Unscrew gear box bolt accordance with service

manual
2.3.6.
Move out gear box unit accordance with service

manual
2.3.7.
Lift and handle all heavy components using lifting

equipment
2.4.1.
State function of lifting equipment accordance with

service manual
2.4.2.
State function of gear box shaft accordance with

service manual
2.4.3.
Explain techniques of tighten gear box bolt

2.4.4.
Use lifter to place gear box assembly at location

2.4.5.
Slot gear box shaft accordance with service manual
2.4.6.
Tighten gear box bolt accordance with service manual
Document Page
10
CONTENT STANDARD
LEARNING STANDARD
2.5.
2.6.
Last Edited
10-13Nov 2013
Module Page
11/48
Connect attached Components
Record Check Sheet
2.5.1.
Explain function of gear box mounting accordance

with service manual
2.5.2.
Explain function of bottom guards accordance with

service manual
2.5.3.
Identify type of gear box oil accordance with service

manual
2.5.4.
Tighten gear box mounting bolt accordance with

service manual
2.5.5.
Fix bottom guards accordance with service manual
2.5.6.
Top up gear box oil accordance with service manual
2.5.7.
Lift and handle all heavy components using lifting

equipment
2.6.1.
Explain sheet format accordance to manufacturer

book manual
2.6.2.
Identify methods of fill in maintenance check sheet

accordance to manufacturer book manual
2.6.3.
Techniques of recording check sheet accordance to
Document Page
11
CONTENT STANDARD
LEARNING STANDARD
manufacturer book manual
Last Edited
10-13Nov 2013
Module Page
12/48
2.6.4.
Determine check sheet format accordance to

manufacturer book manual
2.6.5.
Fill in maintenance check sheet accordance to

manufacturer manual service book
2.6.6.
Apply recording check sheet technique accordance to

manufacturer manual service book
2.6.7.
Meticulous when recording maintenance check sheet

accordance to manufacturer manual service book
2.6.8.
Meticulous when recording schedule maintenance

book accordance to manufacturer manual service
book
Document Page
12

PROGRAM
COURSE NAME
CODE NAME
GMA 201
COMPETENCY
CONTENT
STANDARD
3.
SERVICE
DIFFERENTIAL
ASSEMBLY
LEARNING STANDARD
3.1.
3.2.
Last Edited
10-13Nov 2013
Module Page
13/48
Obtain Differential Assembly

Service Manual
Remove Attached Components
3.1.1.
Explain sources of differential assembly service manual
3.1.2.
Explain procedures of acquiring differential assembly service

manual
3.1.3.
State differential assembly service manual
3.1.4.
Determine source of differential assembly service manual
3.1.5.
Acquire differential assembly service manual
3.1.6.
Interpret differential assembly service manual
3.1.7.
Use carefully and observe precaution warnings given by

manual
3.2.1.
Explain disconnecting propeller shaft and differential

assembly accordance with service manual
Document Page
13
CONTENT
STANDARD
LEARNING STANDARD
3.3.
Last Edited
10-13Nov 2013
Module Page
14/48
Remove Differential Assembly
3.2.2.
Identify types of differential oil accordance with service

manual
3.2.3.
Identify method of releasing external components with

differential assembly accordance with service manual
3.2.4.
Disconnect propeller shaft and differential assembly

3.2.5.
Drain out differential oil accordance with service manual
3.2.6.
Release external components with differential assembly

3.2.7.
Avoid splash differential oil to skin, floor and eyes
3.3.1.
Identify types of differential unit accordance with service

manual
3.3.2.
Explain pulling out wheel shaft from centre housing

technique accordance with service manual
3.3.3.
Explain procedure of removing differential assembly

3.3.4.
Determine types of differential unit correctly accordance with

service manual.
3.3.5.
Pull out wheel shaft from centre housing correctly

accordance with service manual.
Document Page
14
CONTENT
STANDARD
LEARNING STANDARD
3.4.
3.5.
Last Edited
10-13Nov 2013
Module Page
15/48
Install Differential Assembly
Install Attached Components
3.3.6.
Removing differential assembly accordance with service

manual.
3.3.7.
Lift and handle all heavy components using lifting equipment

3.4.1.
Explain function of differential unit accordance with service

manual
3.4.2.
Identify pressing in wheel shaft from centre housing

technique accordance with service manual
3.4.3.
Explain procedure of Installing differential assembly

3.4.4.
Determine function of differential unit correctly. accordance

with service manual
3.4.5.
Press in wheel shaft from centre housing correctly

3.4.6.
Installing differential assembly accordance with service

manual
3.5.1.
Explain connecting propeller shaft and differential assembly

3.5.2.
Describe function of differential oil accordance with service

manual
Document Page
15
CONTENT
STANDARD
LEARNING STANDARD
3.6.
Last Edited
10-13Nov 2013
Module Page
16/48
Record Check Sheet
3.5.3.
Define fixing external components to differential assembly

3.5.4.
Connect propeller shaft and differential assembly

3.5.5.
Fix external components to differential assembly correctly

3.5.6.
Top up differential oil accordance with service manual.
3.6.1.
Check sheet format according to standard form
3.6.2.
List methods of fill in maintenance check sheet according to

standard filling form
3.6.3.
Identify techniques of recording check sheet according to

3.6.4.
Determine check sheet format according to standard filling

form
3.6.5.
Fill in maintenance check sheet correctly according to

standard form
3.6.6.
Apply recording check sheet technique according to

3.6.7.
3.6.8.
Meticulous when recording schedule maintenance book

Document Page
16
CONTENT
STANDARD
LEARNING STANDARD

PROGRAM
COURSE NAME
CODE NAME
GMA 201
COMPETENCY
CONTENT STANDARD
4
REPAIR CLUTCH SYSTEM
Last Edited
10-13Nov 2013
Module Page
17/48
LEARNING STANDARD
4.1 Obtain Clutch Assembly Service
Manual
4.1.1
Describe source of clutch assembly service manual

Document Page
17
CONTENT STANDARD
LEARNING STANDARD
4.1.2
Identify procedures of acquiring clutch assembly

service manual accordance with service manual
4.1.3
Explain clutch assembly service manual accordance

with service manual
4.1.4
Determine source of clutch assembly accordance with

service manual
3.6.9.
Acquire clutch assembly service manual accordance

with service manual
3.6.10. Interpret clutch assembly service manual accordance

with service manual
4.2 Remove Gearbox Assembly
Last Edited
10-13Nov 2013
Module Page
18/48
4.2.1
Explain types of lifting equipment accordance with

service manual
4.2.2
State list methods of removing transmission unit

4.2.3
Explain how to Unscrew transmission bolt accordance

with service manual
4.2.4
Moving out transmission unit accordance with service

manual
4.2.5
Disconnect external attachment correctly accordance

with service manual
Document Page
18
CONTENT STANDARD
LEARNING STANDARD
4.3 Remove Clutch Assembly
Last Edited
10-13Nov 2013
Module Page
19/48
4.2.6
Fix lifting shackles or support transmission with jack

4.2.7
Perfom method of unscrew transmission bolt

4.2.8
Perform move out transmission unit accordance with

service manual
4.2.9
Perfom lift and handle all heavy components using

lifting equipment of adequate capacity accordance with
service manual
4.3.1
List types of clutch unit according to manufacturer

specification
4.3.2
Describe function of clutch unit according to

4.3.3
Explain procedure of removing clutch unit accordance

with service manual
4.3.4
List method of unscrew clutch unit bolts accordance

with service manual
4.3.5
List method of Uninstall clutch assembly accordance

with service manual
4.3.6
Determine types of clutch unit correctly accordance

with service manual
Document Page
19
CONTENT STANDARD
LEARNING STANDARD
4.3.7
Determine function of clutch unit correctly accordance

with service manual.
4.3.8
Unscrew clutch unit bolts accordance with service

manual
4.3.9
Uninstall clutch assembly accordance with service

manual
4.3.10 Apply removing clutch unit procedure accordance with

service manual
4.3.11 Meticulous when dealing with heavy components
4.4 Dismantle Clutch Components
Last Edited
10-13Nov 2013
Module Page
20/48
4.4.1
Explain types of clutch components such as

Clutch plate
Pressure plate
Clutch bearing
4.4.2
Explain function of clutch components accordance with

service manual
4.4.3
Describe procedure of dismantling clutch components

4.4.4
Determine types of clutch components correctly

according to manufacturer specification .
Document Page
20
CONTENT STANDARD
LEARNING STANDARD
4.5 Check Clutch Components
4.6 Assemble Clutch Components
Last Edited
10-13Nov 2013
Module Page
21/48
4.4.5
Determine function of clutch components correctly.
4.4.6
Apply dismantling clutch components procedure

4.5.1
Explain types of clutch components defect accordance

with service manual
4.5.2
State checking clutch components method accordance

with service manual
4.5.3
List using measuring equipment accordance with

service manual
4.5.4
Determine types of clutch components defect

4.5.5
Inspect clutch components such as

Thickness of clutch plate
Wear and tear of pressure plate diaphragm
Roughness of bearing accordance with service
manual
4.5.6
Use measuring equipment correctly accordance with

service manual
4.6.1
Identify types of clutch components accordance to

Document Page
21
CONTENT STANDARD
LEARNING STANDARD
4.7 Install Clutch Assembly
4.6.2
Explain function of clutch components accordance to

4.6.3
Describe procedure of assembling clutch components

4.6.4
Determine types of clutch components correctly

4.6.5
Determine function of clutch components correctly

4.6.6
Apply assembling clutch components procedure

4.7.1
Explain operation of clutch assembly accordance with

4.7.2
Last Edited
10-13Nov 2013
Module Page
22/48
4.7.3
State function ability of clutch unit accordance with

4.7.4
Describe procedure of installing clutch unit accordance

with manufacturer service manual
4.7.5
List reinstall clutch assembly accordance with service

manual
4.7.6
Perform tighten clutch unit bolts accordance with

service manual
Document Page
22
CONTENT STANDARD
LEARNING STANDARD
4.7.7
Determine operation of clutch unit correctly

accordance with manufacturers specification..
4.7.8
Determine function ability of clutch unit accordance

with service manual
4.7.9
Reinstall clutch assembly accordance with

4.7.10 Tighten clutch unit bolts accordance with

4.7.11 Apply procedure of installing clutch unit correctly
accordance with manufacturer service manual
4.8 Obtain install Gearbox Assembly
Last Edited
10-13Nov 2013
Module Page
23/48
4.8.1
Explain function of lifting equipment accordance with

service manual
4.8.2
Explain function of transmission shaft accordance with

service manual
4.8.3
Describe procedure of adjusting clutch free-play

accordance with manufacturer service manual
4.8.4
Define connecting external attachments accordance

with service manual
4.8.5
Use lifter to place transmission assembly at location

correctly accordance with service manual.
Document Page
23
CONTENT STANDARD
LEARNING STANDARD
4.8.6
Install slot transmission shaft accordance with service

manual
4.8.7
Tighten transmission bolt accordance with service

manual
4.8.8
Connect external attachments accordance with service

manual
4.8.9
Adjust clutch free-play accordance with service manual
4.8.10 Acquire accuracy when setting torque wrench

4.9 Record Check Sheet
Last Edited
10-13Nov 2013
Module Page
24/48
4.9.1
Check sheet format according to standard form
4.9.2
List methods of fill in maintenance check sheet

according to standard filing system.
4.9.3
Explain techniques of recording check sheet

according to standard form
4.9.4
Determine check sheet format according to standard

filing system.
4.9.5
Fill in maintenance check sheet according to standard

filing system
4.9.6
Apply technique of recording check sheet according to

standard filing system.
Document Page
24
CONTENT STANDARD
LEARNING STANDARD
4.9.7

according to standard filing system.

PROGRAM
COURSE NAME
CODE NAME
GMA 201
COMPETENCY
CONTENT STANDARD
5
REPLACE STEERING BALL

JOINTS
Last Edited
10-13Nov 2013
Module Page
25/48
LEARNING STANDARD
5.1 Obtain Steering Ball Joint Service
Manual
5.1.1
Explain sources of steering ball joint service manual

according to service manual book
Document Page
25
CONTENT STANDARD
LEARNING STANDARD
5.2 Remove Steering Ball Joint
Last Edited
10-13Nov 2013
Module Page
26/48
5.1.2
Explain Procedure of acquiring steering ball joint

service manual according to service manual book
5.1.3
Explain Steering ball joint service manual according to

manufacturer service manual book
5.1.4
Apply source of steering ball joint service manual

according to manufacturer service manual book
5.1.5
Acquire steering ball joint service manual according to

5.1.6
Interpret steering ball joint service manual according

to manufacturer service manual book
5.2.1
Explain types of steering ball joint according to

5.2.2
Identify function of steering ball joint according to

5.2.3
Explain procedure of removing steering ball joint

5.2.4
Using special tool to remove steering ball join from it

location according to manufacturer service manual
book
5.2.5
Identify types of steering ball joint defect according to

Document Page
26
CONTENT STANDARD
LEARNING STANDARD
5.2.6
Determine types of steering ball joint according to

5.2.7
Determine function of steering ball joint according to

5.2.8
Lift up equipment according to manufacturer service

manual book
5.2.9
Use special tool to remove steering ball join from it

location according to manufacturer service manual
book
5.2.10 Apply removing steering ball joint procedure

5.3 Install Steering Ball Joint
Last Edited
10-13Nov 2013
Module Page
27/48
5.3.1
Explain function ability of steering ball joint according

5.3.2
Explain using torque wrench procedure according to

5.3.3
Apply procedure of installing steering ball joint

5.3.4
Tighten steering ball join nut to proper torque

5.3.5
Explain how to lift down equipment according to

Document Page
27
CONTENT STANDARD
LEARNING STANDARD
5.3.6
Determine ability of steering ball joint function

5.3.7
Plug steering ball join to location according to

5.3.8
Tighten steering ball join nut to proper torque

5.3.9
Apply procedure of installing steering ball joint

5.3.10 Lifting down equipment according to manufacturer

service manual book
5.4 Test Steering System Operation
Last Edited
10-13Nov 2013
Module Page
28/48
5.4.1
Explain engine starting procedure (If necessary for

power steering system) according to manufacturer
service manual book
5.4.2
Explain steering system inspection procedure

5.4.3
Explain how updating log book
5.4.4
Apply procedure of engine starting according to

5.4.5
Turn wheel to left and right to check function ability of

steering ball joint and end play according to
Document Page
28
CONTENT STANDARD
Last Edited
10-13Nov 2013
Module Page
29/48
LEARNING STANDARD
5.4.6
Apply steering system inspection procedure according

5.4.7
Updating log book
Document Page
29

PROGRAM
COURSE NAME
CODE NAME
GMA 201
COMPETENCY
CONTENT
STANDARD
6
SERVICE
PARKING BRAKE
SYSTEM
LEARNING STANDARD
6.1 Obtain Parking Brake Service
Manual
Last Edited
10-13Nov 2013
Module Page
30/48
6.1.1
Explain sources of parking brake service manual according

to manufacturer specification
6.1.2
Explain procedures of acquiring parking brake service

manual according to manufacturer specification
6.1.3
Identify parking brake service manual according to

6.1.4
Determine source of parking brake service manual according

to manufacturer specification
6.1.5
Acquire parking brake service manual according to

6.1.6
Perform parking brake service manual according to

6.1.7
Carefully read and observe precaution warnings given by

manual
Document Page
30
CONTENT
STANDARD
LEARNING STANDARD
6.2 Check Parking Brake Cable
Condition
6.3 Adjust Parking Brake Cable Tension
Last Edited
10-13Nov 2013
Module Page
31/48
6.2.1
Explain function of parking brake system according to

6.2.2
Explain types of parking brake cable according to

6.2.3
Explain types of parking brake parts defect according to

6.2.4
Procedure of checking parking brake cable according to

6.2.5
Determine function of parking brake system according to

6.2.6
Determine types of parking brake cable according to

6.2.7
Inspect parking brake linkages from defect according to

6.2.8
Apply checking parking brake cable procedure according to

6.2.1
Explain parking brake cable tension according to

6.2.2
Explain adjusting parking brake cable tension procedure

Document Page
31
CONTENT
STANDARD
LEARNING STANDARD
6.4 Test Parking Brake Performance
Last Edited
10-13Nov 2013
Module Page
32/48
6.2.3
Pulling parking brake lever and count the click according to

6.2.4
Determine parking brake cable tension according to

6.2.5
Pull parking brake lever and count the click according to

6.2.6
Apply adjusting parking brake cable tension procedure

6.4.1
Explain Parking brake inspection procedure according to

6.4.2
Updating log book pulling parking brake lever and ensure tire
lock according to standard form
6.4.3
Apply parking brake inspection procedure according to

standard form
6.4.4
Pull parking brake lever and ensure tire lock according to

standard form
6.4.5
Update log book according to standard form
Document Page
32

PROGRAM
COURSE NAME
CODE NAME
GMA 201
COMPETENCY
CONTENT
STANDARD
7
SERVICE
HYDRAULIC
LINES
Last Edited
10-13Nov 2013
Module Page
33/48
LEARNING STANDARD
7.1 Obtain Hydraulic System Service
Manual
7.1.1
Iedentify source of hydraulic system service manual

7.1.2
Procedures of acquiring hydraulic system service manual

7.1.3
Explain hydraulic system service manual according to
Document Page
33
CONTENT
STANDARD
LEARNING STANDARD
7.2 Check Leakage Piping
Last Edited
10-13Nov 2013
Module Page
34/48
7.1.4
Determine source of hydraulic system service manual

7.1.5
Acquire hydraulic system service manual according to

7.1.6
Interpret hydraulic system service manual according to

7.1.7
Interpret hydraulic system circuit according to manufacturer

service manual book
7.2.1
Explain types of hydraulic pipes according to manufacturer

specification
7.2.2
Identify hydraulic piping circuit according to manufacturer

specification
7.2.3
State types of hydraulic oil according to manufacturer

specification
7.2.4
Explain checking leakage procedure according to

7.2.5
Explain Operating all hydraulic system according to

7.2.6
Marking leakage area according to manufacturer service

manual book
Document Page
34
CONTENT
STANDARD
LEARNING STANDARD
7.2.7
Determine types of hydraulic pipes such as

Single point
3-point linkages
7.2.8
Interpret hydraulic piping circuit according to manufacturer

specification
Apply checking leakage procedure according to manufacturer
service manual book
7.2.9
Determine types of hydraulic oil according to manufacturer

specification
7.2.10 Apply engine starting procedure according to manufacturer

specification
7.2.11 Operate all hydraulic system according to manufacturer
service manual book
7.2.12 Mark leakage area according to manufacturer service manual
book
7.2.13 Switch of engine according to manufacturer service manual
book
7.3 Execute Damage Pipe Replacement

Last Edited
10-13Nov 2013
Module Page
35/48
7.3.1
Explain types of hydraulic pipes damage according to
Document Page
35
CONTENT
STANDARD
LEARNING STANDARD
Works

7.3.2
Explain depressurizing hydraulic system method according to

7.3.3
Explain replace pipe line procedure according to

7.3.4
Describe change pipe line according to manufacturer service

manual book
7.3.5
Apply replacing pipe line procedure according to

6.1.1
Updating log book according to standard form.
7.3.6
Determine type of hydraulic pipes damage
7.3.7
Depressurize hydraulic system according to manufacturer

service manual book
7.3.8
Disconnect damage pipe line according to manufacturer

service manual book
7.3.9
Change pipe line according to manufacturer service manual

book
7.3.10 Apply replacing pipe line procedure according to

6.1.2
Last Edited
10-13Nov 2013
Module Page
36/48
Update log book according to standard form.
Document Page
36
CONTENT
STANDARD
LEARNING STANDARD

PROGRAM
COURSE NAME
CODE NAME
GMA 201
COMPETENCY
CONTENT STANDARD
8
REPAIR HYDRAULIC
CYLINDERS
Last Edited
10-13Nov 2013
Module Page
37/48
LEARNING STANDARD
8.1 Obtain Hydraulic
Cylinder Service Manual
8.1.1
Explain source of hydraulic cylinder service manual according

8.1.2
Procedures of acquiring hydraulic cylinder service manual

8.1.3
Explain hydraulic cylinder service manual according to

8.1.4
Determine source of hydraulic cylinder service manual

8.1.5
Acquire hydraulic cylinder service manual according to

Document Page
37
CONTENT STANDARD
LEARNING STANDARD
8.2 Remove Hydraulic

Cylinder Assembly
Last Edited
10-13Nov 2013
Module Page
38/48
8.1.6
Interpret hydraulic cylinder service manual according to

8.1.7
Interpret hydraulic cylinder circuit according to manufacturer

service manual book
8.2.1
Explain hydraulic system according to manufacturer service

manual book
8.2.2
Explain types of hydraulic oil according to manufacturer

specification
8.2.3
State procedure of removing hydraulic cylinder assembly

procedure according to manufacturer service manual book
8.2.4
Explain to draining hydraulic oil from the ram according to

8.2.5
Depressurise hydraulic system according to manufacturer

service manual book
8.2.6
Disconnect hydraulic linkages according to manufacturer

service manual book
8.2.7
Uninstall hydraulic cylinder assembly according to

8.2.8
Drain hydraulic oil from the ram according to manufacturer

service manual book
8.2.9
Plug hoses and piping end for safety according to

Document Page
38
CONTENT STANDARD
LEARNING STANDARD
8.3 Dismantle Hydraulic

Cylinder Components
Last Edited
10-13Nov 2013
Module Page
39/48
8.3.1
Explain hydraulic cylinder components according to

8.3.2
State procedure of dismantling hydraulic cylinder components

8.3.3
Explain how Disassemble piston seals, rod seal and rod

wiper according to manufacturer specification
8.3.4
Explain soaking components with detergent according to

8.3.5
Uninstall front cap according to manufacturer service manual

book
8.3.6
Uninstall piston rod from cylinder housing according to

8.3.7
Disassemble piston seals, rod seal and rod wiper according

8.3.8
Soak components with detergent according to manufacturer

service manual book
8.3.9
Meticulous when removing piston rod according to

Document Page
39
CONTENT STANDARD
LEARNING STANDARD
8.4 Check Hydraulic
Cylinder Components
8.4.1
State Types of hydraulic cylinder components defect

8.4.2
Explain inspecting rod alignment method according to

8.4.3
Identify inspection of hydraulic cylinder parts and components

defect procedure according to manufacturer specification
8.4.4
Explain checking hydraulic cylinder components procedure

8.4.5
Explain changing defect parts and components according to

8.4.6
Determine types of hydraulic cylinder components defect

8.4.7
Aquire inspect rod alignment according to manufacturer

specification
8.4.8
Perform check hydraulic cylinder parts and components from

defect according to manufacturer specification
8.4.9
Perform procedure of checking hydraulic cylinder

components according to manufacturer specification
8.4.10 Perform change defect parts and components according to

Last Edited
10-13Nov 2013
Module Page
40/48
Document Page
40
CONTENT STANDARD
LEARNING STANDARD
8.5 Assemble Hydraulic
Cylinder Components
8.6 Install Hydraulic Cylinder

Assembly
Last Edited
10-13Nov 2013
Module Page
41/48
8.5.1
Describe hydraulic cylinder components according to

8.5.2
Explain assembling hydraulic cylinder components procedure

8.5.3
Explain reinstalling front cap according to manufacturer

specification
8.5.4
Procedure of assembling hydraulic cylinder components

8.5.5
Reassemble piston seals, rod seal and rod wiper according to

8.5.6
Reinstall piston rod from cylinder housing according to

8.5.7
Perform reinstall front cap according to manufacturer service

manual book
8.5.8
Follow procedure of assembling hydraulic cylinder

components according to manufacturer service manual book
8.6.1
Explain Hydraulic system according to manufacturer service

manual book
8.6.2
Identify types of hydraulic oil according to manufacturer

specification
Document Page
41
CONTENT STANDARD
LEARNING STANDARD
8.7 Obtain test Hydraulic

Cylinders Performance
Last Edited
10-13Nov 2013
Module Page
42/48
8.6.3
Explain Removing cylinder ram assembly procedure

8.6.4
Reinstall cylinder ram assembly according to manufacturer

service manual book
8.6.5
Connect hydraulic linkages according to manufacturer service

manual book
8.6.6
Perform top up hydraulic oil according to manufacturer

service manual book
8.6.7
Ensure unplug hoses and piping before installation works

8.7.1
Explain engine starting procedure accordance with standard

manufactured service manual
8.7.2
Explain operating hydraulic system accordance with standard

8.7.3
Identify hydraulic performance method accordance with

standard manufactured service manual
8.7.4
Identify inspecting system from leakage accordance with

8.7.5
Explain switching of engine accordance with standard

8.7.6
Identify updating log book

Document Page
42
CONTENT STANDARD
LEARNING STANDARD
8.7.7
Apply engine starting procedure accordance to manufacturer

operation manual
8.7.8
Perform operate hydraulic cylinder system accordance to

manufacturer operation manual
8.7.9
Apply testing hydraulic performance method accordance with

8.7.10 Perform Inspect system from leakage accordance with

standard manufactured service manual.
8.7.11 Perform Switch of engine accordance with standard
8.7.12 Able to Update log book accordance to standard form
Last Edited
10-13Nov 2013
Module Page
43/48
Document Page
43

KSKV Transmission System Maintenance

Загружено:

Сведения о документе

Авторское право

Доступные форматы

Поделиться этим документом

Поделиться или встроить документ

Параметры публикации

Этот документ был вам полезен?

Это неприемлемый материал?

Авторское право:

Доступные форматы

KSKV Transmission System Maintenance

Загружено:

Авторское право:

Доступные форматы

December Edition 2013

MINISTRY OF EDUCATION, MALAYSIA

TRANSMISSION SYSTEM MAINTENANCE

: 6.0 HOURS/WEEK (1T+5P)

NON FACE TO FACE

December Edition 2013

Replace drive shaft assembly

December Edition 2013

December Edition 2013

CONTENT AND LEARNING STANDARDS

TRANSMISSION SYSTEM MAINTENANCE

Obtain Drive Shaft Assembly

Explain sources of drive shaft assembly service

Explain Procedures of acquiring drive shaft assembly

Identify Drive shaft assembly service manual in

Determine source of drive shaft assembly service

Acquire drive shaft assembly service manual in

December Edition 2013

Remove Drive Shaft

Interpret drive shaft assembly service manual in

Describe precaution warnings given by manual in

List types of wheel jack

List types of ball join

Explain procedure of removing drive shaft with

Lifting up machine wheel with standard service

Lift up machine wheel accordance with service

Uninstall ball join accordance with service manual with

Uninstall outer shaft accordance with service manual

Pull out inner shaft accordance with service manual

Use tools or equipment accordance with user tools

December Edition 2013

Install Drive Shaft

Record Check Sheet

List types of wheel jack accordance to manufacturer

List types of ball join accordance to manufacturer

Explain procedure of removing drive shaft

Push in inner shaft accordance with service manual

Apply method of reinstall outer shaft accordance with

Fix ball join accordance with service manual

Use careful when lubricants and greases, its may split

Check sheet format accordance with service manual

List methods of fill in maintenance check sheet

List techniques of recording check sheet accordance

December Edition 2013

Determine check sheet format accordance with

Fill in maintenance check sheet accordance with

Apply recording check sheet technique accordance

December Edition 2013

CONTENT AND LEARNING STANDARDS

TRANSMISSION SYSTEM MAINTENANCE

SERVICE GEAR BOX

Obtain Gear box Assembly

Explain source of gear box assembly accordance with

Explain procedures of acquiring gear box assembly

List drive gear box accordance with service manual

Determine source of gear box assembly accordance

Acquire gear box assembly accordance with service

Interpret gear box assembly accordance with service

Apply and observe precaution warnings given by

December Edition 2013

Remove Gear box Assembly

List types of gear box mounting according to

List types of gear box oil according to manufacturer

State disconnecting external attachment procedure