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R00

First issue

06.01.2014

AM

AM

AM

Rev.
Index

Modificacin
Modification

Fecha
Date

Dibuj
Prep. By

Revis
Checked

Aprob
Appr.

OWNER:
Referencia Cliente / Customer Reference

Este documento es propriedad de ANDRITZ HYDRO GmbH, Eibesbrunnergasse 20, 1120 Vienna, Austria.
Respectar la nota de proteccin ISO 16016

STAMP RESERVED SPACE

CONTRACT:

TURNKEY ENGINEERING , PROCUREMENT AND CONSTRUCTION


CONTRACT FOR THE CERRO DEL AGUILA HYDRO POWER PLAN
CONTRACTOR:

Lista de Piezas / Partslist

WA N

Dimensin / Dimension

Class N

Grupo / Group

Tipo / Type

Test and Inspection Plan Excitation

Escala / Scale

1:1
Peso / Weight (kg)

HAV

Fech/Date

Nom/Name

Cliente/Client

Material

Cerro del guila S.A.

Dib/Drawn

Proyecto/Plant Cerro del guila HPP

Rev/Check

Pedido/Project N H110.002217

Rev/Check

Contrato/Contract N

Similar/Similar

Apr/Appr

File/Date

Remplaza/Replace

Interno N / Internal N
CDA12-EXC-0601
Dibujo N / Drawing N
PE-ADZ-7E05010104-PIT-178

=
+
Rev/Index Hoja / Sht. 1
R00
de / of 9
R00

ITP No.

Inspection and Test Plan (ITP)

R HY QM 016/502

Main Cover Sheet of ITP


Standard ITP Excitation System - WS / FAT
Plant Name:

Cerro del Aguila

Unit:

Project Number:

H180.002217.03

Customer:

Contractual Language:

Revision(-,A,B,C)

Date of Issue:

English

Modification

01.10.2013

Prepared
Checked/Approved
Checked/Approved

Date

W.Spanny

Prepared

Checked/Approved

Signature:
Signature:
Signature:

All rights in connection with the present document are reserved by Andritz Hydro. It must not be wholly or partly duplicated or made accessible to third parties without previous consent in writing by
Andritz Hydro.

CS Main

2/10

Inspection and Test Plan (ITP)


Customer:

ITP No.

Rev.

R HY QM 016/502

The ITP lists all tests and/or inspections to be made on Excitation System during Workshop Test. The WT has to be performed by AH
and/or Manufacturer on behalf of AH.
The FAT has to be performed by AH and/or Manufacturer on behalf of AH, witnessed by Customer Representative(s). The scope of the
FAT is defined individually for each project.
The sequence of tests may deviate from the sequence of the tests in this ITP.
The Test and/or Inspection results will be recorded either in the ITP itself or in the ITP referenced documents. The attachments are
integral part of this ITP and serve as detailed test and/or inspection records.

Attachments:

P AT QC2 300/1

Printed Circuit Boards

P AT QC2 300/2

AC/DC Supply

P AT QC2 300/3

Inputs/Outputs

P AT QC2 300/4

Actual Value Circuits

P AT QC2 300/5

Heat Run

Related Drawings

Drawing

Revision

Type

Remarks

Parts List
Assembly Drawing
Dimension Drawing
Circuit Diagram
Wiring Diagram
Interface List
Project specification

acc. to Contract

Abbreviations
WT

Workshop Test(s)

AH

Andritz Hydro / Contractor

FAT

Factory Acceptance Test(s) / Wittness Test(s)

AHR

Andritz Hydro Representative(s) / Contractor Representative(s)

n/a

not applicable

Customer

n/r

not required

CR

Customer Representavie(s)

pos

to be performed on site

Manufacturer

test passed

By undersigning of this test protocol of FAT the customer or its represantative confirms the full and
succesfully performed extend of FAT and releases the delivery of Excitation System.

DATE

CUSTOMER'S SIGNATURE

Explanations&Abbr.

DATE

CONTRACTOR'S SIGNATURE

DATE

TESTED BY

3/10

ITP No.

Inspection and Test Plan (ITP)


0

Position

Customer:

Rev.

R HY QM 016/502

Type of Inspection

International Standard
Internal Specification
Drawing

WT

FAT

Remarks / References / Readings

GENERAL TESTS
Cubicle
assembly dwg.

project specification

0110
Check of cubicle(s) dimensions
0025

dimension/assembly dwg.

0110
Check of compartments number
0030

dimension/assembly dwg.

0110 Check of separation between the


0035 compartments

dimension/assembly dwg.

0110
Check the division for transport
0040

dimension/assembly dwg.

0110
Doors open to the correct side
0045

dimension/assembly dwg.

project specification

parts list

project specification

0110
Check of arrangement of terminals
0070

assembly dwg.

0110
Check cleanliness of the cubicle(s)
0075

---

project specification

0110
Verification of cubicle design
0000
0110
Verification of colour of the painting
0005

0110
Check of lock (handle) type
0050
0112 Check conductivity and ratings of
0015 fuses and MCBs
0110
Check of cubicle identification
0065

0110 Check protection class in acc. to


0080 area of installation

Check of the Devices

0111
Verification of devices arrangement
0000
0111
Verification of devices
0005

DATE

ITP General Tests

CUSTOMER'S SIGNATURE

assembly dwg.

parts list

DATE

CONTRACTOR'S SIGNATURE

DATE

TESTED BY

4/10

ITP No.

Inspection and Test Plan (ITP)


0

Position

Customer:

Rev.

R HY QM 016/502

Type of Inspection

International Standard
Internal Specification
Drawing

WT

FAT

Remarks / References / Readings

GENERAL TESTS
Check of the Devices

0111 Verification of marking (labeling) of


0010 devices
0111
Check of cable marking
0015
0111
Verification of wiring
0020
0111 Verification of protection against
0025 accidental contact

assembly dwg.

project specification

circuit/terminal diargram

colours, cross section

project specification
Grounding

0112 Check of grounding connection of


0000 metal parts of cubicle(s)

---

0112 Check of tightness of ground


0005 connections

---

0112 Check of proper grounding of all


0010 equipment

---

0112 Marking of connection point for plant


0015 grounding

---

0113 Check of correct installation of PCB


0000 GMR3 (CH1 and CH2 if applicable)

P AT QC2 300
assembly dwg.

Racks, boards, relays etc.

Check of printed circuit boards (PCBs)


in the appropriate slot as configurated in
"GMR3_Configur.xls", details in P AT QC2 300/1

Wiring details
Check of wiring / bus bar connection
P AT QC2 300
circuit
0114
/ cable connection of power parts /
diargram
0000
field flashing
Insulation Tests
0115
Insulation test of power circuit
0000
0115
Insulation test of VTs circuit
0005

check of wiring by ohmmeter

Test voltage:

IEEE 421.3
P AT QC2 300

Test duration:

Test duration:

Test duration:

0115 Insulation test of auxiliary circuit


0015 (220/110 VDC)

EN/IEC 60439-1
P AT QC2 300

Test duration:

0115 Insulation test of auxiliary circuit


0020 (24 VDC)

EN/IEC 60439-1
P AT QC2 300

ITP General Tests

DATE

60

60

DATE

s
kV

60

Test voltage:

CONTRACTOR'S SIGNATURE

s
kV

Test voltage:

Test duration:

s
kV

Test voltage:

EN/IEC 60439-1
P AT QC2 300

CUSTOMER'S SIGNATURE

60

Test voltage:

EN/IEC 60439-1
P AT QC2 300

0115
Insulation test of CTs circuit
0010

DATE

kV

s
kV

60

TESTED BY
5/10

ITP No.

Inspection and Test Plan (ITP)


0

Position

Customer:

Rev.

R HY QM 016/502

Type of Inspection

International Standard
Internal Specification
Drawing

WT

FAT

Remarks / References / Readings

FUNCTIONAL TESTS
AC/DC Supply
0120 Check internal AC/DC circuits for
0000 short circuits and earth faults

P AT QC2 300

0120 Check of DC supply of incoming


0005 line(s) for control voltages

P AT QC2 300

value and polarity, details in P AT QC2 300/2

0120 Check of AC supply of incoming line


0010 for light and heater(s)

P AT QC2 300

value, details in P AT QC2 300/2

0120
Cubicle energizing
0015

P AT QC2 300

details in P AT QC2 300/2

Cubicle Light
0120 Check of cubicle light and door
0020 switch (if applicable)

P AT QC2 300

Cubicle Heating
0120
Check of cubicle heater(s)
0025

P AT QC2 300

0120
Adjustment of thermostat/hygrostat
0030

P AT QC2 300

Set value:

Regulator
0121 Preparation for the check of I/O of
0000 GMR3 (CH1 and CH2 if applicable)

P AT QC2 300

Check of digital I/O of GMR3,


0121
connected relays and optocouplers
0005
function

P AT QC2 300

details in P AT QC2 300/3

Field Flashing
0122
Check of field flashing
0010

P AT QC2 300

check with test voltage

Gate Pulse, Power Circuit


0123 Energizing of power part (AC
0000 voltage)

P AT QC2 300
circuit
diargram

0123 Check correct tapping and


0005 transformer output voltages

P AT QC2 300
circuit
diargram

circuit
0123 Check phase sequence at AC supply P AT QC2 300
diargram
0010 of thyristors

Check variable V78 of regulator


0123
(ELTERM) CH1 and CH2 if
0015
applicable

P AT QC2 300

0123
Verification of air flow of bridge fans
0020

P AT QC2 300

0123 Verification of voltage and current of


0025 fan motor

P AT QC2 300
circuit
diargram

0123 Check of voltage at the capacitor of


0035 the AC surge protection (DSB)

P AT QC2 300
circuit
diargram

---

Check all copper links (AC and DC) if


0123
the mechanical design fits in all
0040
possible positions

DATE

ITP Functional Tests

CUSTOMER'S SIGNATURE

DATE

supplied AC voltage:

VAC

must not exceed fan rating


Set value:

CONTRACTOR'S SIGNATURE

V*2=

VDC

Actual value:

DATE

VDC

TESTED BY

6/10

ITP No.

Inspection and Test Plan (ITP)


0

Position

Customer:

Rev.

R HY QM 016/502

Type of Inspection

International Standard
Internal Specification
Drawing

WT

FAT

Remarks / References / Readings

FUNCTIONAL TESTS
Gate Pulse, Power Circuit
0123 Check of maximum field voltage
0245 (open circuit) CH1

P AT QC2 300
circuit
diargram

Set value:

0123 Check of maximum field voltage


0246 (open circuit) CH2 if installed

P AT QC2 300
circuit
diargram

Set value:

0123 Check of maximum field voltage


0250 (with load resistor) CH1

P AT QC2 300
circuit
diargram

Set value:

0123 Check of maximum field voltage


0251 (with load resistor) CH2 if installed

P AT QC2 300
circuit
diargram

Set value:

Check of field volt. measurement


0123
(input terminals IWK, transducer,
0255
analogue instrument)

P AT QC2 300
circuit
diargram

V*2=

VDC

Actual value:

VDC

V*2=

VDC

Actual value:

VDC

V/0,74=

VDC

Actual value:

VDC

V/0,74=

VDC

Actual value:

VDC

Rotor Over Voltage Protection


0124
Check function of the PUS panel
0000
0124
0005
0124
0010
0124
0015
0124
0020

P AT QC2 300
circuit
diargram PUS

P AT QC2 300

Measurement of voltage at relay


Measurement of field voltage
Measurement of U+
P AT QC2 300
Measurement of U-

0124
Measurement of discharge resistor
0025

depending on PUS type

Measured voltage:

VDC

Measured voltage:

VDC

Measured voltage:

VDC

Measured voltage:

VDC

Measured voltage:

VDC

Measured current:

Calculated resistance:

Actual Value Circuits


0125
Performance of PGS3 calibration
0000

P AT QC2 300

details in P AT QC2 300/4

0125
Performance of scaling
0005

P AT QC2 300

details in P AT QC2 300/4

0125 Performance of phase angle


0010 correction

P AT QC2 300

details in P AT QC2 300/4

0125 Verification of actual value indication


0015 at ELTERM display

P AT QC2 300

details in P AT QC2 300/4

Transmitters
0126 Programming and check of
0000 transmitters

DATE

ITP Functional Tests

CUSTOMER'S SIGNATURE

P AT QC2 300

DATE

CONTRACTOR'S SIGNATURE

details in P AT QC2 300/3

DATE

TESTED BY

7/10

ITP No.

Inspection and Test Plan (ITP)


0

Position

Customer:

Rev.

R HY QM 016/502

Type of Inspection

International Standard
Internal Specification
Drawing

WT

FAT

Remarks / References / Readings

FUNCTIONAL TESTS
Plant specific program
Check of condition "Excitation
0127
Ready" on ELTERM CH1 and CH2 if
0000
applicable

P AT QC2 300

Check of start sequence test mode


0127
on ELTERM CH1 and CH2 if
0005
applicable

P AT QC2 300

Check stop sequence operational


0127
shut down on ELTERM CH1 and
0010
CH2 if applicable

P AT QC2 300

0127 Check stop sequence protection trip


0015 CH1 and CH2 if applicable

P AT QC2 300

0127 Check a switch over on ELTERM


0020 CH1CH2

P AT QC2 300

0127 Check a switch over on ELTERM


0025 CH2CH1

P AT QC2 300

0127 Check of all alarms and trips on


0030 ELTERM CH1 and CH2 if applicable

P AT QC2 300

0127 Check of site specific software


0035 functions

P AT QC2 300

Plant specific program:


Parameter CH1 / CH2:

.fps
.e2p

Heat Run
0128
Gate pulse check (with load)
0000

P AT QC2 300

Temperature rise of thyristors,


0128
screwed connections and fuses
0005
(current test)

P AT QC2 300

DATE

ITP Functional Tests

CUSTOMER'S SIGNATURE

DATE

details in P AT QC2 300/5

CONTRACTOR'S SIGNATURE

details in P AT QC2 300/5

DATE

TESTED BY

8/10

ITP No.

Inspection and Test Plan (ITP)


Customer:

Rev.

R HY QM 016/502
0

REMARKS

DATE

Remarks

CUSTOMER'S SIGNATURE

DATE

CONTRACTOR'S SIGNATURE

DATE

TESTED BY

ITP No.

Inspection and Test Plan (ITP)


Customer:

Rev.

R HY QM 016/502
0

TEST EQUIPMENT
No.

Equipment

Type

Serial No.

Next Calibration

Multimeter

Fluke, True RMS 87

67000359

04/2014

Multimeter

Fluke, True RMS 87

67000360

04/2014

Oscilloscope

Fluke 123/001

DM9880335

04/2014

High voltage device

HV 1000 Helbo
Gallspach

94/17972

12/2014

High voltage device

HP5000 AC/DC

3807101

02/2015

High voltage device

HERA 294.001.100

07.1090.002

06/2013

DATE

Test Equipment

CUSTOMER'S SIGNATURE

DATE

CONTRACTOR'S SIGNATURE

DATE

TESTED BY

Excitation System
Workshop Tests / Factory Acceptance Tests
Test Report
Printed Circuit Boards (PCBs)
ITP No.

P AT QC2 300/1

ITP pos.

Customer project ID:


Type of Inspection

Customer doc. no.:


Inspection acc. to:

Verification of PCBs
installation in
GMR3 (CH1)

1)

GMR3 (CH2)

2)

Plant/Unit

WT

FAT

Remarks / Referenced / Readings


Each PCB shall be installed in the
appropriate slot!

Assembly dwr.

Jumper settings
verified CH1 and CH2
if applicable
ID Number and Serial
Number read and
entered CH1 and CH2
if applicable

1)

configured in "GMR3_Configur.xls"

2)

if installed

PCB descriptions
Settings.xls

P AT QC2 300

GMR3 PCB Table (Channel 1)


GMR3 PCB

Check Jumper acc. to

ID Number and Serial Number

Firmware / Non factory set jumpers

GMR3
NGT2
MRB3-70

MRB3 Description of Cards

MRB3_36A1.BIN

COM4 Jumper for serial


ports

ECOM4V13.HEX

COM4

PGSA_312c.HEX
PGSB_313c.HEX
PGSC_415.HEX
PGS3-Var1

PGS3 Description of Cards

Signal

Range

Rectifier

Settings.xls

Ain6

30 VDC

ON

LCOM_Jumper

LCOM

Card address (X517):

Settings.xls

IWN_B-Var2
AA8 Description of Cards

AA8

DATE

Outputs:

Settings.xls

CUSTOMERS SIGNATURE

patqc2 300_1_e.doc

DATE

CONTRACTORS SIGNATURE

DATE

TESTED BY
Seite/Page 1/4

Excitation System
Workshop Tests / Factory Acceptance Tests
Test Report
Printed Circuit Boards (PCBs)
ITP No.

P AT QC2 300/1

ITP pos.

Customer project ID:


GMR3 PCB

Plant/Unit
Customer doc. no.:

Check Jumper acc. to

ID Number and Serial Number

Firmware / Non factory set jumpers

1. DE32
2. DE32
3. DE32
4. DE32
1. DA32
2. DA32
3. DA32
ELTERM1

BED502DS.HEX

IWK2

PCB version: IWK2-

GMR3 PCB Table (Channel 2, if installed)


GMR3 PCB

Check Jumper acc. to

ID Number and Serial Number

Firmware / Non factory set jumpers

GMR3
NGT2
MRB3-70

MRB3 Description of Cards

MRB3_36A1.BIN

COM4 Jumper for serial


ports

ECOM4V13.HEX

COM4

PGSA_312c.HEX
PGSB_313c.HEX
PGSC_415.HEX
PGS3-Var1

PGS3 Description of Cards

Signal

Range

Rectifier

Settings.xls

Ain6

30 VDC

ON

LCOM_Jumper

LCOM

DATE

Card address (X517):

Settings.xls

CUSTOMERS SIGNATURE

patqc2 300_1_e.doc

DATE

CONTRACTORS SIGNATURE

DATE

TESTED BY
Seite/Page 2/4

Excitation System
Workshop Tests / Factory Acceptance Tests
Test Report
Printed Circuit Boards (PCBs)
ITP No.

P AT QC2 300/1

ITP pos.

Customer project ID:


GMR3 PCB

Plant/Unit
Customer doc. no.:

Check Jumper acc. to

ID Number and Serial Number

Firmware / Non factory set jumpers

IWN_B-Var2
AA8 Description of Cards

AA8

Outputs:

Settings.xls

1. DE32
2. DE32
3. DE32
4. DE32
1. DA32
2. DA32
3. DA32
ELTERM1

BED502DS.HEX

IWK2

PCB version: IWK2-

DATE

CUSTOMERS SIGNATURE

patqc2 300_1_e.doc

DATE

CONTRACTORS SIGNATURE

DATE

TESTED BY
Seite/Page 3/4

Excitation System
Workshop Tests / Factory Acceptance Tests
Test Report
Printed Circuit Boards (PCBs)
ITP No.

P AT QC2 300/1

ITP pos.

Customer project ID:

Plant/Unit
Customer doc. no.:

NON GMR3 PCB Table


Type of Inspection

Inspection acc. to:

WT

FAT

Remarks / Referenced / Readings

PCB descriptions

Jumper settings
verified

Settings.xls

ID Number and Serial


Number read and
entered

P AT QC2 300

PCB

Check Jumper acc. to

1.LG6X

Actual PCB description

2.LG6X

Actual PCB description

3.LG6X

Actual PCB description

4.LG6X

Actual PCB description

1.LG6LU3B

Actual PCB description

2.LG6LU3B

Actual PCB description

3.LG6LU3B

Actual PCB description

ID Number and Serial Number

ZUP1
EZB31

DATE

CUSTOMERS SIGNATURE

patqc2 300_1_e.doc

DATE

CONTRACTORS SIGNATURE

DATE

TESTED BY
Seite/Page 4/4

Excitation System
Workshop Tests / Factory Acceptance Tests
Test Report
AC/DC Supply

P AT QC2 300/2

ITP No.

ITP pos.

Plant/Unit

Customer project ID:


Type of Inspection
Check battery supply
value and polarity at
input terminals

Customer doc. no.:


Inspection acc. to:

WT

FAT

Remarks / Referenced / Readings


Value of supply 1:

P AT QC2 300

Value of supply 2:
Value of supply 3:

Check AC voltage for


light and heaters
Check of 24 VDC at
distribution terminal
strip with:

P AT QC2 300

Value of AC supply:

P AT QC2 300
Required

DC/DC converter 1

P AT QC2 300

24 VDC 10%

DC/DC converter 2

P AT QC2 300

24 VDC 10%

AC/DC converter

P AT QC2 300

24 VDC 10%

Transformer/Rectifier

P AT QC2 300

24 VDC 10%

Check polarity on plug


socket of cable to
NGT2 / IWN
CH1 and CH2 if
installed
Check output of power
supply NGT2 / IWN
on front-side jacks
CH1:

P AT QC2 300

P AT QC2 300
Required

+15 VDC

P AT QC2 300

+15 VDC 0,3 VDC

- 15 VDC

P AT QC2 300

-15 VDC 0,6 VDC

+ 5 VDC

P AT QC2 300

+5,2 VDC 0,05 VDC

Check output of power


supply NGT2 / IWN
on front-side jacks
CH2 if installed:

P AT QC2 300

+15 VDC

P AT QC2 300

+15 VDC 0,3 VDC

- 15 VDC

P AT QC2 300

-15 VDC 0,6 VDC

+ 5 VDC

P AT QC2 300

+5,2 VDC 0,05 VDC

DATE

Required

CUSTOMERS SIGNATURE

patqc2 300_2_e.doc

Measured

DATE

CONTRACTORS SIGNATURE

DATE

Measured

Measured

TESTED BY
Seite/Page 1/2

Excitation System
Workshop Tests / Factory Acceptance Tests
Test Report
AC/DC Supply

P AT QC2 300/2

ITP No.

ITP pos.

Plant/Unit

Customer project ID:

Type of Inspection
Verification of yellow
LEDs on MRB3 (CH1)
RUN
HWOK
POWER
Verification of yellow
LEDs on MRB3 (CH2)
RUN
HWOK
POWER
LED function test on
PCB DE32, CH1 and
CH2 if installed:

DATE

Customer doc. no.:

Inspection acc. to:

FAT

Remarks / Referenced / Readings

P AT QC2 300

P AT QC2 300

Verification of the CH2 if installed

P AT QC2 300

Verification of the CH2 if installed

CUSTOMERS SIGNATURE

patqc2 300_2_e.doc

WT

DATE

CONTRACTORS SIGNATURE

DATE

TESTED BY
Seite/Page 2/2

Excitation System
Workshop Tests / Factory Acceptance Tests
Test Report
Inputs/Outputs

P AT QC2 300/3

ITP No.

ITP pos.

Customer project ID:

GMR (CH1)
No. DE DA
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
Legend:

DATE

Customer doc. no.:

GMR (CH1)
No. DE DA
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
X

GMR (CH1)
No. DE DA
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95

GMR (CH2)
No. DE DA
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31

GMR (CH2)
No. DE DA
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63

GMR (CH2)
No. DE DA
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95

Not used
Check passed

CUSTOMERS SIGNATURE

patqc2 300_3_e.doc

Plant/Unit

DATE

CONTRACTORS SIGNATURE

DATE

TESTED BY
Seite/Page 1/2

Excitation System
Workshop Tests / Factory Acceptance Tests
Test Report
Inputs/Outputs

P AT QC2 300/3

ITP No.

ITP pos.

Customer project ID:

Transducers

DATE

Input Range

CUSTOMERS SIGNATURE

patqc2 300_3_e.doc

Plant/Unit
Customer doc. no.:

Output Range

DATE

Checked

CONTRACTORS SIGNATURE

DATE

TESTED BY
Seite/Page 2/2

Excitation System
Workshop Tests / Factory Acceptance Tests
Test Report
Actual Value Circuits

P AT QC2 300/4

ITP No.

ITP pos.

Plant/Unit

Customer project ID:

Type of Inspection

Customer doc. no.:

Inspection
acc. To

WT

FAT

Remarks / References / Readings


CH1

CH2

Actual Value Circuits, Regulator - PGS3 Calibration


Measurement of offset
variable
synchronisation voltage

P AT QC2
300

Measurement of offset
variable
stator voltage

P AT QC2
300

Measurement of offset
variable
stator current

P AT QC2
300

Measurement of offset
variable
field current

P AT QC2
300

Measurement of offset
variable
field voltage

P AT QC2
300

Measurement of offset
variable
analogue input 1

P AT QC2
300

Measurement of offset
variable
analogue input 2

P AT QC2
300

Measurement of offset
variable
analogue input 3

P AT QC2
300

Measurement of offset
variable
analogue input 4

P AT QC2
300

Measurement of offset
variable
analogue input 5

P AT QC2
300

Measurement of offset
variable
analogue input 6

P AT QC2
300

DATE

CUSTOMERS SIGNATURE

patqc2 300_4_e.doc

DATE

V1800
V1801
V1810
V1811
V1814
V1815
V1804
after offset correction V500 shall be 0 0,001
V1807
after offset correction V539 shall be 0 0,001
V1809
after offset correction V511 shall be 0 0,001
V1865
after offset correction V512 shall be 0 0,001
V1867
after offset correction V513 shall be 0 0,001
V1878
after offset correction V514 shall be 0 0,001
V1880
after offset correction V515 shall be 0 0,001
V1882
after offset correction V516 shall be 0 0,001

CONTRACTORS SIGNATURE

DATE

TESTED BY
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Excitation System
Workshop Tests / Factory Acceptance Tests
Test Report
Actual Value Circuits

P AT QC2 300/4

ITP No.

ITP pos.

Customer project ID:

Plant/Unit
Customer doc. no.:

Actual Value Circuits, Regulator - Scaling


Check indication of Ipn ,
P AT QC2
Ugn ,Ign , Ufn at the
300
analogue instruments
Measurement of
normalized value Ipn
(field current)

P AT QC2
300

Measurement of
normalized value Ugn
(generator voltage)

P AT QC2
300

Measurement of
normalized value Ign
(generator current)

P AT QC2
300

Measurement of
normalized value Ufn
(generator field voltage)

P AT QC2
300

Scaling of
analogue input 1

P AT QC2
300

Scaling of
analogue input 2

P AT QC2
300

Scaling of
analogue input 3

P AT QC2
300

Scaling of
analogue input 4

P AT QC2
300

Scaling of
analogue input 5

P AT QC2
300

Scaling of
analogue input 6

P AT QC2
300

DATE

CUSTOMERS SIGNATURE

patqc2 300_4_e.doc

DATE

if applicable
V1805
for Ipn of
V1813
for Ugn of
V1817
for Ign of
V1817
for Ign of
V1808
for rated value
of
V1864
for rated value
of
V1866
for rated value
of
V1868
for rated value
of
V1879
for rated value
of
V1881
for rated value
of

CONTRACTORS SIGNATURE

DATE

TESTED BY
Seite/Page 2/3

Excitation System
Workshop Tests / Factory Acceptance Tests
Test Report
Actual Value Circuits

P AT QC2 300/4

ITP No.

ITP pos.

Plant/Unit

Customer project ID:

Type of Inspection

Customer doc. no.:

Inspection
acc. To

WT

FAT

Remarks / References / Readings


CH1

CH2

Actual Value Circuits, Regulator - Phase Angle Correction


"Measurement of
Test point 1"

V503 (V1855)

P AT QC2
300

V504 (V1856)

Check of correction point 1


V504 = 0 0,0010
"Measurement of
Test point 2"

V503 (V1857)

P AT QC2
300

V504 (V1858)

Check of correction point 2


V504 = 0 0,0010
"Measurement of
Test point 3"

V503 (V1859)

P AT QC2
300

V504 (V1860)

Check of correction point 3


V504 = 0 0,0010
Actual Value Circuits, Regulator - Actual Value Display
Scale If
(V2004) for I of:
f
Scale Pg
(V2005) for P of:
g
Verification of the Nominal
Data
All values set up correctly?

P ATQC2
300

Scale Ig
(V2006) for I of:
g
Scale Ug
(V2007) for U of:
g
Language
(V2008) Language:

DATE

CUSTOMERS SIGNATURE

patqc2 300_4_e.doc

DATE

CONTRACTORS SIGNATURE

DATE

TESTED BY
Seite/Page 3/3

Excitation System
Workshop Tests / Factory Acceptance Tests
Test Report
Heat Run

P AT QC2 300/5

ITP no.

ITP pos. 0128 0005

Customer project ID:

Customer doc. no.:

Project no:
Techn. data of bridge:

Manufact. no:
Manufacturer:
Type:
Fuse:

Item no:
Current test:
time
[h]

hottest
fuse
[C]

I DC
[A]

Reference

ambient
[C]

R+
[C]

Connection:
Bridges in parallel:

Thyristor
temperature
S+
T+
RS[C]
[C]
[C]
[C]

T[C]

total test time:


Gate pulse check (with load):
4<a<6V

2,0 < b < 3,5 V


0,95<z<1,1 ms

thyr.
a [V]
b [V]
z [ms]

R+

S+

Temperature rise of thyristors and


screwed connections checked:
T+
RS-

T-

Thyristor temperatures

Temperature [C]

15,0 C

10,0 C

05,0 C
time [h]
00,0 C
0h
R+ [C]

1h
S+ [C]

T+ [C]

R- [C]

S- [C]

T- [C]

NOTE:

DATE / CUSTOMER'S SIGNATURE


Edition 15.09.2013

DATE / CONTRACTOR'S SIGNATURE


EXC \ patqc2 300_5_e.xlsx

DATE / TESTED BY
Page 1/1

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