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INTRODUCTION
Rotating machines are extensively used in diverse
engineering applications, such as
power stations
marine propulsion systems
aircraft engines
machine tools
automobiles and
household accessories
Rolling bearing
Electrical motor
A turbo-machinery
Dr. R. Tiwari (rtiwari@iitg.ernet.in)
INTRODUCTION
The design trend of such systems in
engineering is towards
lower weight
operating at super critical speeds
modern
Fig 1.1(a)
A flexible rotor
mounted on rigid
bearings
Fig 1.1(b)
A rigid rotor
mounted on flexible
bearings
Fig 1.1(c)
An equivalent
single degree of
freedom springmass system
F (t ) = m 2 e sin t
(1)
F (t ) = mi 2 ri sin t
(2)
No imbalance
Fig 1.2(a)
Rotor geometrical centre and
centre of gravity coincident
Imbalance force =
mass of rotor eccentricity
square of spin speed
Fig 1.2(b)
Rotor geometrical centre
and centre of gravity not
coincident
Imbalance force =
mass of rotor radius
square of spin speed
Fig 1.2(c)
Rotor geometrical centre,
centre of gravity and an
additional imbalance mass
At time, t = 0
At time, t
=t
G
k eff y + m 2 e sin t = m y
(4)
where k
is the effective stiffness of the rotor
eff
system
Equation (4) is a standard equation of motion of a
single DOF spring-mass system and can be
written as
m y + k eff y = m 2 e sin t
(5)
y (t ) = Y sin( n t )
(6)
For the non-trivial solution of equation (7), the natural frequency of the system can
be written as
n = keff / m
(8)
y(t) = Y sin(t )
(9)
On substituting equation (9) into equation (5), the steady state forced response
amplitude can be written as
me 2
Y=
2
keff m
with
=0
(10)
From equation (10) it should be noted that when the spin speed is equal to the
natural frequency of the system as given in equation (8), the undamped steady
state forced response amplitude tends to infinity. This is a resonance condition and
the spin speed corresponding to the resonance is defined as critical speed. Since
damping is not considered in the analysis phase angle, , becomes zero.
Dr. R. Tiwari (rtiwari@iitg.ernet.in)
cr = 1
Y/e
Y/e
xlabel('
w/wn ---->'
);
ylabel('
y/e ---->'
);
Rotor
Squeeze film
Bearing bush
Electrodes
Outer raceway of
rolling bearing (can
displace radially and
constraint not to
rotate.
Rolling bearing
Rotor
Teflon
Electromagnet
Rotor
Controller
Sensor
Fig 1.7(a)
Two degree of freedom spring
mass rotor model
r = Fc / k
(11)
Fig 1.7(b)
Free body diagram of the model
Fig 1.9(a)
A Jeffcott rotor model
Fig 1.9(b)
A Jeffcott rotor model in y-z
plane
Fig 1.9(c)
Free body diagram of the
disc in x-y plane
Shaft whirling
direction
Shaft
Shaft spin
direction
(13)
Shaft
(14)
Shaft spin
direction
(15)
Fig 1.10(b) Anti-synchronous whirl
Dr. R. Tiwari (rtiwari@iitg.ernet.in)
Apart from restoring force contribution from the shaft, the damping
force is also considered. The damping force is idealized as viscous
damper and it is mainly coming from the support and aerodynamic
forces at disc.
The material damping of the shaft will not contribute viscous damping
and it may leads to instability in the rotor and it is not considered here.
For the case = t i.e. when the disc is rotating at constant spin
speed, the Jeffcott rotor model is reduces to two DOF rotor model.
Neglecting the effect of gravity force, equations of motion in the x and
y can be written as
and
d2
kux cux = m 2 ( ux + e cos t )
dt
(16)
d2
kuy cuy = m 2 ( uy + e sin t )
dtDr. R. Tiwari (rtiwari@iitg.ernet.in)
(17)
mu x + cu x + ku x = m 2 e cos t
(18)
(19)
nf = k / m
1,2
(20)
The damping does not affect the natural frequency of the system
appreciably. However, their effect is more predominate for
suppressing the resonance
amplitude.
Dr. R. Tiwari (rtiwari@iitg.ernet.in)
u x = U x cos(t )
u y = U y cos [ (t + ( / 2 ) ] = U y sin(t )
(21)
where u x and u y are the steady state forced response amplitudes in the
x and y directions, respectively. is the phase lag of the x-direction
displacement with respect to the imbalance force.
The phase difference between the two direction responses will be of
900 as two directions are orthogonal to each other. For the direction of
whirling shown in Figure 1.5 i.e. counter clockwise (ccw) for the
present axis system the response in the y direction will lead the x
direction response by / 2 radians. Hence the lead of the y direction
response with respect to the force will be / 2 .
On taking the first and second derivatives of the response with
respect to time, t, we get
(22, 23)
(24)
(25)
c
tan =
k m 2
which gives
sin =
(26)
k m 2
(27)
2
+ ( c )
and
cos =
k m 2
( k m ) + ( c )
2
(28)
2
Ux =
( k m ) + ( c )
2
(29)
m 2 e
k m 2
+ ( c )
(30)
From equations (29) and (30) it can be seen that because of the
symmetry of the rotor the orbit is circular in nature. An alternative
approach that is very popular in rotor dynamics analyses is to use the
complex algebra to define the whirl radius as
ur = u x + ju y
(31)
where
j = 1
Dr. R. Tiwari (rtiwari@iitg.ernet.in)
(32)
ur = U r e j (t )
(33)
where U r is the whirl amplitude (it is a real quantity), is the phase lag
of response with respect to the imbalance force.
On differentiating equation (33) with respect to time, t, we get
ur = jU r e j (t ) ;
ur = 2U r e j ( t )
(34)
( k m ) + jc
2
U r e j = me 2
Dr. R. Tiwari (rtiwari@iitg.ernet.in)
(35)
k m 2 + j c (U r cos jU r sin ) = me 2
(36)
(k m 2 )U r cos + cU r sin = me 2
(k m 2 )U r sin + cU r cos = 0
(37)
(38)
c
k m 2
(39)
m 2 e
(40)
Equations (39) and (40) are similar to previous results i.e. equations
(26) to (30). The non-dimensional form of equations (39) and (40) can be
written as
2
tan =
1 2
Ur = Ur / e =
(1 ) + ( 2 )
2
(41, 42)
with
= / n ;
n = k / m ;
= c / cc ;
cc = 2 km
(43)
where
is the frequency ratio,
cc is the critical damping of the system for which the damping ratio is
equal to unity.
Fig 1.11(a)
Variation of the nondimensional response versus
frequency ratio for different
damping ratios
Fig 1.11(b)
Variation of the phase versus
frequency ratio for different
damping ratios
The change in phase between the force and the response is also shown
in Figure 1.7 for three difference spin speeds i.e. below the critical
speed, at the critical speed and above the critical speed.
Fig 1.12(a)
Phase angles between the
force and response vectors
below critical speed
Fig 1.12(b)
Phase angles between the
force and response vectors
at critical speed
Fig 1.12(c)
Phase angles between the
force and response vectors
above critical speed
With the development in the software, which can handle complex matrices, the
following procedure may be very helpful for numerical simulation of even very
complicated rotor systems also.
Equations (18) and (19) can be combined in the matrix form as
m 0
0 m
ux
c 0
+
uy
0 c
ux
k 0
+
uy
0 k
ux
m 2e cos t
=
uy
m 2 e sin t
(44)
( )
me 2 e jt
m 2 e ( cos t + j sin t )
m 2 e cos t
= Re
= Re
2
2
m e ( sin t j cos t )
m e sin t
me 2 je jt
Fimby = jFimbx
= Re
Fx jt
e
Fy
(45)
(46)
where the Re(.) represents the real part of the quantity inside the parenthesis
Fimb and
Fimb are the imbalance force components in x and y directions,
respectively.
x
ux
c 0
+
uy
0 c
Fimbx
ux
e jt
=
uy
Fimby
ux
k 0
+
uy
0 k
(47)
Fig 1.8(a)
The direction of whirl same as the
positive axis direction
(48)
y
Fig 1.8(b)
The direction of whirl opposite
to the positive axis direction
(49)
{u} = {U } e jt
(50)
{u} = j {U } e jt
and
{u} = 2 {U } e jt
(51)
( [ M ] + [ K ] + j [C ]){U } = {F }
2
imb
(52)
[ Z ]{U } = {Fimb }
(53)
Dr. R. Tiwari (rtiwari@iitg.ernet.in)
with
[ Z ] = ( 2 [ M ] + [ K ] + j [C ])
where [ Z ] is the dynamic stiffness matrix.
(54)
{U } = [ Z ] {Fimb }
1
(55)
Example
Obtain the response for the following form of equations of motion
mu x + ku x = m 2 e cos t
and
mu y + ku y = m 2 e sin t
with
Fx = me 2
in which the real part of the right hand side term has meaning. The
solution can be assumed as
u x = U x e jt
( m U
2
+ kU x = me 2
Dr. R. Tiwari (rtiwari@iitg.ernet.in)
which gives
me 2
Ux =
k m 2
Fy = jme 2
in which the real part of the right hand side term only has meaning.
The solution can be assumed as
u y = U y e jt
where in general
gives
Uy
u y = 2U y e jt
( m U
2
+ kU y = Fy
which gives
Uy =
Fy
k m 2
Fy
k m
jt
jme 2 jt jme 2
=
e =
(cos t + j sin t )
2
2
k m
k m
me 2
me 2
= Re
( j cos t + sin t ) =
sin t
2
2
k m
k m
(Answer)
Fig 1.14(a)
A Jeffcott rotor with a disc
offset from the midspan in
the y-z plane
Fig 1.14(b)
Free body diagram of the disc
in the x-y plane
Fig 1.14(c)
Fig 1.14(d)
Free body diagram of the disc
Free body diagram of the shaft
Dr.
R.
Tiwari
(rtiwari@iitg.ernet.in)
in the y-z plane
in the y-z plane
Fig 1.15(a)
A Jeffcott rotor with a disc offset
from the midspan in the z-x plane
Fig 1.15(c)
Free body diagram of the
Dr. R. Tiwari (rtiwari@iitg.ernet.in)
disc in the z-x plane
Fig 1.15(b)
Free body diagram of the
shaft in the z-x plane
ex = e cos t ;
ey = e sin t
(56)
d2
and
Fy = md 2 ( u y + ey cos x )
M yz
dt
Dr. R. Tiwari (rtiwari@iitg.ernet.in)
= I xx
(57,58)
d2
Fx = md 2 ( u x + ex cos y )
dt
and
M zx = I y y
(59, 60)
Equations (59) and (60) are coupled with titling component of the
displacement, y
However, two transverse plane motions are not coupled and that will
allow two-plane motion to analyze independent of each other i.e. set of
equations (57 and 58) and equations (59 and 60) can be solved
independent of each other.
The analyses can be further simplified with the assumption of small
tilting angle i.e. cos x = cos y 1 and equations (57 and 59) can be
simplified as
md u y + Fy = md 2 e sin t
Dr. R. Tiwari (rtiwari@iitg.ernet.in)
(61)
and
md u x + Fx = md 2 e cos t
(62)
0
Ix
0
0
0
0
uy
md
ux
Iy
Fy
+
md 2 e sin t
M yz
0
=
Fx
md 2 e cos t
M zx
0
(63)
with [ M ] =
md
0
0
0
Ix
0
0
0
md
0
0
0
Iy
(64, 65)
The reaction forces and moments onto the shaft can be expressed in
terms of the shaft displacements at disc location with the help of
influence coefficients as
u x = 11 Fx + 12 M zx
(66)
y = 21 Fx + 22 M zx
th
where ij represent the displacement at i station due to a unit force
at j th station.
11 12
21 22
Fx
M zx
which gives
Fx
M zx
11 12
=
21 22
ux
k11
k12
k 21
k22
ux
(67)
Similarly, since the shaft is symmetric about its rotational axis, we can
obtain
Fy
k11 k12 u y
=
(68)
M yz
k 21 k 22 x
Equations (67) and (68) can be combined as
Fy
M yz
Fx
M zx
k11
k
= 21
0
k12
k 22
0
0
0
k11
0
0
k12
k 21
k22
uy
(69)
ux
k11
k12
k21
k22
k11
k12
k21
k22
(70, 71)
(72)
{u} = 2 {u}
(73)
{u} = [ Z ]
{ fimb }
with
[ Z ] = ([ K ] 2 [ M ])
(74, 75)
Example 1:
Finding the bearing critical speed of a rotor system shown in Figure 1.16
Take E = 2.11011 N/m2.
The influence coefficient is given as
2
2
2
y ( x) bx l x b
=
=
,
F
6 EIL
( x a)
For obtaining 11
Solution:
Fig 1.16
11 x =a =0.6 = 11 =
b = 0.4
64
(0.1) 4 1
Fig 1.17
n =
1
m
1 11
1
= 2316.83 rad/s
10 1.863 108
Example 2:
Obtain the transverse critical speeds of a Jeffcot rotor system as shown in Figure 1.
Take the mass of the disc, m = 10 kg, the diametral mass moment of inertia, Id = 0.02
kg-m2 and the disc is placed at 0.25 m from the right support. The shaft is having
diameter of 10 mm and total length of the span of 1 m. The shaft is assumed to be
massless. Use one of these methods (i) mechanical Impedance or (ii) dynamic
stiffness. Take shaft Youngs modulus E = 2.1 1011 N/m2. Neglect the gyroscopic
effects. Take one plane motion only.
a 2b 2
11 =
= 1.137 104
3EIl
Solution:
12 = ( 3a 2l 2a 3 al 2 ) 3EIl = 3.03 10 4
m 0
0 Id
12
+ 11
21 22
m 0
12
+ 11
0 I
21 22
2
nf
(rtiwari@iitg.ernet.in)
d
0
0
0
0
Example 2 contd
Previous equation is an eigen value problem. For non-trial solution, we have
2
nf
m 0
12
+ 11
0 Id
21 22
=0
Example 3:
The rotor of a turbine 13.6 kg in mass is supported at the mid span of a shaft
with bearings 0.4064 m. apart. The rotor is known to have an unbalance of
0.2879 kg-cm. Determine the forces exerted on the bearings at speed of 6000
rpm if the diameter of the steel shaft is 2.54 cm. Assume the shaft to be
simply supported at the bearings. Take E = 200 GNm-2.
(i). For rigid rotor & rigid bearings.
Solution:
Unbalance force
= me
= 113.66N
Example 3 contd..
(ii) For flexible rotor and rigid bearings.
The bearing reaction forces can be written as
(A)
RA = RB = Fy / 2 = ky / 2 since Fy = ky
4
3
k = 48 EI / l 3 = 48 ( 2.0 1011 )
( 0.0254 ) / ( 0.4064 ) = 2.92 106 N/m
64
me 2 ky = my
)
2
)
2
= 4.64 104 m
Figure 1.20
Example 3 contd..
(iii) From EOM of the disc,
we have
Fy = m
( y + e)
RA = RB = Fy / 2 = 679.2 N
(iv) Bearing forces are given as
RA
RB
C11
C11me 2
me 2
=
= [ P ][ K ][ Z ]{F } = [C ]{F }
C21me 2
0
C12
C21 C22
where
[ P] =
11 =
bl
al
3
1 2 1 0.4064
1 l
=
1l
1 2 1 0.4064
l
; 22 =
48 EI
- ( 3a l - 2a - al )
)Dr.= R. Tiwari
l
(rtiwari@iitg.ernet.in)
,
=
= 0;
- 3al - 3a 2 - l 2
3EIl
(12 EI )
12
3EIl
21
ab(b - a )
=0
3EIl
Example 3 contd..
12
[ K ] = 11
12 22
[Z ] =
k11 m
k21
11
k12
k22 I d 2
48 EI / l 3
12 EI / l
22
k11 m
0
4.08 107
0
=
0
1.369 106
[C ] = [ P][ K ][ Z ] =
bl
=
al
1 l
1l
bl
1 l
al
1l
11
0
k22 I d 2
k22
k22 I d 2
1
=
1.21 105
1
k11 m 2
1
k22 I d 2
1
k11 m 2
1
k22 I d 2
22
k11
k11 m 2
2.92 106
k11 ( b l )
k22 ( 1 l )
k11 m 2
k Id 2
k11 ( a l )
k22 (1 l )
k11 m 2
22
k22 I d 2
Example 3 contd..
On substituting from equation (10), we have
RA = C11me =
2
11
(a l )
k m 2
me 2 ; RB = C21me 2 =
11
k11 ( a l )
k11 m
me 2
Example 4.
Fig 1.21
Solution:
Considering only linear displacement, first we will obtain the stiffness (or
influence coefficients 11) for the present problem using energy method.
On taking force and moment balance, we have
+
+
Fv = 0
MA = 0
FA + FB F = 0
FB 1 F 0.6 = 0
FB = (rtiwari@iitg.ernet.in)
0.6 F
and FA = 0.4 F
R. Tiwari
which gives reaction forcesDr.as
Fig 1.22
Example 4 contd...
Fig 1.23 Free body diagram of shaft segment
for 0 x 0.6
Bending moments are obtained at various segments of the shaft to get the
strain energy of the system. On taking the moment balance in the free body
diagram as shown above of the shaft segment for 0.0 x 0.6, we get
MA = 0
On taking the moment balance in the free body diagram as shown above of the shaft
segment for 0.6 x 1.0, we get
Mx = 0
M x2 + F ( x 0.6) 0.4 Fx = 0 or
M x = 0.6 F (1 x );
2
0.6 x 1.0
Example 4 contd...
The strain energy is expressed as
0.6
U=
2
x1
M dx
2 EI1
1.0
+
0.6
M x21 dx
2 EI1
0.6
M x M x1 / F dx
EI 1
0.6
M x M x2 / F dx
2
EI
=
0
0.01152 0.00768
+
= 8.45 107 N/m
EI
EI Dr. R. Tiwari (rtiwari@iitg.ernet.in)
1
2
Example 4 contd...
where
E = 2 1011 N/m 2 ; I =
1
64
64
It should be noted that the tilting motion of the disc has not considered
k = 1, 2.
,N
(76, 77)
{u} = {U } e
(78)
j t
{u} = [ Z ]1{Fimb }e jt
with
[ Z ] = ([ K ] 2 [ M ] )
(79,80)
Similar to the force amplitude vector, the response vector will also
have complex quantities and can be written as
k = 1, 2,
U k = U kr + jU ki
(81)
,N
( ) ( )
U kr
+ U ki
and
U kphase = tan 1 U ki / U kk
(82,83)
If displacement is defined, as
ur = u x + ju y
and
r = y + j x
(84,85)
(86)
I d r + k21ur + k22r = 0
(87)
with
Id = I x = I y
ur = U r e
j ( t ur )
r = r e
and
j ( t r )
(88)
ur = 2U r e
j ( t ur )
r = 2 r e
and
j ( t r )
k11 md 2 U r e
k21U r e
jur
jur
+ k12 r e
j ( t r )
) e
j ( t r )
+ k 22 I r
= md 2 e
(90)
=0
j ( t r )
(89)
(91)
k21
jur
U
e
r
k22 I r 2
(k
11
md 2
)( k
(k
22
22
I r 2 k12 k21
Ure
jur
= md 2 e
2 R. Tiwari (rtiwari@iitg.ernet.in)
I rDr.
(92)
(k
11
md 2
(k
and
(k
11
)( k
md 2
22
22
I r 2
)( k
(k
22
22
I r 2 k12 k21
U r cos ur = md 2 e
I r 2 k12 k21
I r 2
U r sin ur = 0
(93)
(94)
i.e. ur = 0
md 2 e k 22 I r 2
k11 md 2
)(
k 22 I r 2 k12 k 21
(95)
(k
11
md cr 2
)( k
22
(96)
By defining
u2 =
k11
,
md
2 =
k22
Ir
u2 =
k12
md
and
2u =
k 21
Ir
(97)
(98)
1
2
2
u
+ 2 12
2
u
+ 2
4 u22 u2 u2
(99)
(100)
It can be seen that above condition be always true since all individual
terms u , ,u , and u are real quantity. However, the following term
inside the square root can be
(
2
u
u2 u2 > 0
(101)
(
2
u
u2 u2 < 0
which gives only one critical speed since one pair root will be complex
conjugate. Figure 1.11 gives these two cases.
2
u
2 u2 u2 ) > 0
Figure 1.25(a)
2
u
u2u2 < 0
Figure 1.25(b)
k12 = k21 = 0
which gives
Ur =
(k
md 2 e k22 I r 2
11
md
)( k
22
I r
md 2 e
=
k11 md 2
) (
(103)
jr
k21
=
k22 I r 2
) (k
11
md 2 e k22 I r 2
md 2
)( k
22
i.e. r = 0
(104)
I r 2 k12 k21
sin r = 0;
(105)
which means there will not be any phase difference. On substituting phase
information in equation (104), we get
md 2 ek21
r =
(106)
2
2
k
m
k
k
k
( 11 d )( 22 r ) 12 21
which is the whirl amplitude of angular displacement and the condition
of resonance can be obtained by equating the denominator of equation
(106) to zero, which is same as the previous case. For disc at the center
of the shaft span, we have k12 = k21 = 0, which gives
r = 0
(107)
which is very obvious since when the disc is at the center of the shaft
Dr. R.moments
Tiwari (rtiwari@iitg.ernet.in)
span, it will not produce any
and hence there will not be tilting of
the disc take place.
Fya M yz RB l = 0
MB = 0
RAl Fy b M yz = 0 or
or
RB =
RA =
a
1
Fy M yz
l
l
(108)
b
1
(109)
Fy + M yz
l
l
Fig 1.26 Bearing reaction forces on the shaft
From above equations, the bearing reaction forces at A and B are related
to the loading on the shaft Fy and Myz, in matrix form as follows
RA
b l 1l
=
RB
a l 1 l
or
Fy
M yz
(110)
with
[ D] =
bl
al
1l
1 l
(111)
C12
C21 C22
with
me 2C11
me 2
me 2
=
=
2
l
me C21
0
C12
= k11 md cr 2
)( k
22
I rcr 2 k12 k 21
(113)
Assumptions:
It is assumed that the shaft has no flexibility
The bearings are assumed to behave as linear springs having a stiffness
kx in the horizontal direction and ky in the vertical direction. m is the rotor
mass.
The center of gravity is offset from geometrical center by distances e and d
as shown in Figure 1.28(a). x and y are the linear displacements of the rotor
(geometrical center) in the horizontal and vertical directions respectively.
and are the angular displacement of the rotor (geometrical center line)
in the z-x and y-z planes, respectively.
Since for the present case there is no coupling between various
displacements i.e. x, y, and . Hence free body diagrams and equations of
motion have been obtained by giving such displacements independent of
each other.
Dr. R. Tiwari (rtiwari@iitg.ernet.in)
me 2 cos t - k x x = mx
(114)
me 2 sin t k y y = my
(115)
and
me 2 d cos t k x l 2 = I d
and
me 2 d sin t k y l 2 = I d
(116)
(117)
y = 2 y , = 2
and
= 2
(118)
me 2
x=
cos t = X cos t ;
2
k x m
me 2 d
= 2
cos t = cos t
2
k xl I d
me 2
y=
sin t = Y sin t
2
k y m
me 2 d
and =
sin t = sin t (119)
2
2
k yl I d
cr =
2
ky
m
cr
kxl 2
=
;
Id
and
cr =
k yl 2
Id
(120)
y2
Y2
=1
(It is an equation
of ellipse.
)
Dr. R. Tiwari
(rtiwari@iitg.ernet.in)
(121)
=1
(122)
Equation (122), relating to the angular motion of the rotor, is also the equation of
an ellipse.
o This means that there is an elliptical orbital trajectory of the rotor ends due
to angular motion of the rotor.
This rotor motion is caused by the imbalance couple me2d acting on the
rotor, and it is superimposed on the lateral motion described previously.
A reversal of the direction of the orbit associated with this motion also
occurs, between two critical speeds associated with angular motion of the
rotor (i.e.
Figure 1.30 Whirl directions with respect to the shaft spin frequency
Figure 1.31 Mode Shapes for a rigid rotor mounted on flexible bearings
Dr. R. Tiwari (rtiwari@iitg.ernet.in)
Important Notes:
The amplitude of the force transmitted to the bearings is different in
horizontal and vertical directions, as well as at each end of the rotor.
The force transmitted is that which causes the bearings to deform
and is given by the product of spring stiffness and rotor deflection at
the bearing.
The bearing force amplitudes are
Fx =
kx
( x l ) ;
2
and
Fy =
ky
2
( y l )
(125)
Example 8.
Example 9:
Find the bending critical speed of the system shown in Figure 1.32 in
which the disc is made of solid steel with a diameter of 127 mm, and a
thickness of 25.4 mm. The mass density of the steel is 7800 kg/m3. The
disc D is placed in the middle of a shaft and the total length of the steel
shaft between bearings is 508 mm, and its diameter is 12.7 mm. The
bearings have equal flexibility in all directions, the constant for either one
of them being k = 175 N/m. (b) Solve the same problem as part (a)
except that the bearings have different vertical and horizontal flexibilities:
khoz = 175 N/m and khoz = 350 N/m for each of the bearings. Neglect
the cross-coupled stiffness coefficients and the mass of the shaft and
treat it as rigid.
Solution (a):
EOM can be written as
mx + k x x = 0
and
I d + k xl 2 = 0
Since k x = 2k , we have
mx + 2kx = 0 and I d + kl 2 = 0
The mass and mass moment of inertia of the disc are given as
m = 7800 (0.127) 2 (0.0254) = 2.51 kg
4
2k
The natural frequencies are
n =
= 11.836 rad/s
Dr. given
R. Tiwarias
(rtiwari@iitg.ernet.in)
1
2kl 2
and n2 =
= 133.87 rad/s
m
Example 9 contd..
Solution (b):
With different stiffness properties in horizontal & vertical directions, the
natural frequencies are given as
n =
2kver
2khoz
= 16.73 rad/s; n2 =
= 11.84 rad/s
m
m
n =
2kver l 2
= 189.32 rad/s; and n4 =
Id
2khoz l 2
= 133.87 rad/s
Id
Answer
Example 10:
Find critical speeds of a rotor system as shown in Figure 1.33
Take the bearing stiffness properties as:
k xA = 1.1 kN/mm ; k y = 1.8 kN/mm ; k x = 3.1 kN/mm and
B
A
Solution:
me 2 sin t k y A y k yB y = my
me 2 d sin t k y A l 2 k yB l 2 = I d and
me 2 d sin t k y A l 2 k yB l 2 = I d.
The steady state force vibration responses
can be obtain as
x=
me 2
k xA + k xB m
(k
me
xA
+ k xB l 2
cos t ;
y=
me 2
k y A + k yB m 2
sin t
me 2 d
cos t ; = Dr. R. Tiwari (rtiwari@iitg.ernet.in)
sin t
2
2
2
Id
k y A + k yB l I d
k yB = 3.8 kN/mm
Example 10 contd..:
On equating determinates of responses, critical speeds can be obtained as
p =
kx + kx
A
p =
ky + ky
A
p3 =
p =
4
( kx + kx
A
Id
(ky + ky
A
Id
Answer
Fx k xx x k xy y cxx x cxy y = mx
Fy k yx x k yy y c yx x c yy y = my
( ) ( ) ( ) ( )
c (l ) = I
l ) (rtiwari@iitg.ernet.in)
(l ) k ( l )Dr.- cR. (Tiwari
M xz k xx l 2 k xy l 2 - cxx l 2 cxy l 2 = I d
M yz k yx
yy
yx
yy
(126)
It is assumed that there is no coupling between the linear (i.e. x and y) and
angular displacements (i.e. and ) due to symmetry of the rotor.
The imbalance force me2 is located same distance from the rotor
geometrical center.
Out of balance forces in the horizontal and vertical directions may then be
written as
Fx = me 2 cos t = Re me 2 e jt = Re Fx e jt
Fy = me sin t = Re jme e
2
2 j t
with Fx = me 2
) = Re ( F e ) with
y
Fy = jme
j t
(127)
M xz = me 2 d cos t = Re me 2 de jt = Re M xz e jt
M yz = me 2 d sin t = Re jme 2 de jt = Re M yz e jt
with
with
M xz = me 2 d
M yz = -jme 2 d
(128)
x = Xe jt ;
y = Ye jt ;
= e j t ;
(129)
=e jt
[ M ]{ x} + [C ]{ x} + [ K ]{ x} = { f (t )}
m 0 0
0 m 0
[M ] = 0 0 I
d
0 0 0
{ x(t )} =
x
y
0
0
;
0
Id
(130)
cxx
c
[C] = 0yx
cxy
c yy
0
0
0
l 2 cxx
0
0
;
l 2 cxy
l 2 c yx
l 2 c yy
k xx
k
[ K ] = 0yx
k xy
k yy
0
0
0
l 2 k xx
0
0
;
l 2 k xy
l 2 k yx
l 2 k yy
Fx
;
{ f (t )} =
Fy
M xz
M yz
{ x} = { X } e jt ;
so that
{ x} = j { X } e jt
and
{ x} = 2 { X } e jt
(131)
On substituting equations (127), (128) and (131) into equations of motion (130),
we get
(132)
2 [ M ] + j [C ] + [ K ] { X } = { F }
with
Fx
{X } =
{F } =
Fy
M xz
M yz
(133)
[ D]{ X } = {F } with [ D ] = [ K ] 2 [ M ] + j [C ]
(134)
X = X r2 + X i2 , Y = Yr2 + Yi 2 ,
= r2 + i2 , = r2 + i2
(135)
= tan -1
Xi
Y
, = tan -1 i ,
Xr
Yr
= tan -1
i
i
, = tan -1
r
r
The resulting shaft whirl orbit can be plotted using equation (129) and (134)
x = Xe jt and y = Ye jt
and in general will be found to take the form as shown in Figure 1.34.
Example 11.
Obtain the bending critical speeds and mode shapes of a rigid rotor,
consist of massless rigid shaft of 2 m of span, 5 kg mass and diametral
mass moment of inertia of 0.1 kg-m2, supported by flexible bearings as
shown in Figure 128. The bearing properties are: kxx = 2.0
104 N/m, kyy
= 8.8
104 N/m, kxy = 1.0
103 N/m, kyx = 1.5
103 N/m, cxx = 1.0 N-s/m, cyy
= 1.0 N-s/m, cxy = 1.0
10-1 N-s/m and kxx = 1.0
10-1 N-s/m. Obtain the
unbalance response (amplitude and phase) at bearing locations when the
radial eccentricity of 0.1 mm and axial eccentricity of 1 mm is present in
the rotor and locate critical speeds.
Solution:
Fig 1.35 shows the unbalance responses both for the linear and
angular displacements. Both the amplitude and phase has been
plotted. It can be observed that in the plot of linear and angular
displacement two peaks appears and they correspond to the critical
speeds of the system. Since the linear and angular displacements are
uncoupled for the present case and hence corresponding critical
speeds appears in respective plots. There are four critical speeds: 70
rad/s, 120 rad/s, 480 rad/s and 920 rad/s
Dr. R. Tiwari (rtiwari@iitg.ernet.in)
Example 11 contd...
Dr. R.
Tiwari variation
(rtiwari@iitg.ernet.in)
Fig 1.35 Amplitude and
phase
with respect to spin speeds
fby = A k yx x + A k yy y + A c yx x + A c yy y + A k yx l + A k yy l + A c yx l + A c yy l
fby = B k yx x + B k yy y + B c yx x + B c yy y + B k yx l + B k yy l + B c yx l + B c yy l
where
k xx = k xx 2 ,
(137)
k xx = k xx 2 , etc.
Equation (137) is for more general case, which can be written in matrix form as
{ fb } = [cb ]{ x} + [ kb ]{ x}
fbx
A f by
with
{ fb } =
B
B
fbx
f by
(138)
{ x} =
{ x} =
A xx
A xy
A xx
A xy
c
[cb ] = c
B xx
c
B cxy
c l
B cxx l
c l
;
c
l
B xy
A yx
c yx
A yy
c yy
c l
A yx
c l
A yy
k xx
k yx
[ kb ] = k
B xx
A
k xy
k yy
B k xy
A
(rtiwari@iitg.ernet.in)
c yx l Dr.BR.
c yyTiwari
l
B k yx
B k yy
k xx l
k yx l
B k xx l
A
k yx l
k xy l
k yy l
B k xy l
A
k yy l
{ x} = { X } e jt ;
{ x} = j { X } e jt ;
{ fb } = {Fb } e jt
(139)
{Fb } = ([ kb ] + j [cb ]) { X }
Fbx =
Fbx2r
+ A
Fbx2i ;
Fby =
Fby2 r
+ A
Fby2i ;
Fbx =
Fbx2r
+ B
Fbx2i ;
Fby =
Fby2 r
+ B
Fbyi
Fby2i (140)
= tan
Fbxi
A Fbxr
; = tan
Fbyi
A Fbyr
= tan
Fbxi
B Fbxr
; = tan
B Fbyr
(141)
Fig 1.36
A flexible shaft in flexible bearings
For the present case both the shaft and bearings are flexible.
The analysis allows for different instantaneous displacements of the shaft
at the disc and at bearings.
The system will behave in a similar manner to that described in previous
section, except that the flexibility of shaft will increase the overall flexibility
of the support system as seen by the disc.
Dr. R. Tiwari (rtiwari@iitg.ernet.in)
f bx = k xx m + k xy n + cxx m + cxy n
f by = k yx m + k yy n + c yx m + c yy n
(142)
(145)
fby = Fby e jt
(146)
Fby = k yx M + k yy N + jc yx M + jc yy N
which can be written in matrix form as for both bearings A and B as
{Fb } = [ K ]{V }
with
{Fb } =
A Fbx
A
B Fbx
B
{V } =
Fby
[K ] =
Fby
AM
AN
BM
( k xx + jcxx )
(k
yx
+ j c yx )
A
A
(k
(k
xy
yy
+ j cxy )
+ j c yy )
T
N
B
Dr. R. Tiwari (rtiwari@iitg.ernet.in)
B
B
( k xx + jcxx )
(k
yx
+ j c yx )
B
B
(k
(k
xy
yy
+ j cxy )
+ j c yy )
(147)
l A fby = Fy (l d ) M yz
or
fby = (1 d l ) Fy (1 l ) M yz
MA = 0
or
B
(148)
l B fby = dFy + M yz
fby = ( d l ) Fy + (1 l ) M yz
(149)
(150)
fbx = ( d l ) Fx + (1 l ) M xz
(151)
A bx
{ fb } = [ A]{ f s }
(152)
(153)
{Fb } = [ A]{Fs }
(154)
or
(155)
( B m A m) d =
l
1-
d
l
Am +
d
l
m (156)
= ( B m - A m) l
(157)
Fig 1.38 Rigid body movement of the shaft in z-x plane
= ( A n - B n) l
(159)
{u } = [ B]{v}
s1
(160)
{ } { }
us1 = U s1 e jt and
(161)
{v} = {V } e jt
{U } = [ B]{V }
(162)
s1
{ }
U s1 = [ B][ K ]
[ A ]{Fs } = [C ]{Fs }
(163)
The deflection associated with flexure of the shaft alone in x-direction &
x-z direction plane and in y-direction & y-z plane, respectively
x
11 12
21 22
Fx
M xy
or
{u } = [ ]{ f }
s2
with
{u } =
s2
11 12
21 22
Fy
M yz
FX
Fy
{ fs } = M ;
xz
(164)
11
21
;
[ ] = 0
0
0
12
22
11
21
0
0
0 (165)
0
12
22
For unbalance excitation (or for free vibration analysis), shaft reaction forces
at disc location and displacement at disc center vary sinusoidally such that
{u } = {U } e
s2
s2
jt
and
{ f s } = {Fs } e jt
(166)
{U } = [ ]{F } (167)
s2
The net deflection of the rotor that caused by deflection of the bearings plus
that due to flexure of the shaft is then given by
{U } = {U s } + {U s }
1
= ([C ] + [ ]) { Fs } = [ D ]{ Fs }
(168)
The above equation describes the displacement of the shaft at the disc under the
action of sinusoidal forces and moments applied at the disc (identical to the
influence coefficient matrix). Equation (168) can be written as
{Fs } = [ D ] {U } = [ E ]{U }
1
(169)
EOM of the disc can be written in the x-direction and on the x-z plane, as
me 2 cos t Fx = mx
and - M xz = I d
(170)
me 2 sin t Fx = my
and
-M yz = I d
(171)
[ M ]{u} + { f s } = { f }
With
m 0 0
0 m 0
[M ] = 0 0 I
d
0
0
0
;
0
{u} =
Id
x
y
Fx
;
{ fs } =
Fy
M xz
M yz
me 2
jme 2 jt
; {f}=
e = { F } e jt
0
0
{U } = ( [ M ] + [ E ]) {F }
1
2
where [ M ] + [ E ]
(175)
is the
equivalent
bearing stiffness & damping coefficients
Dr. R.
Tiwari (rtiwari@iitg.ernet.in)
The relationship between the force transmitted through bearings and displacements of
the shaft ends is governed by the bearing stiffness & damping coefficients and is given by
{ fb } = [ K ]{v} or {Fb } = [ K ]{V }
(176)
The bearing will respond in the horizontal direction for an external force fbx by equation
f bx k fx a c fx a = mb a
(177)
The response of the bearing in the vertical direction to a force fby is
fby k fy b c fy b = mbb
(178)
For both bearings equations of the form as equation (180), can be combined as
{ A Fb }
{ B Fb }
[ A D]
0
[ B D]
{ A e}
{ B e}
{Fb } = [ D]{E}
(181)
{E} = [ D ] {Fb }
1
(182)
The total displacement of the shaft ends under the action of an applied force {Fb} is
given by summation of individual displacements {V} and {E} i.e.
{W } = {V } + {E} = [ K ]
+ [ D]1
{Fb } = [ K ]{Fb }
fy
fy
(183)
(184)
(185)
c fx
c fx
+ j
c fx
c fx
Amplitude and phase of the force transmitted through the foundation can be obtained from
Dr. R. Tiwari (rtiwari@iitg.ernet.in)
F fx1 , F fx2 , F fy1 and F fy2 as usual.
Thank you