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TECHNOLOGY FOR HEAVY WALL EQUIPMENT WITH MONO BLOCK TYPE

DECEMBER

2007

TEC H
TEC
H

HANTECH LTD.

CONTENTS

 

PAGE

1. BACK-GROUND AND HISTORY IN DEVELOPMENT

2

2. INTRODUCTION

3

3. EXPERIENCE RECORD

4

4. SKELETON DRAWING

5, 6

5. PHOTO IN PROCESS OF FABRICATION

7, 8

6. SPECIFICATION FOR NARROW GAP GAS TUNGSTEN ARC WELDING EQUIPMENT

7. SPECIFICATION FOR ELECTRO-SLAG WELDING EQUIPMENT

8. CAPACITY OF FORGED PRODUCT

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9, 10

11 ~ 14

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BACK-GROUND AND HISTORY IN DEVELOPMENT

In the middle of searching new niche market to take adv antage of our technology covering low-alloy material equipment, we found out good outlook on weld overlaid Cr-M o and Cr-Mo-V hydrotreaters, hydrodesulferization reactors and other similar material petroleum refining equipment.

Hantech has developed for the design and fabrication u sing technologies and skills from several sources. 1) Hantech has received design technology and fabricatio n know-how from Optimum Engineering Solutions(Openso) in USA, which is licensed by Nooter Corporation. 2) Hantech has employed a welding specialist w ho has retired from Babcock-Hitachi in Japan. This person works with Hantech continuous ly to develop welding for Cr-Mo welding. 3) Hantech uses the technology of Kobe Steel for overlay we lding inside reactor by ESW(Electrical Slag Welding) 4) Hantech would like to supply mid-size range of we ight and thickness by 250mm thickness and 3500mm diameter below the heaviest and thickest reactors to be supplied by JSW or Kobe 5) Hantech collaborates to purchase available for ged shell with local supplier - Tae Woong Co., Ltd. The ingots come to forging supplier from Posco Specialist Steel Company.

We have been developing welding technology by narrow gap Sub-merged Arc Welding and it is scheduled to deliver our shop around the beginning of March, 2008 f or new welding machine by narrow gap Gas Tungsten Arc Welding.

We sincerely hope this would be helpful to unders tand back-ground and history for heavy wall reactor.

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INTRODUCTION FOR HEAVY WALL REACTOR (MONO - BLOCK TYPE)

Forged shell of mono - block type is used for wel d overlaid Cr-Mo and Cr-Mo-V hydrotreaters, hydrodesulferization reactors, and other similar material petroleum refining equipment.

Normally reactor is operating over pressure by 200 kg/㎠ and temperature by 450 and inside of reactor to be overlaid by 347 S.S or 308L S.S to prevent corrosion and penetration of hydrogen into base metal.

Forged shell has been supplied from forged maker by business collaboration and Hantech is in the process of fabrication with developing technology of fabrication and welding.

If you are interesting and have question, feel free contact below.

Hantech Ltd : 190 Yeo Chun-Dong, Nam-Ku, Ulsan, 680-090 Korea For business : Mr. J. S. Ju / Managing Director Tel ; +82-52-270-3810, E-mail : jsju@hantechltd.com For technical : Mr. J. G. Kim / General Manager Tel ; +82-52-270-3931, E-mail : kjg2266@hantechltd.com

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SKELETON DRAWING FOR MONO BLOCK (REFORMER)

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SKELETON DRAWING FOR MONO BLOCK (H-EX.) -6-
SKELETON DRAWING FOR MONO BLOCK (H-EX.)
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PHOTO IN PROCESS OF FABRICATION

PHOTO IN PROCESS OF FABRICATION FIG.1 MONO BLOCK (REFORMER) FIG.2 ASSEMBLY OF MONO BLOCK (REFORMER) FIG.3

FIG.1 MONO BLOCK (REFORMER)

PHOTO IN PROCESS OF FABRICATION FIG.1 MONO BLOCK (REFORMER) FIG.2 ASSEMBLY OF MONO BLOCK (REFORMER) FIG.3

FIG.2 ASSEMBLY OF MONO BLOCK (REFORMER)

OF FABRICATION FIG.1 MONO BLOCK (REFORMER) FIG.2 ASSEMBLY OF MONO BLOCK (REFORMER) FIG.3 COMPLETE OF MONO

FIG.3 COMPLETE OF MONO BLOCK (REFORMER)

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FIG.3 347 OVERLAY OF MONO BLOCK (H-EX.) FIG.5 ASSEMBLY OF MONO BLOCK (H-EX.) FIG.4 WELDING

FIG.3 347 OVERLAY OF MONO BLOCK (H-EX.)

FIG.3 347 OVERLAY OF MONO BLOCK (H-EX.) FIG.5 ASSEMBLY OF MONO BLOCK (H-EX.) FIG.4 WELDING OF

FIG.5 ASSEMBLY OF MONO BLOCK (H-EX.)

OF MONO BLOCK (H-EX.) FIG.5 ASSEMBLY OF MONO BLOCK (H-EX.) FIG.4 WELDING OF MONO BLOCK (H-EX.)

FIG.4 WELDING OF MONO BLOCK (H-EX.)

(H-EX.) FIG.5 ASSEMBLY OF MONO BLOCK (H-EX.) FIG.4 WELDING OF MONO BLOCK (H-EX.) FIG.6 COMPLETE OF

FIG.6 COMPLETE OF MONO BLOCK (H-EX.)

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SPECIFICATION FOR NARROW GAP GAS TUNGSTEN ARC WELDING EQUIPMENT

SPECIFICATION FOR NARROW GAP GTAW EQUIPMENT

POWER SOURCE (AT 100% DUTY) -. ARC CURRENT -. WIRE CURRENT

-. AVE. : 20 ~ 500A -. AVE. : 0 ~ 350A

TORCH TYPE -. MOVING METHOD -. COOLING -. CAPACITY

-. SYNCHRONIZED OSCILLATION -. WATER COOLED -. 300A (100% DUTY)

WELDING WIRE FEED

HOT WIRE BY WIRE HEATING POWER SOURCE

AVC & SEAM TRACKING

AVAILABLE

MAX. APPLICABLE THICKNESS

250 mm

GROOVE WIDTH

9 ~ 14 mm

APPLICABLE MATERIAL

CARBON STEEL, LOW ALLOY STEEL, STAINLESS STEEL

VIDEO MONITORING SYSTEM

AVAILABLE

MAKER

JAPAN

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NARROW GAP GAS TUNGSTEN ARC WELDING EQUIPMENT

NARROW GAP GAS TUNGSTEN ARC WELDING EQUIPMENT

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SPECIFICATION FOR ELECTRO-SLAG WELDING EQUIPMENT

SPECIFICATION FOR ELECTRO-SLAG WELDING EQUIPMENT

POWER SOURCE (AT 100% DUTY CYCLE) -. OUTPUT CURRENT RANGE -. OUTPUT VOLTAGE RANGE

DC-1500 + DC-1500 -. AVE. : 200 ~ 3000A -. AVE. : 20 ~ 60V

STRIP SIZE

60 ~ 120 mm

OVERLAY THICKNESS

3 ~ 5 mm / LAYER

BEAD CONTROL

MAGNETIC DEVICE

MANIPULATOR -. HOIST STROKE HEIGHT & SPEED -. TRAVELING STROKE LENGTH & SPEED

-. 6M / 1.2M/MIN -. 4.5M / 0.15~1.5M/MIN

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ELECTRO-SLAG WELDING EQUIPMENT

ELECTRO-SLAG WELDING EQUIPMENT E S W O V E R L A Y S P E
ELECTRO-SLAG WELDING EQUIPMENT E S W O V E R L A Y S P E
ELECTRO-SLAG WELDING EQUIPMENT E S W O V E R L A Y S P E

ESW OVERLAY SPECIMEN

E S W O V E R L A Y S P E C I M

BEND TEST SPECIMEN

O V E R L A Y S P E C I M E N B

BEND TEST SPECIMEN (PT)

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CAPACITY OF FORGED PRODUCT

Max. CAPACITY (FORGED SHELL)

COMPANY NAME

COUNTRY

REMARK

WEIGHT

OUTER

DIA.

HEIGHT

50 TON

9000 mm

2800 mm

IT IS DECIDED ACCORDIN G TO FORGED SHELL

80 TON

5000 mm

THICKNESS

FROM JUN. 2008

(ex. ; ID4400x300tx2300L)

TAE WOONG CO., LTD.

KOREA

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