Particulars

Sub-category

Fuel
Conveyor system

Feeding chutes
Drum feeder
Bunker
Grate
Grate bars
Hydraulic system
Grate area
Ash disposal system
Sub merge ash conveyor
Pressure part
Water
BFP

Header & piping Feed water

Economizer Tube
Steam Drum
Down comers
Mud Drum
Bank zone
Water wall
Front water wall tubes at roof
Rear wall tube
Steam
Steam drum
Super heater - Primary
Super heater - Middle
Super heater - Final
Air

FD fan
SA fan

Air

Tertiary air
Steam Drum center line
Flue gas
ID fan
ESP/ Dust collector
PRDS

Availability

De-aerator
Valves
Safety valve
Check valve
Valves
Attemperator system
Safety valves
MSSV
Water line
Blow down valves condition
NRV - BFP

Instruments
Layout Area
foundation

For layout
Fuel feeding
Height of the feeding conveyor

Log book data if there

Soot blowers
Super heater -1
Super heater 2
Bank zone
APH- ECO

Drum safety valve

Steam line safety valve
Soot blowing
Silencer

PRV station
Missing

Deaerator
Header for process
Start up vent
Feed water station
pumping valve
CBD & IBD System

Roof tiles
Tiles
MCC
Motors
Boiler auxiliary panel

Steam control valve

Water feed control valve

Assessment study
Physical assessment

Ok condition

Ok, but need

overhauling

Y
Y
NA

1
1

Y
1
1

Y
Y
Y

1
Y
Y

Y
Y
Y

1
1
1

Y
1
Y
1

Y
1
Y
NA
Y
Y
1
Y
1

na
18.5 M
Y
Y

NA
NA
Y
Y
Y
NA
3 valves
Y
Y
Y
Y

1
1
1

NA

Yes

Rotary
LRSV
Rotary
?

1
1
1

1
1

Y
Y
Y

1
1
1

n
Y
1
Y
1
Missing 10-15%
Missing or failure 5% physically
ACB
Start delta starter
Yes

Cannot be used

Remarks

Slat conveyor, not in good

condition.
Chain & other parts missing

Thickness

Clips Missing as per discussion

~ 4*4.2 m
Cinder recovery
Extremely bad condition

Physical condition after overhauling - as per discussion

condition is ok (Motor missing)
Needs chemical cleaning
Not accessed

Needs chemical cleaning

Needs chemical cleaning

NA

9 mm

As per discussion there is leakages 4-5 MM

in past
Thickness is lower & scale is there 3.5-4.2 mm
3-4.2 mm
3-4 mm

High level of erosion & scaling

3.1-5.6

High level of erosion & scaling

NA
NA

1
1

Motor available but needs

overhauling

na

Motor available but needs

overhauling

na

na

na
1

One de-aerator for three boilers

Needs overhauling

Boiler- 1 was last operated in 2010,

this boiler were in operation till HE
co-generation is installed

One spare header is there with

valves : can be used
Not there

All valves, pots & sampling points

there

1250 A
No VFD

Scaling
internal

Erosion external

Specific - Point

Motor missing for boiler number-2

Clips were missing.. Few bars are missing

Electrical panel to be upgraded
Cinder recovery from bank

Overhauling required motor missing

less
NA
Nil
no

Tubes there
System need to be checked - Control valve
missing
Scaling in down comers
Down incomer to side header is missing
Scaling in tubes & oxidation seen in internal
pipes when view from drum

NO
Corrosion

Water wall corossion is more as compared to

B2

Demister condition/Sepheron - condition ok

Yes

NA

Thickness is higher than actual thickness of

tube

NA
NA
na

Fans seems physically ok

na

Fans seems physically ok

na
NA

Fans seems physically ok

Not in working condition

Captured

Particulars

Sub-category

Fuel
Conveyor system

Feeding chutes
Drum feeder
Bunker
Grate
Grate bars
Hydraulic system
Grate area
Ash disposal system
Sub merge ash conveyor
Pressure part
Water
BFP

Header & piping Feed water

Economiser Tube
Steam Drum
Down comers
Mud Drum
Bank zone
Water wall
Steam
Steam drum
Super heater - Primary
Super heater - Middle
Super heater - Final
FD fan
SA fan
Tertiary air
Steam Drum center line

ID fan
ESP/ Dust collector

Avalability
De-areator
Valves
Saftey valve
Check valve
Attemperator system
Saftey valves
MSSV
Water line
Blow down valves condition
NRV - BFP

Layout Area
foundation
For layout
Fuel feeding
Height of the feeding conveyor

Soot blowers
Super heater -1
Super heater 2
Bank zone
APH- ECO

Drum saftey valve

Steam line saftey valve
Soot blowing
Silencer
Deareator
Header for process
Start up vent

PRV station
Missing
Steam contol valve
Water feed control valve

Feed water station

pumping valve
CBD & IBD System
Roof tiles
Tiles
MCC
Motors
Boiler auxiliary pannel

Assessment study
Physical assessment

Ok condition

Ok, but need

overhauling

Y
Y
NA

1
1

Y
1
1

Y
Y
Y

1
Y
Y

Y
Y
Y
Y

1
1
1
1

Y
1
Y
Y
NA
Y
Y
Y
na

1
1

18.5 M

Motor missing
Y

NA
NA
Y
Y
Y
NA
2 valves
Y
Y
Y
Y

1
1
1

NA

Yes

Rotary
LRSV
Rotary
?

1
1
1

1
1
1
1
1

Y
Y
Y

Y
Y
Missing 10-15%
Missing or faliure 5% physically
ACB
Start delta starter
Yes

1
1

Cannot be used

Specific points

Slat conveyor, not in good

condition.
Chain & other parts missing

Thickness

Clips Missing as per discussion

~ 4*4.2 m
Cinder recovery
Extremely bad condition

Physical condition after overhauling - as per discussion

condition is ok (Motor missing)
Needs chemical cleaning
Not accessed

NA

Needs chemical cleaning

NA
Needs chemical cleaning
As per discussion there is leakages
in past
Thickness is lower & scale is there 3.5-4.2 mm

1
1

High level of erosion & scaling

High level of erosion & scaling
Motor available but needs
overhauling

NA
NA
NA
na
na
na

Motor available but needs

overhauling
na
1

One de-aerator for three boilers

Needs overhauling

Boiler- 1 was last operated in 2010,

this boiler were in operation till HE
co-generation is installed

One spare header is there with

valves : can be used
Not there
All valves, pots & sampling points
there

1250 A
No VFD

Scaling
internal

Erosion external

Specific - Point

Motor missing for boiler number-2

Clips were missing.. Few bars are missing

Electrical pannel to be upgraded
Cinder recovery from bank

Overhauling required motor missing

less
NA
Nil
Yes

no

YES

NO

Seems

Corossion

Tubes there
System need to be checked - Control valve
missing
Scaling in down comers

Crossion is less as comared with B1

Demister condition/Sepheron
NA
NA
NA
na
na

Fans seems physically ok

Fans seems physically ok

na
NA

Fans seems physically ok

Not in workning condition

Captured

Particulars
Economizer Tube
Down comers
Bank zone
Water wall
Risers
Super heater - Primary
Super heater - Middle

Diameter
mm

Length
M

Number of tubes
No.

Area
m2

Thickness
mm

IBR thickness as per calculation

mm

Physical assessment
Fuel
Conveyor system
Feeding chutes
RAV's
Bunker

Type of conveyor

Grate bars
Hydraulic system
Grate area
Ash disposal system
Sub merge ash conveyor

Condition physical
Working condition

BFP
Header & piping Feed water
Economizer Tube
Steam Drum
Down comers
Mud Drum
Bank zone
Water wall
Risers

Open
Physical
Physical
Physical
Physical
Physical
Physical
Physical

condition
condition
condition
condition
condition
condition
condition

Steam drum
Super heater - Primary
Super heater - Middle
Super heater - Final

Physical
Physical
Physical
Physical

condition
condition
condition
condition

FD fan
SA fan
Tertiary air
Height of boiler

Physical condition
Physical condition
Physical condition

ID fan
ESP/ Dust collector

Physical condition
Physical condition

Condition physical
Volume if there

Grate

Condition physical

Pressure part
Water

Steam

Air

Flue gas

PRDS

Availability

De-aerator

Physical condition
Valves
Safety valve
Check valve

Valves
Attemperator system

Safety valves
MSSV
Water line
Blow down valves condition
NRV - BFP

Instruments
Layout Area foundation
For layout
Fuel feeding
Height of the feeding conveyor

Log book data if there

Thickness

Scaling internal

Internal

Impeller

Erosion external

Power consumption

Thickness
Thickness

Internal
Internal scaling

Thickness
Thickness
Thickness

Internal scaling
Internal scaling
Internal scaling

Demister condition

Demister condition
Thickness
Thickness
Thickness
Impeller
Impeller
Height

Tank volume

Scroll
Scroll

Dimensions
Dimensions

Electric power
Electric power