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Composites: Part A
journal homepage: www.elsevier.com/locate/compositesa
a r t i c l e
i n f o
Article history:
Received 24 February 2007
Received in revised form 29 March 2008
Accepted 28 April 2008
Keywords:
A: Polymer-matrix composites (PMCs)
B: Mechanical properties
B: Thermal properties
Acetylation
a b s t r a c t
This current work is concerned with the development of polypropylene composites reinforced with cellulose and cellulignin bers attained from sugarcane bagasse. Moreover, the bers were chemically modied by acetylating process and its effects on the ber/matrix interaction were also evaluated. The
chemical modication efciency was veried by FTIR analysis and the bers morphological aspects of
bers by SEM. Likewise, the inuence of modied bers content in the composites was studied by
mechanical (tensile, shear and exural tests) and thermal analyses (TGA and DSC). After the chemical
modication, the FTIR results showed the appearance of acetyl groups and reduction of OH bonds for
all bers. Together with, SEM characterization showed that the acetylation changed the morphology of
bers, resulting in mechanical properties decreases, probably because of the new morphological aspect.
The thermal characterization of composites based on untreated and treated cellulose and cellulignin presented intermediary stability in respect to matrix and ber. Finally, DSC results revealed that the composites reinforced with untreated bers were more crystalline than neat PP.
2008 Elsevier Ltd. All rights reserved.
1. Introduction
Recently, the composites reinforced with ller have received
crescent interest from industries for application in components
with individual mechanical properties. Reinforcement of polymer
matrix using inorganic llers is widely used, resulting in materials
with excellent mechanical and thermal properties [1].
However, in recent years, organic llers, such as cellulose-based
bers have slowly taken root in the market to replace synthetic
materials [2]. Cellulose-based bers (natural bers) come from
renewable and relatively inexpensive resources, and because of
that, the addition of natural bers, such as wood bers, ax or sisal
to polymeric matrices can result in feasible composites concerning
mechanical and economic points of view [3]. Composites based on
natural bers are environmentally superior to those based on
synthetic bers, such as berglass. Recent studies reported that
the incineration of components with natural bers uses 45% less
energy, and results in lower air emissions [4]. Another main point
is the recyclability and biodegradability potential of natural bers
composites and the wide sources of natural bers, which are
renewable [5].
The production of biomass in Brazil is higher than 20 109
ton/year and gure has been shown that only 1% is necessary to
* Corresponding author. Tel.: +55 12 31595033; fax: +55 12 3153 3165.
E-mail address: adilson@debiq.eel.usp.br (A.R. Gonalves).
1359-835X/$ - see front matter 2008 Elsevier Ltd. All rights reserved.
doi:10.1016/j.compositesa.2008.04.014
investigated for improvement of mechanical and thermal properties. In this work, the acetylation of bers was the chemical process
used. Recent works in the literature have applied this modication
successfully for sisal/polystyrene composites [11]. Performance
and properties of composite materials depend on the properties
of the individual components and their interfacial compatibility
[12]. Current literature has described the application of mechanical
tests in composites based on natural bers, evaluating the content
and chemical modication effects [1317].
Thermal analysis of polymers is an important study, covering a
broad eld of applications and is a method used for understanding the structureproperty relation and mastering the technology
for industrial production of different polymeric materials, especially ber-reinforced composites [18]. One of the accepted methods for studying the thermal properties of polymeric materials is
Thermogravimetry (TG). Both TG and Derivative Thermogravimetry (DTG) provide information about the nature and degradation
of the material. Some works apply this technique for characterization after chemical modication of lignocellulosic materials
[19,20]. In Differential Scanning Calorimetry (DSC), the heat ow
rate associated with a thermal event can be measured as a function of time and temperature allowing obtaining quantitative
information about melting and phase transitions of the composite
system [21]. For composites based on semicrystalline matrix
polymers, crystallinity is an important factor that determines
the stiffness and fracture behavior of the crystallized matrix
polymer [22]. Current studies have revealed that the presence
of natural bers and chemically modied bers acts on bers
as nucleating agents of semicrystalline thermoplastics, causing
change in crystallization and melting heat of the nal composite
[23,24].
2. Experimental
2.1. Materials
Cellulignin: in natura sugarcane bagasse was pretreated with
10% aqueous solution in a 350-mL stainless steel reactor at
120 C for 10 min; with solid/liquid ratio of 1:20 (w/v). Therefore,
cellulignin, cellulose and lignin free of hemicelluloses were attained [25].
Cellulose: the cellulignin was submitted in alkaline medium in
a 350 L stainless steel reactor with 150 L of distilled water, 10 kg
pretreated sugarcane bagasse and 30 L of aqueous solution containing 3 kg NaOH. The reaction was performed at 98100 C for
1 h under stirring at 100 rpm. Final concentration of the mixture
was 1.5 wt% NaOH and solid/liquid ratio of 1:20 (w/v). After delignication, the mixture was carried to centrifugation at 1700 rpm.
Cellulose, the nal product, was washed and dried under room
temperature [25].
Acetylated cellulose and cellulignin: initially, 90 g of sample
(cellulose or cellulignin) was placed in a round bottom ask with
456 g of glacial acetic acid. The reaction was performed in thermostatic bath at 35 C for 45 min under mechanical stirring. After that,
more 150 g of glacial acetic acid was added with 0.6 mL concentrated H2SO4 and the bath was maintained for more 1 h. After this
step, the mixture was cooled at 18 C for slow addition of anhydride acetic (264 g) with 3.6 mL concentrated H2SO4 during 3 h under constant stirring. Temperature of 18 C was maintained for
more 15 min and later than, was slowly increased to 5055 C to
nalize the esterication process.
PP (polypropylene) used as matrix was kindly provided by Braskem. H 503 isotatic polypropylene presented 0.9 g cm1specic
weight; 1.16 GPa exural modulus; 33 MPa tensile strength; 11%
elongation at break [26].
1363
1364
1240
1.5
1051
1758
1.1
Absorbance
1388
acetylated cellulose
0.7
3370
cellulose
608
0.3
3646
-0.1
3900
3400
2900
2400
1900
1400
900
400
Wavenumber (cm-1)
1240
1.9
1760
1050
1.5
Absorbance
1380
1.1
acetylated cellulignin
0.7
3400
0.3
cellulignin
606
3650
-0.1
3900
3400
2900
2400
1900
1400
900
400
Wavenumber (cm-1)
Fig. 1. FTIR spectra of untreated and treated cellulose and cellulignin bers (400
4000 cm1).
1365
Fig. 2. SEM micrograph of cellulose (a: 300 and b: 1000) and acetylated cellulose (c: 300 and d: 1000).
Fig. 3. SEM micrograph of cellulignin (a: 300 and b: 1000) and acetylated cellulignin (c: 300 and d: 1000).
transferred to the composite, improving the response between ber and matrix. This method has been widely applied for interfacial
interlaminar strength (IIS).
Fig. 4 gives the kinds of failure modes that can occur in composites. Shear strength values were higher than neat PP (7.3 MPa) and
the ber content contributed for the increase of this property. Cellulose/PP composites (10 and 20 wt%) presented increases of 34.2%
and 43.8%, respectively, compared to reinforced bers. The results
showed that the chemical modication negatively affected the
shear strength. The failure modes mechanisms observed in the
1366
Table 1
Mechanical results from tensile, exural and shear tests for neat PP and composites reinforced with untreated and treated cellulose and cellulignin
Sample
Polypropylene
Cellulose 10 wt%/PP (C10)
Cellulose 20 wt%/PP (C20)
Acetylated cellulose 10 wt%/PP (AC10)
Acetylated cellulose 20 wt%/PP (AC20)
Cellulignin 10 wt%/PP (CL10)
Cellulignin 20 wt%/PP (CL20)
Acetylated cellulignin 10 wt%/PP (ACL10)
Acetylated cellulignin 20 wt%/PP (ACL20)
27 1
26.2 0.7
25.8 0.3
24.5 0.8
20.1 0.4
24.2 0.5
23.7 0.3
23.2 0.2
20.3 0.4
11.0 0.2
8.9 0.4
6.0 0.3
8.9 0,7
7.3 0.4
9.4 0.4
7.3 0.4
10.0 0.2
8.4 0.3
25.4 0.1
34.9 0.2
35.5 0.4
28.0 0.2
27.7 0.2
31.7 0.2
34.0 0.4
27.9 0.1
29.0 0.7
7.3 0.3
9.8 0.1
10.5 0.2
8.1 0.2
8.3 0.1
9.7 0.3
9.2 0.2
9.2 0.2
11.9 0.1
ACL20
ACL10
CL20
CL10
AC20
AC10
C20
C10
PP
0
200
400
600
800
1000
1200
1400
1600
ACL20
ACL10
CL20
20 wt%) presented the best values (1182 and 1484 MPa, respectively) whereas, acetylated cellulignin/PP (10 and 20 wt%) presented lower values (937 and 964 MPa, respectively). The exural
modulus was also inuenced by bers content and type. All the
composites presented higher exural modulus in respect to neat
PP, reaching 90% increase for cellulose 20 wt%/PP composite. The
composites reinforced with 20 wt% presented higher modulus
showing that the addition of ber increased the exural modulus.
However, the chemical modication of bers resulted in composites with lower modulus in relation to those ones with untreated
bers.
Although the analyses indicated the existence of physical interaction between ber and matrix, it was not enough for the
improvement of some mechanical property when compared to
neat PP. It could be seen that tensile and exural moduli were increased and so the exural strength and shear, when compared to
neat PP. The added natural bers presented a weak interaction between ber and matrix, but enough to cause perceptive changes in
some properties like thermal and modulus. However, in this work,
it was clear that the chemical modication did not affect positively
the mechanical properties, only the thermal properties. The main
kind of interaction was the mechanical and physical adhesion; because of polarity, differences and presence of interstices can improve the contact between bers and matrix.
Indeed, the chemical modication negatively affected the tensile modulus. These results could be related to the shape and
dimensions of bers obtained after chemical modication. The
SEM results (Figs. 2 and 3) for bers before acetylation presented
brous aspect, while the acetylation resulted in globular and amorphous particles. Therefore, the particles shape could have inuenced ber/matrix adhesion.
CL10
AC20
AC10
C20
C10
PP
0
200
400
600
Fig. 5. Tensile and exural moduli of neat PP and composites reinforced with untreated and treated cellulose and cellulignin.
inserted in the matrix, the elastic modulus of composites was improved [11].
The tensile modulus (Fig. 5) changed between 937 and
1484 MPa and only cellulignin/PP and cellulose/PP composites
(20 wt%) presented 30.3% increase of tensile modulus compared
to neat PP (1139 MPa). The cellulose/PP composites (10 and
1367
110
100
PP
Fiber 10 wt%/PP
90
80
Weight (%)
70
Fiber 20 wt%/PP
60
fiber
50
40
30
20
10
0
-10
0
100
200
300
400
500
600
Temperature (C)
Fig. 6. TG curves of PP, cellulignin, cellulignin 10 wt%/PP and cellulignin 20 wt%/PP
composites.
stability between neat ber and matrix. The addition of bers decreased the thermal stability of the composite.
Table 2 shows the weight loss and degradation temperature
peak of composites, neat matrix and bers. At 400 C, polypropylene practically did not lose weight, however from 450 C on, the
weight loss was fast and accentuated, resulting in minimum residue. PP started decomposition at about 450 C (indicates the degradation of saturated and unsaturated carbon atoms in
polypropylene), which was higher than that for ber [23].
The TG curves for cellulignin exhibited two degradation stages.
The rst stage of weight loss occurred between 30 and 100 C (both
bers), and in many works of literature, this loss corresponds to
the water vaporization heat in the sample [18,30]. The lignocellulosic bers contain a signicant level of water, which is released
when bers/PP composites are produced, conrming the need to
pre-dry these bers prior to processing, or to employ devolatilization procedures to remove steam [30].
The second stage of weight loss for neat ber presented thermal
degradation peaks around 340 C. This weight loss was attributed
to the cleavage of chemical bonds of glucosidic linkages of cellulose
[11]. The thermal degradation peak furthered breakage of berdecomposition products, leading to the tar formation through levoglucosan [18].
At 350 C, the formation of aromatic compounds started, and
between 400 and 500 C, they were constituted 88% of ashes. Ash
produced by cellulose consists mainly of polycyclic aromatic compounds. All bers have a residual weight between 20.5 and 31.6%
at 600 C. Devallencourt et al. [31] observed residual weight about
17% for cellulose ashless lter paper after heating from 20 to
900 C. Under an inert atmosphere, the nal-products from degradation of cellulose are carbonaceous residues plus undegraded bers when they do not remain after heating. As during the plant
growing, inorganic compounds are needed as nutrients, and these
inorganic compounds will generate ash.
Despite the loss in the mechanical properties, the chemical
modication inuenced on the thermal stability of the ber. The
Table 2 shows that the composites reinforced with treated bers
presented higher thermal stability than the composites reinforced
with untreated bers (at 400 C).
3.5. Differential scanning calorimetry studies
The thermal properties such as Tc, melting temperature (Tm),
crystallization heat (DHc), melting heat (DHm) and percentage of
crystallinity (Xc) obtained from DSC studies are summarized in Table 3. The crystallinity of the PP component was determined by
using the relation below:
Xc
DHm 100
DHom w
Table 2
Weight loss at different temperatures and degradation temperature peak of polypropylene and bers/PP composites
Sample
Polypropylene
Cellulose
Acetylated cellulose
Cellulignin
Acetylated cellulignin
Cellulose 10 wt%/PP
Cellulose 20 wt%/PP
Acetylated cellulose 10 wt%/PP
Acetylated cellulose 20 wt%/PP
Cellulignin 10 wt%/PP
Cellulignin 20 wt%/PP
Acetylated cellulignin 10 wt%/PP
Acetylated cellulignin 20 wt%/PP
100 C
200 C
300 C
400 C
500 C
0.0
7.3
3.7
2.1
1.8
0.3
1.5
0.4
0.5
0.3
0.8
0.3
0.4
0.0
7.6
4.0
3.4
2.8
0.3
2.0
0.4
0.5
0.8
1.2
0.3
0.9
0.4
13.4
8.2
19.5
14.0
2.1
4.0
0.9
1.6
3.2
5.7
1.5
0.4
6.5
78.7
80.5
74.3
75.3
8.7
20.5
11.7
19.4
11.0
17.7
10.2
11.7
99.7
81.5
83.4
79.4
81.0
99.6
100.0
98.8
100.0
97.9
95.7
97.7
95.5
309.9
344.9
338.5
343.8
344.2
330.2
333.8
349.2
358.4
450.5
352.6
345.7
334.7
330.2
456.2
458.2
456.2
453.7
453.9
457.8
456.0
455.9
Table 3
DSC results of PP and composites reinforced with cellulose and cellulignin, untreated or treated by acetylation
Sample
Tc (C)
DHc (J g1)
Tm (C)
DHm (J g1)
Xc (%)
Polypropylene
Cellulose 10 wt%/PP
Cellulose 20 wt%/PP
Acetylated cellulose 10 wt%/PP
Acetylated cellulose 20 wt%/PP
Cellulignin 10 wt%/PP
Cellulignin 20 wt%/PP
Acetylated cellulignin 10 wt%/PP
Acetylated cellulignin 20 wt%/PP
110.3
124.3
126.0
116.9
116.9
118.8
122.3
119.1
116.8
88.1
85.2
68.3
62.5
74.3
71.2
69.6
82.4
80.8
170.4
165.2
165.4
164.7
166.8
164.8
163.8
166.3
165.8
64.6
70.9
53.0
53.8
57.7
59.1
50.8
69.8
64.8
46.8
57.1
48.0
43.3
52.3
47.6
46.0
56.2
58.7
1368
35
33
31
29
27
d
e
25
23
21
19
17
15
25
75
125
175
4. Conclusions
Temperature (C)
Fig. 7. DSC curves for melting of (a) PP and untreated cellulose containing, (b)
10 wt%, (c) 20 wt%, and acetylated cellulose containing, (d) 10 wt%, (e) 20 wt%.
35
30
d
e
25
20
15
10
5
35
85
135
185
Temperature (C)
Fig. 8. DSC curves for cristallization of (a) PP and untreated cellulose containing, (b)
10 wt%, (c) 20 wt%, and acetylated cellulose containing, (d) 10 wt%, (e) 20 wt%.
The 138 J/g DHom value was determined taken for 100% of crystalline
isotactic PP, and w was given as the mass fraction of PP in the composite [23]. Fig. 7 and Table 3 show that the Tm decreased with ber
content and in some cases, DHm was also inuenced. For cellulignin/PP composites, those containing the acetylated bers consumed
higher energy for material fusion, resulting in the increase of crystallinity percentage. The addition of bers caused different crystallization in the matrix, because they are nucleating agents and
changed the crystallization of the matrix around the ber. Because
of that, the contact between ber and matrix promoted a weak
bond, decreasing the Tm.
Fig. 8 and results of Table 3 reveal that the melting prole of
composites reinforced with untreated and treated cellulose did
not change with ber content or chemical modication. Only a little displacement was observed in respect to neat PP. The temperature peak of melting decreased because of the inuence of added
bers, showing an interaction between ber and matrix.
Fig. 8 shows the crystallization heat of neat PP and composites
reinforced with untreated and treated cellulose. The ber content
and treatment inuenced the crystallization heat and also, the bers addition decreased the melting temperature and crystallization enthalpy.
Fig. 8 and Table 3 clearly demonstrate that the addition of ber
to PP resulted in an increase in Xc and Tc of the PP matrix. This can
be explained due to the nucleating ability of untreated and treated
cellulose and cellulignin ber for the crystallization of PP. As the
amount of added ber increases, Tc tends also to increase. Tc and
enthalpy of crystallization (DHc) of the PP phase increase with
the addition of bers, indicating that bers accelerate the crystallization process. The Tc of the PP phase is further decreased by
The chemical modication of cellulose and cellulignin by acetylation was conrmed by FTIR analysis. The appearing of acetyl
groups and decreasing of OH bonds were evidenced. SEM characterization showed that the acetylation changed the morphology
of bers, resulting in agglomerates with globular form. The addition of untreated and treated bers to the matrix resulted in composites with inferior tensile strength, when compared to neat PP.
Composites were more brittle than matrix and tensile modulus
indicated that only cellulose 20 wt%/PP and cellulignin 20 wt%/PP
composites were more rigid than neat PP and other composites.
However, the exural properties of composites were higher than
those ones of neat PP. Overall, the addition of bers increased
the exural strength and modulus, however, the chemical modication decreased these mechanical properties. Thermogravimetric
analysis showed that the composites based on untreated and treated cellulose and cellulignin presented intermediary stability in respect to matrix and ber. DSC results revealed that the composites
reinforced with untreated bers were more crystalline. The acetylation was not an effective process for treatment of bers because
the mechanical properties decreased with the acetylation. Consequently, these results could be proceeding from the change of bers morphology.
Acknowledgements
The authors would like to thank FAPESP, CNPq and CAPES for
nancial support.
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