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Role of metal
Mostlythelightfastnessandthewashfastnessofthedirectdyedfabricsparticularlycotton
canbeimprovedbytheaftertreatmentwithmetalsaltsofcopperandchromium
Theroleofthemetalatomistoformacomplexwiththedyestuffalreadypresentonthe
fabric
Theseaftertreatmentsareessentiallytwobathprocessandthereforeconsumemoretime
Sometimeswooldyesbychromedyes,haveseparatechromiummordantaddedadditionally
duringdyeingcalledthemetachrome process
Thisprocessesislengthyandcumbersome
Somemetalcomplexed dyescanbepreparedfromchromedyeswhicharethemselvesnot
suitablefordyeingforthatsubstrate
Thedyehastwosulphonic acidgroupsofwhichneutralizesthepositivechargeonthe
Chromium(chelated)formingazwitter ion,whiletheothersulphonic acidgroupreactswith
theaminogroupog thefibre byelectrostaticforcesonproteinfibres
Duetowhichfreeaminogroupareprotonated,whichcannotthenformcoordinatebondswiththe
metalatom,asaresultcoordinationbetweenaminogroupoftheproteinandchromiumatomofthe
dyeissuppressed
Nopreorpostaftertreatmentwithmetalsaltsisrequired
Someofthemarebrighterthanthechome dyes
Howevertheirfastnessisslightlylowerthanchromedyes,butstillitisgoodenough
Duetotheireaseofapplicationandfastnessproperties,theyareusedfordyeinghighclass
dressmaterial,hosiery,ladieswear
Metal-complex dyes
Metalcomplexdyesthatareotherwiseknownaspremetallized dyesshowsgreataffinity
towardsproteinfibres.
GenerallyithasbeenseenthatmetalcomplexdyesareChromiumorCobaltcomplexes.
Amongthepopularmetalcomplexdyes,avarietyknownas1:2metalcomplexdyesfinds
applicationfordyeingpolyamidefibres.
Fordyeingwool,metalcomplexdyesarethemostfavoured.Thefollowingtableshowsa
comparisonbetween1:1metalcomplexand1:2metalcomplexdye.
Metalcomplexdyesgenerallycannotbesaidasbelongingtoaparticularapplicationdye
class.
Infact,Metalcomplexdyesbelongtonumerousapplicationclassesofdyes.Forexample,
theyarefoundamongdirect,acid,andreactivedyes.Whenappliedinthedyeingprocesses,
metalcomplexdyesareusedinpHconditionsthatisregulatedbyuserclassandthetypeof
fibre type(wool,polyamide,etc).ThepHlevelsforwooltypicallyrangesfrom:
Stronglyacidic(rangingfrom1.8 4for1:1metalcomplexdyes)
Moderatelyacidicneutral(rangingfrom4 7for1:2metalcomplexdyes)
Chemicallyspeaking,Metalcopmplex Dyescanbebroadlyclassifiedintotwoclasses.1:1
metalcomplexes,where,onedyemoleculegetscoordinated withasinglemetalatom.In
1:2metalcomplexes,onemetalatomiscoordinated withdoubledyemolecules.
Thedyemoleculesaretypicallyamonoazo structurewhichcancontainadditionalgroupslike
hydroxyl,carboxyloraminogroups.Theycanformstrongcoordinationcomplexeswith
transitionmetalions,likeNickel,Chromium,CobaltandCopper.
Excellent,lightfastness.
Mediumwashingfastness.
Showsverygoodleveldyeingandpenetrationcharacteristics.
Cancoverupfortheirregularitiesinthesubstrates.
Theyarewatersolubledyes
MetalComplexDyesisusingforavarietyofapplicationslikewoodstains,leatherfinishing,
stationeryprintinginks,inks,coloringformetals,plasticetc.
Thesearesuitableforwool,silk,polyamides
Themetalusedarecopper,chromiumandcobaltandnickel
Fastnesspropertiesofthefabricdyedbymetalcomplexdyesshowgoodlightfastness,
howeverwetfastnessismoderate,particularlywhendarkershadesaretobeconsidered.
Howeverthefastnessalsoisdependentonthechoiceoffibreandtypeofdyecategory
ThesedyesareeitherdyedatneutralpHtoweaklyacidictoevensometimesstronglyacidic
pH
Thesedyeshavegoodlevellingandgoodpenetrationintothecarbonizedwool
TheyworkatverylowpH1.82.5withsulphuricacidor34withformicacid,hencearenotatall
suitableforcottonorblendsofcotton
Glaubers saltisusedasexhaustingagentorganiclevellingagenthavetobeusedaswell
Thesedyesshowmoderatemigrationpropertiesonnylonbutshowoverallverygood
fastnessproperties
Bothionicandcoordinatesbondsareformedwithmetalcomplexdyesandfibre(nylon)
Delosol Stypedyesandtheadditivecankeeptheperfectphysicalstateofwoolandcahsmere
afterdyeing.
Delosol Stypedyeseriesismadeofimprovedhighcoloringstrengthneutraldye(1:2metal
complexdyes)andreactivedye.Ithashighfastnessandveryclosedyeingproperties.ThepHof
thedyebathadjustedbylevelingagentandaccelerantis4.5.
Continued
Thisdyesystemischaracterizedbyhighdyeingexhaustionrateandexcellentdyeing
reproducibility.Delosol Stypedyeserieshasonly15colorsbutcompletechromatogramthat
canblendalmostallthetrendcolors.
Delosol Stypewool/cashmeredyeingsystemcanprovidethefollowingfeaturesandbenefits:
Features
PH4.55dyeing,lessfiberdamage
Differentcolorsanddepthcanusethesamedyeingmethod
Onlyfifteenvarieties,concentratedcolors
Completechromatogram
Highexhaustionrate
Benefits
Protectwool/cashmerequality
Simpleprocess,easytocontrolproduction
Reduceinventory
Betteradaptablility tomarket(matchuptrendcolorrequirement)
Goodreproducibilityfromsampletomassproduction,highreproducibilitybetween
cylinders,lesssewagedischarge
MetalcomplexdyesareChromiumorCobaltcomplexes.Thesedyesshowgreataffinity
towardsproteinfibers.
Fordyeingwool,1:1metalcomplexdyesarethemostfavoured andfordyeingpolyamide
fibres 1:2metalcomplexdyesarefavoured.
Thefollowingtableshowsacomparisonbetween1:1metalcomplexand1:2metalcomplex
dye.
Comparison