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Operation Manual
Version 1.5
Filename: MIDSmanual_V1_5_G3606or08A+.doc
Caterpillar Confidential: Yellow
052002B-00
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Filename: MIDSmanual_V1_5_G3606or08A+.doc
Caterpillar Confidential: Yellow
3
All paper copies of this document are uncontrolled.
1.
The MIDS Display Panel and Keypad are used to display the following information about the
G3606/08A+ Engine Control System:
Press the
following
key on the MIDS Keypad and the MIDS Display screen changes to the
Button Menu:
Note: When any key on the Keypad is successfully
depressed, the Red LED in the upper left corner of
the Keypad will blink once. Holding a key down for
an extended time will not invoke a repeat function.
BUTTON MENU
[1]
[2]
Detonation Levels
[3]
Ignition Timing
[4]
Burn Times
[5]
Temperatures
[6]
Secondary Voltages
[7]
Not Used
[8]
[9]
Pressing the
"Splash"
X
?
2.
Press BUTTON MENU [1] Status Screen Menu to observe various Engine Status
Parameters. The following STATUS BUTTON MENU screen appears:
[2]
Engine Status
[3]
[4]
Speed Status
[5]
Pressure Status
[6]
Temperature Status
[7]
Misc Status
[8]
[9]
Relay Status
Not Used
Filename: MIDSmanual_V1_5_G3606or08A+.doc
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Press the corresponding STATUS BUTTON MENU number on the Keypad to select one of
the following screens:
A. STATUS BUTTON MENU [2] Engine Status Information from the Engine ECM.
1.
2.
3.
4.
5.
6.
7.
8.
9.
ENGINE STATUS
1000
1000
81
RPM
Engine Speed
RPM
Desired Eng Spd
%
Load
1.0
99.3
25.0
kPa
Oil Pressure
kPa
Air Pressure
C
Air Temp
25
25
100
C
Oil Temperature
C
Jacket Water
%
Fuel Correction
B. STATUS BUTTON MENU [3] Air/Fuel Ratio Status Information from the Engine ECM.
1.
2.
3.
4.
5.
6.
7.
8.
9.
A/F Ratio
Des A/F Ratio
Fuel Quality (BTU)
Air Pressure (kPa/PSI)
Desire Air (kPa/PSI)
Specific Gravity
Air Flow (SCFM)
Fuel Flow (SCFM)
Feedback Status
(Combustn/Exhaust Temp/No Feedbk)
BTU
Fuel Quality
99.3
0.0
0.600
kPa
Air Pressure
kPa
Desired Air
Specific Gravity
7227
360
COMBUSTN
SCFM
Air Flow
SCFM
Fuel Flow
Feedback Status
C. STATUS BUTTON MENU [4] Speed Status Information from the Engine ECM.
1.
2.
3.
4.
5.
6.
7.
8.
9.
Filename: MIDSmanual_V1_5_G3606or08A+.doc
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SPEED STATUS
1000
1000
81
RPM
Engine Speed
RPM
Desired Eng Spd
%
Load
LOCAL
0.0
ISOCHRONS
Speed Control
%
Droop Setting
Governor Type
91
86
79
%
Wastegate Cmd
%
Choke Command
%
Fuel Command
D. STATUS BUTTON MENU [5] Pressure Status Information from the Engine ECM.
1.
2.
3.
4.
5.
6.
7.
8.
9.
PRESSURE STATUS
0.2
99.4
0.0
kPa
Fuel Pressure
kPa
Air Pressure
kPa
Desired Air
0.0
0.2
0.0
kPa
Oil Pressure
kPa
Diff Oil Press
kPa
Crankcase Pres
25
C
Jacket Water
E. STATUS BUTTON MENU [6] Temperature Status Information from the Engine ECM
and the ICSM (Bank Average).
1.
2.
3.
4.
5.
6.
7.
8.
9.
C
Air Temp
C
Jacket Water
C
Oil Temperature
25.0
455
C
Fuel Temp
C
Engine Average
F. STATUS BUTTON MENU [7] Misc Status Information from the Engine ECM.
1.
2.
3.
4.
5.
6.
7.
8.
9.
MISCELLANEOUS STATUS
[]
2
27
Filename: MIDSmanual_V1_5_G3606or08A+.doc
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Bars
Detonation Lvl
Hrs
Service Hours
Volts
Battery Voltage
G. STATUS BUTTON MENU [8] Relay Status Information from the Engine ECM.
RELAY STATUS
Speed Status (RATED/IDLE)
Speed Status
RATED
Mode Switch Position
Mode Switch Position
START
(STOP/AUTO/START)
E-Stop
Status
RUN
3. E-Stop Status (RUN/STOP)
Driven
Equipment
READY
4. Driven Equipment
Prelube Solenoid
OFF
(READY/NOT READY)
Prelube Oil Pressure Switch
READY
5. Prelube Solenoid (OFF/ENERGIZED)
Initiate Contact
RUN
6. Prelube Oil Pressure Switch
Start Solenoid
OFF
(READY/NOT READY)
Fuel Control Solenoid
ENERGIZED
7. Initiate Contact (RUN/STOP)
Hydrax Oil Pressure Switch
READY
8. Start Solenoid (OFF/ENERGIZED)
Normal Stop
RUN
9. Fuel Control Solenoid
(OFF/ENERGIZED)
10. Hydrax Oil Pressure Switch (READY/NOT READY)
11. Normal Stop (RUN/STOP)
1.
2.
H. STATUS BUTTON MENU [9] Not Used. Button number 9 is not programmed.
Note: Pressing button 9 will bring up the MIDS ECM DISPLAY SETUP Screen shown in
Part 10 at the end of this document.
Filename: MIDSmanual_V1_5_G3606or08A+.doc
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3.
BUTTON MENU [2] Detonation Levels Information from the Engine ECM Detonation
Sensor Inputs.
A. Detonation Levels Screen (Detonation Sensor Data)
1.
2.
4.
DETONATION LEVELS
CYL #
Bars
Cylinder 01
Cylinder 02
Cylinder 03
Cylinder 04
Cylinder 05
Cylinder 06
Cylinder 07
Cylinder 08
[]
[]
[]
[]
[]
[]
[]
[]
Engine Average
Detonation Lvl
[]
BUTTON MENU [3] Ignition Timing Information from the Engine ECM.
A. Ignition Timing Screen (Ignition Coil Spark Timing Data)
1.
2.
3.
Filename: MIDSmanual_V1_5_G3606or08A+.doc
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IGNITION TIMING
CYL #
Degrees
Cylinder 01
Cylinder 02
Cylinder 03
Cylinder 04
Cylinder 05
Cylinder 06
Cylinder 07
Cylinder 08
Actual Timing
Base Timing
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
18.4
5.
BUTTON MENU [4] Burn Times Information from the ICSM Combustion Probe Inputs.
A. Filtered/Unfiltered Burn Times Screen (Combustion Probe Data)
Press the
Press the
1.
2.
3.
4.
Filename: MIDSmanual_V1_5_G3606or08A+.doc
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FILTERED UNFILTERED
CYL #
ms
Cylinder 01
Cylinder 02
Cylinder 03
Cylinder 04
Cylinder 05
Cylinder 06
Cylinder 07
Cylinder 08
3.39
3.37
3.36
3.40
3.38
3.35
3.37
3.39
Engine Average
Desired Burn
3.37
3.42 Fuel Correction
FILTERED UNFILTERED
BURN TIMES
103
BURN TIMES
CYL #
Cylinder 01
Cylinder 02
Cylinder 03
Cylinder 04
Cylinder 05
Cylinder 06
Cylinder 07
Cylinder 08
ms
3.39
3.37
3.36
3.40
3.38
3.35
3.37
3.39
Engine Average
Desired Burn
3.37
3.42 Fuel Correction
103
6.
BUTTON MENU [5] Temperatures Information from the ICSM Exhaust Temperature Probe
Inputs and Turbocharger Inlet/Outlet Temperature Probe Inputs.
A. Press the
Press the
1.
2.
b.
c.
d.
EXHAUST
CYL #
TURBO
TEMPERATURES
Degrees
Cylinder 01
Cylinder 02
Cylinder 03
Cylinder 04
Cylinder 05
Cylinder 06
Cylinder 07
Cylinder 08
446
476
455
452
448
453
470
462
Engine Average
Desired Temp
455
450 Fuel Correction
103
Temps (Degrees)
Turbo Inlet (C/F)
Turbo Outlet (C/F)
b.
c.
d.
Filename: MIDSmanual_V1_5_G3606or08A+.doc
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EXHAUST
TEMPS
TURBO
TEMPERATURES
Degrees
Turbo Inlet
Turbo Outlet
446
476
Engine Average
Desired Temp
455
450 Fuel Correction
103
7.
BUTTON MENU [6] Secondary Voltages Information from the Engine Ignition Coil Outputs.
A. Secondary Voltages Screen (Ignition Coil Secondary Winding Data)
1.
8.
2.
3.
SECONDARY VOLTAGES
CYL #
Cylinder 01
Cylinder 02
Cylinder 03
Cylinder 04
Cylinder 05
Cylinder 06
Cylinder 07
Cylinder 08
Actual Timing
Base Timing
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
18.4
Filename: MIDSmanual_V1_5_G3606or08A+.doc
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9.
BUTTON MENU [8] Events And Diagnostics Information from the Engine ECM, MIDS ECM,
and ICSM. Note: ET must be used to delete Logged diagnostic/event codes for MID 53 (MIDS ECM).
A. Events Screen - LIST
Press the
down the
1.
LIST
DETAIL
EVENTS
MID
CODE
OCC
36
36
36
53
109
109-3
306-5
E230(1)
590-9
1041-9
1
1
1
1
2
FIRST
LAST
29
29
29
10
9
29
29
29
11
9
2.
CODE:
Diagnostic Codes - CID/FMI
XXXX-XX
Event Codes - EID/Severity Level - (1 = Warning, 2 = Derate, 3 = Shutdown)
EXXX(X)
3.
4.
5.
6.
ACT:
X means the code is currently Active and Logged.
- means the code is Logged but not currently Active.
ACT
X
-
1.
2.
3.
CODE
36
109-3
OCC
1
FIRST
29
LAST
29
ACT
-
Filename: MIDSmanual_V1_5_G3606or08A+.doc
Caterpillar Confidential: Yellow
MID
EVENTS
ENGINE ECM
Press the
reselect
DETAIL
10
2.
3.
4.
keys on the
adjust the LCD
DISPLAY SETUP
6
100%
LCD Contrast
Offset
Lights On
Backlighting
METRIC
ENGLISH
IMPERIAL
Units
Filename: MIDSmanual_V1_5_G3606or08A+.doc
Caterpillar Confidential: Yellow
11