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Article history:
Received 16 September 2010
Received in revised form 18 October 2011
Accepted 1 November 2011
Available online 7 November 2011
Keywords:
Chalcopyrite
Tennantite
Sodium thiosulphate
Flotability
a b s t r a c t
In this study, the effects of sodium thiosulphate on chalcopyrite and tennantite at various pH values were investigated. Contact angle, otation (Hallimond tube), zeta potential and X-ray photoelectron spectroscopy were
used to observe these effects and to investigate the mechanisms involved. The addition of sodium thiosulphate
depressed both chalcopyrite and tennantite at all pH values. Further addition of diethyl dithiophosphate signicantly increased the otability of chalcopyrite at all pH values as well as tennanite in acidic conditions, but not tennantite in alkaline conditions. In light of the zeta potential measurements and due to the stability of thiosulphate
over the pH range, the coverage of sulphate resulting from the oxidation of thiosulphate was responsible for the
depression of both chalcopyrite and tennantite in acidic conditions. Adsorption of diethyl dithiophosphate species
on the mineral surface resulted in otability of tennantite which was almost as high as that of chalcopyrite.
In alkaline conditions, coverage of the copper thiosulphate complex was responsible for the depression. The copper thiosulphate complex inhibited adsorption of diethyl dithiophosphate species on the mineral surface. Higher
coverage of the copper thiosulphate complex on tennantite caused an insignicant increase in its otability in
comparison to that of chalcopyrite which allowed the separation of tennantite from chalcopyrite. The XPS spectra
supported the proposed mechanism of thiosulphate depression on these minerals.
2011 Elsevier B.V. All rights reserved.
1. Introduction
It is generally acknowledged that arsenic, an inorganic material,
poses a signicant danger to both the environment and human life
(Mandal and Suzuki, 2002). This danger is reected in the environmental legislation of a number of nations which seek a progressive reduction in the threshold concentration of arsenic (Hamilton, 2000;
Habuda-Stanic et al., 2007). In some areas, high nancial penalties
are imposed on enterprises which include arsenic in their processes
and treat it carelessly. As an example, Wilson and Chanroux (1993)
reported that in Australia a heavy penalty is applied to smelters treating copper if they are revealed to have an arsenic concentration
higher than 2000 ppm. Given this legislation, and in light of the significant impact high arsenic concentrations have on the environment, it is
unsurprising that there has been much interest in the removal of arsenic at an early stage of these processes. A method which appears to
have much promise is otation. However, the use of otation techniques has been hampered by difculties related to the removal of
H.T.B.M. Petrus et al. / International Journal of Mineral Processing 102103 (2012) 116123
Cu
Fe
As
Si
Al
Na
Others
Chalcopyrite
Tennantite
346.2
475.2
289.8
32.4
336.5
293.7
n.d.
186.3
7.9
3.8
0.12
0.09
0.05
0.06
19.43
8.45
117
In this study, sodium thiosulphate (Na2S2O3. 5H2O), which functioned as the surface modier, was of analytical grade and bought
from Wako Pure Chemical Industries. Ltd. Diethyl dithiophosphate
(DTP), which was the chosen collector, was a commercial product
under the name of AEROFLOAT 208 by Cytec Technology Co. Diethyl
dithiophosphate (DTP) was the preferred collector rather than xanthate
due to its better selectivity for pyrite rejection in complex sulde ores
(Fuerstenau et al., 1971; Nagaraj and Brinen, 2001).
2.2. Mineral conditioning
All samples in each analytical instrument were treated with the same
conditioning sequence of chemicals and time periods. Firstly, ensuring a
fresh surface in each sample before treatment is crucial to eliminate variability of the initial mineral surface. In the contact angle measurements,
a fresh mineral surface was produced by the gradual polishing method
up to 1 m of diamond paste (Struers, Germany) as described in
Section 2.3. Contact angle measurement. Crushing the hand-picked mineral prior to each experiment was carried out in the otation, zeta potential, and X-ray photoelectron spectroscopy measurements.
After providing a fresh surface for each sample, the samples were
then treated in solution at the desired pH (either pH 4, 6, or 9) for
2 min. Adjustment of the desired pH was conducted using HCl or
KOH solution. Conditioning with sodium thiosulphate was then performed for 10 min, followed by 10 min of conditioning with DTP
(6 10 5 M). Adjustment of pH was also carried out after each chemical
conditioning due to pH change. The otability (Hallimond tube), contact
angle, and zeta potential were measured after each step of the conditioning process in order to distinguish the effect of sodium thiosulphate and
DTP.
2.3. Contact angle measurement
The contact angles were measured using a Goniometer (Dropmaster
300, Kyowa Interface Science Co., Ltd.). To measure contact angles, a
mineral sample of the appropriate size was chosen, epoxied and cut
using a diamond cutter to provide a rough at surface. The rough at
surface was then wet ground under a stream of deionized distilled
water on grit papers of #500 to #2400. Further polishing was carried
out using an MD pan cloth mounted on a plate using 3 m and 1 m
of the diamond paste. After careful polishing, the polished samples
were cleaned with jets of distilled water to remove any particles left
on the surface. In the nal stage of polishing, 1 m of diamond paste
and an MD pan cloth were used to atten the sample surface followed
by ultra pure nitrogen (N2) gas jet blowing. The contact angle of the
mineral samples was measured before and after treatment as described
in Section 2.2. Mineral conditioning. Contact angles were measured
using the sessile drop method. The average value of three readings
was used for all measurements.
2.4. Flotation
2.4.1. Single mineral
The otability test on each mineral was carried out using the Hallimond tube method (Fuerston Fuerstenau et al., 1957). For the otation
test, 0.5 g of each mineral was suspended in 150 ml of pure water and
conditioned with sodium thiosulphate and DTP. The size fraction of
the mineral particles in this experiment was 105 m to +78 m.
The solution was transferred into a Hallimond tube, and otation was
initiated by passing nitrogen (N2) through at a ow rate of 20 ml/min
for 1 min. The oated and tailing fractions were collected separately
and weighed after lyophilization.
2.4.2. Arsenic copper concentrate
One hundred gram (0.05 g) of arsenic copper concentrate A was
wet ground for preliminary determined time in ceramic laboratory
H.T.B.M. Petrus et al. / International Journal of Mineral Processing 102103 (2012) 116123
ball mill to the size of about 20 m in P80. The product was poured
into a 0.8-liter cell of Fahrenwald otation test machine. Staged conditioning was applied with modiers (pH and sodium thiosulphate)
for 8 min. During this conditioning certain amount of KOH or HCl was
added to maintain the operating pH. After that diethyl dithiophosphate
(DTP) as collector (Cytec AP208) and methyl isobuthyl carbinol (MIBC)
as the frother were added and conditioned for 2 min. Rougher otation
was then performed for 8 min. All products were dried at 90 C then
submitted to XRF analysis for copper and arsenic assay. The composition of the arsenic copper concentrate A can be seen in Table 2.
80
70
118
60
50
Table 2
Mineral compositions of arsenic copper concentrate A.
a
40
10
pH
Fig. 1. Contact angle of chalcopyrite; a) fresh sample; after conditioning using b)
diethyl dithiophosphate (DTP), c) sodium thiosulphate, and d) both chemicals, at certain concentration (100 kg/ton of Na2S2O3; 6 10 5 M of DTP).
80
70
60
a
50
Minerals
Percentage (%)
Chalcopyrite; CuFeS2
Bornite; Cu5FeS2
Chalcocite; Cu2S
Tennantite; (CuFe)12As4S13
Molybdenite; MoS2
Pyrite; FeS
Sphalerite; ZnS
None sulde gangues
Total
59.6
0.8
4.3
1.4
0.5
18.9
0.4
14.1
100
40
10
pH
Fig. 2. Contact angle of tennantite; a) fresh sample; after conditioning using b) diethyl
dithiophosphate (DTP), c) sodium thiosulphate, and d) both chemicals, at certain concentration (100 kg/ton of Na2S2O3; 6 10 5 M of DTP).
H.T.B.M. Petrus et al. / International Journal of Mineral Processing 102103 (2012) 116123
100
a
80
Recovery (%)
which was about 2. After addition of the collector (DTP), there was a
signicant increase in contact angle at all pH values, similar to that for
chalcopyrite. However, in alkaline conditions (pH 9), the contact angle
of tennantite was about 50 lower than that of the fresh sample which
was 53. This decrease in contact angle suggests a reduction in the hydrophobicity of both chalcopyrite and tennantite with a higher reduction
in tennantite than chalcopyrite, especially in alkaline conditions.
Further investigations on the otability of each treated mineral
using the Hallimond tube resembled the ndings obtained from the
contact angle measurements. The results of the otation experiment
are depicted in Figs. 3 and 4. From Fig. 3, it can be seen that the recovery
of the fresh sample of chalcopyrite decreased with increasing pH. In
acidic conditions, recovery was 90% which declined to about 70% in alkaline conditions. Similarly, recovery was reduced with increasing pH in
the fresh sample of tennantite as shown in Fig. 4. The recovery of this
sample was about 80% in acidic conditions which decreased to about
40% in alkaline conditions. The depressive effect of sodium thiosulphate
on chalcopyrite, shown by the reduction in contact angle measurement,
was also noted in the recovery of treated chalcopyrite, which was about
60% in acidic conditions and about 50% in alkaline conditions. For tennantite, recovery increased to about 30% in acidic conditions and was
about 20% in alkaline conditions. Further treatment of chalcopyrite
with DTP resulted in an increase in recovery up to the value of the
fresh sample at all pH values. For tennantite, a similar trend in recovery
was found at pH 4 and pH 6, while at pH 9 (alkaline conditions) the increase was insignicant showing that the depressive effect of sodium
thiosulphate was highest in this condition. The recovery of tennantite
after the addition of sodium thiosulphate and DTP in alkaline conditions
was about 20%, as depicted in Fig. 4.
It was observed that the otability of the fresh samples of chalcopyrite
and tennantite as a function of pH was in accordance with previously
reported studies (Fornasiero et al., 2001; Sasaki et al., 2010) with regard
to the oxidation of both minerals during dissolution. In acidic conditions,
the otability was higher due to the coverage of elemental sulfur on both
minerals (Gardner and Woods, 1979; Asbjornsson et al., 2004), while in
alkaline conditions the coverage species were either metal oxide and/or
hydroxide which have hydrophilic characteristics (Fullston et al., 1999;
Guler and Hicyilmaz, 2004). Moreover, as seen from Figs. 3 and 4, the recovery of tennanite in alkaline conditions was about 40 for the fresh
sample which was lower than that for chalcopyrite at about 70%. This
may be due to the faster rate of oxidation of tennantite compared with
chalcopyrite (Fullston et al., 1999; Sasaki et al., 2010). In addition, this
study also conrmed that selective oxidation can be conducted in
119
60
40
20
pH
Fig. 4. Recovery of tennantite; a) fresh sample; after conditioning using b) diethyl
dithiophosphate (DTP), c) sodium thiosulphate, and d) both chemicals, at certain concentration (100 kg/ton of Na2S2O3; 6 10 5 M of DTP).
collector-based otation to separate tennantite from chalcopyrite. Following the addition of DT only, at a concentration of 610 5 M at pH
9, it was found that the recovery of chalcopyrite was about 80%, while
that of tennantite was about 60%.
Although selective oxidation allows the separation of tennantite
from non-arsenic copper sulde minerals as conrmed in this study
both with and without collector, the recovery after sodium thiosulphate treatment with collector was found to be higher in alkaline
conditions (pH 9). For chalcopyrite, the recovery after treatment
with sodium thiosulphate and DTP was about 70% which differed by
50% from that of tennantite which had a recovery of about 20%. This difference might allow higher separation of tennantite from chalcopyrite
in a more complex system in comparison to the applied selective oxidation process.
Eliseev and Kirbitova (1984) suggested that the depression of
chalcopyrite was caused by the coverage of the copper thiosulphate
complex which occurred when thiosulphate ions were added to the
system. This is in accordance with Eq. (1) as follows:
2Cu
6S2 O3
3
2
2 CuS2 O3 2
S4 O6
100
a
Recovery (%)
80
60
40
20
In this study, the depressive effect of sodium thiosulphate was conrmed in both chalcopyrite and tennantite in term of otability. Severe
depression which was insignicantly affected by the addition of further
collector was obtained with tennanite in alkaline conditions. However,
from the contact angle as well as the otation experiments, the existence and coverage of the copper thiosulphate complex, which is responsible for the depression as suggeted by Eliseev and Kirbitova, has
not yet been proved. In order to study the mechanism of depression
caused by sodium thiosulphate, zeta potential measurements was
then conducted.
3.2. Zeta potential measurements
pH
Fig. 3. Recovery of chalcopyrite; a) fresh sample; after conditioning using b) diethyl
dithiophosphate (DTP), c) sodium thiosulphate, and d) both chemicals, at certain concentration (100 kg/ton of Na2S2O3; 6 10 5 M of DTP).
H.T.B.M. Petrus et al. / International Journal of Mineral Processing 102103 (2012) 116123
To observe the effect of sodium thiosulphate and propose the mechanism involved, a study was conducted using several concentrations of
sodium thiosulphate (10 kg/ton, 50 kg/ton, and 100 kg/ton). The effect
of DTP addition at a concentration of 6 10 5 M was also determined
at 100 kg/ton of sodium thiosulphate, where the difference in recovery
for both minerals obtained was higher than the conrmed recovery by
selective oxidation conducted in this study with and without DTP.
3.2.1. Effect of sodium thiosulphate
Fig. 5 depicts the zeta potential measurement of treated chalcopyrite
without DTP, and the zeta potential measurement of tennanite is shown
in Fig. 6. It can be seen that the fresh samples of chalcopyrite and tennantite had negative zeta potential values in the pH range 3 to 12. These results show that the fresh sample was not yet oxidized or had been
oxidized in a very low state (Fullston et al., 1999; Fairthorne et al.,
1997). In addition, Kelebek and Smith (1989) have also indicated that
the zeta potential of non-oxidized sulde minerals are negative. In the
case of chalcopyrite, the zeta potential was similar to that of elemental
sulfur and was found at pH values between 1 and 2. The zeta potential
of fresh samples of chalcopyrite and tennantite supported the method
used to produce fresh samples for all the experiments of both chalcopyrite and tennantite which aimed to eliminate any disturbance during the
study due to oxidation of chalcopyrite and tennantite.
When sodium thiosulphate was introduced into the solution, the
zeta potential value was negative at all pH values tested. The higher
the concentration of sodium thiosulphate added to the mineral solution, the more negative the zeta potential value of both chalcopyrite
and tennanite were. In acidic conditions, the zeta potential tended
to be more negative and was about the same for both minerals. The
tendency in alkaline conditions was different. It was found that the
zeta potential of tennantite was more negative than that of chalcopyrite
when the same concentration of sodium thisulphate was added.
This difference in acidic and alkaline conditions may be caused by
instability of thiosulphate in acidic conditions, where thiosulphate
has a tendency to oxidize and form sulphate (Gonzalez-Lara et al.,
2009). Sulphate species resulting from thiosulphate oxidation were
responsible for the negative zeta potential in acidic conditions
which affected both chalcopyrite and tennantite in a similar manner
based on specic adsorption.
In alkaline conditions, thiosulphate was more stable enabling the
formation of the copper thiosulphate complex. As seen in Eq. (1), formation of the copper thiosulphate complex is not only a function of
thiosulphate concentration but also the availability of Cu 2+ in the solution. Tennantite, which has a higher oxidation rate than chalcopyrite,
0
a
-20
120
-40
-60
-80
-100
10
12
14
pH
Fig. 6. Zeta potential of tennantite at varied sodium thiosulphate concentration; a) no
addition or fresh sample, b) 10 kg/ton, c) 50 kg/ton, and d) 100 kg/ton.
0
0
a
-20
-20
-40
-60
-40
-60
-80
-80
-100
-100
0
10
12
14
10
12
14
pH
pH
Fig. 5. Zeta potential of chalcopyrite at varied sodium thiosulphate concentration; a) no
addition or fresh sample, b) 10 kg/ton, c) 50 kg/ton, and d) 100 kg/ton.
Fig. 7. Zeta potential of chalcopyrite; a) fresh sample; after conditioning using b) sodium thiosulphate, and c) diethyl dithiophosphate (DTP) and sodium thiosulphate, at
certain concentration (100 kg/ton of Na2S2O3; 6 10 5 M of DTP).
H.T.B.M. Petrus et al. / International Journal of Mineral Processing 102103 (2012) 116123
0
a
conditions was found to be similar to that for chalcopyrite, while in alkaline conditions the increase in zeta potential was insignicant.
This increase in zeta potential to a more positive value following
the addition of DTP was a result of the formation and attachment of
dithiophosphate species on the surface of both chalcopyrite and tennantite. The attachment competitiveness of DTP species decreased
the propensity of copper thiosulphate complex to occur on the mineral surface. The possible species involved were: CuDTP, Cu(DTP)2, and
(DTP)2 which would be attached on the mineral surface as shown in
Eqs. (2) and (3) (Guler and Hicyilmaz, 2004).
-20
-40
-60
2Cu
-80
-100
10
121
12
14
pH
Fig. 8. Zeta potential of tennantite; a) fresh sample; after conditioning using b) sodium
thiosulphate, and c) diethyl dithiophosphate (DTP) and sodium thiosulphate, at certain
concentration (100 kg/ton of Na2S2O3; 6 10 5 M of DTP).
4DTP 2CuDTP2
The insignicant increase observed for tennanite in alkaline conditions, as seen in Fig. 8, showed lower coverage of the dithiophosphate
species on the surface of tennantite which might be due to the saturated surface coverage of the copper thiosulphate complex which
inhibited the attachment of dithiophosphate species.
The results from the measurement of zeta potential describe the
mechanism of the depression of sodium thiosulphate based on the
surface charge of both chalcopyrite and tennantite, which are in accordance with the results of the contact angle and otation. It was
found that the signicant difference in otability between tennantite
and chalcopyrite in alkaline conditions was caused by the coverage of
the copper thiosulphate complex which inhibited the attachment of
DTP species onto the mineral surface. With this particular treatment,
the rendered attachment of DTP was lowest for tennantite suggesting
more coverage of the copper thiosulphate complex than for chalcopyrite due to the higher rate of oxidation.
3.3. X-ray photoelectron spectroscopy (XPS)
In order to prove the existence of thiosulphate species on the mineral surface, X-ray photoelectron spectroscopy was conducted on
treated single mineral samples. Figs. 9 and 10 show the S 2p spectra
for chalcopyrite and tennantite before and after conditioning using
b
S 2p
Intensity (cps)
Intensity (cps)
S 2p
pH 9
157
Thiosulphate + pH 9
Thiosulphate + pH 4
500 cps
500 cps
pH 4
163
169
157
163
169
Fig. 9. XPS-spectra of S 2p region for; a) original chalcopyrite, and b) after being treated using sodium thiosulphate, at pH 4 and pH 9. Binding energy was corrected by EB[C1sA] from
hydrocarbon = 286.4 eV. Vertical bars indicate 500 cps.
122
H.T.B.M. Petrus et al. / International Journal of Mineral Processing 102103 (2012) 116123
b
S 2p
pH 9
157
Thiosulphate + pH 9
Thiosulphate + pH 4
500 cps
500 cps
pH 4
Intensity (cps)
Intensity (cps)
S 2p
163
169
157
163
169
Fig. 10. XPS-spectra of S 2p region for tennantite after being treated using sodium thiosulphate at pH 4 and pH 9. Binding energy was corrected by EB[C1sA] from hydrocarbon = 286.4 eV. Vertical bars indicate 500 cps.
100
80
60
40
0
100
pH 4
100
pH 9
H.T.B.M. Petrus et al. / International Journal of Mineral Processing 102103 (2012) 116123
4,000
123
3,000
2,000
Acknowledgement
1,000
pH 4
0
20
pH 9
40
Thiosulphate + pH 9
60
80
100
angle measurement showed a signicant difference between tennantite and chalcopyrite. At pH 9 (alkaline conditions), tennantite recovery was only about 20%, much lower than that of chalcopyrite at
about 70%. In terms of contact angle which represented the hydrophobicity of each mineral, the contact angle of tennantite was about
45, approximately 25 lower than that of chalcopyrite. This difference was a result of the depressive effect of sodium thiosulphate addition. The coverage of the copper dithiosulphate complex on the
mineral surface induced separation by inhibiting the attachment of
diethyl dithiophosphate species (either CuDTP, Cu(DTP)2 or (DTP)2).
This inhibitory effect is a function of the degree of coverage of the
copper thiosulphate complex which was different for tennantite and
chalcopyrite. For tennantite, the coverage of the copper thiosulphate
complex was greater than that for chalcopyrite at a similar concentration of added sodium thiosulphate, due to a higher rate of oxidation
than chalcopyrite. This resulted in a more pronounced resistance to
the attachment of diethyl dithiophosphate which reduced the otability of tennantite to a lower value than that of chalcopyrite. Zeta
potential measurements of both tennantite and chalcopyrite showed
evidence of the copper thiosulphate complex coverage which was indicated by the more negative zeta potential value following the addition of sodium thiosulphate. In addition to that, XPS spectra showed
qualitatively and quantitatively the existence of thiosulphate on
both mineral surfaces resembling the proposed mechanism of thiosulphate depression.
Although the depression of both tennantite and chalcopyrite was
detected in acidic conditions, the otability of both tennantite and
chalcopyrite increased signicantly after ditheyl dithiophosphate addition. The recovery of tennantite was found to be about 90% which
was similar to the recovery of chalcopyrite at about 95%. This may
be due to the coverage of sulphate on the mineral surface as a result
of the instability of thiosulphate in acidic conditions forming sulphate
ions which did not inhibit the attachment of diethyl dithiophosphate
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