Documentation of Welding

Procedure Test
Table of contents

Attached

1.

WPS Welding procedure specification

2.

Welding data sheet

3.

WPQR Welding procedure qualification record

4.

Test reports

---

4.1.

Non-destructive tests

---

4.1.1.

Visual test report

4.1.2.

Radiographic test report

4.1.3.

Ultrasonic test report

4.1.4.

Magnetic particle test report

4.1.5.

Dye penetrate test report

4.1.6.

4.2.

Destructive tests

4.2.1.

Tensile test report

4.2.2.

Bend test report

4.2.3.

Notched bar impact test report

4.2.4.

Hardness test report

4.2.5.

Macro-graphic photo

4.2.6.

Micro-graphic photo

4.2.7.

Fracture test report

4.2.8.

5.

Base material certificate

6.

Welding consumable certificate

7.

Statement of fees

Number of pages:

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witnessed by GL Surveyor (Name, date, signature, stamp)

The latest edition of the General Terms and Conditions of Germanischer Lloyd is applicable. German law applies.
Germanischer Lloyd

Z449DE / 2009-08 / IO-P

1. WPS

(Welding Procedure Specification)

Preliminary status

Final status

Company name:
Welding process (EN ISO 4063):
Welding position ( ISO /ASME):
Backing:
Preheating temp.:

General information
Date of test weld:

WPS No. / Rev No.:

Department:
Number of electrodes:
Method of preparation:
Tungsten electrode :
Interpass temp.:

111 - SMAW
PA - 1G

without
[C]

[mm]
[C]

Place:
Joint type: Plate
Gouging / grinding:
Welding layer:
PWHT:

Butt weld

Single-layer

no

Material specification
Base material 1:
Material thickness [mm]:
Outside diameter [mm]:

1.4571

GL-A

Base material 2:
Material thickness [mm]:
Outside diameter [mm]:

Welding consumables
Manufacturer

Filler metal
Brand name

Gas

Flux
Manufacturer

Brand name

GL grade

Joint preparation (sketch) and welding details

Welding sequences

Joint design

Run

Process

111 - SMAW
111 - SMAW
111 - SMAW
111 - SMAW
111 - SMAW

filler
metal
[mm]

Current
[A]
-
-
-
-
-

Voltage
[V]
-
-
-
-
-

Type of
current /
polarity

Wire feed
speed
[m/min]

Travel speed
[cm/min]
-
-
-
-
-

Heat input
[kJ/cm]
-
-
-
-
-

Further information
Manufacturer

Shop primer
Brand name

Dry film thickness

[m]

Other:

Place/Date

Welding Supervisor (Name and Signature)

Germanischer Lloyd

Z449DE / 2009-08 / IO-P

2. Welding Data Sheet

WPS No. / Rev No.:

Welding position: PA - 1G

General information
Date of test weld:

Preheating temp.:

Joint design

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

PWHT:

Joint preparation (sketch) and welding details

Welding sequences

Run

[C]

Welding
Process
111 - SMAW
111 - SMAW
111 - SMAW
111 - SMAW
111 - SMAW
111 - SMAW
111 - SMAW
111 - SMAW
111 - SMAW
111 - SMAW
111 - SMAW
111 - SMAW
111 - SMAW
111 - SMAW
111 - SMAW
111 - SMAW
111 - SMAW
111 - SMAW
111 - SMAW
111 - SMAW

Base material heat No.:

Name of welder / operator:

filler metal
[mm]

Current
[A]

Voltage
[V]

Type of current /
polarity

Wire feed speed

[m/min]

Welding consumable lot No.:

Travel speed
[cm/min]

Heat input
[kJ/cm]

Further information

Welding Supervisor (Name, date, Signature)

Test witnessed by GL Surveyor (Name, date, signature, stamp)

Germanischer Lloyd

Z449DE / 2009-08 / IO-P

3. WPQR
(Welding Procedure Qualification Record)
/

WPS No. / Rev No.:

WPQR No.:
Welding process::

141 - GTAW

Test Method
Visual inspection:
Ultrasonic test:
Dye penetrate test:

Results

General information
Date of test weld:
Date of laboratory test:
Base material: GL-A

Welding position: PA - 1G

Non-destructive testing
Test report No.

Test Method
Radiographic test:
Magnetic particle test:

Results

Test report No.

Destructive testing
Specified YS min. [N/mm]:
No.:

Tensile test

Area
[mm]

Dimension

Specified degree []:

Type

Test temperature[C]:
Notch location
Weld metal
Fusion line
Fusion line + 2 mm
Fusion line + 5 mm
Fusion line + 10 mm

Test load
Fr [N]

Bend test

Dimension (W x T)

YS
[N/mm]

Notched bar impact test

Result 1 [J]

TS
[N/mm]

Elongation
[%]

R.A.
[%]

WM

BM
Test report No.

Average [J]

Test report No.:

Minimum requirement [J]:
Result 2 [J]
Result 3 [J]

Points

Test report No.:

1
2

Location /
Character
of fracture

Result

Test report No.:

Mandrel diameter. [mm]:
Type
Dimension (W x T)

HAZ

Results

Break load
Fm [N]

Result

Hardness tests HV 10
Sketch
Double Click: Image in \\Forms with Makro\\Z449DE

Test Method
Macro photo
Micro photo

Test report No.:

Specified TS min. [N/mm]:

0
0
0
0
0

Test Method
Fracture Test

Results

Test report No.

Test Laboratory (Name, date, signature, stamp)

Lab test witnessed by GL Surveyor (Name, date, signature, stamp)

Germanischer Lloyd

Z449DE / 2009-08 / IO-P

2.1. Further Welding Data Sheet

Run
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50

Welding
Process
111 - SMAW
111 - SMAW
111 - SMAW
111 - SMAW
111 - SMAW
111 - SMAW
111 - SMAW
111 - SMAW
111 - SMAW
111 - SMAW
111 - SMAW
111 - SMAW
111 - SMAW
111 - SMAW
111 - SMAW
111 - SMAW
111 - SMAW
111 - SMAW
111 - SMAW
111 - SMAW
111 - SMAW
111 - SMAW
111 - SMAW
111 - SMAW
111 - SMAW
111 - SMAW
111 - SMAW
111 - SMAW
111 - SMAW
111 - SMAW

filler metal
[mm]

Current
[A]

Voltage
[V]

Type of current /
polarity

Wire feed speed

[m/min]

Travel speed
[cm/min]

Heat input
[kJ/cm]

Welding Supervisor (Name, date, Signature)

Test witnessed by GL Surveyor (Name, date, signature, stamp)

Germanischer Lloyd

Z449DE / 2009-08 / IO-P