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Mining and Tunneling Products Catalogue Rebar Rock Bolts www.dsiunderground.com
Mining and Tunneling Products Catalogue Rebar Rock Bolts www.dsiunderground.com
Mining and Tunneling Products Catalogue Rebar Rock Bolts www.dsiunderground.com
Mining and Tunneling Products Catalogue
Rebar Rock Bolts
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August 2015

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Table of Contents Section Mechanical Rock Bolts, Extension Bolts & Stelpipe Bolts 1 Rebar Rock
Table of Contents Section Mechanical Rock Bolts, Extension Bolts & Stelpipe Bolts 1 Rebar Rock
Table of Contents Section Mechanical Rock Bolts, Extension Bolts & Stelpipe Bolts 1 Rebar Rock
Table of Contents
Section
Mechanical Rock Bolts, Extension Bolts & Stelpipe Bolts
1
Rebar Rock Bolts
2
Cable Bolts
3
Friction Stabilizers & Expandable Bolts
4
DYWIDAG THREADBAR ®
5
Trusses & Slings
6
Specialty Bolts
7
Fiberglass Bolts
8
Resins & Cement Cartridges
9
Mesh, Straps & Plate Washers
10
Eyebolts, Scaling Bars & Utility Hangers
11
Tools & Hardware, Drilling Consumables
12
Lattice Girders, Steel Arches & Props
13
High Performance Grouts & Application Equipment
14
Drilling Fluids
15
Miscellaneous
16

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Rebar Rock Bolts (Forged Head & Threaded) #5 (15M), #6 (20M), #7 (22M) and #8
Rebar Rock Bolts (Forged Head & Threaded) #5 (15M), #6 (20M), #7 (22M) and #8

Rebar Rock Bolts (Forged Head & Threaded)

#5 (15M), #6 (20M), #7 (22M) and #8 (25M)

Forged Head Rebar

#5 (15M), #6 (20M), #7 (22M) and #8 (25M) Forged Head Rebar Threaded Rebar Dimensions  
#5 (15M), #6 (20M), #7 (22M) and #8 (25M) Forged Head Rebar Threaded Rebar Dimensions  

Threaded Rebar

Dimensions
Dimensions
   

#5 (15M)

 

#6 (20M)

 

#7 (22M)

#8 (25M)

Nominal Bar Size E

0.625" (16 mm)

0.750" (19.5 mm)

0.875" (22.2 mm)

1.0" (25.2 mm)

Head Across Flats F

 

1.088" to 1.125" (27.64 mm to 28.58 mm)

 

Head Across Corners G

 

1.425" to 1.591" (36.19 mm to 40.41 mm)

 

Head Height, min. H

 

0.40" (10.2 mm)

 

Thread Size (left and right) I

5

/ 8 ”- 11 UNC

3

/ 4 "- 10 UNC

7

/ 8 "- 9 UNC

1"- 8 UNC

Technical Data - Forged Head - Grade 60

 
   

#5 (15M)

 

#6 (20M)

 

#7 (22M)

#8 (25M)

   

18,600 lbs

 

26,400 lbs

 

36,100 lbs

47,100 lbs

Yield Strength, min.

(80 kN)

(120 kN)

(155 kN)

(200 kN)

Tensile Strength, min.

 

27,600 lbs

 

39,600 lbs

 

54,100 lbs

70,600 lbs

(121 kN)

(180 kN)

(232 kN)

(300 kN)

Elongation in 8" (200mm)

 

9% minimum

 

Technical Data - Threaded - Grade 60

 
 

5

/ 8 " - 11 UNC

3

/ 4 " - 10 UNC

7

/ 8 " - 9 UNC

1" - 8 UNC

   

13,600 lbs

 

20,000 lbs

 

27,700 lbs

36,400 lbs

Yield Strength, min.

(60.5 kN)

(89 kN)

(123.2 kN)

(161.9 kN)

Tensile Strength, min.

 

20,300 lbs

 

30,100 lbs

 

41,600 lbs

54,500 lbs

(90.3 kN)

(133.9 kN)

(185 kN)

(242.4 kN)

Elongation in 8" (200 mm)

 

9% minimum

 

Notes: USA - manufactured to ASTM F432 and ASTM A615 specifications; bolts MSHA approved Canada - manufactured to ASTM F432, CSA M430 and CSA G30.18M specifications Grade 40 & 75 available where applicable. Notched rebar optional for bending.

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May 2013

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Section2-Page1

MGSD Bar The new DSI hybrid size bar to allow easier insertion through resin and

MGSD Bar

MGSD Bar The new DSI hybrid size bar to allow easier insertion through resin and better

The new DSI hybrid size bar to allow easier insertion through resin and better resin mixing.

   

Yield

Yield

Tensile

Tensile

 

"A"

"A"

"C"

 

Size

Grade

min.

max.

min.

max.

Elongation

Diameter

Aim

Nominal

"C" Deviation

3

/ 4 "

75

75,000

87,000

100,000

131,000

8

% min.

0.680"

0.680"-0.686"

0.060"

0.038" min.

   

0.068" max.

7

/ 8 "

75

75,000

87,000

100,000

131,000

8

% min.

0.796"

0.796"-0.808"

0.054"

0.038" min.

   

0.068" max.

0.038" min.     0.068" max. www.dsiunderground.com Section2-Page2 May 2013 August 2015
0.038" min.     0.068" max. www.dsiunderground.com Section2-Page2 May 2013 August 2015

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May 2013

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Section 2

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Installation Accessories Rebar Rock Bolts Nuts Domenuts • for 3 / 4 " thread A.F.

Installation Accessories

Installation Accessories Rebar Rock Bolts Nuts Domenuts • for 3 / 4 " thread A.F. =

Rebar Rock Bolts

Nuts

Domenuts

• for 3 /4" thread A.F. = 1 1 /8" square

• for 7 /8" thread A.F. = 1 1 /8" square

• for 1" thread A.F. = 1 5 /8" hex

Plain Nuts - used with pinched thread

• for 3 /4" thread A.F. = 1 1 /8" square

• for 7 /8" thread A.F. = 1 1 /8" square with flange

• for 1" thread A.F. = 1 5 /8" hex Torq Bolts - system available

• for 3 /4" and 7 /8" thread A.F. = 1 1 /8" square

Reverse Spin Reverse Drive
Reverse Spin Reverse Drive

Resin Mixing System "crimped thread"

Hardened Round Washers

• to ASTM F436 specifications

• for 3 /4" thread:

I.D. = 13 /16", O.D. = 1 15 /32", T = 0.122" to 0.177"

• for 7 /8" thread:

I.D. = 15 /16", O.D. = 1 3 /4", T = 0.136" to 0.177"

• for 1" thread:

I.D. = 1 1 /8", O.D. = 2", T = 0.136" to 0.177"

Spherical Seat (Compensation) Washers

• ductile iron ASTM A536 Gr. 65-45-12

• for 3 /4" thread:

I.D. = 13 /16", O.D. = 2", H = 13 /16" (model TSW-4) I.D. = 15 /16", O.D. = 2", H = 1 /2" (model TSW)

• for 7 /8" & 1" thread:

I.D. = 1 1 /16", O.D. = 2", H = 1 /2" (model TSW-1)

Installation Tools - for Stopers/Jacklegs

Forged Head Rebar Driver (Dollie) •1 1 /8" square driver

• available with 7 /8" hex socket or 3 1 /4" long hex shank Threaded Rebar Nutrunners •1 1 /8" square nutrunner (for 3 /4" & 7 /8" bolts) •1 5 /8" hex nutrunner (for 1" bolts)

• available with 7 /8" hex socket or 3 1 /4" long hex shank

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May 2013

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Section2-Page3

Installation Accessories Tandem Anchor • patented • slotted shell base removes the chance of severely

Installation Accessories

Installation Accessories Tandem Anchor • patented • slotted shell base removes the chance of severely twisted

Tandem Anchor

• patented
• patented

• slotted shell base removes the chance of severely twisted shells with leaves buckled inward onto the thread

• the system incorporates both mechanical (expansion shell) & resin anchorage

Other Rebar Product Variations

• coupled bolts

• notched bolts (for bending)

Variations • coupled bolts • notched bolts (for bending) www.dsiunderground.com Section2-Page4 May 2013 August 2015

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Installation Accessories Tandem Anchor Components • #6 ( 3 / 4 ") or #7 (

Installation Accessories

Tandem Anchor

Components

• #6 ( 3 /4") or #7 ( 7 /8") headed rebar

• expansion shell (usually D8)

• support nut

• washer (2" or 2 1 /4")

• for 1 3 /8" or 1 1 /2" drill holes

• Tandem Anchor Bolts are "POINT ANCHOR BOLTS" because the full length of the bolt is placed under tension. Resin is inserted into the drilled hole followed by the bolt. Rotation of the bolt mixes the resin and causes the expansion shell to expand and place the bolt in tension. This system incorporates both mechanical (expansion shell) and resin anchorage.

Section 2

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August 2015

anchorage. Section 2 www.dsiunderground.com 8 August 2015 Shell Resin Expansion May 2013 www.dsiunderground.com
Shell Resin
Shell
Resin

Expansion

May 2013

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Section2-Page5

Installation Accessories Two Piece Tandem Anchor Components • #6 ( 3 / 4 ") or

Installation Accessories

Installation Accessories Two Piece Tandem Anchor Components • #6 ( 3 / 4 ") or #7

Two Piece Tandem Anchor

Components

• #6 ( 3 /4") or #7 ( 7 /8") rebar

5 /8" or 3 /4" headed smooth bar

• coupling

• expansion shell (usually D8)

• support nut

• washer (2" or 2 1 /4")

• Tandem Anchor Combos are "POINT ANCHORS". The primary difference in this unit and the Tandem Anchor is the utilization of two or more individual rods to create a single bolt. This is necessary when the bolt, to be installed, is longer than the coal seam is high and the bending of a single bolt is difficult or impossible.

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May 2013

August 2015

Expansion Shell Support Nut Rebar Resin Coupling Smooth Bar Washer
Expansion
Shell
Support
Nut
Rebar
Resin
Coupling
Smooth Bar
Washer

Section 2

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D-Dome TM Rebar Rockbolts #7 (22m) regular head for comparison D-Dome™ head for comparison Dimensions
D-Dome TM Rebar Rockbolts #7 (22m) regular head for comparison D-Dome™ head for comparison Dimensions
D-Dome TM Rebar Rockbolts #7 (22m) regular head for comparison
D-Dome TM Rebar Rockbolts
#7 (22m)
regular head for comparison

D-Dome™ head for comparison

Dimensions and Regulatory Requirements

• see Rebar Rockbolts page for size and regulatory requirement characteristics of D-Dome TM Rebar Rockbolts

Technical Data

• the D-Dome TM Rebar Rockbolts produces up to a 60% increase in head strength versus ASTM F432.95 requirements

Side View Comparison

Traditional headed rebar bolt loaded to 32,000 lbs
Traditional headed rebar bolt
loaded to 32,000 lbs

D-Dome TM headed rebar bolt loaded to 54,000 lbs

• the D-Dome TM headed rebar bolt offers increased security against roof loading

• please contact a local sales representative for a sample product and to arrange for a trial

Section 2

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Section2-Page7

Posimix Resin Bolt System General Features • Manufacture of the “posimix” bolt is the addition

Posimix Resin Bolt System

Posimix Resin Bolt System General Features • Manufacture of the “posimix” bolt is the addition of
Posimix Resin Bolt System General Features • Manufacture of the “posimix” bolt is the addition of
Posimix Resin Bolt System General Features • Manufacture of the “posimix” bolt is the addition of

General Features

• Manufacture of the “posimix” bolt is the addition of a specially designed spring wire attached to the up hole end of many of DSI rock bolts.

• The “posimix” bolting system was designed to assist in the installation of rock bolts with chemical anchors in larger diameter holes (31-38mm) by providing:

• substantially enhanced mixing of the chemical anchors,

• load transfer capabilities are maximised,

• the ability to be installed with a face jumbo as well as hand held machines.

• The “posimix” device centralises the bolt in the hole allowing an even distribution of the chemical anchor around the bolt. It also acts as an Archimedes screw pump forcing the chemical towards the back of the hole, assisting in mixing whilst consolidating the anchor for improved load transfer properties.

• In addition to improved mixing properties the “posimix” device also tends to pump the plastic skin of the chemical anchor to the back of the hole which eliminates the ‘gloving’ effect.

• All DSI conventional chemical bolts can be manufactured as “posimix” bolts and supplied to suit either left or right hand bolt rotation.

• Recommended hole size is 31 to 38mm diameter.

• Corrosion protection may be provided by hot dip galvanizing.

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Tension Jack/Pull Test Kit 30 Ton Capacity General Information • The pull test kit consists

Tension Jack/Pull Test Kit

Tension Jack/Pull Test Kit 30 Ton Capacity General Information • The pull test kit consists of

30 Ton Capacity

Tension Jack/Pull Test Kit 30 Ton Capacity General Information • The pull test kit consists of

General Information

• The pull test kit consists of two assemblies:

• a mechanical assembly which includes a claw, stand, nut, & spindle

• a hydraulic assembly which includes a hollow core ram, hand pump, gauge, & hose

• The gauge measures pressure, which is easily converted into tons of load

• Suitable for testing virtually all types of rock bolts and soil nails

• When testing Split Set™, Swellex™, or forged head bolts, the pull collar must be put onto the bolt BEFORE installation of the bolt

• 30 ton units available for sale or rent

• Comes complete with wooden crate

• Pull test collars available upon request

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USA

DSI Underground Systems, Inc.

9786 S Prosperity Road

West Jordan, UT 84081, USA

Phone

+1-801 973-7169

DSI Underground Systems, Inc.

447 DuPont Rd.

Martinsburg, WV 25404, USA

Phone

+1-800 332-3308

DSI Underground Systems, Inc.

700 Technology Drive

South Charleston, WV 25309, USA

Phone

+1-800 547-4751

DSI Underground Systems, Inc.

5400 Foundation Blvd.

Evansville, IN 47725, USA

Phone

+1-812 214-2968

DSI Underground Systems, Inc.

9344 Sunrise Road

Cambridge, OH 43725, USA

Phone

+1-800 457-7633

DSI Underground Systems, Inc.

1774 Mellwood Ave

Louisville, KY 40206-1756, USA

Phone

+1-502 473-1010

DSI Underground Systems, Inc.

DYWIDAG-Systems International Canada Ltd. 853 Boulevard Rideau Rouyn-Noranda, QC J9Y 0G3, Canada

Phone

+1-819 762-0901

DYWIDAG-Systems International Canada Ltd.

15 Toulouse Crescent

Sturgeon Falls, ON P2B 0A5, Canada

Phone

+1-705-753 4872

DYWIDAG-Systems International Canada Ltd.

17 Burns Rd., Unit 2

Whitehorse, YT Y1A 4Z3, Canada

Phone

+1-867-393 2841

Mexico DS International S.A. de C.V. Carretera a Base Aérea Militar No. 1002 Bodegas 13, 14 & 15 Parque Industrial FERRAN San Juan de Ocotán, Zapopan, Jalisco México, CP 45010 Phone +52-33-3366-57-94

Brazil DSI Underground Brasil Rua Um, 276 Distrito Industrial da bela Fama Nova Lima/MG, Brazil

Phone

+55-31-35 42 02 00

1032

East Chestnut Street

Chile

Lampa, Santiago de Chile, Chile

Louisville, KY 40204-1019, USA

DSI Chile Industrial Ltda.

Phone

+1-502 583-1001

Las Encinas #1387

Canada

Valle Grande

DYWIDAG-Systems International Canada Ltd.

Phone

+56-2-596 96 20

3919 Millar Avenue

Saskatoon, SK S7P 0C1, Canada

Phone

+1-306 244-6244

DYWIDAG-Systems International Canada Ltd.

199 Mumford Road

Unit C&D

Lively, ON P3Y 1L2, Canada

Phone

+1-705 692-6100

Please Note:

This brochure serves basic information purposes only. Technical data and information provided herein shall be considered non-binding and may be subject to change without notice. We do not assume any liability for losses or damages attributed to the use of this technical data and any improper use of our products. Should you require further information on particular products, please do not hesitate to contact us.

Colombia DSI Colombia S.A.S

Carrera 43A No. 8 sur – 15 Oficina 403 Edificio Torre Oviedo Medellín, Colombia

Phone

+57-4-403 12 00

Peru DSI Peru S.A.C.

Calle Rodolfo Beltran No. 947 Lima 1, Perú

Phone

+51-1-431 3157

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