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SF6 insulated test transformers are especially designed for testing metal-clad switchgear (GIS) in
the factory and on-site, and for testing on-site substation equipment. The conventional
transformers can be flanged directly to the GIS. This makes testing of such GIS installations
possible without feeding them through an air-SF6 bushing. Therefore, the merits of the
encapsulation remains effective also during the testing which is of importance for Partial
Discharge tests. These systems are particularly suited for on-site tests of GIS after assembly. In
the factory, they allow to test sub-assemblies and components directly in the manufacturing line,
thus avoiding transportation to a central test facility, and extra handling.

8VHUEHQHILWV

Small and compact dimensions resulting in minimum space requirements

Light-weight components
Rugged construction to withstand transportation stresses
Direct flanging to the test object
High safety for operating personnel because of encapsulation of all HV carrying parts
Large range of application in conjunction with test bushing for testing of open equipment
Built-in HV measuring capacitor

4XDOLW\
Haefely quality assurance complies with ISO 9001. The
electronic measurement and control devices are designed and
manufactured in-house. Our many years of experience in
dealing with EMC is therefore an important asset.
The design of the test system complies with the VDE 0104
standard for optimal protection of the operating personnel. The
test system is shut-down in case of over-voltage, over-current
and fast voltage transients. Damage at the fault is minimised.

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SF6 - air bushing

Encapsulated components

&' ( ) *-+
LV Protection unit

Insulating
transformer

Regulating
transformer

3 way-flange

&' ( ) *,+

Power line filter

Compensating
reactor

HV test transformer

Control cables

&.' ( ) *,+

Coupling capacitor

Stand ard capacitor

Partia l discharge
detector

Capacitance and
tan delta bridge

kV

Power connections
Measuring cables

Tests with bushing

Tests with flanged test object

Control unit

&' ( ) *-+

&' ( ) *,+

Test object

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SF6 - air bushing
Encapsulated components

OP-Q R ST
3 way-flange

OP-Q R ST

LV Protection unit

Insulating
transformer

Regulating
transformer

Power line filter

OP-Q R ST

HV test transformer

Coupling capacitor

Standard capacitor

Partial discharge
detector

Capacitance and
tan delta bridge

Test object

kV

Control unit
Control cables
Power connections
Measuring cables

Tests with bushing

Tests with flanged test object

OP-Q R ST

OP-Q R ST

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The test system includes following main components:

Regulating transformer type STL (only with factory test system TSS)
Power line filter type NLFA
Compensating reactor type KDL (only with factory test system TSS)
Low voltage protection unit (included in systems rated 510 kV or higher) type NSP
Test transformer type TES
Control system type OT 247 for factory tests (TSS) or
Regulating cubicle with control panel, type TKMT, for on-site tests (TSSV)

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Encapsulated coupling capacitor type KKS
SF6-air bushing type DFS and various connection or adaptation flanges between test
transformer & bushing & coupling capacitor & test object.
Specific base frames or containers for on-site testing.
Encapsulated standard capacitor type NKS
Control system type OT 257 instead of the OT 247
HV and grounding connections if bushing is used. The connection to test object is usually not
included.
Partial Discharge detectors
Capacitance and power loss factor measuring bridges
Other devices upon request.

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TES 230-45

STL 25

KDL 180

TSS 325-30

TES 325-30

STL 25

KDL 120

TSS 510-90

TES 510-90

STL 50

KDL 360

TSS 750-250

TES 750-250

STL 150

KDL 900

TSS 1000-375

TES 1000-375

STL 200

KDL 1800

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TSSV 230-45

TES 230-45

TKMT 45

TSSV 325-30

TES 325-30

TKMT 30

TSSV 510-90

TES 510-90

TKMT 90

TSSV 750-25

TES 750-250

TKMT 250

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The encapsulated test transformer TES is a conventional transformer and steps-up the voltage
coming from the regulating transformer. The controls act on the regulating transformer to adjust
precisely the input voltage of the TES and thus the test voltage. A compensating reactor KDL is
connected between the regulating and the test transformers and compensates the capacitive
power required for the test object. This way, the STL and power line filter ratings can be kept
small.
For on-site tests, the controls (relay technique & push buttons) are integrated into the regulating
transformer rack. The latter transformer is dimensioned to avoid a separate compensation
reactor. This gives a most compact equipment with a minimum number of components to be
transported and connected for testing.

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Height above sea level
Relative humidity in main hall under non condensing conditions

- Temperature averaged over 24 h for H.V. components
- Extreme temperatures for H.V. components
- Temperature for electronic controls and measuring
(equipment to operate with the specified
measuring errors)

not limited for the HV parts

not limited for the HV parts
min. 0 C, max. + 30 C
min. - 5 C, max. + 40 C
min. + 15 C, max. + 25 C

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With this air-insulated column-type regulating transformer, the
input voltage of the test transformer can be varied smoothly &
continuously. The unit is for indoor operation. The active part is
air insulated and built into a cubicle. The primary winding is
galvanically separated from the secondary winding. The driving
motor allows a slow and a fast regulating speed (40-240 s from
0-100 % of the voltage). The zero start interlock forces the
operator to start always from zero.
The primary breaker and secondary contactor are placed in the
regulator cabinet.
The power line filter can be built-in the regulating transformer
cubicle.

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STL 25

25

400

1.2 x 0.5 x 1.8

380

STL 50

50

400

1.6 x 0.6 x 2.0

570

STL 150

150

1000

1.0 x 1.8 x 1.5

1540

STL 200

200

1000

1.2 x 2.0 x 1.7

1700

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For the reduction of line carried noise from the mains. The NLFA filters both phase and is
connected to ground.
Typical insertion loss per phase measured
at 50 / 50 , MIL-STD 220 A
in the following frequency range of

>

80 dB

14 kHz...10 MHz

&RPSHQVDWLQJUHDFWRUW\SH.'/
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For the compensation of the reactive power of capacitive test
objects.
The air-insulated compensating reactor is connected between the
regulating transformer and the test transformer. Therefore, the
power rating of the regulating transformer and of a possibly preconnected power filter can be kept small.
The compensating reactor comprises 3 inductances which can be
combined to achieve up to 7 different power combinations. The reconnection is basically done manually. Upon request (option), a
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remote re-connection with switches, actuated from the controls,
.'/
can be offered.

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120

400

1.0 x 0.8 x 1.0

400

KDL 180

180

400

1.1 x 1.2 x 1.0

550

KDL 360

360

400

1.2 x 1.2 x 1.0

850

KDL 900

900

1000

1.6 x 1.3 x 1.4

1800

KDL 1800

1800

1000

2.5 x 1.3 x 1.5

3200

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Is used to prevent inadmissible high recovery over-voltages on the test transformer in case of
disruptive discharges on the test object. The low-voltage protection device NSP acts by opening
the power supply and by short-circuiting of the test transformer primary winding within a few
hundred microseconds. This avoids repetitive flashovers in the GIS.
Regulating
transformer
STL

Test transformer TES

Opening switch for

disconnecting the
power supply
Closing switch for
short-circuiting the
primary winding
6

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The test transformer is the heart of any SF6 insulated test
system. It is housed in a special tank and is terminated on
its HV side by a GIS spacer. All LV terminals are brought
out insulated and housed in a connection box.
The exciter winding is divided into 2 groups to allow better
flexibility in function of the test voltage & load and enhances
the compensating reactor efficiency.
The spacer type (standard ABB) is chosen acc. to the
transformer voltage. Special design are available upon
request.
A high voltage capacitor is incorporated in the TES tank.
The capacitor is used as the high voltage arm of a
capacitive divider to perform voltage measurements
according to IEC 60060-1.


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A secondary part for voltage measurement with a Haefely control unit or measuring instrument is
fixed on the transformer housing. A platin-foil thermometer is built in the low voltage winding. The
temperature is checked and switches the system off should it be over-loaded.
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230-45

230

45

100

12

2600 5900

620

25

2 x 400

TES
325-30

325

30

70

800

2000

140

17

2 x 400

TES
510-90

510

90

200

25

970

2300

210

17

2 x 400

TES
750-250

750

250

600

70

1260 3200

300

17

2 x 1000

10

TES
1000-375

1000

375

1000

105

950

230

19

2 x 1000

10

2950

Other voltage ratings are possible! Please contact us.

The given power rating is valid at the output of the test transformer. If other components like a
coupling capacitor, bushing or connecting flange are added, their internal capacitance reduce the
available power available for the test object.

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230

0.7

1.0

350

TES 325-30

325

0.7

1.0

350

TES 510-90

510

1.0

1.1

1050

TES 750-250

750

1.4

1.8

2500

TES 1000-375

1000

1.5

2.6

4150


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The indicated PD level is inherent to the test system itself, without considering possible external
radiated interference or interference from the power supply. The PD level will be checked during
the system test in our works. The above specified PD level presumes that the test system will be
equipped with adequate filtering (low voltage filter) and earthing (< 2 ). The mains must fulfil the
following requirements (according to IEC):
Disturbances of supply voltage, peaks phase to ground
Harmonics of supply: Ratio of peak to RMS value

max. 4 V
2 5 %

7\SLFDODFRXVWLFQRLVHOHYHO measured based on IEC 60551

< 75 dBA

The actual noise level on site depends to a large extent on the on-site conditions, such as type of
walls and the geometrical configuration.


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- High voltage withstand test at 1.2 Un
- PD measurement
- Short circuit impedance measurement
- Measurement of the voltage ratio


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Usually, the test transformers are shipped
assembled and are therefore ready for

immediate use. For transportation, the SF6 gas
pressure should be reduced to 1.2 bar.
The standard filling valve is compatible with DILO treatment equipment. Other valves are
available under request. The SF6 gas treatment equipment is not included in our scope of supply.

&RQWUROVW\SH27
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The Operating Terminal OT 247 provides a safe and
easy computer-aided operation of transformer-type
AC high voltage test systems. The unit is built into a
standard 19" desktop housing. It has a high electromagnetic compatibility and does not need additional
screening. Due to the built-in safety interlocks the
operator can fully concentrate on the test object.
As an option, the more sophisticated OT 257 can be
offered.


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6RIWZDUH
The program allows the following operations:

Switching On/Off of the primary circuit breaker

Switching On/Off of the contactor (High Voltage On/Off)
Manual variation of the output high voltage, two speed levels
Automatic zero start-up after switching off the high voltage
Automatic setting of the output high voltage to a preset value with a pre-set speed (kV/s)
Timer for switching off the high voltage after a preset time

At any time and in addition to the output high voltage a selection of four of the following
information can be displayed:
Status of the protection system
Status of the safety circuit and the emergency trip
Output voltage and current of the regulating transformer
Timer


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The measuring signal is derived from the built-in HV divider of the TES transformer. The value of
the high voltage is permanently displayed, either as peak value/2 or as RMS value. In case of
flashover at the test object the control unit automatically stores the last voltage measurement as
well as the polarity of the high voltage during the discharge.
Measuring error of the electronic

0.5 % of the measured value between 10 %

and 100 % of the system output voltage

Measuring error of the complete measuring

system (divider/coupling quadripole,
electronic system) at 50/60 Hz.

1 % of the measured value between 10 %

and 100 % of the output voltage

&RQWUROVIRURQVLWHWHVWVW\SH7.07
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The controls TKMT house the control panel with
push buttons, the HV-meter DMI 551 and the
regulating transformer. Upon request, the power
cables can be fitted with Multicontact plugs.
'HVFULSWLRQRIWKHFRQWUROVSDUW
This push button controls allow the following
functions and indications:

Emergency stop
Primary breaker On - Off
Secondary contactor On - Off
Horn
Setting of voltage variation speed
Max. current setting
Key-switch
Indication of test transformer temperature
Indication of Primary current and voltage
Indication of test transformer current on HV side.


&RQWUROVW\SH7.07

Warning lamps (one green, one red) are mounted on the TKMT cabinet. Plugs are provided for a
safety circuit (Interlock).


'HVFULSWLRQRIWKHUHJXODWLQJWUDQVIRUPHUSDUW

With this air insulated regulating transformer the input voltage of the test transformer can be
varied smoothly & continuously. The unit is for indoor operation, air-cooled. The primary winding
is galvanically separated from the secondary winding. The zero start interlock forces the operator
to start always from zero.
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TKMT 30

30

400

1.3 x 0.8 x 2.2

270

TKMT 45

45

400

1.3 x 0.8 x 2.2

370

TKMT 90

90

400

1.3 x 0.8 x 2.2

570

TKMT 250

250

1000

1.3 x 0.8 x 2.2

680

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Used in conjunction with the TKMT controls for
on-site tests, the DMI 551 is a multi purpose
measuring instrument for all kind of voltages
present in high voltage test laboratories. The
instrument has a high EMC compatibility and
does not need additional screening. It is built
into a 19" standard housing, 3 units in height.

:
2 

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The DMI 551 has 3 separate analogue measuring channels and is available in all combinations.
E.g. as a pure impulse measuring device up to a multi purpose AC, DC, IMP measuring device.
Due to its modular system a later upgrade can be performed easily on-site without sending the
device back to the Haefely works.

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Are based on Haefely in house developments especially adapted to the demanding high voltage
test environment. 3 individual measuring channels allow for better performance and higher
reliability. Microprocessor control is based on PC 104 industrial standard and built with high
quality industrial strength components. The illuminated LCD CFL screen has a size of 120 x 64
mm and offer a resolution of 240 x 128 dots. Software is stored on an EPROM and can be
updated if required.
7HFKQLFDOGDWD
Technical data are listed for a DMI equipped with only the AC measuring channel.
$&9ROWDJH0HDVXULQJ&KDQQHO

Measured values
Display
Accuracy
Input voltage
Measuring range
Range setting
Input impedance
Frequency of the measured voltage
16 2/3...40 Hz,
Flash detection

Peak / 2 (capacitor), RMS (fast A/D conversion)

kV, 4 Digits
0,5 %, 3 Counts
max 150 V RMS
5...100 %
automatic
1 M, 60 pF
40...400 Hz, +/- 0.5 % Accuracy
+/- 1 % Accuracy
polarity and last Peak / 2

11

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With an adapted coupling quadripole, the coupling
capacitor is used for sensitive partial discharge
measurements. Its capacitance is determined depending
of the test object capacitance.
The pre-tested active part is installed in an insulating tube,
which is in turn installed in the coupling capacitor tube.
This type of coupling capacitor has a high capacitance
value, a good partial discharge behaviour and a high
reliability. The capacitor vessel is equipped with a
pressure gauge and filling valve.

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KKS 230-0.5

230

0.5

0.9

1.5

350

KKS 325-0.5

325

0.5

0.9

1.5

350

KKS 510-0.5

510

0.5

0.6

2.0

500

KKS 750-0.5

750

0.5

0.9

2.7

750

a V#b#Yyxx

Other voltage ratings are possible. Please contact us.

12

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The SF6-air bushings are SF6 insulated,
for outdoor use in any mounting position,
with:
Cylindrical FRP - insulator with
silicone ribs
Metal housing flange with gas fitting,
spacer and lifting lugs.
An aluminium top electrode is mounted on
the top bushing to allow PD free testing.
A pressure indicator is available as an
option.

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DFS 230

230

0.5

2.2

220

DFS 325

325

0.6

3.0

450

DFS 510

510

0.7

4.4

600

DFS 750

750

1.0

7.5

1660

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A multitude of connection flanges can be realised to connect:

coupling capacitors
SF6-air bushings
test object
test transformer

These flanges can be equipped with a switch for separating a

coupling capacitor from the test transformer for example. This
helps to increase the capacitive load range of the test system.
Earthing or PD calibration studs can be integrated too.

7\SLFDOZD\FRQQHFWLRQIODQJH

Special base frames for the test transformer, coupling capacitor, SF6-air bushing can be realised.

13

6SHFLDOVROXWLRQV
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7HVWDFURVVRSHQVZLWFK

Some customers require special tests on the breakers or disconnecting switches. This is a test
across open switch on the open breaker. Each of its contacts is energised separately. One of
the voltage is phase shifted by 180 degrees, which allows to reach test voltage levels higher than
the single test transformer nominal rating.
The manufacturer thus needs 2 test transformers in his works.
37WHVWVDW+]
In order to keep the instruments transformers in the circuit, tests have to be carried-out with a
higher frequency, for example 180 Hz. A frequency converter (FU) is required for this test.
%ORFNGLDJUDPIRUWHVWDFURVVRSHQVZLWFK
Regulating
transformer
STL

Test transformer
400 kV
TES 1

Partial discharge
Detector
TE 571

Test object at works

kV

Test
transformer 400 kV
TES 2
Frequency
Converter
FU

Coupling
Capacitor
KKS

Control unit
OT 247

Dielectric & PD tests

Tests at 180 Hz
Test across open switch"


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Output TES 1

Output TES 2

14

Effective test voltage across test

object is the sum of the outputs
of the TES 1 and the TES 2.

&RQWDLQHUV
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For storage and transportation of the AC test system test system including the high voltage
transformer TES. If possible, the container is subdivided by a partition in a "control room" and a
"storage room". If not enough space is available, a separate container serves as control room.
The regulating transformer TKMT with controls is installed inside the control room. The feeding
voltage is transferred via special cables to the HV transformer. A desk with drawers can also be
installed in the control room, which is lighted. Provision for a safety circuit connection is given.
The container is usually equipped with a power distribution panel, including protection system and
main circuit breaker. An opening is provided for the power and control cables which can be
closed with a hinged door. All pieces of equipment are earthed at a central point, accessible from
the outside of the container.
The test transformer, eventual bushing with HV electrode as well as base frames are arranged
inside the storage room / container. These elements are secured by adapted fastenings during
transportation. Haefely uses the following standard steel container which are specially
customised for the test equipment arrangement. A special double component paint, standard
light grey RAL 9002, is used and the centre of gravity is clearly indicated. They can be
transported by ship, train and lorry.

Dimensions
Length x Width x Height

Control room container

10 feet

Storage container
20 feet

3.0 x 2.5 x 2.6 m

6.1 x 2.5 x 2.6 m

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15

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This generator allows to test GIS with oscillating switching impulses (OSI). It is fully independent
from the AC components of the whole test system. It generates an OSI impulse of a few kV
which is amplified by the test transformer TES itself.
The system charges a bank of impulse capacitors which are discharged through the TES
windings. The DMI 551 Imp (with options DC and Imp), with a special software displays the
charging and the OSI test voltages. The OSI measurement signal is taken from the secondary
part on the TES transformer.

400 V

OSI generator



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Test object

Impulse capacitors with connection circuit

DC Charging and measuring circuits
Polarity change circuit
Integrated command panel
Digital measuring instrument DMI 551 IMP

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Max. output OSI voltage with test transformer TES 600 kV

Max. output OSI voltage with test transformer TES 750 kV
The value depends of the test object load.

16

Test transformer

approx. 900 kV
approx. 1250 kV

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Haefely Test AG has a dedicated Technical Services dept. with an experienced team of
engineers doing the internal tests as well as the commissioning on-site and final testing of the
test installations. Our Technical Services dept. does also preventive maintenance, repairs and
calibrations if required. This responsive team allows to minimise eventual down-times and
assures the shortest possible reaction time should any question arise.
The full coverage of the warranty is granted only if Haefely Test AG has carried out the Technical
Services. The charges for the delegation of our personnel are based on the terms and conditions
of the Swiss Association of Machinery Manufacturers.
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Big installations require our experienced team of mechanical erectors for supervising the
assembly the test systems.

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Once the system is erected, we delegate our engineers for doing the systems tests at the
customers. The system test shall proof that the system works according to the specification at
customers site and gives a first training to the operating staff.
These tests can also be done with a real test object.
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The training is carried out by the Haefely senior engineer immediately after the systems tests.
Detailed explanations about the use of the system, controls and measuring instruments are
given, in addition to the operating manuals.
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Haefely Test AG can offer a regular service & maintenance visit on-site for checking the system
condition & proposing necessary works. This is particularly appreciated for production line
equipment.
This visit can also be combined with the system re-calibration.

17

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By adding a coupling quadripole (option), the encapsulated coupling capacitor type KKS can be
used for measuring partial discharges. Various coupling quadripoles can be used. Digital or
analogue PD detectors can then be used depending of the customers needs. Please consult the
Tettex General Catalogue for more information.

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The encapsulated standard capacitors type NKS are used in conjunction with C and tan bridges
for measuring capacitance and tan values. Digital or analogue bridges can then be used
depending of the customers needs. For more details, see the Tettex General Catalogue.


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18

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- Complete basic system

TSS ... kV, ... kVA

TSSV ... kV, ... kVA

- SF6 - insulated HV transformer with a built-in HV

measuring capacitor

TES ... kV, ... kVA

TES ... kV, ... kVA

- Switching and regulating cubicle

STL ... kVA

TKMT ... kVA

- Compensating reactor

KDL ... kVA

incl. in TKMT

- Control unit with set of control and measuring

cables, 20 m

OT 247 in desk top

housing

incl. in TKMT

- Voltage measurement

incl. in OT 247

DMI 551 incl. in

TKMT

- Power line filter

NLFA

as option

- Low voltage protection device (only included for

systems 510 kV and above)

NSP

as option

- Computerised control unit with set of control and

measuring cables, 20 m

OT 257 with desk

and mini-rack

---

- Encapsulated coupling capacitor

KKS ... kV, ... nF

KKS ... kV, ... nF

- SF6 - air bushing

DFS ... kV

DFS ... kV

- Connection flanges

ZF...

ZF...

- Container for storage, transportation & test room

---

CONT AC

- OSI generation rack

TES OSI ... kV

TES OSI ... kV

- Technical services

DEL

DEL

- Partial Discharge detectors &

- C & tan measuring bridges

several models
available, please
see the Tettex
General Catalogue

several models
available, please see
the Tettex General
Catalogue

- Other possibilities

please contact us

please contact us

- One set of operating instructions and test reports

in English or German)
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19

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Modular AC test systems up to 300 kV, 0.25 A

E 151.30

AC voltage test systems up to 1800 kV, 40 A

E 152.51

Instrumentation for Partial Discharge, C and tan , accuracy and

resistance

Tettex General
Catalogue

Haefely Test AG offers also a complete range of impulse test systems

for both impulse voltage and impulse current applications.


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Haefely Test AG
Lehenmattstrasse 353
CH - 4052 Basel
Switzerland

12.2003
Subject to technical modifications without notice.

20

Tel.
Fax.
e-mail

+41 61 373 41 11
+41 61 373 49 12
sales@haefely.com
www.haefely.com