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Innovations 2016

Position sensors
Inductive sensors
TOP
TOP
TOP

K=1 sensors with high-quality stainless steel housing


Sensors for factory automation with correction factor K=1
Electromagnetic field immune K=1 sensors for welding applications

(11.2015)

6810 -

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9
11

(04.2016)

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13

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15
17

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19
21

(11.2014)

22 24 -

23
25

(04.2015)

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27

(04.2016)

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(11.2015)

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33
35

(11.2015)

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39

(11.2015)

40 -

41

(04.2016)
(11.2015)

Capacitive sensors
TOP

Ingeniously simple: display guide for the perfect setting

Cylinder sensors
TOP
TOP

500 bar? No problem! New hydraulic sensors


New pressure-resistant position sensors

(04.2016)
(04.2015)

Ultrasonic sensors
TOP
TOP

Compact ultrasonic sensors


Object detection for long ranges and difficult surfaces

(04.2016)
(04.2016)

Photoelectric sensors for general applications


TOP
TOP

When oil is all over the new O6 coolant


O6 wetline now with IO-Link

(11.2015)

Sensors for motion control


Encoders
TOP

Intelligent incremental encoder with display and IO-Link

Speed sensors
Sensor and evaluation in one housing also with ATEX approval

Inclination sensors
Robust and precise inclination sensors now with IO-Link

Industrial imaging
Camera systems for mobile machines
3D Smart Sensor your assistant on mobile machines
True 3D vision sensor

(04.2016
(04.2016

3D sensors
TOP
TOP

Completeness monitoring for the packaging technology


Volume determination for storage and conveyor technology

(11.2015)

3D cameras
TOP

High-resolution 3D camera for innovative vision integration

Process sensors
Pressure sensors
TOP

TOP

Small and cost-optimised for mobile machines


Hydrostatic level measurement for a wide range of applications
New PT absolute pressure transmitter with different measuring ranges
IO-Link display: process values at a glance

42 44 46 48 -

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45
47
49

50 52 -

51
53

54 56 58 -

55
57
59

(04.2016)

60 62 64 -

61
63
65

(04.2016)

66 -

67

68 70 -

69
71

72 74 76 -

73
75
77

(11.2015)

78 80 -

79
81

(04.2016)

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83

(04.2016)
(04.2016)
(04.2016)
(11.2015)

Flow sensors / flow meters


TOP

New benchmark in thermal flow measurement


New flow sensor now also for smallest quantities

(11.2015)
(11.2015)

Level sensors
Hygienic point level sensor especially for hazardous areas
Continuous level measurement in harsh environments
Continuous level measurement with analogue output and IO-Link

(11.2015)
(11.2015)
(11.2015)

Temperature sensors
TOP
TOP

Evaluates temperatures up to 600 C: the TR with a new look


Modern classic: new TN temperature sensor
Temperature sensors for mobile machines

(11.2015)
(04.2016)

Industrial communication
AS-Interface cable extensions
Repeater to extend AS-i networks up to 1000 m

AS-Interface Safety at Work


TOP

Safety 4.0: the safe SmartPLC


With signal effect: AS-i module for OSSD inputs

(11.2015)
(11.2015)

System solutions
8-port IO-Link master module with LINERECORDER AGENT embedded
IO-Link the standard interface for smart sensors
Industry 4.0 made easy Apps instead of expensive programming

(04.2015)
(04.2015)
(11.2015)

Identification systems
RFID 125 kHz / RFID 13.56 MHz
RFID evaluation system DTE now with EtherCAT
Adapters to increase the ranges of the new RFID antennas

(04.2016)

RFID 13.56 MHz


RFID with CANopen or J1939 interface for mobile machines

Condition monitoring systems


Vibration monitoring systems
Compact vibration monitoring of two measurement points

(11.2015)

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(11.2015)

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87

(11.2015)

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89

(11.2015)

90 92 -

91
93

(04.2016)

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95

(04.2016)

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97

Systems for mobile machines


Mobile controllers
Power management in mobile vehicles

Connection technology
Sockets
From factory automation to machine tool industry

T splitters
For hygienic and wet areas in the food industry
The secure connection even in difficult applications

(11.2015)

Power supplies
24 V DC switched-mode power supplies
Powerful switched-mode power supply with an enormous power reserve

Accessories
Electronic fuse

Position sensors

One sensing range for all metals


Inductive sensors for factory
automation with correction
factor K=1
Uniform sensing range for the reliable
detection of all metals
Compact dimensions for use in the
smallest of space
Electromagnetic field immune sensor
technology to prevent incorrect switching
High-quality stainless steel housing
High reliability thanks to protection
rating from IP 65 / IP 69K

Constant correction factor


K=1 sensors have the same sensing range for all
types of metals. They are for example perfectly suited
for the detection of aluminium, where conventional
sensors show a considerably reduced sensing range.
The high switching frequencies enable the monitoring
of fast changing switching states.
The resistant stainless steel sleeve allows reliable use
in oil and coolant applications. The wide temperature
range as well as the high protection ratings enable
universal use of the new K=1 sensors.

Position sensors
Inductive sensors

Type

Total length

Sensing range

[mm]

[mm]

Installation

Switching
frequency
[Hz]

Current rating

Order
number

2000

100

IFS297

[mA]

M12 connector 3 wire DC PNP Output function normally open


M12

45

flush

M12

45

non-flush

2000

100

IFS298

M12

45

10

non-flush

2000

100

IFS299

M12

60

flush

2000

100

IFS304

M12

60

non-flush

2000

100

IFS305

M12

60

10

non-flush

2000

100

IFS306

M18

45

flush

2000

100

IGS287

M18

45

12

non-flush

2000

100

IGS288

M18

45

15

non-flush

2000

100

IGS289

M18

60

flush

2000

100

IGS290

M18

60

12

non-flush

2000

100

IGS291

M18

60

15

non-flush

2000

100

IGS292

M30

45

15

flush

2000

100

IIS281

M30

60

15

flush

2000

100

IIS282

M30

60

22

non-flush

2000

100

IIS283

M30

60

30

non-flush

2000

100

IIS284

Connection technology
Type

Further technical data


Version

Order
number

Socket, M12,
2 m black, PUR cable

EVC001

Socket, M12,
5 m black, PUR cable

EVC002

Socket, M12,
2 m black, PUR cable

EVC004

Socket, M12,
5 m black, PUR cable

EVC005

Operating voltage

[V DC]

10...30

Reverse polarity protection

Short-circuit protection

Overload protection

IP 65 / IP 66 / IP 67 /
IP 68 / IP 69K

Protection rating
Protection class

III

Ambient temperature

[C]

-40...85
High-grade stainless steel
(316L)
sensing face
LCP

Housing materials
Output status indication

Dimensions
45
34
30

[LED]

Example IGS292
15

M18 x1

60
49
30

M12 x1

M12 x1

M12 x1

Example IFS297

yellow (4 x 90)

17
LED 4 x 90

24

LED 4 x 90

Example IFS306

M30x1,5

M12x1

M12x1
4

LED 4 x 90

17
5

LED 4 x 90

36

Example IGS287

45
34
30

60
49
45
22,5

M18 x1

M12 x1

Example IIS281

45
34
30

10

M12x1

60
49
35

Example IIS284

M12x1

24

M30x1,5

4
LED 4 x 90

LED 4 x 90

36

For further technical details please visit: www.ifm.com


(04.2016)

Position sensors

One sensing range for all metals


Inductive sensors for factory
automation with correction
factor K=1
Uniform sensing range for the reliable
detection of all metals
Compact dimensions for use in the
smallest of space
Electromagnetic field immune sensor
technology to prevent incorrect switching
Wide temperature range for universal use
High protection ratings up to
IP 68 / IP 69K

Constant correction factor


K=1 sensors have the same sensing range for all
types of metals. They are for example perfectly suited
for the detection of aluminium, where conventional
sensors show a considerably reduced sensing range.
The high switching frequencies enable the monitoring
of fast changing switching states. With the new sensor
technology, these sensors are insensitive to magnetic
fields and can for example be reliably used right next to
electrical brakes. The wide temperature range as well
as the high protection ratings enable universal use of
the new K=1 sensors.

Position sensors
Inductive sensors

Type

Total length

Sensing range

[mm]

[mm]

Installation

Switching
frequency
[Hz]

Current rating

Order
number

2000

100

IFS289

[mA]

M12 connector 3 wire DC PNP Output function normally open


M12

45

flush

M12

45

10

non-flush

2000

100

IFS290

M12

60

flush

2000

100

IFS285

M12

60

10

non-flush

2000

100

IFS286

M18

45

flush

2000

100

IGS279

M18

45

15

non-flush

2000

100

IGS280

M18

60

flush

2000

100

IGS277

M18

60

15

non-flush

2000

100

IGS278

M30

45

15

flush

2000

100

IIS269

M30

60

15

flush

2000

100

IIS267

M30

60

30

non-flush

2000

100

IIS268

Dimensions

Further technical data


45
34
25

Example IFS290
Operating voltage

M12 x1

M12 x1

4
17
LED 4 x 90

[V DC]

Short-circuit protection

Overload protection
Example IFS285

60
49
45

IP 65 / IP 66 / IP 67 /
IP 68 / IP 69K

Protection rating

III

Ambient temperature

M12 x1

M12 x1

Protection class
[C]

Housing materials

17

Example IGS280

45
34
15 15

Type

4
LED 4 x 90

[LED]

Version

24

Example IFS277

Order
number

Socket, M12,
2 m black, PUR cable

EVC001

M18 x1

60
49
45

M12 x1

yellow (4 x 90)

Connection technology

M18x1

M12x1

Output status indication

-40...85
brass
plated with white bronze,
sensing face
LCP

4
LED 4 x 90

10...30

Reverse polarity protection

Socket, M12,
5 m black, PUR cable

EVC002

24

Socket, M12,
2 m black, PUR cable

EVC004

Socket, M12,
5 m black, PUR cable

EVC005

4
LED 4 x 90

Example IIS269

M12x1

M30x1,5

45
34
30

LED 4 x 90

36

60
49
45
22,5
M12x1

M30x1,5

Example IIS268

LED 4 x 90

36

For further technical details please visit: www.ifm.com


(11.2015)

Position sensors

One sensing range for all metals


Electromagnetic field immune
K=1 sensors for welding
applications
Uniform sensing range for the reliable
detection of all metals
Robust design with non-stick coating
Electromagnetic field immune sensor
technology to prevent incorrect switching
Wide temperature range for universal use
High protection ratings up to
IP 68 / IP 69K

Use in harsh welding applications


The inductive K=1 sensors withstand harsh operating
conditions and reliably detect metal objects even in
case of soiling.
The sensor housing and the fixing nuts have a non-stick
coating to prevent sticking of weld slag. Strong magnetic
fields occur in welding processes.
The new sensor technology prevents incorrect switching.
The quick connection with the connector and matching
cable from the ecolink range is the ideal basis for
permanent use.

10

Position sensors
Inductive sensors

Type

Total length

Sensing range

[mm]

[mm]

Installation

Switching
frequency
[Hz]

Current
load
[mA]

Order
number

2000

100

IFW204

M12 connector 3 wire DC PNP Output function normally open


M12

65

flush

M18

65

flush

2000

100

IGW202

M30

65

15

flush

2000

100

IIW202

Dimensions

Further technical data


IFW204

65
54
50

Operating voltage
M12x1

M12x1

Current consumption

17

IGW202

65
54
50

[mA]

Short-circuit protection

Overload protection

IP 65 / IP 66 / IP 67 /
IP 68 / IP 69K

Protection

II

M12x1

M18x1

Ambient temperature

[C]

Switching status indication


IIW202

65
54
50

-40...85
brass
anti-spatter,
sensing face LCP

Housing materials

24

[LED]

yellow (4 x 90)

Accessories
Type

Version

M30x1,5

M12x1

LED 4 x 90

36

Connection technology
Type

< 20

Protection class

LED 4 x 90

10...30

Reverse polarity protection

LED 4 x 90

[V DC]

Version

Order
number

Order
number

M12 mounting sleeve with end stop,


anti-spatter

E12452

M18 mounting sleeve with end stop,


anti-spatter

E12453

M30 mounting sleeve with end stop,


anti-spatter

E12454

M12 washers,
anti-spatter

E12412

Socket, M12,
2 m grey, PUR cable

EVW001

M18 washers,
anti-spatter

E12413

Socket, M12,
5 m grey, PUR cable

EVW002

M30 washers,
anti-spatter

E12414

Socket, M12,
10 m grey, PUR cable

EVW003

Socket, M12,
2 m grey, PUR cable

EVW004

Socket, M12,
5 m grey, PUR cable

EVW005

Socket, M12,
10 m grey, PUR cable

EVW006

For further technical details please visit: www.ifm.com


(11.2015)

11

Position sensors

Capacitive sensor is so easy to set


Ingeniously simple:
display guide
for the perfect setting
Unique display and handling concept
with LED visualisation
See and compensate switch point
movement
IP 69K gives high ingress resistance
PNP/ NPN, NO / NC, timer function
For medium temperatures up to 110 C

Visualised switch point


The new capacitive sensors stand out not only because
of their excellent technical data but most of all with
their new and unique visualisation concept. Using a
12-LED bar display the user can always adapt the switch
point to suit the application conditions it is always
in the centre of the display. The green LEDs either side
of the switch point indicate the reliability of the switch
point. Deposits, material changes etc. are directly
displayed on the sensor and the user can readjust
perfectly the switch point as needed. An imminent
error can be detected in good time and avoided thus
minimising the risk of failures or deactivation.
Diagnostic support
If help is needed with the effects of process changes
this is much easier to explain and rectify with the clear
switch-point visualisation.

12

Position sensors
Capacitive sensors

Type

Output stage

Setting range

Communication
interface

Sensing range

[mm]

Protection rating/
protection class

Order
no.

[mm]

PerfomanceLine M12 connector 3 wires


M30

PNP, NO/NC

0...40

IO-Link COM 2

25 nf

IP 65, IP 67, IP 69K / III

KI6000

StandardLine connection cable 2 m PVC 3 wires


M30

NPN, NO

0...40

IO-Link COM 2

25 nf

IP 65, IP 67, IP 69K / III

KI5300

M30

PNP, NC

0...40

IO-Link COM 2

25 nf

IP 65, IP 67, IP 69K / III

KI5301

M30

NPN, NC

0...40

IO-Link COM 2

25 nf

IP 65, IP 67, IP 69K / III

KI5302

M30

PNP, NO

0...40

IO-Link COM 2

25 nf

IP 65, IP 67, IP 69K / III

KI5303

M30

PNP, NC

0...24

IO-Link COM 2

15 f

IP 65, IP 67, IP 69K / III

KI5304

M30

PNP, NO

0...24

IO-Link COM 2

15 f

IP 65, IP 67, IP 69K / III

KI5305

Accessories

Further technical data

Type

Description

Order
no.

Operating voltage

[V DC]

Switching frequency
Mounting accessories
Fixing clamp with reducing bush for
M30 types

[HZ]

40

Short-circuit protection
E10077

Reverse polarity / overload protection

Ambient temperature

[C]

-25...80

Medium temperature

[C]

-25...110

Housing material
Mounting clamp with end stop for
M30 types

PBT

E11049

Dimensions
Example KI6000
12

Mounting adapter for M30 types,


G1 1/1", POM

E11033

M30 x1,5

E10737

50
M12x1

Angle bracket for M30 types

80

11 x LED

36

1) Potentiometer (sensing range)


2) Changeover switch for switching function

Wiring

IO-Link
IO-Link master with
EtherNet/IP interface

AY1020

L+

4
3

IO-Link master with


Profibus interface

AL1010

KI6000

Connection technology
Memory plug, parameter memory
for IO-Link sensors

USB IO-Link master for parameter setting


and analysis of units
Supported communication protocols:
IO-Link (4.8, 38.4 and 230 kBits/s)

E30398

E30390

Type

Description

Order
no.

M12 socket,
2 m black, PUR cable

EVC001

M12 socket,
5 m black, PUR cable

EVC002

M12 socket,
2 m black, PUR cable

EVC004

M12 socket,
5 m black, PUR cable

EVC005

For further technical details please visit: www.ifm.com


(04.2016)

13

Position sensors

500 bar? No problem!


New hydraulic sensors
Very robust position sensors
with 1 mm-thick metal face
Extremely pressure resistant with over
10 million pressure cycles
Best value performer
Complementary output provides higher
operational reliability
Standard M12 housing with
ingress-resistant cable entry
Short housing (40 mm) for extremely
low-profile cylinders

Function principle
The new MFH series sensor is suited for flush mounting
in various steels. With its 1.8 mm sensing range it shows
reliable switching characteristics.
The new operating principle of this unit is based on
a magnetic-inductive technology that detects only
ferromagnetic metals (e.g. steel). It is sealed by means
of an O-ring and a supporting ring towards the pressure
area.
Applications
Besides use in hydraulic cylinders, the sensor is also
ideal for other hydraulic components such as valves
or pumps. MFH operates reliably for the lifetime of the
cylinder. Furthermore, it is used in mechanical engineering processes, e.g. in plastic injection-moulding or process industry applications.
Its attractive price means the sensor can also be considered for simple components where this option used
to be too expensive.

14

Position sensors
Cylinder sensors

Type

Housing
length
[mm]

Sensing
range
[mm]

LED

Ambient
temperature
[C]

Output

Order
no.

M12

40

1.8 f

-25...85

PNP, NO

MFH205

M12

40

1.8 f

-25...85

NPN NO

MFH206

M12

40

1.8 f

-25...85

PNP, NC

MFH207

M12

40

1.8 f

-25...85

PNP, NO/NC

MFH208

1.8 f

-25...120

PNP, NO/NC

MFH209

Cable connection

M12 connector, complementary


M12

60

Dimensions

Common technical data


Example MFH205

40

Operating voltage

18

20
10

7,8

M12 x1

Current rating
Switching frequency

9,7

MFH209
18
7,8

9,7

M12 x1

M12 x1

10

4
17

Wiring
1
BN

L+

4:
2:

1000

Protected against reverse polarity /


overload protected

Operating pressure

[bar]

500

Pressure rating , static

[bar]

1000

Burst pressure

[bar]

2000

Protection rating,
protection class

IP 65 / IP 68 / IP 69K,
III

Housing material

stainless steel
1.4404

Type

Description

Order
no.

MFH209

Accessories
Type

200

[Hz]

Connection technology

MFH205

[mA]

L+

BK
BU

10...36 DC

Short-circuit protection,
pulsed

17

60
24,8

[V]

Description

Optical particle monitor

Seal process connection,


set 5 O-rings + 5 supporting rings

Switched-mode power supply


24 V DC / 5 A, metal housing

M12 socket,
2 m black, PUR cable

EVC001

M12 socket,
2 m black, PUR cable, LED

EVC644

Y splitter, OR
M12 connector / 2x M12 socket

EBC117

Y splitter, AND,
M12 connector / 2x M12 socket

EBC118

Order
no.

LDP100

E12451

DN4012

For further technical details please visit: www.ifm.com


(04.2016)

15

Position sensors

New pressure-resistant
position sensors
Sensors for pressure up to
500 bar for steel detection
Metal sensing face for heavy duty
High burst pressure of 2,000 bar for the
M12 housing
Standard M12 and M14 housing types
Best performance at an attractive price
Resistant:
withstands 10 million pressure cycles

Operating principle
The new operating principle is based on a magneticinductive technology that detects only ferromagnetic
metals (e.g. tool steel). The sensor is flush-mountable.
Even in case of overflush installation the sensor detects
the steel target and shows reliable switching behaviour
with a sensing range of 1.8 mm. A sealing ring and
a supporting ring are used for sealing against the
pressure zone.
Application examples
Besides use as a limit switch in hydraulic cylinders, the
sensor can also be used on other hydraulic components
such as valves or pumps. Furthermore, it is used in
mechanical engineering processes, e.g. in plastic injectionmoulding or process industry applications. The new
MFH and M9H series sensors offer an impressive performance at an attractive price.

16

Position sensors
Cylinder sensors

Type

Total length

Sensing
range
[mm]

[mm]

Output

Order
no.

[Hz]

Ambient
temperature
[C]

1.8 f

1000

-25...120

PNP, normally open

MFH200

Operating principle: magnetically biased


M12

93

M12

93

1.8 f

1000

-25...120

NPN, normally open

MFH201

M12

60

1.8 f

1000

-25...120

PNP, normally open

MFH202

M12

60

1.8 f

1000

-25...120

NPN, normally open

MFH203

M12

60

1.8 f

1000

-25...120

PNP, normally closed

MFH204

M14

53

1.8 f

1000

-25...85

PNP, normally open

M9H200

Two designs for many different requirements


The MFH with its standard M12 housing can be installed
and adjusted on many different hydraulic cylinders.
That is why most cylinder types are covered by only one
sensor.
Due to its end stop the M9H allows quick mounting.
The processing / installation time is reduced if always
the same cylinder type is used.

Dimensions
Example MFH202
60
27,8

7,8

M12 x1

M12 x1

[V]

10...36 DC

[mA]

200

Short-circuit protection,
pulsed

Reverse polarity /
overload protection

Protection rating,
protection class

IP 65 / IP 68 / IP 69K,
III

Housing material

stainless steel
316L / 1.4404

Connection

M12 connector

Type

Description

9,7

Operating voltage
Current rating

Connection technology

15

10

Common technical data

Order
no.

17

Wiring diagram
1

L+

L+

Description

EVC001

Socket, M12,
5 m black, PUR cable, LED

EVC008

Cable socket, M12, shielded, 120 C


5 m black, PUR cable

E12339

Cable socket, M12, shielded, 120 C


10 m black, PUR cable

E12340

Power supplies
Type

Socket, M12,
2 m black, PUR cable

Order
no.

Plastic housing,
24 V DC, 2.5 A

DN1031

Metal housing,
24 V DC, 3.3 A

DN4011

For further technical details please visit: www.ifm.com


(04.2015)

17

Position sensors

Compact ultrasonic sensors


Object detection for long
ranges and difficult surfaces
Robust high-grade stainless steel housing
for demanding applications
Sensing range up to 1.2 m in M18 cube
design and 2.2 m in M18 design
The vibrating sound transducer reduces
the deposit of dirt
Retro-reflective operation for orientationindependent object detection
Easy setting via teach button, wire teach
or IO-Link

The alternative for difficult surfaces


Ultrasonic sensors transmit and receive sound waves in
the ultrasonic range. The object to be detected reflects
the sound waves and the distance information is determined via time of flight measurement.As opposed to
photoelectric sensors colour, transparency or the objects
surface shine do not play a role. Blister packages in
packaging technology or transparent plastic bowls in
the food industry, for example, can be reliably detected.
High performance
The ifm ultrasonic sensors in M18 design provide a particularly small blind zone and long sensing ranges
which are usually only achieved by sensors of a considerably larger design.
The sensors operate reliably with heavy soiling so that
they can be used in applications in which photoelectric
sensors meet their limits.

18

Position sensors
Ultrasonic sensors

Type

Housing length/
dimensions
[mm]

Setting

Output

Order
no.

Order
no.

300 mm*

800 mm*

PNP

UGT500

UGT503

UGT506

Diffuse-reflection sensor 3-wire DC

Order
no.

Order
no.

Order
no.

1200 mm* 1600 mm* 2200 mm*

M18

60

Wire

M18

60

Wire

NPN

UGT521

UGT522

UGT523

M18

60

Wire

4...20 mA

UGT501

UGT504

UGT507

M18

60

Wire

0...10 V

UGT502

UGT505

UGT508

300 mm*

800 mm*

Diffuse-reflection sensor 4-wire DC

1200 mm* 1600 mm* 2200 mm*

M18 Cube

53 x 20 x 38

Pushbutton

PNP + 420 mA

UGT580

UGT582

UGT584

M18 Cube

53 x 20 x 38

Pushbutton

PNP + 010 V

UGT581

UGT583

UGT585

M18 Cube

53 x 20 x 38

Pushbutton

NPN + 420 mA

UGT586

UGT588

UGT590

M18 Cube

53 x 20 x 38

Pushbutton

NPN + 010 V

UGT587

UGT589

UGT591

300 mm*

800 mm*

Diffuse-reflection sensor 5-wire DC, IO-Link

1200 mm* 1600 mm* 2200 mm*

M18

98

Pushbutton, IO-Link

2 x PNP

UGT509

UGT512

M18

98

Pushbutton, IO-Link

PNP + 420 mA

UGT510

UGT513

M18

98

Pushbutton, IO-Link

PNP + 010 V

UGT511

UGT514

300 mm*

800 mm*

Diffuse-reflection sensor 5-wire DC

1200 mm* 1600 mm* 2200 mm*

M18

98

Pushbutton

2x NPN

UGT515

UGT518

M18

98

Pushbutton

NPN + 420 mA

UGT516

UGT519

M18

98

Pushbutton

NPN + 010 V

UGT517

UGT520

Retro-reflective sensor 4-wire DC

300 mm*

800 mm*

M18

98

Pushbutton

PNP

1200 mm* 1600 mm* 2200 mm*

UGR500

UGR501

M18

98

Pushbutton

NPN

UGR502

UGR503

* Max. range

Accessories
Type

Common technical data


Description

Mounting set for clamp mounting,


diecast zinc, 12 mm
Mounting set for clamp mounting,
stainless steel, 12 mm

Order
no.

Operating voltage

[V DC]

Current rating
Switching output
E20720
E21206

[mA]

Operating temperature range

[C]

Temperature compensation

10...30
100
-20...70

Protection

IP 67

Mounting set for clamp mounting,


diecast zinc, 12 mm

E20721

Connection

Mounting set for clamp mounting,


stainless steel, 12 mm

Status indications

LED

yellow

E21207

Echo

LED

green

Rod, 100 mm, 12 mm,


M10 thread, stainless steel

E20938

Connection technology
Type

Rod, 200 mm, 10 mm,


M10 thread, stainless steel

Cube for mounting on an aluminium


profile, M10 thread, diecast zinc

M12 connector

Description

Order
no.

E20940

E20951

Socket, M12, 4-pole


2 m orange, PVC cable

EVT064

Socket, M12, 4-pole


5 m orange, PVC cable

EVT001

Socket, M12, 4-pole


2 m black, PUR cable

EVC001

Socket, M12, 4-pole


5 m black, PUR cable

EVC002

Socket, M12, 4-pole


2 m black, PUR cable

EVC004

Socket, M12, 4-pole


5 m black, PUR cable

EVC005

For further technical details please visit: www.ifm.com


(04.2016)

19

Position sensors

The new ultrasonic sensors


Object detection for long
ranges and difficult surfaces
M18 plastic housing available in the two
lengths 60 mm and 98 mm
Long ranges from 300 mm to 2200 mm
available
The vibrating sound transducer reduces
the deposit of dirt
Digital and analogue output for point level
measurement and distance detection
Easy setting via teach button, wire teach
or IO-Link

The alternative for difficult surfaces


Ultrasonic sensors transmit and receive sound waves in
the ultrasonic range. The object to be detected reflects
the sound waves and the distance information is determined via time of flight measurement.As opposed to
photoelectric sensors colour, transparency or the objects
surface shine do not play a role. Blister packages in
packaging technology or transparent plastic bowls in
the food industry, for example, can be reliably detected.
High performance
The ifm ultrasonic sensors in M18 design provide a particularly small blind zone and long sensing ranges
which are usually only achieved by sensors of a considerably larger design.
The sensors operate reliably with heavy soiling so that
they can be used in applications in which photoelectric
sensors meet their limits.

20

Position sensors
Ultrasonic sensors

Housing length/
dimensions
[mm]

Type

Setting

Output

Diffuse-reflection sensor 3-wire DC


M18

60

Wire

PNP

M18

60

Wire

NPN

Diffuse-reflection sensor 5-wire DC, IO-Link

Order
no.

Order
no.

300 mm*

800 mm*

UGT200

UGT201

Order
no.

Order
no.

Order
no.

1200 mm* 1600 mm* 2200 mm*


UGT202

UGT211

UGT209

UGT210

300 mm*

800 mm*

UGT203

UGT206

1200 mm* 1600 mm* 2200 mm*

M18

98

Pushbutton, IO-Link

2 x PNP

M18

98

Pushbutton, IO-Link

PNP + 420 mA

UGT204

UGT207

M18

98

Pushbutton, IO-Link

PNP + 010 V

UGT205

UGT208

* Max. range

Accessories

Common technical data

Type

Description

Order
no.

Operating voltage

Mounting set for clamp mounting,


diecast zinc, 12 mm

E20720

Mounting set for clamp mounting,


stainless steel, 12 mm

E21206

Mounting set for clamp mounting,


diecast zinc, 12 mm

E20721

Mounting set for clamp mounting,


stainless steel, 12 mm

E21207

Rod, 100 mm, 12 mm,


M10 thread, stainless steel

E20938

Cube for mounting on an aluminium


profile, M10 thread, diecast zinc

Wiring
Example UGT204
1

L+

[mA]

Operating temperature range

[C]

Temperature compensation

10...30
100
-20...70

Protection

IP 67

Connection

M12 connector

Status indications

LED

yellow

Echo

LED

green

Connection technology
Type

Rod, 200 mm, 10 mm,


M10 thread, stainless steel

[V DC]

Current rating
Switching output

Description

Order
no.

E20940

E20951

Socket, M12, 4-pole


2 m black, PUR cable

EVC001

Socket, M12, 4-pole


5 m black, PUR cable

EVC002

Socket, M12, 4-pole


2 m black, PUR cable

EVC004

Socket, M12, 4-pole


5 m black, PUR cable

EVC005

Socket, M12, 5-pole


2 m black, PUR cable

EVC070

Socket, M12, 5-pole


5 m black, PUR cable

EVC071

Socket, M12, 5-pole


2 m black, PUR cable

EVC073

Socket, M12, 5-pole


5 m black, PUR cable

EVC074

2
4
3

For further technical details please visit: www.ifm.com


(04.2016)

21

Position sensors

When oil is all over the new


O6 coolant
Photoelectric sensor for use
with coolants / oils
Long life due to resistant materials
Diffuse reflection sensor with reliable
background suppression
Range is independent of the object
colour
Design with 4-pole M8 connector
Stainless steel housing with protection
rating IP 68 / IP 69K

The optimum choice in metalworking


The new high-performance O6 coolant sensors are
especially suited for applications in metal working.
Other applications are conveyor technology and the
automotive industry.
The potentiometers are fitted with a double seal.
The front pane is embedded flush. Viton which is
proven in demanding applications was chosen as the
sealing material. The transparent black housing cover
ensures that, even in bright lighting conditions, the
LEDs are highly visible.
Best optical performance
The diffuse reflection sensors provide reliable background suppression, even in cases of highly reflective
backgrounds and objects like the oily and greasy metal
surfaces of the parts to be worked. The sensing range
is independent of the type and colour of the object to
be detected.
The new O6 coolant reliably performs its duty in
applications with coolants / oils.

22

Position sensors
Infrared sensors / red light sensors

Range

Spot
diameter
[mm]

[mm]

Connection
M8 connector

Type of light,
wave length
[nm]

Current
consumption
[mA]

Diffuse reflection sensor with background suppression 3-wire DC


2...200

8*

4-pole

Red light, 633

22

Diffuse reflection sensor 3-wire DC


5...500

15*

4-pole

Red light, 633

16

Retro-reflective sensor with polarisation filter 3-wire DC


50...5000

150**

4-pole

Red light, 645

12

4-pole

Red light, 645

11

Order
no.

Order
no.

NPN

PNP

O6H401

O6H400

NPN

PNP

O6T401

O6T400

NPN

PNP

O6P401

O6P400

Through-beam sensor transmitter 2-wire DC


0...10000

300*

O6S400

Through-beam sensor receiver 3-wire DC


0...10000

4-pole

Red light, 645

NPN

PNP

O6E401

O6E400

* at maximum range, ** referred to prismatic reflector 80 mm

Accessories

Common technical data

Type

Description

Order
no.

[V DC]

Protection rating,
protection class

Mounting accessories
Mounting set for clamp mounting,
stainless steel, 10 mm

E21272

Mounting set for clamp mounting,


stainless steel, 12 mm

E21275

Angle bracket for free-standing


mounting, stainless steel

Operating voltage

E21271

10...30
IP 65, IP 67, IP 68, IP 69 K,
III

Switching frequency

[Hz]

1000

Switching status indication

LED

Yellow

Operation

LED

Green

Current rating

[mA]

100

[V]

< 2.5

Voltage drop
Short-circuit protection, pulsed

Reverse polarity protection /


overload protection
Protective bracket,
stainless steel

E21273

Ambient temperature

[C]

Materials

Housing
Lens
Seal

Rod, 120 mm, 10 mm,


M8 thread, stainless steel

E21081

Rod, 100 mm, 12 mm,


M10 thread, stainless steel

E20938

-25...60
High-grade stainless steel
(316L/1.4404), PPSU
PMMA
FKM

Connection technology
Type

Description

Prismatic reflectors
50 mm, plastic

E20956

80 mm, plastic

E20005

48 x 48 mm, PMMA, ABS

E20744

95 x 95 mm, plastic

E20454

Power supplies
Plastic housing,
24 V DC, 2.5 A

DN1031

Metal housing,
24 V DC, 3.3 A

DN4011

Order
no.

Socket, M8, 4-pole


2 m black, PUR cable

EVC153

Socket, M8, 4-pole


5 m black, PUR cable

EVC154

Socket, M8, 4-pole


2 m black, PUR cable

EVC150

Socket, M8, 4-pole


5 m black, PUR cable

EVC151

For further technical details please visit: www.ifm.com


(11.2015)

23

Position sensors

O6 WetLine now with IO-Link!


Small and compact
photoelectric sensors now
also as IO-Link versions!
Stainless steel housing with protection
rating IP 68 / IP 69K
Diffuse reflection sensors with reliable
background suppression
Well-defined light spot for precise object
detection, no scattered light
Also available as through-beam or
retro-reflective system
Many functions can be set via IO-Link,
e.g. range and sensitivity

Best performance
The diffuse reflection sensors distinguish themselves by
reliable background suppression, even in case of highly
reflective backgrounds.
A special feature is the automatic switch point adjustment
that guarantees reliable operation even in steam, smoke
or highly reflective environments.
The WetLine series features a particularly robust stainless steel housing with protection rating IP 68 / IP 69K.
The potentiometer with double sealing ensures maximum
ingress resistance. The flush front lens ensures cleaning
without residues.
IO-Link
The O6 WetLine sensors are now also available as versions
with IO-Link. Via this interface, the user can set range,
sensitivity, light-on / dark-on mode, switching delay or
deactivation of the operating elements.

24

Position sensors
Infrared sensors / red light sensors

Range

Light spot diameter

[mm]

[mm]

Connection
M8 connector

Communication
interface

Current
consumption
[mA]

Order
no.

4-pole

IO-Link 1.1

22

O6H309

4-pole

IO-Link 1.1

16

O6T309

4-pole

IO-Link 1.1

12

O6P309

4-pole

IO-Link 1.1

11

O6S305

4-pole

IO-Link 1.1

O6E309

Diffuse reflection sensor with background suppression 3-wire DC PNP


2...200

8*

Diffuse reflection sensor 3-wire DC PNP


5...500

15*

Retro-reflective sensor with polarisation filter 3-wire DC PNP


50...5000

150**

Through-beam sensor - transmitter 2-wire DC


0...10000

300*

Through-beam sensor receiver 3-wire DC PNP


0...10000

* at maximum range
** referred to prismatic reflector 80 mm

Accessories
Type

Common technical data


Description

Order
no.

Type of light

red light 633 nm

Operating voltage
Mounting set for clamp mounting,
stainless steel, 10 mm

Angle bracket for free-standing


mounting, stainless steel

E21272

E21271

[V DC]

Protection rating,
protection class
Switching frequency

[Hz]

1000

Switching status indication

LED

yellow

Operation

LED

green

Light-on / dark-on mode

adjustable

Current rating
Rod, 120 mm, 10 mm,
M8 thread, stainless steel

10...30
IP 65, IP 67, IP 68, IP 69K,
III

Voltage drop
E21081

[mA]

100

[V]

< 2.5

Short-circuit protection, pulsed

Reverse polarity protection /


overload protection

Ambient temperature
18 x 18 mm, Solidchem plastic

E21267

56 x 38 mm, Solidchem plastic

E21268

48 x 48 mm, Solidchem plastic

E21269

96 x 96 mm, Solidchem plastic

E21270

Memory plug, parameter memory


for IO-Link sensors

E30398

IO-Link interface, current consumption


from USB port

LINERECORDER SENSOR,
software for parameter setting and
set-up of IO-Link sensors

E30396

QA0001

[C]

Materials

housing
lens

-25...80
high-grade stainless steel
(316L/1.4404), PPSU
PMMA

Connection technology
Type

Description

Order
no.

M8 socket, 4-pole,
2 m orange, PVC cable

EVT134

M8 socket, 4-pole,
5 m orange, PVC cable

EVT135

M8 socket, 4-pole,
2 m orange, PVC cable

EVT138

M8 socket, 4-pole,
5 m orange, PVC cable

EVT139

Adapter cable
M12 plug to M8 socket 4-pole,
0.3 m orange, PVC cable

EVT248

For further technical details please visit: www.ifm.com


(11.2014)

25

Sensors for motion control

Intelligent incremental encoder


with display and IO-Link
Motion controller: Encoder,
speed / direction monitor
and counter all in one
Resolution of 2...10,000 and signal level
(TTL / HTL) freely programmable
Display: Two-colour electronic rotatable
display of the process values
Versatile: M12 connector can be used
radially or axially
Standard fitting: Solid shaft (clamp /
synchro flange) or hollow shaft design
Transmission of process and diagnostic
data via IO-Link

No compromises
The magnetic sensing principle provides the accuracy of
photoelectric encoders and the robustness of magnetic
systems.
Simple
Resolution and signal level can be programmed. The
encoders have a wide voltage range of 4.5...30 V DC
and are therefore suited for universal use.
Multifunctional
Performance Line encoders have an integrated signal
evaluation for speed monitoring, counter functions
and detection of the direction of rotation.
Intuitive
The encoders provide easy setting, position indication
by means of display and operating keys and intuitive
menu navigation.
Networked
Diagnostic and parameter data are reliably transferred
via IO-Link. Ready for Industry 4.0.

26

Sensors for motion control


Encoders

Housing

Shaft

[mm]

[mm]

Flange

Resolution

Operating voltage

[pulse/revolution]

[V DC]

IO-Link

Order
no.

ROP520

Hollow shaft with integrated stator coupling 4-digit display Integrated pulse evaluation
58

12

direct

max. 10,000 (adjustable)

4.5...30

Solid shaft 4-digit display Integrated pulse evaluation


58

synchro

max. 10,000 (adjustable)

4.5...30

RUP500

58

10

clamp flange

max. 10,000 (adjustable)

4.5...30

RVP510

Accessories
Type

Further technical data


Description

Order
no.

Switching frequency

[kHz]

Protection

1000
IP 65, IP 67

Spring disc coupling,


6 mm / 10 mm, die-cast zinc; PA

E60117

Spring disc coupling,


10 mm / 10 mm, die-cast zinc; PA

E60118

Fastening clamp for


synchro flange, steel

E60041

Flexible coupling with clamp connection,


6 mm / 10 mm, aluminium

E60066

Flexible coupling with clamp connection,


10 mm / 10 mm, aluminium

E60067

Flexible coupling with adjusting screws,


10 mm / 10 mm, aluminium

E60022

Flexible coupling with adjusting screws,


6 mm / 10 mm, aluminium

E60028

Flexible coupling with clamp connection,


6 mm / 1/4", aluminium

E60206

Flexible coupling with clamp connection,


6 mm / 3/8", aluminium

E60207

Flexible coupling with clamp connection,


10 mm / 1/2", aluminium

E60208

Flexible coupling with clamp connection,


10 mm / 3/8", aluminium

E60209

Measuring wheel,
159.15 mm / 10 mm, Hytrel TPE-E

E60110

Measuring wheel,
159.16 mm / 10 mm, aluminium, PU

E60076

Measuring wheel,
63.66 0.1 mm / 10 mm, Hytrel TPE-E

E60138

Measuring wheel,
63.6 mm, 10 mm, aluminium

E60095

M12 socket, shielded,


2 m black, PUR cable, 8 poles

E12402

Measuring wheel,
63.66 0.1 mm / 6 mm, aluminium

E60137

M12 socket, shielded,


5 m black, PUR cable, 8 poles

E12403

Measuring wheel,
63.6 mm, 6 mm, aluminium

E60006

M12 socket, shielded,


10 m black, PUR cable, 8 poles

E12404

Angle bracket for RUP design,


aluminium, black anodised

E60033

Angle bracket for RUP design,


aluminium, black anodised

E12460

E60035

Connection cable,
M23 plug / M12 socket,
PUR cable, shielded,
0,3 m black, 8 poles

M12 connector
(rotatable)

Connection

Accessories
Type

Description

Order
no.

USB IO-Link master for parameter setting


and analysis of units
Supported communication protocols:
IO-Link (4.8, 38.4 and 230 Kbits/s)

E30390

Adapter cable for the connection


between USB IO-Link master E30390
and 4-pole / 8-pole encoder

E12432

LINERECORDER SENSOR,
Software for parameter setting and
set-up of IO-Link sensors

QA0001

Memory plug, parameter memory


for IO-Link sensors

E30398

Connection technology
Type

Description

Order
no.

For further technical details please visit: www.ifm.com


(04.2015)

27

Sensors for motion control

Robust speed sensors


Sensor and evaluation
in one housing also with
ATEX approval
Robust M30 metal housing, no additional
impact protection housing required
Ideal in combination with a PLC
Flush installation
Flexible voltage supply (20...250 AC /DC)
ATEX approval group II, category 3D

Compact speed monitoring


The new speed sensors are the compact solution for
speed monitoring because the evaluation electronics
are integrated in the sensor housing.
The limit at the speed of which the output switches is
set via a potentiometer. Both rotary and linear movements can be monitored for overspeed, underspeed
and blockage.
As compared to its predecessors, these new sensors
feature a robust metal housing for flush mounting. An
additional impact protection housing is not required.
A special version with ATEX approval is also available.

28

Sensors for motion control


Speed sensors

Operating voltage

Start-up-delay

[V]

[s]

Ambient
temperature
[C]

Max. load current

ATEX approval

Order
no.

[mA]

M30 x 1.5 inductive sensor connection cable


20...250 AC/DC
(45...65 Hz, AC)

12

-25...80

350 AC (50 C),


250 AC / 100 DC (80 C)

DI0101

20...250 AC/DC
(45...65 Hz, AC)

< 0.5

-25...80

350 AC (50 C),


250 AC / 100 DC (80 C)

DI0104

20...250 AC/DC
(45...65 Hz, AC)

12

-20...60

200 AC / 100 DC (60 C)

Group II,
category 3D

DI103A

Applications
Especially in the field of conveying technology the
compact speed sensors can be used for various applications, for example for monitoring belt conveyors or
bucket elevators. Here they are typically used to monitor
underspeed, blockage or standstill.
Advantages
The speed sensors incorporate the complete speed
monitoring because the evaluation electronics and the
sensor are integrated in one housing. The switch point
is set using a multi-turn potentiometer. Hysteresis and
start-up delay are firmly set.
Operation
The integrated sensor is damped by passing cams or
other metallic targets. On the basis of the time interval
between damping the evaluation unit determines the
period duration or the frequency (actual rotational
speed value) and compares it to the set switch point
(preset value).
The output is switched during the start-up delay and
when the rotational speed exceeds the set switching
value.
An LED signals underspeed and switch-off of the
output.

Further technical data


Setting range

[pulses/min]

5...3600
Multiturn
potentiometer

Switch point setting


Protection rating

IP 65, IP 67

Protection class

II

Switching status indication

LED

2 x yellow
Brass
special coating;
PA (Polyamid); TPE-U

Housing materials
Connection

PUR cable, 2m

Accessories
Type

Description

Order
no.

Clamp with damping cams

E89013

Target wheel

E89010

Mounting clamp with end stop for


M30 types

E11049

Fixing clamp with reducing bush for


M30 types

E10077

Angle bracket for M30 types

E10737

Lock nuts, nickel-plated brass

E10030

Dimensions
2,2

80
75,5

5,4

M30 x1,5

36

LEDs

1) potentiometer

Wiring
WH

L1
L+

Lock nuts, high-grade stainless steel


(316Ti/1.4571)

E10031

BK

N
L

Mounting set, free-standing M12


clamp mounting, 30.2 mm

E20873

Mounting set, aluminium profile


clamp mounting, 30.2 mm

E20875

For further technical details please visit: www.ifm.com


(04.2016)

29

Sensors for motion control

Robust and precise inclination


sensors Now with IO-Link
With analogue and switching
outputs as well as vibration
monitoring
High accuracy across the whole 2-axis
angular range up to 360
Very low temperature drift due to active
temperature compensation
Visualisation of the operating and
switching states by clearly visible LEDs
Configurable current and voltage output
functions
Adjustable filter functions for different
applications.

Precision counts
The 2-axis inclination sensors are designed for high
measurement accuracies over the whole angular range.
All functions can be configured via IO-Link.
Thanks to an active temperature compensation and high
protection rating they operate reliably even at extreme
ambient temperatures and rough environments.
Vibration monitoring
Alternatively, JN2200 can also be used for 3-axis vibration monitoring. Up to 3 axes can be included into the
calculation of the characteristic value.
Typical applications are the detection of structural
vibration or tower vibration to ISO 4866, or machine
monitoring to ISO 10816.

30

Sensors for motion control


Inclination sensors

Dimensions

The products
Type

Description

Order
no.

62
45

22

90
75

Angular range 180 / 90,


IO-Link

JN2200

Angular range 45,


IO-Link

JN2201

5,3

36
4,5

Technical data
JN2200, JN2201
Operating voltage
with:
Switching and current outputs
Voltage output
IO-Link connection

Connection technology
Type

Description

9.2...30
12...30
18...30

Reverse polarity protection


Order
no.

Socket, M12,
2 m black, PUR cable

EVM039

Socket, M12,
10 m black, PUR cable

EVM041

Socket, M12,
2 m black, PUR cable

EVM036

Socket, M12,
10 m black, PUR cable

EVM038

Jumper, M12,
5 m black, PUR cable

EVC069

Jumper, M12,
5 m black, PUR cable

[V DC]

JN2200
180/ 90
0.5
0.1
0.05

JN2201
45
0.1
0.05
0.01

Number of measurement axes


with vibration

Number of measurement axes


with inclination

0.1...400

0.5...50

Angular range
Absolute accuracy
Repeatability
Resolution

Frequency range
Measuring range

[Hz]

[g] 2, 4, 8

Ambient temperature

[C]

Temperature coefficient

[/K]

-40...85
0.002

Protection rating

IP 65 / IP 67 / IP 68 /
IP 69K

Housing material

diecast zinc
nickel-plated

EVC059

2x
M12 connector
(4 poles; A-coded)

Connection

IO-Link 1.1,
COM 2,
38.4 kbaud

Communication interface

Accessories
Type

Description

Order
no.

LINERECORDER SENSOR
Software for parameter setting and
set-up of IO-Link sensors

QA0001

USB IO-Link master for parameter setting


and analysis of units
Supported communication protocols:
IO-Link (4.8, 38.4 and 230 kBit/s)

E30390

Memory plug, parameter memory


for IO-Link sensors

E30398

For further technical details please visit: www.ifm.com


(11.2015)

31

Industrial imaging

3D Smart Sensor your assistant


on mobile machines
True 3D vision sensor with
intelligent functions
Simple application solutions thanks to
preprocessed 3D data
Easy integration via predefined CODESYS
function blocks
Patented pmd time-of-flight technology
for quick distance detection
Optimised for reliable outdoor use
with IP 67 and IP 69K
Angle of aperture up to 95

Mobile 3D smart sensors O3M


The 3D detection of scenes and objects, already a
standard on the factory floor, is ready for mobile
machines. Apart from new possibilities for vehicle
automation (AGV, automatic guided vehicles) this
results in new assistance functions for automation tasks.
Different integrated functions configurable via the
Windows software are available as standard.
The simple connection of the 3D smart sensors is carried
out via the CAN bus for mobile applications using the
CANopen or SAE J 1939 protocol and/or via the fast
Ethernet interface using UDP.

32

Industrial imaging
Camera systems for
mobile machines

Type of sensor

Resolution
pixels
[pixel]

Angle of aperture
horizontal x vertical
[]

Illumination

Max.
sampling rate
[Hz]

Order
no.

PMD 3D sensor Type O3M M12 connector


PMD 3D chip

64 x 16

70 x 23

ext. illumination
required (O3M950)

25/33/50

O3M151

PMD 3D chip

64 x 16

95 x 32

ext. illumination
required (O3M960)

25/33/50

O3M161

Functions and advantages


Powerful 3D time-of-flight measurement (ToF)
The principle of these 3D sensors is based on ifms
patented and award-winning pmd technology.
It was specifically designed for outdoor use and difficult
ambient light situations. Even interference such as sunlight or materials with different reflective characteristics
do not influence the repeatability of the measured data.
Powerful electronics
The integrated 2 x 32-bit processor architecture ensures
a rapid and reliable calculation of the 3D data and
functions directly integrated in the system with up to
50 fps. The complete electronics of the mobile 3D smart
sensor is optimised and adapted to the demands and
requirements of mobile machines.
Besides shock and vibration resistance self-diagnostic
functions from the sensor to the IR system illumination
unit are of course also available.
Smart functions
The mobile 3D smart sensors integrate some functions
which enable to solve a multitude of applications.
A highly developed algorithm from the automotive
industry is used ensuring, for example, reliable automatic
object recognition of up to 20 objects. This function
can, for example, be used as collision warning.
For simple distance tasks typical functions such as
minimum / maximum / average distance are available.
System parameter setting and monitoring
The parameter setting of the system and live monitoring
of the 3D data are carried out via the easy-to-use ifm
vision wizard for Windows. As an alternative, parameter
setting can also be carried out via function blocks using
the software CODESYS.
Communication interfaces
The preprocessed function data is output via the CAN
bus using CANopen or SAE J 1939. If needed, the
complete 3D information can be processed at the same
time via Ethernet UDP and an external process unit.

Further technical data


Smart sensors O3M151, O3M161
Housing material

diecast aluminium

Device connection

M12 connector

Protection rating,
protection class

IP 67 / IP 69K,
III

Operating voltage

[V DC]

9...32

[mA]

< 400

Current consumption sensor


Current consumption
system illumination unit

[A]

Ambient temperature

<5

[C]

-40...85
1x CAN,
1 x fast Ethernet

Interfaces
Supported CAN protocols

CANopen, SAE J 1939

Standards and tests


(extract)

CE,
E1 (UN-ECE R10)

Accessories
Description

Order
no.

IR system illumination unit (850 nm) for mobile


3D sensors, angle of aperture 70 x 23

O3M950

IR system illumination unit (850 nm) for mobile


3D sensors, angle of aperture 95 x 32

O3M960

CAN/RS232 USB interface CANfox

EC2112

Adapter cable set for CANfox

EC2114

Operating software for vision sensors

E3D300

U-shaped holder,
suitable for sensor or illumination unit

E3M100

Connection technology
Type

Description

Order
no.

MCI cable, connection


sensor / system illumination unit, 1 m

E3M121

MCI cable, connection


sensor / system illumination unit, 2 m

E3M122

M12 socket, voltage supply system


illumination unit, 2 m,
PUR cable, 4 poles

E3M131

M12 socket, voltage supply system


illumination unit, 10 m,
PUR cable, 4 poles

E3M133

Ethernet, cross-over patch cable,


2 m, PVC cable, M12 / RJ45

E11898

Ethernet, cross-over patch cable,


10 m, PVC cable, M12 / RJ45

E12204

For further technical details please visit: www.ifm.com


(04.2016)

33

Industrial imaging

3D sensors for mobile machines


True 3D vision sensor

Support for system integrators with


data output via Ethernet UDP
Patented pmd time-of-flight technology
for quick distance detection
Optimised for reliable outdoor use
Robust design with IP 67 and IP 69K
Angle of aperture up to 95

Mobile 3D sensors O3M


The 3D detection of scenes and objects, already a
standard on the factory floor, is ready for mobile
machines. Apart from new possibilities for vehicle
automation (AGV, automatic guided vehicles) this
results in new assistance functions for automation tasks.
Besides position data at pixel level the respective
distance to the sensor system or an adjustable reference
point (world coordinate system) is provided. Thanks to
the permanent output of the entire 3D information via
Ethernet UDP optimum conditions for customer-specific
application solutions are provided to system integrators.

34

Industrial imaging
Camera systems for
mobile machines

Type of sensor

Resolution
pixels
[pixel]

Angle of aperture
horizontal x vertical
[]

Illumination

Max.
sampling rate
[Hz]

Order
no.

PMD 3D sensor Type O3M M12 connector


PMD 3D chip

64 x 16

70 x 23

ext. illumination
required (O3M950)

25/33/50

O3M150

PMD 3D chip

64 x 16

95 x 32

ext. illumination
required (O3M960)

25/33/50

O3M160

Functions and advantages


Powerful 3D time-of-flight measurement (ToF)
The principle of these 3D sensors is based on ifms
patented and award-winning pmd technology.
It was specifically designed for outdoor use and difficult
ambient light situations. Interference such as sunlight
or materials with different reflective characteristics
which occurs in the area of mobile machines does not
influence the repeatability of the measured data.
Powerful electronics
The integrated 2 x 32-bit processor architecture ensures
a rapid and reliable calculation of the distance image to
be output with up to 50 fps. The complete electronics
of the mobile 3D sensor is optimised and adapted to the
demands and requirements of mobile machines.
Besides shock and vibration resistance self-diagnostic
functions from the sensor to the IR system illumination
unit are of course also available.
High system uptime
The system has various features to ensure uninterrupted
operation. They include, among others, soiling indication
as well as different status information which can be
fetched from CAN.
System parameter setting and monitoring
The parameter setting of the system and live monitoring
of the 3D data are carried out via the easy-to-use ifm
vision wizard for Windows.
Communication interfaces
The mobile 3D sensors feature a fast Ethernet interface
(100 Mbit) as well as a CAN interface. The data output
of the complete 3D information is carried out via
Ethernet UDP and can be processed using a process
unit at the customers end. For this version the CAN interface is only intended for parameter setting and
status output.

Further technical data


O3M150, O3M160
Housing material

diecast aluminium

Device connection

M12 connector

Protection rating,
protection class

IP 67 / IP 69K,
III

Operating voltage

[V DC]

9...32

[mA]

< 400

Current consumption sensor


Current consumption
system illumination unit

[A]

Ambient temperature

<5

[C]

-40...85
1x CAN,
1 x fast Ethernet

Interfaces
Supported CAN protocols

CANopen, SAE J 1939

Standards and tests


(extract)

CE,
E1 (UN-ECE R10)

Accessories
Description

Order
no.

IR system illumination unit (850 nm) for mobile


3D sensors, angle of aperture 70 x 23

O3M950

IR system illumination unit (850 nm) for mobile


3D sensors, angle of aperture 95 x 32

O3M960

CAN/RS232 USB interface CANfox

EC2112

Adapter cable set for CANfox

EC2114

Operating software for vision sensors

E3D300

U-shaped holder,
suitable for sensor or illumination unit

E3M100

Connection technology
Type

Description

Order
no.

MCI cable, connection


sensor / system illumination unit, 1 m

E3M121

MCI cable, connection


sensor / system illumination unit, 2 m

E3M122

M12 socket, voltage supply system


illumination unit, 2 m,
PUR cable, 4 poles

E3M131

M12 socket, voltage supply system


illumination unit, 10 m,
PUR cable, 4 poles

E3M133

Ethernet, cross-over patch cable,


2 m, PVC cable, M12 / RJ45

E11898

Ethernet, cross-over patch cable,


10 m, PVC cable, M12 / RJ45

E12204

For further technical details please visit: www.ifm.com


(04.2016)

35

Industrial imaging

Completeness monitoring for the


packaging technology
Innovative operating concepts
for intuitive handling
Different handling units can be taught
Reliable detection of underfill or overfill
Automatic position tracking
Colour-independent and extraneous-light
resistant due to time-of-flight technology
(PMD).
Switching outputs and Ethernet process
data interface

Incomplete shipments never again


If a pallet with only one incomplete handling unit
reaches the customer, he often returns all goods.
This does not only lead to dissatisfaction but also to
additional costs. Completeness monitoring provides the
remedy. Often individual sensors are installed above
each individual handling unit position. This is, however,
not very flexible if the handling unit type or size changes.
Then changes become necessary. If colour or texture of
the handling units change, conventional sensors reach
their limits.
All these problems are unknown to completeness
monitoring on the basis of 3D sensors: The 3D sensor
looks at the handling unit from above and compares
it with the models taught in by the user. It signals any
deviation via a switching output.
Continuous exchange with users and extensive handling tests have lead to extraordinarily simple operation
and integrability of the sensor.

36

Industrial imaging
3D sensors

Type of sensor

Material
housing

Material
front pane /
LED window

Protection rating, Angle of aperture


protection class
[]

Max.
field of view size
[m]

Order
no.

PMD 3D sensors Type O3D M12 connector


PMD 3D ToF chip

Aluminium

Gorilla glass /
polyamide

IP 65 / IP 67,
III

40 x 30

2.61 x 3.47

O3D300

PMD 3D ToF chip

Aluminium

Gorilla glass /
polyamide

IP 65 / IP 67,
III

60 x 45

3.75 x 5.00

O3D302

PMD 3D ToF chip

Stainless steel

Polycarbonate /
polyamide

IP 66 / IP 67,
III

40 x 30

2.61 x 3.47

O3D310

PMD 3D ToF chip

Stainless steel

Polycarbonate /
polyamide

IP 66 / IP 67,
III

60 x 45

3.75 x 5.00

O3D312

Technical data
Completeness monitoring
Operating distance

[m]

Max. handling unit size

Further technical data


Operating voltage

0.3...5

Minimum size of objects


Object speed: 0...0.2 m /s
Object speed: > 0.2 m /s

[mm]
25
45

Sampling rate /
[Hz]
switching frequency
The image repetition frequency is
reduced by using the position tracking
function

10

Description

Current consumption

[mA]

Current rating
(per switching output)

[mA]

Order
no.

Mounting set for O3D

Cooling element

E3D302

Double cooling element

E3D304

Heat conductor

E3D303

E11898

Ethernet jumper,
2 m, PVC cable, M12 / M12

E21138

Socket, M12,
2 m black, PUR cable, 8 poles

E11950

-10...50

Real chip resolution

25,000 /
100,000

Resulting resolution

176 x 132
pixels
LED

2 x yellow,
2 x green
850 nm,
infrared

Ambient light

[lux]

Max. 10,000
(indoor)

Trigger

External;
24 V PNP/NPN
according to
IEC 61131-2 type 3

Switching inputs

2
(configurable),
24 V PNP/NPN
according to
IEC 61131-2 type 3
3
(configurable),
24 V PNP/NPN,
according to
IEC 61131-2

Switching outputs

Connection technology
Ethernet, cross-over patch cable,
2 m, PVC cable, M12 / RJ45

[C]

Illumination
E3D301

100

Short-circuit protection, pulsed

Function display
Mounting accessories

20.4...28.8
< 2400 peak current
pulsed;
typ. mean value
420

Overload protection
Ambient temperature

Accessories
Type

[V DC]

64 objects

Parameter setting interface


Ethernet

10 Base-T /100 Base-TX

Possible parameter settings

Via PC /
notebook

Dimensions (H, W, D)

[mm]

72 x 65 x 85

For further technical details please visit: www.ifm.com


(11.2015)

37

Industrial imaging

Volume determination for


storage and conveyor technology
Flexible and universal use for
stationary or moving objects
Non-contact dimensioning of
rectangular objects such as cardboard
packages or parcels
Determination and comparison of
dimensions, orientation and position
Provides height, width and length to
calculate strap length and volume
Quality parameters help with the
detection of damaged or deformed objects
Switching outputs and Ethernet process
data interface

The revolution in intralogistics


Whether pallets, post room, storage building, logistics
or distribution centre: The storage volume that can be
used defines the capacity and the costs.
A good reason to ensure the best-possible use of the
space requirement during feeding.
The new 3D sensor detects the dimensions of the
goods via innovative time-of-flight technology. It signals
via threshold values if e.g. package parameters are outside the defined areas.
For automated storage space planning via WMS
(Warehouse Management System) or ERP system
(Enterprise Resource Planning) it provides the size, orientation and position of the objects. The data is also
used for controlling robots, sorting equipment and
distribution gates. Besides robustness the sensor is
also distinguished by user-friendly handling and simple
integration.

38

Industrial imaging
3D sensors

Type of sensor

Material
housing

Material
front pane /
LED window

Protection rating, Angle of aperture


protection class
[]

Max.
field of view size
[m]

Order
no.

PMD 3D sensors Type O3D M12 connector


PMD 3D ToF chip

Aluminium

Gorilla glass /
polyamide

IP 65 / IP 67,
III

40 x 30

2.61 x 3.47

O3D300

PMD 3D ToF chip

Aluminium

Gorilla glass /
polyamide

IP 65 / IP 67,
III

60 x 45

3.75 x 5.00

O3D302

PMD 3D ToF chip

Stainless steel

Polycarbonate /
polyamide

IP 66 / IP 67,
III

40 x 30

2.61 x 3.47

O3D310

PMD 3D ToF chip

Stainless steel

Polycarbonate /
polyamide

IP 66 / IP 67,
III

60 x 45

3.75 x 5.00

O3D312

Technical data
Dimensioning of the object
Operating distance

[m]

Further technical data


Operating voltage

0.3...5

Object type

[V DC]

Rectangular

Min. object size

[mm]

100 x 100 x 100

Object speed

[m/s]

< 0.2

Typical accuracy
for object size

[mm]

Typical accuracy
for object position

[mm]

Typical accuracy
for angle of rotation

[]

Sampling rate / switching frequency [Hz]

10
5

Description

[mA]

Current rating
(per switching output)

[mA]

Order
no.

Short-circuit protection, pulsed

[C]

Real chip resolution


Resulting resolution

176 x 132
pixels

Function display

LED

Ambient light

[lux]

E3D301

E3D302

Double cooling element

E3D304

Heat conductor

E3D303

Ethernet, cross-over patch cable,


2 m, PVC cable, M12 / RJ45

E11898

Trigger

Switching inputs

2
(configurable),
24 V PNP/NPN
according to
IEC 61131-2 type 3
3
(configurable),
24 V PNP/NPN,
according to
IEC 61131-2

Parameter setting interface


Ethernet

10 Base-T /100 Base-TX

Possible parameter settings

Via PC /
notebook

Dimensions (H, W, D)
Ethernet jumper,
2 m, PVC cable, M12 / M12

E21138

Socket, M12,
2 m black, PUR cable, 8 poles

E11950

Max. 10,000
(indoor)
External;
24 V PNP/NPN
according to
IEC 61131-2 type 3

Switching outputs
Connection technology

2 x yellow,
2 x green
850 nm,
infrared

Mounting accessories

Cooling element

-10...50
25,000 /
100,000

Illumination

Mounting set for O3D

100

Overload protection
Ambient temperature

Accessories
Type

Current consumption

20.4...28.8
< 2400 peak current
pulsed;
typ. mean value
420

[mm]

72 x 65 x 85

For further technical details please visit: www.ifm.com


(11.2015)

39

Industrial imaging

High-resolution 3D camera for


innovative vision integration
Three-dimensional real-time
detection of any scene
New digital image chip with 23,000 pixels
Provides distance image and
grey-scale image
Evaluation with common image
processing libraries
Industrially compatible housing
Connection to MATLAB, HALCON, PCL
(Point Cloud Library) and ROS (Robot
Operating System)

Three-dimensional detection and evaluation


The 3D camera, on the basis of PMD technology, detects
scenes and objects at a glance in three dimensions.
In contrast to laser scanners it does not require moving
components and is thus robust and wear-free.
The function principle, the time of flight technology
(ToF), can be compared to a laser scanner. However,
instead of one there are 23,000 receiving elements
arranged on the chip as a matrix. That means that not
only one point but a complete scene is measured in
only one capture. Besides the distance image the
camera also provides a grey-scale image of the scene.
Intuitive parameter setting software allows easy setting
of the camera-specific parameters. Furthermore a software development kit with example program code in
different languages is available.

Perspective and colour-coded images of the 3D


distance image.

40

Industrial imaging
3D cameras

Type of sensor

Material
housing

Material
front pane /
LED window

Protection rating,
protection class

Angle of
aperture
[]

Max.
field of view size
[mm]

Order
no.

PMD 3D camera Type O3D M12 connector


Infineon 3D
Image Sensor

Aluminium

Gorilla glass /
polyamide

IP65 / IP67,
III

40 x 30

2.61 x 3.47

O3D301

Infineon 3D
Image Sensor

Aluminium

Gorilla glass /
polyamide

IP65 / IP67,
III

60 x 45

3.75 x 5.00

O3D303

3D
Image Sensor

Stainless steel

Polycarbonate /
polyamide

IP66 / IP67,
III

40 x 30

2.61 x 3.47

O3D311

Infineon 3D
Image Sensor

Stainless steel

Polycarbonate /
polyamide

IP66 / IP67,
III

60 x 45

3.75 x 5.00

O3D313

Infineon

Accessories

Further technical data

Type

Description

Order
no.

Mounting accessories
Mounting set for O3D

E3D301

Operating voltage

[V DC]

Current consumption

[mA]

Current rating
(per switching output)

[mA]

24
< 1000 (max. 2500)
100

Short-circuit protection

Overload protection

Ambient temperature

[C]

-10...50

Range

[m]

Typically 5

Cooling element

E3D302

Unambiguous range

[m]

0...30

Double cooling element

E3D304

Sampling rate /
switching frequency

[Hz]

Max. 20,
adjustable

Heat conductor

E3D303

Resolution

176 x 132
pixels

Function display
Connection technology
Ethernet, cross-over patch cable,
2 m, PVC cable, M12 / RJ45

Ethernet jumper,
2 m, PVC cable, M12 / M12

LED

850 nm,
infrared

Illumination
E11898

Ambient light

[lux]

EVC070

socket, M12,
5 m black, PUR cable, 5 poles

EVC071

Max. 10,000
(indoor)

Trigger

Internal or external:
24 V PNP / NPN selectable,
according to
IEC 61131-2 type 2

Switching inputs

Max: 2 (configurable),
24 V PNP / NPN selectable,
according to
IEC 61131-2 type 2

Switching outputs

Max: 2 (configurable),
24 V PNP / NPN selectable
or 1 analogue output (configurable) scalable, 4...20
mA according to
IEC 61131-2,
max. load 300 ,
0...10 V according to
IEC 61131-2,
min. load 10 k

E21138

Socket, M12,
2 m black, PUR cable, 5 poles

2 x yellow,
2 x green

Parameter setting interface


Ethernet

10 Base-T /100 Base-TX

Possible parameter settings

Via PC /
notebook

For further technical details please visit: www.ifm.com


(11.2015)

41

Process sensors

Small and cost-optimised for


mobile machines
Pressure transmitters with M12,
AMP or DEUTSCH connector
for mobile applications
Compact design (AF19) with
process connection G 1/4 male
Fast reaction:
2 milliseconds response time
Measuring accuracy < 0.8 %,
repeatability < 0.05 %
Easy connection via
DEUTSCH, AMP or M12 connector
Robust low-cost solution with
welded stainless steel housing

Miniaturisation for mobile applications


The connectors of the new PT/ PU pressure sensors
allow fast and easy installation in mobile machines.
The sensors also feature a thin-film measuring cell
directly welded with the process connection.
This technology guarantees high accuracy in a very
compact housing with only 19 mm across flats at a
cost-optimised price /performance ratio.
Applications
The PT/ PU type sensors are suited for mobile applications and especially for hydraulic and pneumatic applications with high operating pressure.
The high vibration and shock resistance, the high
protection rating, the excellent EMC resistance and the
E1 conformity make the PT/ PU sensors particularly
suitable for use in mobile machines.

42

Process sensors
Pressure sensors

Measuring range
relative pressure
[bar]

Poverload
max.
[bar]

Pburst
min.
[bar]

Output function 420 mA,


0...10

25

300

Order
no.

Order
no.

Order
no.

M12 connector

AMP connector

DEUTSCH connector

PT5504

PT5604

PT5704
PT5703

0...25

65

600

PT5503

PT5603

0...100

250

1000

PT5502

PT5602

PT5702

0...250

625

1200

PT5501

PT5601

PT5701

0...400

1000

1700

PT5500

PT5600

PT5700

0...600

1500

2400

PT5560

PT5660

PT5760

M12 connector

AMP connector

DEUTSCH connector

Output function 0...10 V


0...10

25

300

PU5604

PU5704

0...25

65

600

PU5603

PU5703

0...100

250

1000

PU5602

PU5702

0...250

625

1200

PU5601

PU5701

0...400

1000

1700

PU5600

PU5700

0...600

1500

2400

PU5660

PU5760

Dimensions

Common technical data


Example: type PT55

18,9
M12 x1

Operating voltage

PT [V DC]
PU [V DC]

12

51,6
65,9

Reverse polarity protection

19
14

G/
1

1) HNBR seal / DIN 3869

Wiring diagram
Type PT55
1

BN

WH

L+

OUT

Type PT56
1

Type PU56
1

OUT

2
3

L+

Type PT57
A

C
B

OUT

Medium temperature

OUT

Protection

OUT
L-

Step response time

EMC
Description

Adapters; G 1/4 - G 1/2,


high-grade stainless steel (316Ti/1.4571)

Order
no.

< 0.1
< 0.1

< 0.2
< 0.2
-40...125
1.4542 (17-4 PH / 630),
characteristics similar to
stainless steel
(e.g. 304/1.4301)
but higher strength

Materials wetted parts

Restrictor

< 0.8
< 0.25 BFSL / < 0.5 LS
< 0.2
< 0.05
< 0.1

IP 67 / IP 69K

L+

Accessories
Type

[C]

L+

Type PU57
A

L+

Accuracy / deviation
(in % of the span)
Linearity error
Linearity
Hysteresis
Repeatability
Long-term stability
Temperature coefficients (TEMPCO)
in the temperature range 0 ... 80 C
(in % of the span per 10 K)
TEMPCO of zero
TEMPCO of the span
Temperature coefficients (TEMPCO)
in the temperature ranges
-40...0 C and 80...125 C
(in % of the span per 10 K)
TEMPCO of zero
TEMPCO of the span

L-

8...32
16...32

[ms]

Compliant with UN-ECE10


Rev. 4
ISO 11452: 100 V/m
EN61326

E30135

For further technical details please visit: www.ifm.com


(04.2016)

43

Process sensors

Hydrostatic level measurement


for a wide range of applications
High-grade stainless steel
submersible pressure transmitter of different cable materials
PUR or FEP cable for high resistance
to media
Version with ATEX approval for group I
cat. M1 and group II cat. 1G and 1D.
Good overall accuracy and long-term
stability
Pressure compensation via internally
vented cable

Application areas
The PS series submersible pressure transmitters are
used for level measurement in containers, tanks, wells,
flowing water, bore holes and wastewater plants. The
accuracy of 0.5 % and the long-term stability of 0.2 %
per year contribute to the reliable operation of the
transmitter.
Robust, reliable and flexible
All submersible pressure transmitters have a robust
high-grade stainless steel housing. For standard applications the favourably priced PUR cable can be used.
For applications where a high resistance to media is
requested (e.g. slurry, oils or fuels) the FEP cable is
available.
The ATEX submersible pressure transmitters of the
PS3xxA series are designed for level measurement in
areas subject to explosion. The sensors can be used in
zone 0, 1, 2 or zone 20, 21, 22 as well as in mining.
The GL approval allows an application in the maritime
sector.
Level measurement in a water treatment plant

44

Process sensors
Pressure sensors

Measuring range
Relative pressure
[bar]

Overload pressure

Pull force cable

Cable length

[bar]

Approvals
CE / EX / GL

Order
no.

[m]

Submersible pressure transmitters with PUR cable for standard applications


0.25

1000 N

//

PS3208

0.6

1000 N

10

//

PS3407

0.6

1000 N

15

//

PS3427

0.6

1000 N

30

//

PS3607

1000 N

15

//

PS3417

1000 N

30

//

PS3617

PS4208

Submersible pressure transmitters with FEP cable for high resistance to media
0.25

500 N

//

0.25

500 N

10

//

PS4408

0.6

500 N

10

//

PS4407

0.6

500 N

20

//

PS4506

500 N

15

//

PS4417

500 N

30

//

PS4607

Submersible pressure transmitters with FEP cable for hazardous areas


0.25

500 N

//

PS308A

0.6

500 N

10

//

PS307A

500 N

15

//

PS317A

Dimensions

Further technical data


Example PS3208
Operating voltage

[V DC]

18...30

[mA]

4...20

100

27

Analogue output
Accuracy / deviation
(in % of the span)
Accuracy (BFSL)
Accuracy incl. non-linearity
Non-linearity (BFSL)
Long-term stability per year

Accessories
Type

Description

Cable fixing clamps *

Filter element *

Splitter box *
with vent and terminal block

Order
no.

E30399

Temperature coefficients (TEMPCO)


(in % of the span per 10 K)
Greatest TEMPCO of zero
Greatest TEMPCO of the span
[C]

-10...50

Design PS4
Ambient temperature /
Medium temperature

[C]

-10...85

E30400

E30401

0.2
0.2

Design PS3
Ambient temperature /
Medium temperature

Design PS3
ATEX approval
Ambient temperature /
Medium temperature

Housing material
Additional weight, approx. 500 g

0.25 (PS3: 0.5)


0.5 (PS3: 1)
0.2
0.2

[C]

1G, 1/2G, 2G:


T6 -10...60, T5: -10...80,
T4: -10...85
1D, 1/2D, 2D:
-10...40 (750 mW) / 10...70 (650 mW) / 10...85 (550 mW)
High-grade stainless steel
(316Ti / 1.4571)

E30402

* use only outside the hazardous area

For further technical details please visit: www.ifm.com


(04.2016)

45

Process sensors

From now on,


measure pressure absolutely!
New PT absolute pressure
transmitter with different
measuring ranges
Measuring range 0...1/1,6/4 /10 bar
absolute and analogue output 4...20 mA
Robust stainless steel measuring cell
Slim, compact design with G 1/4 process
connection
Measuring accuracy 0.8 %,
repeatability 0.1 %
Easy connection via M12 connector

Absolute pressure sensors


As of now, ifm has added absolute pressure sensors to
its versatile portfolio in the pressure sensor range.
The new PT05 series with robust metal measuring cell,
G 1/4 process connection, M12 connector and analogue
output is available in the common pressure ranges up
to 10 bar.
Operating principle
Absolute pressure sensors operate independently of the
surrounding air pressure; that is what distinguishes
them from sensors working on a relative measurement
principle. The measurement is not influenced by weatherand altitude-related fluctuations of air pressure. This is
often a decisive factor in vacuum applications, which
require a fine pressure control.
Absolute pressure sensors do not require ventilation,
therefore incorrect measurement due to a blocked
exhaust is impossible.
In the field of pressure sensors the new units stand out
as specialists for specific duties.

46

Process sensors
Pressure sensors

Dimensions

Measuring range

Poverload
max.
[bar]

[bar]

Pburst
min.
[bar]

Order
no.

29
M12 x1

14

47
58,8

Output function 4...20 mA

27

0...1

PT0507

0...1.6

3.2

10

PT0517

0...4

25

PT0505

0...10

20

50

PT0504

Common technical data

1) Sealing
Operating voltage

Wiring diagram

[V DC]

Reverse polarity protection


1

BN

WH

OUT

Accessories
Type

Accuracy / deviation
(in % of the span)
Linearity error
Linearity
Repeatability
Temperature error in the
temperature range 0...80 C

L+

Description

Adapter; G 1/4 - G 1/2,


high-grade stainless steel (316Ti/1.4571)

Order
no.

Medium temperature

8...30

< 1.0
< 0.5 BFSL / < 1.0 LS
< 0.1
< 2.5 %
[C]

Protection

0...80
IP 67
NBR,
high-grade stainless steel
(316L/1.4404)

Materials (wetted parts)


E30135
Step response time

[ms]

Connection technology
Type

Description

Order
no.

M12 socket,
2 m black, PUR cable

EVC001

M12 socket,
5 m black, PUR cable

EVC002

M12 socket,
2 m black, PUR cable

EVC004

M12 socket,
5 m black, PUR cable

EVC005

For further technical details please visit: www.ifm.com


(04.2016)

47

Process sensors

IO-Link display:
process values at a glance
More plant transparency and
service information on site
Four measured values / text displays and
four message windows for free text
Colour change for text and background
Flexible adaptation of the display, also
during operation
IO-Link 1.1 compatible
Easy integration into each IO-Link
structure

More plant transparency


The IO-Link display is a flexible solution to display process
values, texts and messages in a plant. It displays up to
four assigned process values, alarms and warnings.
Clear text and as an option a colour change of text and
background can be used for a quick overview.
By means of buttons the user can trigger control actions
of the PLC or acknowledge messages.
Easy integration
The IO-Link display is connected to an IO-Link master
and controlled via PLC. No special software is required
for configuration.
Texts and settings can be predetermined via an IO-Link
device tool such as LINERECORDER SENSOR. Texts and
settings can be adapted even during operation via the
PLC.

48

Process sensors
IO-Link display

Dimensions

Display type

Display
illumination

Order
no.

TFT

LED

E30391

1.44 colour display


128 x 128

11

39,5

M12x1

Resolution
pixels

101

Technical data
45
34

IO-Link display
E30391
86

Operating voltage

[V DC]

Current consumption

[mA]

Protection rating /
protection class

Wiring
1

BN

BK

BU

L+
OUT

18...30
< 47
IP 65, IP 67 /
III

Reverse polarity protection

Communication interface
IO-Link device
Type of transmission
IO-Link revision
SDCI standard

COM2 (38.4 kbaud)


1.1
IEC 61131-9

Ambient temperature

[C]

0...60
EN 61000-6-2
EN 61000-6-4

EMC
Shock resistance

[g]

20 (11 ms)

Vibration resistance

[g]

20 (10...50 Hz)
Stainless steel
(303/1.4305);
PC; PBT-GF 30;
PPS; PA 6.6; FKM

Housing materials
Connection

M12 connector

Connection technology
Type

Description

Order
no.

M12 jumper
1 m black, PUR cable

EVC042

M12 jumper
2 m black, PUR cable

EVC043

M12 jumper,
3 m black, PUR cable

EVC102

M12 jumper,
5 m black, PUR cable

EVC044

M12 jumper,
10 m black, PUR cable

EVC493

For further technical details please visit: www.ifm.com


(11.2015)

49

Process sensors

New benchmark in thermal flow


measurement
Calorimetric flow meter for
liquids and gases
Optimised for water, oils, glycol and air
Fast response time and integrated
temperature measurement
Red/green colour change for process
values
Internal pipe diameter selectable from
15...400 mm
The process connection can be rotated for
optimum alignment

Measurement technique
The SA volumetric flow sensor operates using the
calorimetric measuring principle. Measuring elements
as well as a heat source are located on the measuring
tip. The physical effect that a flowing medium absorbs
heat energy and conducts it away is used. The resulting
temperature change is an indication of flow.
Device function
The new SA-type sensor has been designed to detect
and measure flow and temperature even in large internal
pipe diameters up to 400 mm.
A serial number on the device enables unambiguous
traceability.
Therefore it serves different applications. Switching
outputs, analogue signals and IO-Link provide various
options to further process the signals. That means that
the user is best-equipped for Industry 4.0.

50

Process sensors
Flow sensors / flow meters

Type

Measuring range
liquid / gaseous
[cm/s]

Medium
temperature
[C]

Pressure
resistance
[bar]

Response
time
[s]

Probe length

-20...90

100

0.5

45

Order
no.

[mm]

M12 connector electrical design DC PNP


5...300 / 200...10000

M18

SA5000

Progressive ring

5...300 / 200...10000

-20...100

50

0.5

100

SA4100

Progressive ring

5...300 / 200...10000

-20...100

50

0.5

200

SA4300

Accessories
Type

Common technical data


Description

Order
no.

Type
SA
Operating voltage

USB IO-Link master for parameter setting


and analysis of units
Supported communication protocols:
IO-Link (4.8, 38.4 and 230 Kbits/s)

E30390

Progressive ring fitting G 1/2,


flat seal

E40258

Progressive ring fitting G 1/4,


flat seal

E40259

Progressive ring fitting G 3/4,


flat seal

E40260

Progressive ring fitting 1/2 NPT

E40261

Progressive ring fitting 1/4 NPT

E40262

Progressive ring fitting R 1/2

E40263

Progressive ring fitting R 1/4

E40264

Progressive ring fitting


for SL mounting adapter

E40269

[V]

18...30 DC

Current consumption

[mA]

< 100

Current rating

[mA]

250

Accuracy temperature measurement

0.3 K
(5 % MW
+ 2 % VMR)
at reference
conditions

Accuracy flow measurement


Protection rating, protection class

IP 65 / IP 67, III
High grade stainless steel
(1.4404/316L);
PBT-GF 20;
PBT-GF 30

Housing materials
Connection

M12 connector

Wiring

Welding adapter for cutting ring

E40265

BN

WH

BK

BU

L+
OUT2
OUT1
L

Connection technology
Protective cover for fluid sensors with
M12 connector,
polypropylene homopolymer

Type

Description

E30420

Order
no.

M12 socket,
2 m black, PUR cable

EVC001

M12 socket,
5 m black, PUR cable

EVC002

M12 socket,
2 m black, PUR cable

EVC004

M12 socket,
5 m black, PUR cable

EVC005

M12 socket,
2 m orange, PVC cable

EVT064

M12 socket,
5 m orange, PVC cable

EVT001

For further technical details please visit: www.ifm.com


(11.2015)

51

Process sensors

New flow sensor now also for


smallest quantities
Compact mechatronic inline
flow meter with backflow
prevention
Measuring range from 0.2...4 l/min
Compact design
Very fast response time of 10 ms
No inlet and outlet pipe lengths required
Independent of pressure and temperature
fluctuations

Mechatronic flow sensor


The new mechatronic flow sensor of the SBY series
functions using the principle of a spring-mounted piston.
The piston, located in the valve seat in the housing,
is lifted by the flowing medium against the spring
resistance.
For binary signal output the piston position is detected
by an inductive sensor. The spring resistance leads to
reliable reset of the piston to its initial position with
decreasing flow. This ensures position-independent
installation of the flow sensor preventing backflow.
The switch points can be easily set and fixed via a
setting screw. The robust mechanical design ensures
use in harsh environments.
The units are maintenance-free.

52

Process sensors
Flow sensors / flow meters

Type

Process
connection

Measuring range

Response time

Operating voltage

[l/min]

Pressure
resistance
[bar]

[ms]

[V]

0.2...4

80

10

24 DC

Order
no.

M12 connector electrical design DC PNP

Rp 1/2

Dimensions

SBY321

Further technical data


M12

94...99

13

[mA]

< 15

Ambient temperature

[C]

0...60

Protection rating, protection class

Rp

Rp

27

Current consumption

13

Short-circuit protection

Overload protection

Housing materials

Brass
chemically nickel-plated;
anodised aluminium;
PA

Materials in contact
with the medium

High-grade stainless steel


(301/1.4310);
high-grade stainless steel
(316/1.4401);
PBT; brass chemically
nickel-plated; PPS;
O-ring: FKM Polyolefin

18
66,5
107...113

Wiring
1 BN

L+

Connection

4 BK
3 BU

IP 65 / IP 67, III

M12 connector

Connection technology
Type

Description

Order
no.

M12 socket,
2 m black, PUR cable

EVC001

M12 socket,
5 m black, PUR cable

EVC002

M12 socket,
2 m black, PUR cable

EVC004

M12 socket,
5 m black, PUR cable

EVC005

M12 socket,
2 m orange, PVC cable

EVT064

M12 socket,
5 m orange, PVC cable

EVT001

For further technical details please visit: www.ifm.com


(11.2015)

53

Process sensors

Hygienic point level sensor


especially for hazardous areas
Reliable level detection LMT

Approved for ATEX areas of category


3D/ 3G
Plug & Play factory preset to oil-based
media
Can be set to other media such as alcohol
using IO-Link
Hygienic design with maintenance-free
sealing concept
Shock and vibration resistant in a robust
stainless steel housing

Level detection in explosive atmospheres


LMT sensors reliably detect levels in storage tanks in
explosive areas. They can be used in zones 2 and 22.
Food-grade
The sensor with its high-quality housing materials such
as high-grade stainless steel (316L / 1.4404) and PEEK
meets all requirements for hygienic areas. This includes
approvals such as EHEDG and FDA.
Versatile sensor for all media
The LMT can be adjusted to almost all liquid and
viscous media as well as powders.
The distinction between two media in the same application is possible due to the two switching outputs which
can be set independently. Convenient parameter setting
is made via IO-Link.

54

Process sensors
Level sensors

Process
connection

Installation
length
[mm]

Approval

Medium temperature
oils, oil-based media,
powder

Protection

Order
no.

[hazardous areas]*

Application: liquids, viscous media and powders


M12 connection output function 2 x NO/ NC programmable 4-wire DC PNP IO-Link 1.1
G 1/2

12

EHEDG, FDA

-20...85 C

IP 67 / III

LMT01A

G 1/2

153

EHEDG, FDA

-20...85 C

IP 67 / III

LMT03A

G 1/2

253

EHEDG, FDA

-20...85 C

IP 67 / III

LMT04A

*IP 68, IP 69K outside the hazardous area

Accessories
Type

Further technical data


Description
High-grade stainless steel

Order
no.

Clamp adapter
G 1/2 female Clamp 11.5

E33401

Clamp adapter
G 1/2 female Clamp 2

E33402

Welding adapter ball, G 1/2

E30055

[V]

Current consumption

[mA]

Current rating

[mA]

< 50
100

Housing materials

Materials in contact
with the medium

high-grade stainless steel


(1.4404 / 316L),
(1.4571 / 316Ti),
PEEK; FKM

E30056

T-piece, DN 25

E43316

Shock resistance

[g]

T-piece, DN 40

E43317

Vibration resistance
(LMT03A, LMT04A)

[g]

T-piece, DN 50

E43318

Vibration resistance
(LMT01A)

[g]

Welding adapter,
cylindrical, for tanks, G 1/2

E43300

Welding adapter,
cylindrical, for pipes, G 1/2

18...30 DC

high-grade stainless steel


(1.4404 / 316L),
(1.4571 / 316Ti),
PEEK; PEI; FKM

Welding adapter collar, G 1/2

Ambient temperature

50
8
20

[C]

-20...60

E43301

EMC (LMT03A, LMT04A)


Closed tanks

EN 61000-6-2
EN 61000-6-4

Screw-in adapter
G1/2 female G 3/4 male

E43302

Screw-in adapter
G1/2 female G 1 male

EMC (LMT01A)
Open tanks
Closed tanks

EN 61000-6-2
EN 61000-6-4
EN 61000-6-3

E43303

ATEX approval

Screw-in adapter
G1/2 female 3/4 NPT

group II,
category 3D / 3G

E43313

Clamp adapter,
G 1/2 female Varivent D50

E43306

Clamp adapter,
G 1/2 female Varivent D68

E43307

Welding adapter, long design


for deeper installation, G 1/2

E43319

Description

Communication interface

IO-Link 1.1

Connection

M12 connector

Accessories
Type

Connection technology
Type

Operating voltage

Order
no.

Socket, M12,
2 m black, PUR cable

EVC04A

Socket, M12,
5 m black, PUR cable

EVC05A

Socket, M12,
10 m black, PUR cable

EVC06A

Description

Order
no.

USB IO-Link master for parameter setting


and analysis of units
Supported communication protocols:
IO-Link (4.8, 38.4 and 230 Kbits/s)

E30390

IO-Link interface for parameter setting


and analysis of units with
DTM specification, current consumption
from USB port: max. 500 mA

E30396

Memory plug, parameter memory


for IO-Link sensors

E30398

LINERECORDER SENSOR,
Software for parameter setting and
setting up IO-Link sensors

QA0001

For further technical details please visit: www.ifm.com


(11.2015)

55

Process sensors

Continuous level measurement in


harsh environments
LR level sensor in a
new design with
extended functions
Mounting adjustment enables positionindependent installation
Medium temperature up to 100 C
Simulation function facilitates testing of
the plant software
Automatic detection of the rod length
Probe lengths of 15...200 cm

Application
Harsh environment conditions or high temperatures
leave the LR2050 cold. Installation in confined spaces
or detection of oils using a coaxial pipe is no problem
for LR, either. LR flexibly adapts to any application
thanks to the installation adjustment and the modular
concept.
Successful thanks to modular concept
The probes can be shortened, or changed, so the LR
reduces stock-keeping and simplifies replacement.
User-friendly setting
Even before installation the user can set the sensor
parameters via pushbuttons or IO-Link on the PC.
Installation adjustment is made on site via pushbutton,
if required.

56

Process sensors
Level sensors

Application: aqueous media, coolants, cleaning agents, oils. *


Process connection

Medium temperature
[C]

Max.
tank pressure
[bar]

Protection rating/
protection class

Order
no.

IP 68, IP 69K / III

LR2050

M12 connector IO-Link 1.1


Output function 2 x NO / NC or 1 x NO / NC + 1 x analogue (4...20 mA; scalable)
G 3/4

-1...4

-20...100

Accessories (to be ordered separately)


Type

Description

Further technical data


Order
no.

Rods high-grade stainless steel (316L / 1.4404)


150 mm

E43225

210 mm

E43351

240 mm

E43203

265 mm

E43352

300 mm

E43226

450 mm

E43204

500 mm

E43227

700 mm

E43205

1000 mm

E43207

1200 mm

E43208

1400 mm

E43209

1600 mm

E43210

2000 mm

E43353

Coaxial pipes stainless steel (304S15 / 1.4301)


G 3/4

3/4" NPT

Operating voltage

E43230

210 mm

E43354

18...30 DC

Current rating

[mA]

200

Current consumption

[mA]

< 50

Power-on delay time

[s]

3
1.8...5*
>5

Dielectric constant medium


Ambient temperature

[C]

-40...80

Metals in contact
with the medium

high-grade stainless steel


(316L / 1.4404,
316S12 / 14435),
PTFE, FKM

Housing materials

high-grade stainless steel


(316L / 1.4404),
PEI, PBT, PTFE, FKM

IO-Link device type of transmission

1.1

* A coaxial pipe is required for the unit to function correctly in low


dielectric media.

Accessories (to be ordered separately)


Type

150 mm

[V]

Description

Order
no.

Flange plates stainless steel (303 / 1.4305)

240 mm

E43211

265 mm

E43355

Flange plate, LR 73-90

E43201

300 mm

E43228

Flange plate, LR 73 - 90 / NPT

E43206

450 mm

E43212

Flange plate, LR 65-80

E43202

500 mm

E43229

700 mm

E43213

1000 mm

E43214

1200 mm

E43215

1400 mm

E43216

1600 mm

E43217

2000 mm

E43356

450 mm

E43218

700 mm

E43219

1000 mm

E43220

1600 mm

E43221

IO-Link accessories
Type

Description

Order
no.

IO-Link interface for parameter setting


and analysis of units with
DTM specification, current consumption
from USB port: max. 500 mA

E30396

Memory plug, parameter memory


for IO-Link sensors

E30398

LINERECORDER SENSOR,
software for parameter setting and
setting up IO-Link sensors

QA0001

Coaxial pipes, slotted stainless steel (304S15 / 1.4301)


700 mm

E43333

1200 mm

E43334

For further technical details please visit: www.ifm.com


(11.2015)

57

Process sensors

Continuous level measurement


with analogue output and IO-Link
LR9020 level transmitter with
ingress-resistant housing and
IO-Link parameter setting
Analogue output, switching output and
process value transfer via IO-Link
User-friendly parameter setting via IO-Link
by means of PC or IO-Link master
Probe lengths of 10...160 cm
The probe can be cut to length, if needed
Small design for limited space

Robust and reliable


The LR9020 reliably resists harsh environmental conditions
or high-pressure cleaning. Its small design allows installation in restricted spaces.
The digital IO-Link communication prevents disturbance
in measured value transfer.
Successful thanks to modular concept
The probes can be shortened, or changed, so the LR
reduces stock-keeping and simplifies replacement.
User-friendly setting
Even before installation the user can set the sensor
parameters via IO-Link on the PC. The data record of
parameter setting can be copied to other sensors,
e.g. for installations of identical design.

58

Process sensors
Level sensors

Applications: aqueous media, coolants, cleaning agents, oils. *


Process connection

Medium temperature
[C]

Max.
tank pressure
[bar]

Protection rating/
protection class

Order
no.

-1...4

IP 69K, III

LR9020

M12-connector
Output function 1 x IO-Link / 1 x analogue 4...20 mA / 0...10 V
G 3/4

0...80

Accessories (to be ordered separately)


Type

Description

Further technical data


Order
no.

Rods high-grade stainless steel (316L / 1.4404)


150 mm

E43225

210 mm

E43351

240 mm

E43203

265 mm

E43352

300 mm

E43226

450 mm

E43204

500 mm

E43227

700 mm

E43205

1000 mm

E43207

1200 mm

E43208

1400 mm

E43209

1600 mm

E43210

3/4" NPT

[V]

18...30 DC

Current rating

[mA]

200

Current consumption

[mA]

< 80

Power-on delay time

[s]

3
2...20*
> 20

Dielectric constant medium


Ambient temperature

[C]

0...60

Metals in contact
with the medium

high-grade stainless steel


(316S12/1.4435),
stainless steel
(303/1.4305), PTFE, NBR

Housing materials

FKM, NBR, PBT, PC, TPE-V,


stainless steel
(1.4301/304), PTFE, PEI

IO-Link device type of transmission

COM2 (38.4 kbaud)

* A coaxial pipe is required for the unit to function correctly in low


dielectric media.

Accessories (to be ordered separately)

Coaxial pipes stainless steel (304S15 / 1.4301)


G 3/4

Operating voltage

150 mm

E43230

210 mm

E43354

240 mm

E43211

265 mm

E43355

300 mm

E43228

Flange plate, LR 73-90

E43201

450 mm

E43212

Flange plate, LR 73 - 90 / NPT

E43206

500 mm

E43229

Flange plate, LR 65-80

E43202

700 mm

E43213

1000 mm

E43214

1200 mm

E43215

1400 mm

E43216

1600 mm

E43217

450 mm

E43218

700 mm

E43219

1000 mm

E43220

1600 mm

E43221

Coaxial pipes, slotted stainless steel (304S15 / 1.4301)


700 mm

E43333

1200 mm

E43334

Type

Description

Order
no.

Flange plates stainless steel (303 / 1.4305)

IO-Link accessories
Type

Description

Order
no.

IO-Link interface for parameter setting


and analysis of units with
DTM specification, current consumption
from USB port: max. 500 mA

E30396

Memory plug, parameter memory


for IO-Link sensors

E30398

LINERECORDER SENSOR,
software for parameter setting and
setting up IO-Link sensors

QA0001

For further technical details please visit: www.ifm.com


(11.2015)

59

Process sensors

Evaluates temperatures up to
600 C: the TR with a new look
Improved display and
evaluation unit for
Pt100 / Pt1000 sensors
Clearly indicate the acceptable ranges:
programmable red/green display
Quick and easy handling via 3 pushbuttons
with VDMA menu
Visualisation of the switching states by
clearly visible LEDs
Flexible installation thanks to modular
concept
Versions with analogue (4...20 mA / 0...10 V)
or switching output (2 x PNP/NPN)

One unit for many sensors


The TR evaluation unit is a universal control and display
unit for connection of PT100 / PT1000 sensors (TT, TM
and TS series)
Automatic detection of the probe
The evaluation unit automatically detects whether twowire, three-wire or four-wire Pt100 or Pt1000 sensors
are connected.
Wide measuring range
Thanks to the extended measuring range of
-100...600 C, an enormous number of common
temperature measurement and monitoring tasks in the
manufacturing and process industries can be solved.
And, of course, ifm also offers the corresponding
temperature sensors.

60

Process sensors
Temperature sensors

Measuring range

Factory setting

[C]

[C]

Process connection

Pressure resistance
[bar]

Response dynamics
T05 / T09
[s]

Order
no.

Output function 1 x NO / NC programmable 1 x analogue output 420 mA or 010 V programmable


-100...600

-40...300

G 1/2 A

depends on the connected sensor

TR2439

G 1/2 A

depends on the connected sensor

TR7439

Output function 2 x NO / NC programmable


-100...600

-40...300

Dimensions

Further technical data


48

34

Operating voltage

[V]

Current rating

18...32 DC

[mA]

250

Accuracy

[K]

0,3 + ( 0,1 % MS)

Resolution display

[K]

0,1

Electrical design

PNP / NPN

Protection

64

104

M12 x1

IP 67
IO-Link

16,5

Communication interface
30

Temperature sensors for connection


to the TR type

1) LEDs (display unit / switching status)


2) 4-digit alphanumeric display / alternating indication of red and green
3) Programming buttons

Accessories
Type

Description

Order
no.

Protective cover for fluid sensors with


M12 connector,
polypropylene homopolymer

E30420

Mounting clamp, 34 mm,


PBT

E10017

Version
High-temperature cable sensor

Installation
length
[mm]

Order
no.

2 m,
PFA / PTFE cables

100

TS2451

2 m,
PFA / PTFE cables

150

TS2452

2 m,
PFA / PTFE cables

200

TS2453

2 m,
PFA / PTFE cables

250

TS2454

IO-Link accessories
Type

Mounting clamp, 34 mm,


PA

E10193

Connection technology
Type

Description

Order
no.

Socket, M12,
2 m black, PUR cable

EVC001

Socket, M12,
5 m black, PUR cable

EVC002

Socket, M12,
2 m black, PUR cable

EVC004

Socket, M12,
5 m black, PUR cable

EVC005

Description

Order
no.

USB IO-Link master for parameter setting


and analysis of units
Supported communication protocols:
IO-Link (4.8, 38.4 and 230 Kbits/s)

E30390

IO-Link interface for parameter setting


and analysis of units with
DTM specification, current consumption
from USB port: max. 500 mA

E30396

Memory plug, parameter memory


for IO-Link sensors

E30398

LINERECORDER SENSOR,
software for parameter setting and
setting up IO-Link sensors

QA0001

For further technical details please visit: www.ifm.com


(11.2015)

61

Process sensors

Modern classic:
new TN temperature sensor
Now with integrated
process connections and
evaluation electronics
Measuring range of -50...150 C,
response time T05 / T09 = 1s / 3s.
Clearly indicates the acceptable ranges:
programmable red/green display
Integrated process connections:
G 1/2, G 1/4, 1/2 NPT, 1/4 NPT, M18 x 1.5
2 switching outputs or 1 switching and 1
analogue output (4...20 mA or 0...10 V)
Visualisation of the switching states by
clearly visible LEDs

Extremely fast, robust and flexible


The compact TN type temperature sensors are
distinguished by excellent response times, high pressure
resistance and integrated process connections. The
sensors easily resist applications with temperatures up
to 150 C and high pressure loads up to 400 bar. The
measuring range is freely scalable.
Updating a classic
What is new is the quick and easy handling via three
pushbuttons. The display can be switched from the
indication of red to an alternating indication of
red - green.
So, switching states can be highlighted or an independent
colour window can be created. The sensor head can
be rotated and offers optimum readability from any
position. Thanks to captive laser labelling on the stainless
steel housing, the units can still be identified after years.
Savings potential
Evaluation electronics and integrated process connections in one unit do not require complex documentation
and save storage cost.

62

Process sensors
Temperature sensors

Process connection

Pressure resistance

Einbaulnge

Measuring range

Factory setting

[bar]

[mm]

[C]

[C]

Order
no.

Output function 1 x NO / NC programmable 1 x analogue output 420 mA or 010 V programmable


300

M18 x 1.5 I

45

-50...150

-40...150

TN2511

45

-50...150

-40...150

TN7511

Output function 2 x NO / NC programmable


300

M18 x 1.5 I

Output function 2 x NO / NC programmable or


1 x NO / NC + 1 x analogue (4...20 mA / 0...10 V; scalable)
G 1/2

300

30

-50...150

-50...150

TN2405

G 1/2

300

50

-50...150

-50...150

TN2415

G 1/2

160

100

-50...150

-50...150

TN2435

G 1/2

160

150

-50...150

-50...150

TN2445

1/2" NPT

300

30

-50...150

-50...150

TN2303

1/2" NPT

300

50

-50...150

-50...150

TN2313

1/2" NPT

160

100

-50...150

-50...150

TN2333

1/2" NPT

160

150

-50...150

-50...150

TN2343

G 1/4

400

25

-50...150

-50...150

TN2105

G 1/4

400

50

-50...150

-50...150

TN2115

1/4" NPT

400

25

-50...150

-50...150

TN2603

1/4" NPT

400

50

-50...150

-50...150

TN2613

Dimensions

Further technical data


Example 2105

48

34

Operating voltage
Current rating

80

M12 x1

41

121

18...32 DC
250

Accuracy

[K]

0.3 + ( 0.1 % MS)

Response dynamics T05 / T09

[s]

1/3

Resolution display

[K]

Electrical design

IP 67

Communication interface

EL

22
G

0.1
PNP / NPN

Protection

11

IO-Link

IO-Link accessories

1) LEDs (display unit / switching status), 2) 4-digit alphanumeric


display / alternating indication of red and green, 3) Programming
buttons, 4) Upper part of the housing can be rotated by 345

Accessories
Type

[V]
[mA]

Description

Protective cover for fluid sensors with


M12 connector,
polypropylene homopolymer

Adapter, M18 x 1.5 - G 1/2


High-grade stainless steel (316L/1.4404)

Thermowell for temperature sensors,


6 mm,
high-grade stainless steel
(316L/1.4404)

Type

Description

Order
no.

Order
no.

USB IO-Link master for parameter setting


and analysis of units
Supported communication protocols:
IO-Link (4.8, 38.4 and 230 Kbits/s)

E30390

E30396

E30420

IO-Link interface for parameter setting


and analysis of units with
DTM specification, current consumption
from USB port: max. 500 mA

Memory plug, parameter memory


for IO-Link sensors

E30398

LINERECORDER SENSOR,
software for parameter setting and
setting up IO-Link sensors

QA0001

E40096

E37610

For further technical details please visit: www.ifm.com


(04.2016)

63

Process sensors

Temperature sensors for


mobile machines
Temperature sensors
with DEUTSCH-, AMP or
M12 connector
Compact design with G 1/4 process
connection
Fast response time T05 / T09 = 1 s / 3 s
Installation depths of 25...200 mm
Measuring range -50...150 C
Robust due to welded stainless steel
housing

Miniaturisation for mobile applications


The DEUTSCH, AMP or M12 connectors of the new
TA / TU/ TM temperature sensors allow fast and easy
installation in mobile machines.
Their extremely compact housing ensures that the
sensors are particularly suited for use in applications
where space is limited.
Areas of application
The sensors of type TA / TU/ TM are suited for mobile
applications and especially for hydraulic and pneumatic
applications with high operating pressure.
The high vibration and shock resistance, the high
protection rating, the excellent EMC resistance and the
E1 conformity make the TA / TU/ TM sensors particularly
suitable for use in mobile machines.

64

Process sensors
Temperature sensors

Dimensions

Installation length

Connector

Order no.

[mm]

TA31

Factory setting

EL
13

G 1/4 process connection


Analogue output 4...20 mA

18,8
M12 x1

55,3

25
19

TA41

EL
13

M12

TA3105

50

M12

TA3115

200

M12

TA3155

25

DEUTSCH

TA4105

50

DEUTSCH

TA4115

25

AMP

TA5105

50

AMP

TA5115

21,8

59,6

-50...150 C

19

25,4

1/4" NPT process connection


Analogue output 4...20 mA

TA51

EL
13

25,8

19

50

M12

TA3313

50

M12

TA3317

G 1/4 process connection


Analogue output 0.5...4.5 V

59,8

0...300 F /
0...100 C

-50...150 C

25

M12

TU3105

25

DEUTSCH

TU4105

25

AMP

TU5105

21,8

G 1/4 process connection


Pt1000, class A

-40...150 C

25

M12

TM5101

25

DEUTSCH

TM6101

Wiring
TA31
1

BN

WH

L+

OUT

TA41
L+

BN

WH

BU

A
C

OUT

Further technical data

TU31
L+
OUT

TU41

Operating voltage
Type TA

[V DC]

Operating voltage
Type TU

[V DC]

L+

Reverse polarity / overload protection

OUT

Response dynamics T05 / T09

L-

Protection rating
Ambient temperature

TA51
OUT

1
2

L+

TU51
LOUT
L+

Materials in contact
with the medium
EMC

10...30
8...32
/
1s/3s
IP 68, IP 69K / lll

[C]

-40...100
High-grade stainless steel
(316L/1.4404)
DIN EN 61000-6-2
DIN EN 61000-6-3

For further technical details please visit: www.ifm.com


(04.2016)

65

Industrial communication

New AS-i repeater


for extended networks
Repeater to extend AS-i
networks up to 1000 m
Increased operating temperature range
-25...70 C
Reliable long term performance
in tough conditions
Fast data transfer for Safety at Work
Clearly visible diagnostic LEDs
Plug-in connection terminals

Operation
Repeaters are used for AS-Interface to enable the
network cable run to be extended beyond 100 m.
Galvanic separation of network segments and independent voltage supplies ensure stability. The 62
participants are provided with a higher total current
and the voltage drop decreases.
Features of the unit
The improved performance is packed into the new
SmartLine housing. While conventional repeaters
usually have a temperature range from 0...55 C,
the new unit from ifm operates reliably across a broad
range from -25...70 C.
The improved operating temperature range makes the
new unit from ifm a class leader. This results in a longer
life time thus saving time and money.

66

Industrial communication
AS-Interface cable extensions

Dimensions

Products
Type

Description

Order
no.

108

25,4

3
LED

SmartLine AS-i repeater

35,5

93
125,7

Protection IP 20,
Combicon connectors

Technical data
SmartLine AS-i repeater
AC3225

1) plug with cage clamp connection


2) panel for labelling
3) Din rail adapter

AC3225

Operating voltage
Total current consumption
via AS-i
Ambient temperature

[V DC]
[mA]
[C]

Housing material

26.5...31.6
2 x 60
-25...70
PA 6.6

Accessories
Type

Description

Order
no.

AS-i power supply 115/230 V AC,


output current (AS-i) 2.8 A

AC1256

AS-i power supply 115/230 V AC,


output current (AS-i) 8 A

AC1258

For further technical details please visit: www.ifm.com


(04.2016)

67

Industrial communication

Safety 4.0:
the safe SmartPLC
Safe automation system
includes PLC and gateway
functions
Quick and easy set-up
Flexible and future-proof thanks to
connective hardware and CODESYS V3
High machine uptime due to sophisticated
diagnostics
Unbeatable price/performance ratio
Safe up to SIL 3, PL e

All-in-one: more than just a PLC


Just as a smartphone is more than just a phone, the
new SmartPLC is more than just a simple PLC.
It has the flexibility for different tasks, even in safetyrelated applications up to SIL 3, PL e.
For example as:
fail-safe PLC
standard PLC
AS-i gateway
visualisation system
protocol converter
data logger
intelligent evaluation unit (ifm system solutions)
Two integrated PLCs (1 x fail-safe, 1 x standard),
powerful processors, a large memory and a multitude of
supported protocols allow the control of sophisticated
systems and this at an unbeatable price!

68

Industrial communication
AS-Interface Safety at Work

All-in-one
The new SmartPLC combines two separate PLCs in
one compact housing. While the one PLC solves safetyrelated applications, the second PLC either works as a
standard PLC or as platform for other tasks.
Both PLCs communicate with each other, so that entire
plant controls can be implemented including safety
functions and visualisations with only one SmartPLC.

Products
Type

Description

Order
no.

AS-i gateway
AS-i Profinet gateway
with safe preprocessing

AC402S

AS-i EtherNet / IP gateway


with safe preprocessing

AC422S

Dimensions
106,2

Description

AS-i data decoupling module

AS-i gateway
Without programming, the SmartPLC can be used
directly as a gateway for AS-i on the one side, and
Profinet or EtherNet /IP on the other side. The integrated
display and the convenient web interface display all the
available status information for the user and support
diagnostics in case of a fault.

Visualisation system
A freely programmable web visualisation based on
HTML5 provides maximum transparency. An internet
browser with HTML5 capability is sufficient on the final
unit (PC, tablet, smartphone). No further software is
required. Even the full graphic display of the SmartPLC
is freely programmable for visualisation tasks.

Accessories
Type

Standard PLC
The PLC can be freely programmed using CODESYS V3.
Its software and hardware operates independently of
the fail-safe PLC, but it can of course communicate
with it and exchange data. The PLC has access to all
interfaces of the system.

Data logger
Operational system data can be recorded via AS-i,
EtherCAT, Modbus TCP, Profinet, EtherNet /IP, TCP/IP,
UDP/IP and stored on the SD card or in the internal
flash memory.
If needed, the integrated real-time clock provides a
time stamp for each recorded data block. This simplifies
the documentation and diagnostics of processes.

128,2
135,5

93

Safe PLC
Certified up to SIL3, PL e. Eight safe local inputs and
four safe local outputs. Convenient diagnostic functions,
e.g. status indication for safe I/Os and error memory
with time stamp for up to 2,000 messages.
Programming is done via CODESYS V3. Simplified
replacement of slaves using automatic teach function.

Order
no.

AC1250

Platform ifm system solutions


With the new ifm system solution apps, the process
data of different sensors is transmitted to common
fieldbus systems and their parameters are easily made
accessible. These tailored apps can be loaded onto the
SmartPLC without programming software. This makes
your installation fit for Industry 4.0.
Protocol converter
Connect your sensors and Ethernet based devices to
your fieldbus: the SmartPLC can be used as protocol
converter between Profinet, EtherNet /IP on the one
side and AS-i, EtherCAT, Modbus TCP, TCP/IP, UDP/IP
and IO-Link on the other side.

For further technical details please visit: www.ifm.com


(11.2015)

69

Industrial communication

With signal effect: AS-i module


for OSSD inputs
Safe AS-i input module
especially for light guard
applications
Optimised M12 socket connection for
light guard applications
Muting lamp can be controlled by PLC
Precise and flexible quick mounting
Supply of the light guards from AS-i
High safety due to certification to
EN 62061/ SIL3 and EN ISO 13849-1/ PL e

Module for light grids


Using this new, safe input module, light guards and
other safety-related sensors with electronic OSSD outputs can be connected to AS-i Safety at Work.
Control muting lamp
The integrated outputs ensure the connection of two
signal lamps.
Quick mounting without tools
The tried-and-tested quick mounting avoids wiring
faults. There is one M12 connecting socket each for the
transmitter, the receiver and the two signal outputs.
Two alternatives for the voltage supply
Depending on the design, the light guard and the
signal lamps can be completely supplied via AS-i or an
external auxiliary voltage.

Safe bus connection for light guards

70

Industrial communication
AS-Interface Safety at Work

The products
Type

Diagnosis on site
The LEDs indicate the status of the inputs and outputs
and the communication.

Applications
The module is designed for the connection of electrosensitive protective equipment (ESPE) with electronic
outputs to EN 61496-1. It is particularly suited for the
connection of safe inductive sensors such as GM705S.
Pulse pick-ups for the display of muting functions can
be connected via M12 sockets.

Order
no.

Safe AS-i input module

AS-i quick connection


The quick-connection technology provides a high degree
of installation reliability and flexibility. The AS-i flat cable
can be connected from three different directions.

Safety
The module meets the requirements up to SIL3 according
to EN 62061 and PL e to EN 13849-1. In the event of a
fault, the integrated communication monitoring switches
the signal outputs off.

Description

Sensor supply
Inputs / outputs: via AS-i
Current rating inputs / outputs:
200 mA in total
Total current consumption: 280 mA

AC507S

Sensor supply
Inputs / outputs: 24 V external, PELV
Current rating inputs / outputs:
inputs 200 mA, outputs 500 mA
Total current consumption: < 80 mA

AC508S

Adapter cable,
from 8 poles to 5 poles,
M12 plug / M12 socket,
configured for automatic operation

EY3090

Adapter cable,
5 poles,
M12 plug / M12 socket,
configured for "short range"

EY3092

Adapter cable

Technical data
Safe AS-i input modules
AC507S, AC508S
Operating voltage (AS-i)

[V DC]

26.5...31.6

Short-circuit protection

Overload protection

Ambient temperature

[C]

-25...55

Protection

IP 67

AS-i profile

S-7.B.E

AS-i specification

2.11 + 3.0

Extended addressing mode

Dimensions
44,7
40,2

45

103

Advantages and customers benefits


Fail-safe sensors with a current consumption below
200 mA can be operated on AC507S without auxiliary
voltage. Connection is only made via the yellow AS-i
flat cable.

25,8

For further technical details please visit: www.ifm.com


(11.2015)

71

Industrial communication

8-port IO-Link master module with


LINERECORDER AGENT embedded
Easy communication with the
PLC and in parallel to the LINERECORDER SMARTOBSERVER*
8 IO-Link ports V1.1 with COM1, COM2,
COM3 and SIO support
10 extra binary inputs 24 V DC and
2 configurable binary inputs/outputs
2 Ethernet ports 10/100 Base-TX with
integrated switch
Slim housing for control cabinet mounting
Extended temperature range of 0...70 C

Interface for factory networking


With the integrated LINERECORDER AGENT, this master
enables direct networking of all connected IO-Link
devices with a local server via an Ethernet network.
Using this connection, machine data, process parameters
and diagnostic data can be directly read and processed
by the IT. The easy-to-use server software LINERECORDER
SMARTOBVSERVER* enables data evaluation by means
of customer-specific cockpits.
Using the same communication mechanisms, it is possible
to directly couple machines and exchange productionrelated data.
From sensor to SAP
For the first time, sensor data can be directly transmitted
to management software - and this on a factory-wide
or even worldwide level.
Evaluation of the obtained data in real time enables an
increase in production efficiency and energy savings in
the context of Industry 4.0.

*LINERECORDER SMARTOBSERVER is a server-based software


for data storage, predictive maintenance and quality monitoring.

72

The IO-Link master module for different applications:


from machine condition monitoring to remote
maintenance of wind parks.

Industrial communication
System solutions

Special features

Technical data

Ethernet interface for PLC connection


This IO-Link master operates as an input/output card
with a total of 20 I /Os, of which 8 are for IO-Link devices
and the rest for binary signals.
All signals can be easily transmitted to compatible
controllers via the standard fieldbuses EtherNet /IP or
Profinet.
Two ways simultaneously = PLC and server in
parallel
So far, all sensor signals had to be sent by the PLC
to higher-level systems. This is now done via a parallel
communication path (Y path). The PLC program
remains unchanged.
Integrated web server for configuration and
diagnostics
No special software is required for configuration.
All IO-Link settings can be made via the integrated
web interface. To do so, a standard PC with Ethernet
connection and web browser is required.
Convenient IODD integration
Via the web interface, up to 8 different IODDs (IO-Link
device descriptions) can be loaded into the master. After
connection of the IO-Link devices, the corresponding
IODDs are automatically assigned to the connected
IO-Link devices and the corresponding ports.

IO-Link master module for connection to fieldbuses


Y path for PLC data exchange and a parallel
connection to the server via LINERECORDER AGENT
Order no.
Fieldbus connection

AY1020

AY1000

EtherNet/IP

Profinet

Modbus / TCP (slave)

Further protocols
Supply voltage

[V]

18...30 DC

Current consumption

[A]

2 (24 V)

IO-Link version

1.1

Number of IO-Link ports

Parameter memory

up to 8, configurable

IO-Link port A / port B


Inputs/outputs

IO-Link / SIO

IO-Link baud rates

COM 1...3

Digital inputs max.


Digital outputs max.

configurable
4.8k, 38.4k, 230.4kBaud

DI

8 (16) +2

DO

8+2

IO-Link / DI / DO status LEDs

20
2x (10/100 BASE-Tx)

Ethernet connections
Module / Ethernet status LEDs

7
RJ45

Ethernet sockets
Electrical connections

screw terminals
IP 20

Protection
Housing material

polyamide plastics

Ambient temperature

0...70

[C]

Installation

DIN rail

Parallel sensor communication

PLC
server
industrial fieldbus
LR agent communication (option)
IO-Link master

IO-Link master

IO-Link

IO-Link
sensors

IO-Link
sensors

LINERECORDER
web-based
user interface

For further technical details please visit: www.ifm.com


(04.2015)

73

Industrial communication

IO-Link the standard interface


for smart sensors
Short overview of the
most important ideas and
advantages of IO-Link
IO-Link masters are available for all major
PLCs and fieldbuses
Simple configuration via LINERECORDER
SENSOR (PC) or via web interface
IO-Link app for AS-i gateways with
automatic network scan of all sensors
A wide range of ifm sensors with IO-Link:
encoders, capacitive, photoelectric,
temperature, flow, pressure and level
sensors

IO-Link = universal process data interface


IO-Link masters are universal input/output modules.
Different types of units can be operated on the same
port: IO-Link sensors, IO-Link actuators and units with
switching signal. Therefore, one IO-Link port can replace
several components: analogue (4...20 mA, 0...10 V)
and binary input and output cards.
IO-Link = smart sensor interface
In smart sensors, IO-Link is already integrated. So, data
can be exchanged bidirectionally with the controller,
e.g. diagnostics and maintenance messages or data for
remote parameter setting.

Smart IO-Link sensors can be conveniently set using the


LINERECORDER SENSOR 4.0 software.
The sensor settings can be stored, copied, loaded or
cloned to other units.

IO-Link = easy set-up


The easiest way to obtain sensor process values is as
easy as the connection to an analogue card. Connect
the sensor to the IO-Link master done.
Replacement is just as easy. All sensor parameters are
stored in the master and transferred to the new unit.
The USB IO-Link interface establishes the connection
between IO-Link units and the LINERECORDER SENSOR.
It is compatible with most Windows PCs.

74

Industrial communication
System solutions

10 good reasons to use IO-Link

Technical data

Fast and easy set-up and service:


1. Offline parameter setting of the sensors prior to
installation.
2. Automatic sensor detection online when using the
IO-Link app on the AS-i/fieldbus gateway.
3. Easy sensor replacement with automatic parameter
setting by the master.
Sensor identification included.
High machine uptime:
4. Avoidance of incorrect handling during operation
by deactivating the operating keys on the sensor.
5. Easy transmission of the measured values without
conversion losses; values on the sensor display
correspond to the values on the machine display.
6. Highly interference immune - because digital analogue value transmission in comparison with
conventional analogue technology. And this using
an unscreened cable without special grounding.
7. Machine diagnostics up to the sensor level
functions without disrupting the operation.
Less wiring saves installation costs:
8. Several analogue signals and switch points can be
transmitted using only one standard 3-wire cable.
This reduces the number of terminals and makes
space in the cable duct.
9. Sensors and actuators, analogue or binary, can be
connected via IO-Link ports. This replaces different
input/output modules.
Investment security:
10. IO-Link has been internationally standardised to
IEC 61131-9 and is therefore future-proof. The
acceptance of all leading automation suppliers
ensures investment security for OEMs and users.
IO-Link is the interface to Industry 4.0.

Characteristic IO-Link data


Cable length

[m]

20
3-wire cable,
unscreened

Line physics type A


Connection

M12, M8, M5, terminals


1 bit ... 32 bytes

Process data (PD) per device


Cycle time for 2 bytes

[ms]

2.3

Parameters, diagnostics and events

acyclic transmission

Power supply type A


Power supply type B

sensors 200 mA
sensors + actuators
separated
pin 1: 24 V DC
pin 3: 0 V DC
pin 4: IO-Link /
binary input / output

M12 pin connection type A

Order data
IO-Link service & maintenance tools
Description

Order
no.

IO-Link USB master low power

E30396

IO-Link USB master ext. power

E30390

LR Sensor 4.0 parameter setting software


with IODD import

QA0001

Analogue converter -50...300 C


Pt100/Pt1000 to IO-Link

TP3232

Analogue converter 0...100 C


Pt100/Pt1000 to IO-Link

TP3237

Analogue converter -50...150 C


Pt100/Pt1000 to IO-Link

TP3231

IO-Link app for AS-i gateways AC14xx

AP3002

Memory plug - sensor-parameter memory

E30398

Typical plant configuration

PLC

MODBUS -TCP

sensor parameter setting


sensor
with
IO-Link

industrial fieldbus
IO-Link master
IP20

IO-Link
USB
adapter

IO-Link master
IP67

IO-Link
1

IO-Link
sensors

IO-Link
sensors

8
LINERECORDER
sensor 4.0

For further technical details please visit: www.ifm.com/gb/io-link


(04.2015)

75

Industrial communication

Industry 4.0 made easy Apps


instead of expensive programming
Easy as using a smartphone!
Individual connection to a PLC
by means of reloadable apps
Fast and easy integration of intelligent
sensors into the PLC world
No special PC software required, an
internet browser is sufficient
PLC connection via the fieldbus protocols
Profinet, Profibus, EtherNet/IP and others
Smart additional functions tailored to the
sensors selected
Straightforward web configuration
instead of time-consuming and costly
programming

Until now:
complex programming
Modern sensors offer more and more intelligent
functions that can also be made available to the PLC
via interfaces like IO-Link or TCP/IP.
To use them, the PLC programmer has to individually
implement the functionalities in the PLC. This is very
time-consuming and costly, especially when it comes
to implementing the required user interfaces.
From now on:
fit for Industry 4.0 ifm System Solutions
With the new ifm System Solution Apps ifm electronic
has developed a system which is easy to create. It allows
process data from different sensors to be transmitted to
common fieldbus systems, and their parameters are
easily accessible.
For this purpose, ifm now offers tailored apps which
can be loaded into the ifm fieldbus gateway without
any programming software.

76

Industrial communication
System solutions

ifm System Solution Apps


The centrepiece for using the ifm System Solution App
is the AC14 SmartPLC. On the one hand, the device
has a certified fieldbus interface (Profinet,
Profibus, EtherNet/IP) for the connection to a PLC.
On the other hand, the AC14 features excellent
communication possibilities via an additional EtherNet
interface and up to two AS-i masters for connection to
a variety of sensors and actuators.
Loading and configuration of the app is made via the
integrated web interface, i.e. all necessary settings can
be carried out conveniently via a device with an internet browser.

The products
ifm System Solution Apps

Order
no.

IO-Link scanner and configurator

AP3002

Field bus connection of up to five type O2I


multi-code readers to Profibus, Profinet, EtherNet/IP

AP3022

Field bus connection of up to three type O3D200


multi-code readers to Profibus, Profinet, EtherNet/IP

AP3032

AS-i based DTA ID systems: user-friendly writing of


RFID tags, history data

AP3042

Data collector: up to 30 process data can be freely


named and scaled, history data with time stamp can
be stored on SD card, fieldbus connection to Profibus,
Profinet and EtherNet/IP

AP3052

Tool changeover: via the fieldbus


(Profibus, Profinet, EtherNet/IP) free selection of
predefined AS-i configurations

AP3062

System overview
Web- based configuration

PLC
world

analogue signals
binary signals

Sensor
world

Ethernet
AC14

TCP/IP
UDP/IP

www.ifm.com
System Solution Apps

Example: ifm System Solutions App for O3D camera


Web- based configuration

PLC
world

PLC

Sensor
world

TCP/IP
O3D camera
AC14 with App for O3D camera

For further technical details please visit: www.ifm.com


(11.2015)

77

Identification systems

The fastest and most flexible


RFID ever
RFID evaluation system DTE
now with EtherCAT
RFID DTE103 with web server for
device setup, diagnosis and monitoring
Robust RFID antennas in different designs
Increased range through optional
antenna adapters
Connection of RFID antennas, sensors or
actuators
Simple connection of the antennas via
standard cables up to 20 m

Always know what's going on


ifm RFID systems are optimised for quality assurance
and production control, e.g. for identifying tools or
monitoring production steps.
What used to be written in the documents accompanying the goods is now stored on electronic transponders.
Advantage: the information cannot get lost and is
available at any time and anywhere.
New: DTE103 evaluation unit with EtherCAT
EtherCAT is the fastest Ethernet technology with
exceptional performance. The free network topology
flexibly adapts to the plant structure. Switches and
hubs are not required. This saves costs.
The devices can be exchanged during operation.
This ensures a high plant uptime. The automatic address
allocation simplifies set-up and device replacement.
Specialist IT knowledge is not required.

78

Identification systems
RFID 125 kHz / RFID 13.56 MHz

Advantages of ifm's RFID solutions:


Easy integration
Data access to the transponders is fast and simple, via
the provided function blocks as well as directly via the
process image of the controller.

The products
Description

RFID evaluation unit

Integrated web server


All evaluation units have an integrated web server.
Users can log in via an HTTP address to fully access the
device.
Antennas, digital I/O and sensors
Each evaluation unit offers four sockets to connect up
to four RFID antennas. Unused RFID antenna inputs can
also be configured for use as digital inputs or outputs.
Two digital sensors can be connected to each socket set
as an input; and an actuator to each output.
Versions with different interfaces
New: DTE103 with EtherCAT
This version offers a high performance and free network
topology.
DTE104 with TCP/IP and SAP/ERP connectivity
This new RFID evaluation unit is ideal for direct
connection to PCs, industrial PCs or PLCs that have no
standardised fieldbus interface. Users can access all
connected antennas, sensors and actuators via TCP/IP
protocol.
The integrated LINERECORDER AGENT simplifies the
integration into SAP/ERP systems. This system solution
facilitates the extension of the production process by
additional functions.
DTE100 with Profibus DP
RFID evaluation unit with integrated Profibus DP
interface.
DTE101 with Profinet
This evaluation unit is in particular intended for
customers with a Siemens controller.
DTE102 with EtherNet / IP
This version is optimised for controllers from Schneider
Electric or Rockwell Automation.

Order no.

RFID evaluation unit,


EtherCAT interface

DTE103

RFID evaluation unit,


Profibus DP interface

DTE100

RFID evaluation unit,


Ethernet TCP/IP interface

DTE104

RFID evaluation unit,


EtherNet/IP interfac

DTE102

RFID evaluation unit,


Profinet interface

DTE101

RFID antenna 13.56 MHz,


M12 design, flush

ANT410

RFID antenna 13.56 MHz,


M12 design, non flush

ANT411

RFID antenna 13.56 MHz,


M18 design, flush

ANT420

RFID antenna 13.56 MHz,


M18 design, non flush

ANT421

RFID antenna 13.56 MHz,


M30 design, flush

ANT430

RFID antenna 13.56 MHz,


M30 design, non flush

ANT431

RFID antenna 125 KHz

ANT512

RFID antenna 13.56 MHz,


ISO 15693

ANT513

RFID antenna 13.56 MHz,


1 m cable, M12 plug

ANT515

RFID antenna 13.56 MHz,


2 m cable, M12 plug

ANT516

RFID antennas

Antenna adapters
Adapter to increase the ranges for
RFID antenna type M18

E80390

Adapter to increase the ranges for


RFID antenna type KQ

E80391

RFID transponders for:ANT410, ANT411, ANT420, ANT421,


ANT430, ANT431, ANT513, ANT515, ANT516
ID tag/30X2.8/03 13.56 MHz, 16 Kbits FRAM

E80370

ID tag/30X2.5/06 13.56 MHz, 896 bits

E80371

ID tag/R20X2.5/06 13.56 MHz, 896 bits

E80377

ID tag/30X2.8/03 13.56 MHz, 64 Kbits

E80380

ID tag/4.35X3.6/03 13.56 Mhz,


896 bits, 10 pcs

E80381

ID tag/label 65X30/03 13.56 Mhz,


896 bits, 500 pcs

E80382

ID tag/label 80X50/03 13.56 Mhz,


896 bits, 500 pcs

E80379

For further technical details please visit: www.ifm.com


(04.2016)

79

Identification systems

Adapters to increase the ranges


of the new RFID antennas
More flexibility in
conveying due to extended
operating distances
Longer ranges with antenna adapters
for which a patent has been applied
Antenna adapters for cylindrical M18
and rectangular KQ housings
Robust RFID antennas M18 for flush and
non flush installation
Extra flat antenna in rectangular KQ
design for limited space conditions
Easy integration into SAP/ ERP systems
by means of evaluation units

Reliable identification
The new robust RFID antennas have been developed
especially for the requirements in automation and
conveying technology. In combination with the antenna
adapters, they ensure excellent operating distances for
more reading reliability even under adverse installation
conditions.
The industrially compatible connection technology
"ecolink" ensures quick and reliable connection of
antennas and sensors to the RFID evaluation units.
Ready for Industry 4.0
The ifm RFID evaluation units offer a wide range of
industrial fieldbus interfaces. RFID-based identification
tasks can easily be integrated into SAP/ ERP systems.

80

Identification systems
RFID 125 kHz / RFID 13.56 MHz

Different interfaces
New: DTE104 with TCP/ IP and SAP / ERP
connectivity
This new RFID evaluation unit is ideal for direct
connection to PCs, industrial PCs or PLCs that have no
standardised fieldbus interface. Users can access all
connected antennas, sensors and actuators via TCP/IP
protocol.
DTE100 system with Profibus DP
RFID evaluation unit with integrated Profibus DP interface.
DTE101 with Profinet
This evaluation unit is in particular intended for
customers with a Siemens controller.
DTE102 system with EtherNet/IP
This version is optimised for controllers from Schneider
Electric or Rockwell Automation.
Easy integration
Data access to the transponders is fast and simple, via
the provided function blocks as well as directly via the
process image of the controller.
Integrated web server
All evaluation units have an integrated web server.
Users can log in via an HTTP address to fully access the
device.
Antennas, digital I/O and sensors
Each evaluation unit offers four sockets to connect up
to four RFID antennas. Optionally, unused RFID antenna
inputs can also be used for the control of outputs or
the detection of digital input signals. Two digital sensors
can be connected to each socket set as an input; and
an actuator to each output.
Customer benefits
The integrated LINERECORDER AGENT simplifies the
integration into SAP/ERP systems. This system solution
facilitates the extension of the production process by
additional functions.
With this version of the DTE104 the user is provided
with the ASCII protocol.
Application examples
Traceability of products plays an essential role in industry.
By integrating LINERECORDER AGENT and SAP Connector
the LR functions "Product Trace" and "Order Management" can be used.
With RFID, materials and products can be unambiguously
assigned within the production process.
Here, the functions "Product Trace", "Order Management" and "Material Manager" are used.

The products
Description

Order no.

RFID antenna 13.56 MHz,


M12 design, flush

ANT410

RFID antenna 13.56 MHz,


M12 design, non flush

ANT411

RFID antenna 13.56 MHz,


M18 design, flush

ANT420

RFID antenna 13.56 MHz,


M18 design, non flush

ANT421

RFID antenna 13.56 MHz,


M30 design, flush

ANT430

RFID antenna 13.56 MHz,


M30 design, non flush

ANT431

RFID antenna 125 KHz

ANT512

RFID antenna 13.56 MHz,


ISO 15693

ANT513

RFID antenna 13.56 MHz,


1 m cable, M12 plug

ANT515

RFID antenna 13.56 MHz,


2 m cable, M12 plug

ANT516

RFID antennas

Antenna adapters
Adapter to increase the ranges for
RFID antenna type M18

E80390

Adapter to increase the ranges for


RFID antenna type KQ

E80391

RFID evaluation unit


RFID evaluation unit,
EtherCAT interface

DTE103

RFID evaluation unit,


Profibus DP interface

DTE100

RFID evaluation unit,


Ethernet TCP/IP interface

DTE104

RFID evaluation unit,


EtherNet/IP interfac

DTE102

RFID evaluation unit,


Profinet interface

DTE101

RFID transponders for: ANT410, ANT411, ANT420, ANT421,


ANT430, ANT431, ANT513, ANT515, ANT516
ID tag/30X2.8/03 13.56 MHz, 16 Kbits FRAM

E80370

ID tag/30X2.5/06 13.56 MHz, 896 bits

E80371

ID tag/R20X2.5/06 13.56 MHz, 896 bits

E80377

ID tag/30X2.8/03 13.56 MHz, 64 Kbits

E80380

ID tag/4.35X3.6/03 13.56 Mhz,


896 bits, 10 pcs

E80381

ID tag/label 65X30/03 13.56 Mhz,


896 bits, 500 pcs

E80382

ID tag/label 80X50/03 13.56 Mhz,


896 bits, 500 pcs

E80379

For further technical details please visit: www.ifm.com


(11.2015)

81

Identification systems

RFID with CANopen or J1939


interface for mobile machines
One compact device:
antenna, evaluation and
interface
Optimised for outdoor use with IP 67 and
IP 69K
Extended temperature range of
-40...85 C
E1 type approval
Shock and vibration resistant to EN60068
Versions with CANopen or J1939 interface

RFID compact units suitable for mobile use


The robust RFID compact units with CANopen or
J1939 interface have been developed for identification
tasks in agricultural machines, municipal vehicles and
construction machines. This guarantees a quick and
safe change of the attachments. The machine operator
knows which units are connected at any time.
He also receives exact information on operating times
and maintenance intervals. This allows new service
scenarios.
Simple solution from ifm
RFID antenna, evaluation and interface are integrated
in one compact and robust M18 or M30 housing.
In contrast to conventional solutions with separate
antennas and evaluation systems the wiring complexity
and required space are reduced.

82

Identification systems
RFID 13.56 MHz

Application
Mobile machines are becoming ever more complex
and complicated to use. Individual components assume
more and more tasks.
With ifm's RFID system handling can be simplified
and errors can be avoided: individual components or
attachments are identified by means of an RFID tag and
the corresponding set-up is set automatically in the
controller.
Set-up times are minimised. Automatic identification
simplifies the creation of user-specific system set-ups.
Wrongly set process parameters are a matter of the
past.
Higher productivity
Information on maintenance intervals and operating
times can automatically be generated and stored since
the controller detects when and how long a specific
machine set-up runs. This increases productivity.
Perfectly suited for use in industrial applications
The RFID system is also suitable for industrial applications
in which CANopen controllers are used.
In this environment the DTM4xx RFID identification
system is ideal thanks to its excellent price / performance
ratio.

Accessories

The products
Description

Order
no.

RFID evaluation unit / RFID antenna


CANopen interface
M18 flush, 13.56 MHz

DTM424

M18 non flush, 13.56 MHz

DTM425

M30 flush, 13.56 MHz

DTM434

M30 non flush, 13.56 MHz

DTM435

RFID evaluation unit / RFID antenna


SAE J1939 interface
M18 flush, 13.56 MHz

DTM426

M18 non flush, 13.56 MHz

DTM427

M30 flush, 13.56 MHz

DTM436

M30 non flush, 13.56 MHz

DTM437

Further technical data


Operating voltage

[V DC]

Current consumption sensor

[mA]

Ambient temperature

[C]

Description

Order
no.

Display
BasicDisplay XL, 4,3",
CAN Interface

CR0452

IP 67 / IP 69K,
III

Housing material

stainless steel

CR1081

RFID transponders
ID tag/30X2.8/03 13.56 MHz,
16 Kbits FRAM

E80370

ID tag/30X2.5/06 13.56 MHz, 896 bits

E80371

ID tag/R20X2.5/06 13.56 MHz,


896 bits

E80377

ID tag/30X2.8/03 13.56 MHz, 64 Kbits

E80380

ID tag/4.35X3.6/03 13.56 MHz,


896 bits, 10 pcs

E80381

ID tag/label 65X30/03 13.56 MHz,


896 bits, 500 pcs

E80382

ID tag/label 80X50/03 13.56 MHz,


896 bits, 500 pcs

E80379

1 x CAN

Supported CAN protocols

CANopen, SAE J1939

Standards and tests


(extract)

CE,
radio approval

Connection

M12 connector

Connection technology
Type

Process and dialogue unit PDM360 NG,


7" colour display

-40...85

Protection rating,
protection class

Interfaces

Type

9...32
< 50 at 24 V,
< 85 at 12 V

Description

Order
no.

Socket, M12,
2 m black, PUR cable

EVM036

Socket, M12,
10 m black, PUR cable

EVM038

Socket, M12,
5 m black, PUR cable

EVC492

Jumper, M12,
5 m, black, PUR cable, LED

EVC039

Jumper, M12,
5 m, black, PUR cable

EVC069

For further technical details please visit: www.ifm.com


(04.2016)

83

Condition monitoring systems

Compact vibration monitoring of


two measurement points
Offers more than
ISO monitoring
VNA001 for vibration monitoring of an
external measurement point, alternatively
4...20 mA current signal, e.g. temperature
Two vibration values e.g.
velocity and acceleration or shock and
bearing noise
Freely adjustable frequency bands e.g. for
monitoring according to ISO 10816
Integrated display with colour change in
the event of infractions of the limits

Compact vibration sensor


For small and medium-sized machines (such as motors,
fans, pumps and compressors) whose vibration is often
monitored manually or not at all, ifm electronic now
has a simple and interesting alternative.
The latest member of the compact design VN, VNB211,
monitors online the overall vibration status of machinery
and plant according to ISO 10816 and the resulting
acceleration (delivery status). In addition a process value
(e.g. temperature) or another switching signal (VNA001)
can be monitored via the analogue input. The history
memory integrated in the device permits logging of the
data for subsequent trend display in the PC software
VES004.
Parameters such as limits can be configured via the
pushbuttons. Changes of the delivery status (basic
parameter setting) are also made via the PC software.

84

Condition monitoring systems


Vibration monitoring systems

Vibration sensor VN
Process connection via M12 x 1 and
M8 x 1 connectors
Parameter setting via PC software VES004
Configuration via sensor pushbuttons

Technical data
Vibration sensor
VNB211
Operating voltage

[V]

Dimensions

14

M12 x1
36

Input
20

5,3

2 switching outputs or
1 switching output and
1 analogue output 4...20 mA
(can be set using the
sensor pushbuttons)

Outputs

62,4
51

[mA]

Measuring range

[g]

37,6
10

M8 x1

Measurementmethod

5,3

Ring memory,
686774 data records,
with real-time clock

Data interface

USB; 2.0

Ambient temperature

2
1

Pin 1: 5 V via USB interface


Pin 2: USB_DPin 3: LPin 4: USB_D+

Socket, M12,
2 m black, PUR cable, screened

Socket, M12,
2 m black, PUR cable, screened

Accessories
Type

Pin 1: L+ (9.6...30 V DC)


Pin 2: Out 1 switching output or
current output 0/4...20/22 mA (configurable)
Pin 3: LPin 4: Out 2 switching output
Pin 5: In 0/4...20 mA

Description

-30...60
IP 67

Selftest

Connection technology
Type

[C]

Protection

Wiring diagram
4
3

0...25
Vibration acceleration /
vibration velocity

History memory
5

1 analogue input 0/4...20


4-digit
alphanumeric display

Display
M5

9.6...30 DC
or using USB
(switching outputs not active)

Description

Order
no.

USB / M8 cable

E30136

Adapter UNF / M5
(pack quantity 10 pieces)

E30137

Power supply

E30080

Y connection cable,
M12 plug / 2 x M12 socket

E12405

Acceleration sensor, M12 connector,


Housing materials:
high-grade stainless steel (316L/1.4404),
Protection: IP 68 / IP 69K

VNA001

Parameter software

VES004

Order
no.

EVC535

EVC532

For further technical data please go to: www.ifm.com


(11.2015)

85

Systems for mobile machines

Power management in
mobile vehicles
Modular mini controller with
high-current relay outputs
High-performance, protected relay outputs
with diagnostic function
Connection of sensors and actuators
without further external wiring
Powerful CAN interfaces for various
communication tasks
Easy installation due to adapted mechanical
ecomatmobile Basic concept
Programmable to IEC 61131-3 with
CODESYS

ecomatmobile Basic
In many small and compact mobile applications, the
requirements on control tasks are increasing.
Cost-optimised, modular mini controllers for mobile use
are in demand.
ifm offers ecomatmobile Basic consisting of the components BasicRelay, BasicController and BasicDisplay
that are adapted to each other. This BasicController
family is now complemented by the BasicController relay.
Its special feature is made up of six protected power
relay outputs with diagnostic capability for the supply
of high-current consumers in mobile machines.
In addition it has multifunctional digital and analogue
inputs that can be configured via the application software. The BasicController relay is freely programmable
via the IEC61131-3-compatible CODESYS software.

86

Systems for mobile machines


Mobile controllers

Functions and advantages


The compact, flexible and inexpensive mini controller
replaces the conventional relay logic and also demanding
and complex process controllers.
Mechanical design
The control electronics integrated in a compact
plastic housing provides all the necessary connections
for the inputs and outputs, communication and programming. The coded connectors for mobile use are
easy to handle and available all over the world. The
connection of sensors and actuators is carried out
without further external wiring. Due to an increase of
the protection rating through a cover and a pluggable
cable seal the BasicController can also be used in areas
that are exposed to splashing water.
Powerful electronics
The integrated 32-bit processor and the electronics
are optimally tailored to the application. Inputs and
outputs can be configured to the application via the
user program. The powerful plug-in relay outputs
ensure the connection of high-current consumers.
All relay outputs are with diagnostic capability and
individually protected. Each output has a freely programmable status LED. Thanks to the additional
multi-functional inputs a flexible control module for
mobile machines is available.
Programmable to IEC 61131-3
The CODESYS software enables a clear and easy
creation of the application software for the user.
The control module BasicController supports all
common CODESYS programming languages. Simple
and clearly structured function libraries are available
for communication and special device functions.
Communication interfaces
The BasicController is equipped with two CAN interfaces to ISO 11898. These interfaces are used to
exchange data with the connected BasicDisplay,
further BasicController modules or the engine
controller. Among others, the interfaces support the
CANopen protocol and the J1939 protocol. The CAN
interfaces are also used for programming.
To do so, the unit electronics is directly and conveniently activated via the powerful PC-CAN interface
CANfox. In this way, operating system and application
program can be loaded or parameters changed.
Applications:
compact construction machines, attachments,
mini vehicles, special functions

The products
Description

Order
no.

BasicController relay 8 I / 6 O relay

CR0431

Starter set consisting of BasicController 12 I / 8 O,


BasicRelay, BasicDisplay incl. software, power supply,
cable and accessories

EC0400

Module cover IP 54
without display recess, with cable seal

EC0401

Plug set for BasicController relay

EC0464

Mounting and contact set for


BasicController relay

EC0465

Relay and fuse set for


12 V applications

EC0466

Relay and fuse set for


24 V applications

EC0467

CAN programming interface CANfox

EC2112

Adapter set CAN/RS232 for CANfox

EC2113

CODESYS programming software, German

CP9006

CODESYS programming software, English

CP9008

Technical data
BasicController relay
Plastic,
potted

Housing

AMP blade male terminals


6.3 mm

Device connection
Protection rating,
with cover EC0401, EC0402
Operating voltage

IP 20
IP 54
[V DC]

8...32

[mA]

45

Temperature range
Operation
Storage

[C]
[C]

-40...75
-40...85

Indicators

LED

Current consumption

Processor

Red / green
PowerPC, 50 MHz

Data memory SRAM

[kB]

592

Data memory Flash

[kB]

1536

Data memory (retain), FRAM

[kB]

Inputs (total):
Digital, analogue, frequency
Digital, resistance measurement

8
4
4

Outputs (total):
Micro relay ISO 7588-3,
15 A (total current max. 60 A)
Diagnostics via NO and NC contact of
the relay. Protected via mini controller
to DIN ISO 8820-3

Supported CAN protocols

CANopen
(DS 301 V 4.1)
SAE J 1939
free CAN protocol

Programming software

CODESYS V 2.3

Standards and tests


(extract)

CE,
E1 (UN-ECE R10)

For further technical details please visit: www.ifm.com


(11.2015)

87

Connection technology

ecolink M12 The secure connection


even in difficult applications
From factory automation to
machine tool industry
Connection technology meets the M12
standard (EN 61076)
Optimum sealing even when mounted
without tools
The mechanical end stop protects the
O-ring against destruction
Permanent vibration protection with
saw tooth contour
LEDs clearly visible even under bright
lighting

ecolink M12 for demanding applications


Most applications require special solutions. Only highquality materials, safe production processes and faultless mounting lead to success in the long run.
The integrated end stop protects the O-ring against
destruction caused by tightening the nut too much.
Mounting and removal are carried out without tools.
The asymmetrically acting vibration protection holds
the nut tight in its position, guaranteeing an optimum
and permanent seal.
High-quality materials especially adapted to the application and intensive monitoring during and after production guarantee maximum quality standards.

ecolink
a new dimension in connection technology.

88

Connection technology
Sockets

Applications:
Factory automation, machine tool industry, construction of machinery, hydraulics

Approvals:
cURus

Description

LED

Order no.

2.0 m

EVC001

M12 sockets

5.0 m

EVC002

10.0 m

EVC003

2.0 m

EVC004

5.0 m

EVC005

10.0 m

EVC006

2.0 m

EVC007

5.0 m

EVC008

10.0 m

EVC009

2.0 m

EVC644

5.0 m

EVC645

10.0 m

EVC646

Dimensions
Example EVC001
15,5

14

45

M12x1

Example EVC004
15,5

26,5

36,5

Materials:
Housing / moulded body: TPU
Contact carrier: TPU
Coupling nut: diecast zinc, nickel-plated
Contacts: gold-plated
Sealing ring: Viton
Cable: PUR, halogen-free, 4 x 0,34 mm 2, 4,9 mm

Type

M12x1

14

Example EVC007
15,5

26,5

36,5

Technical data:
Operating voltage:
without LED: 250 V AC / 300 V DC
with LED:
10...36 V DC
Nominal current: 4 A (cURus 3 A)
Protection: IP 67, IP 68, IP 69K
in locked condition
with the matching counterpart.
Tightening torque nut: 0.6...1.5 Nm
Ambient temperature: -25...90 C
Vibration / shock: 750 g, 1 million cycles
Cable characteristics: drag chain > 5 million cycles

M12x1

14

3 LED

Example EVC644
15,5

3 x LED

14

45

M12x1
3 x LED

For further technical data please go to: www.ifm.com


(11.2015)

89

Connection technology

ecolink M12 The secure connection


even in difficult applications
For hygienic and wet areas in
the food industry
Connection technology meets the M12
standard (EN 61076)
Optimum sealing even when mounted
without tools
The mechanical end stop protects
the O-ring against destruction
Visible and tactile marking of the ports

ecolink M12 for demanding applications.


Most applications require special solutions. Only highquality materials, safe production processes and faultless mounting lead to success in the long run.
The integrated end stop protects the O-ring against
destruction caused by tightening the nut too much.
Mounting and removal are carried out without tools.
High-quality materials especially adapted to the application and intensive monitoring during and after production guarantee maximum quality standards.

ecolink
a new dimension in connection technology.

90

Connection technology
T splitters

Applications:
For hygienic and wet areas in the food industry
Technical data
Operating voltage:
4-pole: 250 V AC / 300 V DC
5-pole: 60 V AC / DC
Nominal current: 4 A
Protection rating: IP 67, IP 68, IP 69K
in locked condition with the matching counterpart.
Tightening torque: 0.6...1.5 Nm
Ambient temperature: -25...100 C

Type

Wiring diagram

Order no.

EBT006

EBT007

EBT008

No.
1 x M12 male, 2 x M12 female

Materials:
Housing / moulded body: PA
Coupling nut (non-rotatable):
high-grade stainless steel (316L / (1.4404)
Contacts: gold-plated
Sealing ring: EPDM

EBT009

EBT010

EBT011

Dimensions
14

M12x1

Approvals:
cRUus in preparation

38
9

21

A
C

16

48,7

M12x1

M12x1

Wiring diagram

LED

1
A
C

2
1
3

2
3

4
5

3
5

4
B

5
A

3
A
C

6
A

3
5
4

1
3
5

For further technical details please visit: www.ifm.com


(11.2015)

91

Connection technology

ecolink The secure connection


even in difficult applications
From factory automation to
machine tool industry
Connection technology meets the M12
standard (EN 61076)
Optimum sealing even when mounted
without tools
The mechanical end stop protects
the O-ring against destruction
Visible and tactile marking of the ports

ecolink M8 and M12 for demanding applications


Most applications require special solutions. Only highquality materials, safe production processes and faultless mounting lead to success in the long run.
The integrated end stop protects the O-ring against
destruction caused by tightening the nut too much.
Mounting and removal are carried out without tools.
High-quality materials especially adapted to the application and intensive monitoring during and after production guarantee maximum quality standards.

ecolink
a new dimension in connection technology.

92

Connection technology
T splitters

Applications:
Factory automation, machine tool industry, construction of machinery, hydraulics
Technical data
Operating voltage:
4-pole: 250 V AC / 300 V DC
5-pole: 60 V AC / DC
EBC112: 50 V AC / 60 V DC
Nominal current: 4 A (EBC112, 3A)
Protection rating: IP 67, IP 68, IP 69K
in locked condition with the matching
counterpart.
Tightening torque:
0.6...1.5 Nm (EBC112: 0.3...0.5 Nm)
Ambient temperature: -25...90 C

Type

Wiring diagram

Order no.

Order no.

No.

old

NEW

EBC112

E11562
E12165

EBC113

E10803

EBC114

E12265

EBC115

1 x M12 male, 2 x M8 female


1

1 x M12 male, 2 x M12 female

Materials:
Housing / moulded body: PA
Coupling nut (non-rotatable): CuZn / Ni
Contacts: gold-plated
Sealing ring: Viton
Approvals:
cRUus in preparation

EBC116

EBC117

EBC118

Dimensions
EBC112

Wiring diagram

14

M8x1

C
2
1
3

M8x1

16
M12x1

4,3
48,7

M12x1

3
5

M12x1

14

M12x1

4,3
48,7

3
1

16

EBC113 EBC118
B

38

38

21

21

4
B

5
A

3
A
C

6
A

3
5
4

1
3
5

For further technical details please visit: www.ifm.com


(11.2015)

93

Power supplies

Maximum performance
plus reserve
Powerful switched-mode
power supply with an
enormous power reserve
50 % power reserve for up to 4 seconds
AC wide-range input
Compact, slim design
High degree of efficiency of around 95 %
LEDs for OVL and DC OK output

Powerful
With 50 % power reserve for up to 4 seconds these
power supplies provide sufficient power to cope with
short current spikes even when operated at their limit.
Efficient
These power supplies are designed for great efficiency
and reach a higher-than-average figure of around
95 %. This saves energy costs and reduces waste heat
in the control cabinet.
Space-saving
Innovative technology means the new ifm power
supplies require considerably less space in the panel, as
compared to common cabinet power supplies.

The new ifm power supplies require only little space in


the panel.

94

Power supplies
24 V DC switched-mode power supplies

Output current
permanent / peak
at 24 V DC

Output voltage

Input voltage

Output
DC OK signal

Order
no.

[V AC]

Efficiency
(120 / 230 V AC)
[%]

[V]

24 V DC switched-mode power supplies for rail mounting


40 A / 60 A

24...28 DC; adjustable

100...240

93.6 / 94.6

Relay

E84016

40 A / 60 A

24...28 DC; adjustable

3 x 380...480

95.3 / 95.2

Relay

E84036

Dimensions

Further technical data


E84016

Output power /
peak

[W]

960 /
1440

Frequency range

[Hz]

47...64

Protection

1
2
3

5
13
14

35

130,5
124

IP 20

Short-circuit proof

Overload protection

Ambient temperature

15
16

1 x DC OK
1 x overload

Shut-down

Controlled
switch-off of the
output voltage

119,3
127,6
132,6

Functions and advantages


E84036

-25...70

Display LED

N L PE

125

[C]

Power reserve
These power supplies provide an excellent power
reserve of 50 percent for up to four seconds to cope
with short current loads.

Inrush current limitation


Instead of an inrush current limitation with a simple
NTC element, charging the capacitors of the new
ifm switched-mode power supplies is microprocessorcontrolled. This ensures an ideal start-up of the voltage
supply.

5
13
14

35

130,5
124

15
16

L1 L2 L3 PE

110

1) Jumper individual / parallel operation


2) Potentiometer 24...28 V DC
3) LED DC OK
4) LED overload
5) Terminals DC OK signal
6) Terminal shut-down input

119
127,1
130,7

Long bridging times


The voltage supply is ensured for several milliseconds if
the mains voltage briefly fails, e.g. caused by switching
operations in the supply network.
Wide operating temperature range
ifm switched-mode power supplies provide the specific
nominal power across the entire temperature range.
Derating only has to be taken into account above an
operating temperature of 60 C.
Double terminal
All 24 V switched-mode power supplies are equipped
with double terminals. This simplifies wiring and provides
more clarity in the control cabinet.

For further technical details please visit: www.ifm.com


(04.2016)

95

Power supplies

Electronic fuse
Reliable circuit protection
with monitoring function for
the 24 V secondary circuit
Modular and selective protection in plant
and machinery
Reliable circuit protection allows reduction
of wire cross-sections
Fast replacement using innovative
connection technology
Detection of triggering cause
(via IO-Link)
Current and voltage measurement in each
channel (via IO-Link)

Safety on the 24 V side


As opposed to the 230 V primary side, the circuit
protection in the secondary circuit is often neglected.
Another issue is that in the event of a failure of the
24 V DC voltage supply standard mechanical circuit
breakers often do not trigger. This may happen with
long cables, for example.
The electronic fuse from ifm monitors the circuit ideally
and, if required, it is reliably switched off. Individual
branch circuits can be selectively switched-off. This
allows a reduction of wire cross-sections in the load
circuit of the switched-mode power supplies. The system
has a modular structure and can be ideally adapted to
the circuits of plant and machinery. The IO-Link version
also allows evaluation of important diagnostic data.

96

Power supplies
Accessories

Modular installation
The system has a modular structure and consists of a
head module to feed max. 40 A. The fuse modules can
be mounted side by side. This is done via a simple clip
mechanism, completely without any bridges, jumpers
or the like.
Easy mounting and minimised wiring complexity save
cost and time. With the standard version the user can
connect up to 10 and with the IO-Link version up to
8 safety modules to the head module. Each module is
equipped with 2 channels. This totals up to 20 channels.
Versions
There is a standard and an IO-Link version. In addition
to the triggering mechanism, the modules feature an
LED for signalling if the module has triggered, if it is
active and in how far it is utilised.
By means of a pushbutton each channel can be activated,
deactivated or set.
The feed module has an additional collective output to
provide a warning signal if a module has triggered.
More transparency with IO-Link
The IO-Link version has the same function; there is,
however, additional information about each channel:
Transfer to the IO-Link master:
effective nominal current (1 byte cyclical)
output voltage (acyclical)
triggering counter (acyclical)
current unit status (1 byte cyclical):
short circuit
overload
undervoltage
limit reached (80 % IN)
Transfer from the IO-Link master:
activation/deactivation
reset with triggering
reset triggering counter
The modules are available in the fixed sizes 2A, 4A and
6A. The fixed current values prevent subsequent misuse
by changing the max. current value.

Inputs

Nominal
current
[A]

[V DC]

Interface

Order
no.

DF1100

Head module, standard


24, 40 A

Fuse module, standard

2x2

DF1212

2x4

DF1214

2x6

DF1216

IO-Link

DF2100

2x2

IO-Link
in combination with
head module

DF2212

2x4

IO-Link
in combination with
head module

DF2214

2x6

IO-Link
in combination with
head module

DF2216

Head module, IO-Link


24, 40 A
Fuse module, IO-Link

Further technical data


Operating voltage

[V DC]

24 (19.2...30)
Time-current
characteristics

Switch-off characteristics

= nominal current
(e.g. 4 A = 4 A)

Fail-safe element
Switch-on capacity

20,000 F

Switching status indication

LED

Multi-colour,
signal contact via
feeding module

Temperature range

[C]

-25...60
Push-in
incl. pusher

Connection technology
Installation

DIN rail

Approvals

UL508 listed
(in preparation)

Accessories
Type

Description

Order
no.

USB IO-Link master for parameter setting


and analysis of units
Supported communication protocols
IO-Link (4.8, 38.4 and 230 kBits/s)

E30390

LINERECORDER SENSOR,
software for parameter setting and
setting up IO-Link sensors

QA0001

For further technical details please visit: www.ifm.com


(04.2016)

97

www.ifm.com
Information around the clock and
around the globe in 23 languages on the internet.

Information

Selection

- product innovations
- company news
- exhibition info
- locations
- jobs

- interactive product selection aids


- configuration tools
- data sheet direct

Documentation
- data sheets
- operating instructions
- manuals
- approvals
- CAD data

Animation
- virtual product animations
- flash movies (video sequences)
Application
- applications
- product recommendations
- calculation aids

Communication*

Transaction*

- request for documents


- recall service
- live advice
- newsletter

- e-shop processing
- e-procurement catalogues

*Some offered information is available country-specific

98

Convenient order processing


via the e-shop** on the internet.
Secured authentication
Customer-related price
indication
Real time availability check
Personal product favourites
Online parcel tracking
Individual order history
Convenient quick input form
Simple order processing
Management of shipping
addresses
Confirmations by e-mail

ifm application database


ifms automation technology is used to
for applications in many different types
of plant in almost all industries. Learn
how ifm can improve your production.
Application examples can be found on
our website at:
www.ifm.com/gb/applications

** Already available in many countries.

99

Cert no. IMO-COC-027827

Visit our website:


www.ifm.com

Overview
ifm product range:

ifm electronic gmbh


Friedrichstrae 1
45128 Essen
Tel. +49 / 201 / 24 22-0
Fax +49 / 201 / 24 22-1200
E-mail info@ifm.com

Position sensors

Sensors for
motion control

Industrial imaging

Safety technology

Process sensors

Industrial
communication

Identification systems

Condition monitoring
systems

Systems for
mobile machines

Connection
technology

Accessories

ifm article no. 78001883 We reserve the right to make technical alterations without prior notice. Printed in Germany on non-chlorine bleached paper. 04/16

Over 70 locations worldwide


at a glance at www.ifm.com

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