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timely dissemination of this information in an accurate manner to the public.
1 +, 1 +
01 ' 5
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! $ ' +-
Satyanarayan Gangaram Pitroda
! > 0 B
BharthariNtiatakam
Indian Standard
CRITERIA FOR DESIGN OF REINFORCED
CONCRETE BINS FOR THE STORAGE
OF GRANULAR AND POWDERY MATERIALS
PART I GENERAL REQUIREMENTS AND ASSESSMENT
OF BIN LOADS
(First Revision)
Third Reprint SEPTEMBER 1992
UDC 624.953.012.45
Copyright 1975
BUREAU
MANAK
Gr 5
OF
BHAVAN,
INDIAN
STANDARDS
9
BAHADUR SHAH
NEW DELHI 110002
ZAFAR
MARG
August 1975
Indian Standard
CRITERIA FOR DESIGN OF REINFORCED
CONCRETE BINS FOR THE STORAGE
OF GRANULAR AND POWDERY MATERIALS
PART I GENERAL REQUIREMENTS AND ASSESSMENT
OF BIN LOADS
( First Revision)
Criteria for Design of Structures Sectional Committee, BDC 38
Chairman
Pnor G. S. RAM.\SWAMY
Rtpresenting
Structural Engineerjng Research Centre (CSIR),
Madras
~f,mb,rs
M. RAMAIAB (Alttrnatt to
Prof G. S. Ramaswamy)
SHRI
Du B. ~1.
AHUJA
PROF ..K. SBBTBABAlUULU
B. K. CHATTERJEE
Y. C. DAS
DR P. DAYARATNAM
SHRI P. C. DAVE
(Alt,,,,ate)
~f!s
SHUt
DR
Alt"nat, )
B&S-I
DIRECTOl\
(TeD)
SHRI V. M. GAD
Stun K. C. GH08AL
A. D. GUPTA
Snnr V. G. HEGDE
Saar A. C. GUPTA (Allerllat,)
SRRI G. S. IYER
SURI V. S. KAMATH ( Alt,rnat,)
SHUt
Dn O. P. JAIN
( CortIi1lu,d on PDgt 2 )
@ CO/!Jri,ht 1975
BUREAU OF INDIAN STANDARDS
This publication is protected under the Indian Copyright Act (XIV of 1957) and
reproduction in wlloie or in part by any means except with written permission of'the
publisher shall be deemed ro be an infringement of copyright under the said Act.
M.",681'S
B. K.
SRBI
JIRDAL
B. S. GUPTA ( .t4l1nnal, )
S. B. JOSBI
SHSI J. S. GOKBALB (Alternate)
SUB I S. P. J08HI
SBBI K. C. KABAMOHANDANI
SBBI K. N. SINHA. (Altmatd,)
SaBI M. KUPPU8W A'MY
SHBI
SH111
S8.1 M. A. MERTA.
SUBI B. T. UNWALLA( Alternate)
LT-CoL M. H. S. MURTHY
Engineer-in-Chief'. Branch, Army Headquarters
SO 2 ( DB8lGN 8) (Alt,rnat,)
SBBI K. C. PANDYA.
MIs Shah & Pandya, Bombay
SBBI B. BAI~WANT RAO
Ministry of Transport (Roads Wing)
SHRI S. SEETHARAMAN (Alt,rnate)
511l. A. RAMA RAO
The National Industrial Development Corporation
DB J. K.
SRIDHAR RAO
T. N. SUBBA RAO
Smu P. B. PATIL ( Alt,rnat, )
SBBJ
SUBI K. G. SALVI
Hindustan Houling'lFactory, New Delhi
SUBI S. K. CHATTERJBB ( Alt,rnat, )
DB B. R. SEN
Indian Institute of Technology, Kharagpur
DR S. K. MALLICK ( Alternat, )
SRBI C. N. SRUUVA8AN
MIs C. R. Narayana Rao, Madras
SUPERINTBNDINO SURVBYOR
OF Central Public Work. Department, New Delhi
WOKE8
SUBI
(I)
V.
VBNXATESWABULU
SHIn M. C. TANDON
SOl N. C. JAIN (
SURI R. N. VAKIL
{Alternat,}
Stup India Ltd, Bombay
Alternalt )
D.
AJITBA. SIMBA,
S",,'ary
V. SUBBBB
Assistant Director ( Civ Engg ), lSI
SURI
( First Revision)
( Page 10, clause 6.1,,1.2) formula:
'2 Pw
1I'DWR[ z - z.. ( 1 - e
-z/z.,>]'
o
( Page 12, clause 6.2.3, Note) informal table given in the Note.
( Page 13, Fig. 4 ) -
1------------ ------.. . . -
Ph
~I
-:RMAL FILLING
PRESSURE
,'-6
P
h : -aWmtn .
K -
..
_~==rt==-~
hJ Ji~'&~~E~7~h
INJECTED
AIR PRESSURE
LESS
Po
Wmtn
Flo. 4
stored material.
38)
printed at Simco Printing Pr.... Delhi. India
Indian Standard
CRITERIA FOR DESIGN OF REINFORCED
CONCRETE BINS FOR THE STORAGE
OF GRANULAR AND POWDERY MATERIALS
PART I
( First Revision)
o.
FO RE WORD
0.1 This Indian Standard (Part I ) (First Revision) was adopted by the
Indian Standards Institution on 9 December 1974, after the draft finalized
by the Criteria for Design of Structures Sectional Committee had been
approved by the Civil Engineering Division Council.
0.% Storage structures like bins (silos and bunkers) for storing different
materials are one among the important structures coming up in any
industrial or organized storage complex. The necessity to store and contain
materials like coke, coal, ores in the various steel plants and other industrial
establishments cannot be overemphasized. In cement factories as well as
in construction projects, cement is stored in "large silos. On the agricultural
front the foodgrain storage structures playa vital role in ensuring the supply
of foodgrains at all times of the year. Bulk storage of materials in bins has
certain advantages over other forms of storage. Therefore, the necessity to
formulate standard criteria ;or design of such structures has been felt and
this standard is aimed at giving the necessary guidelines to arrive at the
structural design of reinforced concrete bins for the storage of various
materials of different properties and characteristics.
0.5 In the formulation of this standard due weightage has been given .to the
findings of recent research and international coordination amongst the
standards and practices prevailing in different countries. This has been
met with by referring to the following standards and publications:
DIN 1055 ( Sheet 6) Design loads for building-bin loads. November
1964. Deutscher Normenausschuss,
PIEPER (K) and WENZEL (F). Pressure distribution in bins 1964.
Verlag von Wilhelm Ernst & Sohn, Berlin, Munchen,
REISNER (W) and ROTHE (M E). Bins and bunkers for handling bulk
materials. Trans. Tech. Publications, Ohio.
1. SCOPE
1.1 This standard (Part I) deals with the general requirements and
assessment of bin loads for granular and powdery materials.
1..2 'This standard covers circular, polygonal and interstice bins.
1.3 This standard deals with the storage of materials in dry condition for
which properties are given in Table 1. However, if moisture content,
temperature, etc, vary, the actual values would have to be arrived at as
indicated under Note of Table 1. Provisions for thermal insulations,
Rules for rounding off numerical values ( noised],
z.
TERMINOLOGY
2.0 For the purpose of this standard, the following definitions shall apply.
2.1 Aeration - A process in which air is moved through the stored
material for ventilation.
_2.7 IDter.dee BiD - Bin that is formed out of the space enclosed by a
battery of interconnected bins.
2.8 Powdery Materials - All materials having mean particle size less
than 006 mm,
3. NOTA.TIONS
3.1 For the purpose of this standard, the following notations shall have the
meaning indicated against each:
P.
p"
Pi
r=
be enlarged
in plan so as to make the eccentric opening concentric.
P. - Vertical pressure on the horizontal cross section of the stored
material.
P., =- Vertical load transferred to the wall due to friction between
material stored and bin wall.
R = A/U.
IT = Interior perimeter of the bin.
W =r Bulk density of stored material.
Z = Depth below the levelled surface of the maximum possible fill
in the bin (Fig. I ).
"
c: Angle of internal friction of the stored material.
3 = Angle of wall friction.
~
== Pressure ratio ( = Ph/P" ).
AI = Pressure ratio during filling.
A. == Pressure ratio during emptying.
!.L == Coefficient of wall friction ( (l= tan 3 ).
[J.I == Coefficient of wall friction during filling.
Il. = Coefficient of wall friction during emptying.
PAl
z
FIG.
1 DEPTH BELOW
4. GENERAL
4.1 LocadoD - Location of bins and specially those storing foodgrains
shall conform to the relevant provisions of IS: 34531966* and IS: 5503
( Part I )-1969t.
Code. of practice for construction of hexagonal type of CODcrete-cum-masoDry bins
for bulk storage of foodgrains.
tOeDeral requirements for .ilos for grain atoraae: Part I Constructional requirementa.
4.2.1 Dimensions - Volume of each bin and height to diameter ratio shall
be governed by its storage and functional requirements of materials. To
achieve a reduction in Jateral pressure over a larger height, it may be
preferable to select a height/diameter ratio greater than or equal to two.
4.2.2 Shape-A bin maybe circular or polygonal in plan and is provided
with a roof and botton} which may be flat, conical and pyramidal. In
case of gravity flow bin, the angle made by the hopper with the horizontal,
shall preferably be 15 more than the angle of repose of the stored
material.
4.2.3 LaJ10ut - Storage bins may be either free standing individual bins
or arranged in the form of batteries of free standing bins or bins interconnected in one or both the directions.
5. DESIGN PARAMETERS
5.0 Design parameters of stored materials include bulk density, angle of
internal friction, angle of wall friction and pressure ratio (") which are
the governing factors for the computation of bin loads. Storage and flow
characteristics of granular materials differ widely from those of powdery
materials.
5.1 Shape of the Bin -1"he cross-sectional shape of the bin is taken into
account by the factor R = A/U. In the case of interstice bins, the value of
R shall be approximated by the value of R for an equivalent square bin of
the same area.
5.1 Bulk Densit)' and Augle of Internal Friction - Table 1 gives the
values of bulk density and angle of internal friction for some of the commonly stored materials.
5.3 Wall Friction - In the absence of reliable experimental data, the
angle of wall friction for granular and powdery materials, irrespective of
the roughness of bin wall, may be taken as given in Table 2.
5.3.1 For materials having mean particle diameters in between 006 mm
and 0-2 mm the necessary values of angle of wall friction n1ay be obtained
by linear interpolation. If there is a possibility that the eifect of moisture,
pressure increase due to consolidation, etc, may change the angle of wall
friction, 6 to a value than that indicated in Table 2, then its value should
preferably be determined experimentally.
5.3.1 Pressure Ratio - For the purpose of computing bin loads, the
ratio of horizontal to vertical pressure, ", may be assumed as given in
r
'rable 2.
7
OF'
STORED MATERIALS
( Clauses 1.3, 5.2 and 6.2.1 )
SL
MATERIAL
BULK DENSITY,
ll'
( kg/rn 3
No.
(1)
i)
ii)
iii)
iv)
(2)
Food grains and milled products:
a) Wheat
b) Paddy
c) Rice
d) Maize
c) Barley
f) Com
g) Sugar
h) Wheat flour
Coal:
a) Bituminous, dry and broken
b) Raw ( 10 mm size)
c) Pulverized, aerated
d) Pulverized, compacted
Anthracite:
a) Dry and broken
b) Pulverized, aerated
c) Pulverized, compacted
Coke:
Dry, broken and loose
(3)
(fO )
(4)
850
28
575
900
33
690
30
27
BOO
800
36
27
820
35
800
35
40
20
700
1 040
570
890
gO
25
890
27
650
20
970
25
430
30
v) Alh:
720
4()
650
1120
30
3700
4000
2 570-2 900
I 300-1 800
2570-2900
5250
35
1550
1 650
1 350
30
35
35
35
35
35
25
35-37
25
ANGLE
or
SL
~IATERJAL
ANGLE OF 'VALL
FRICTION,
No.
r------~---~
\VhiJe
FiJling
PRESSURE
RATIO,
r-----A---~
\\'hile
\Vhile
Emptying
Filling
\Vhile
Emptying
(I)
(2)
(3)
(4)
(5)
(6)
i)
075 ;
06 ;
0'5
10
ii)
1'0 tP
0-5
07
iii)
Wheat flour
0'5
07
0'75 t/>
1'0
t/>
0'75 ;
FIG,
BIN LOADS
6.0.1 In this standard Janssen's theory has been used for the assessment
of bin loads in which the value of ", 6 and JV are assumed to be constant
9
During Filling
During Emptyin~
Maximum P
WR
WR
WR
WR
Il.
Maximum Ph
Maximum Ps
(1.,
WR
WR
lleA,
(1-,)..,
~
(1
~PID = 7tDWR Z + Z~. e
o
-ZIZ o
Zoe )
10
h
EMPTYING
/ \ PRESSURE
,,\/
//
"
p.
I
\,
REDUC;ION DUE
'o2d OR Q75h
TO BIN BOTTOM
WHICHE'~ER
IS LESS
GRANULA.R ~f.ATERIAL
POWDEBY MATERL-\L
(2)
(3)
Filling == Emptying
Filling == Emptying
Filling
Emptying
Emptying
Fillin~
11
6.2.3 Rapid Filling - During rapid filling- material being filled at a rate
higher than the minimum filling speed - up to a certain height ZIt from the
top layer, the upper stored material flows like a fluid. The following expression may be used for computing the governing lateral pressures during rapid
filling of a silo with a filling speed v:
Rapid filling ( Ph) = 08
W.Z,.
where
ZfI =
o
Vo
t
NOTlD -
( V-
Vo )
t;
mjh; and
Material
Do
Cement
Pulverized lime
Wheat flour
26
144'8
6.2.4 Pneumatic Emptying - During pneumatic emptying air under pressure is blown inside the bin through a number of small holes located in the
bin walls near the bin bottom. This causes liquefaction of the material in
12
the lower portion of the bin and gives, rise to higher values of P,. and P.,
(both being equal). The lateral pressures during pneumatic emptylngshall
be calculated as shown in Fig. ,4.
-Ph
I
z
r
1FlO.
O 67 Pa
pi" =
P,,~
- Ph
where
Ph'
13
Ph
Pha
tftttttttt
t___
-_,I
III
__a::1
==
r--- --===
ffttffftttt
ACTUAL BIN
II
l--l
--lll~
===
===
""-1
1
'1---I
Ji'l
I
---- I
J
+
b ---- Phb
P
hb:::= I
1
Cla : 1
:=1
~
~
L___
:+]1
I
_J
1 =E
t I ECCENTRIC OUTlET
I
liljj~i~jj'-ENLARGED B'N/ltljji~I~ll
I
I
I ebr I
,
Pha
P'h
5A
RECTANGULAR BIN
ACTUAL BIN
ECCENTRIC OUTLET
"-ENLARGED BIN
Flo. 5
15
APPENDIX A
(Claus, 6.1.1.3 )
VALUES OF l-e- z /zo FOR DIfFERENT VALUES ZjZ"
ZI<'.
1_,-ZIZo
(1)
(2)
0"095 2
0"181 3
0"259 2
0"329 7
0"393 5
0"451 2
0'503 4
0'550 7
0"593 40'632 1
0"667 1
0"698 8
0"727 5
0'753 4
0'776 9
0"1
02
0"3
0"4
0"5
0"6
0"7
0'8
O'g
1-0
I-I
1'2
1'3
14
1'5
Z/Z"
(1)
1"6
1"7
1'8
1'9
2"0
2"1
2'2
2"3
2"4
2-5
2'6
2"7
2'8
2'9
3'0
l_,-zlzo
(2)
0'798 I
0"817 3
0"834 7
0-S50 40"864 7
0"877 5
O'eS92
0"899 7
0'90g 3
0"917 9
0"925 7
0"932 8
0"939 2
0"945 0
0'950 2
16
<1<0
l-e- z IZo
(1)
3"1
3"2
3"3
3"43"5
3"6
3"7
3"8
3"9
4"0
(2)
0"955 0
0"959 2
0"963 I
0"966 6
0"969 8
0"972 7
0"975 3
0"977 6
0"979 8
0"981 7
Cl
1"000 0
11 5 (Pat 1).1914
( C",'i"",tl./rOfll /14" 2 )
R,/W,,,,,,u.,
Conv'II"
K. VUBABAOBA.VA.CB.lay
M,mi",
SIIBI P. C. DAVB
SHBI A. K.. BBATTACBABYYA
SRBI S. GOPALADIIBIf.ur
S.BI
M.
Kl1J'PUIWAIIY
Da S. K. MALLIE
SBBJ S. NAHAROY
SaRI A. RAMAK,BIIBNA
SIIBI P. B. PATIL
SJlJU G~' R. HA.IDAI (
{All,rn,",)
Gammon India Ltd. Bombay
.Al,,,.,,)
17
Re,/on.' OffIce.:
Telephon.,
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