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IMECE2012
November 9-15, 2012, Houston, Texas, USA
IMECE2012-87468
Ibrahim Hassan
Department of Mechanical and Industrial Engineering
Montreal, Quebec, Canada
ibrahimh@alcor.concordia.ca
mass flow rate, .
Prandtl number.
inner channel perimeter, .
interfacial surface perimeter.
pressure.
heat flux, 2 .
Reynolds number.
ui interfacial velocity, .
u vapor velocity, .
u liquid film velocity, .
u liquid slug velocity, .
vapor quality.
Weber number.
Greek symbols
area void fraction.
mass flow rate per unit length, /. .
liquid film thickness, .
dynamic viscosity, . /2 .
density, 3 .
surface tension, /.
shear stress, 2 .
Subscripts
bubble.
critical.
convective boiling dominant.
hydraulic.
inlet.
liquid slug.
LO liquid only.
nucleate boiling dominant.
o
initial.
outlet.
saturated.
two phase.
wall.
INTRODUCTION
Flow boiling in micro-channels is an essential option for
cooling high heat flux micro-devices. Developing thermal
design guidelines for flow boiling in micro-channels is needed.
Flow boiling in micro-channels is distinguished by its unique
flow patterns. The latter are categorized into three main
common flow patterns which are bubbly flow, slug flow, and
annular flow. Slug flow usually occurs at low and intermediate
vapor quality range. This flow pattern plays a significant role in
heat transfer enhancement in two-phase flow in microchannels.
Slug flow is characterized by a travelling train consists of
various elongated bubbles separated by liquid slugs. The
elongated bubble is surrounded by a thin liquid film confined
by the channel surface. By browsing the literature, one can see
many experimental and few analytical studies for flow boiling
in micro-channels have been performed in the last three
decades. Four major design parameters were conducted in most
of the previous studies, flow boiling heat transfer coefficient,
frictional pressure drop, critical heat flux and flow pattern map.
Moriyama and Inoue [1] investigated experimentally
adiabatic flow pattern, pressure drop and heat transfer for twophase boiling flow of R-113 in very narrow passages with size
of 35 110 m and proposed a phenomenological model of
boiling in micro-channels. According to their experimental
results, a sharp rising in heat transfer coefficient was observed
in the single-phase region at low quality range [0-0.1], while
there was not a significant change in heat transfer coefficient in
the two-phase region in terms of vapor quality. Additionally, the
order of two-phase heat transfer coefficient was 2 to 20 times
higher than that of the liquid single-phase flow. This range
narrows by decreasing channel size. Meanwhile, they revealed
that the heat transfer coefficient decreases by increasing
Capillary number at low range of values and increases
at high range of Ca values.
Moreover, they developed analytical models for the twophase multiplier of frictional pressure drop lv and two-phase
heat transfer coefficient prediction for low quality region; slug
flow; and high quality region; film flow. In slug flow model,
they neglected the interaction between elongated bubble and
liquid slug, but considered the drag force effect. Thus, the
model underestimated the experimental data that were used in
comparison. Regard to the liquid-film region, the heat transfer
model was developed based on the liquid-film evaporation and
considering the significance of surface tension effect. The
average liquid film velocity, interfacial velocity, interfacial
shear stress, two-phase multiplier and two-phase pressure drop
were derived and presented in terms of ( ) ratio for the film
flow and elongated bubble regions. Their predicted values and
the experimental data were in a good agreement.
Jacobi and Thome [2] proposed a heat transfer model for
the evaporation of the elongated bubble in slug flow regime in
micro channels. The thin-film evaporation was considered as a
dominant heat transfer mechanism. The model predicts the
local heat transfer coefficient for the elongated bubble/liquid
slug pair in a circular micro channel and it is dependent of two
for two domains, the liquid film and the vapor core including
the entrained droplets. Both domains were assumed to be
laminar and obtained equations were developed and solved
numerically based on a tentative initial value of liquid film
thickness. The principle of heat transfers conduction through
the thin liquid film was adopted for predicting heat transfer
coefficient. Above all, the model was confronted to all saturated
flow boiling experimental data obtained by the authors in part I
for water-cooled system and the data was captured with 40 %
error and MAE of 13.3 %.
Kandlikar and Balasubramanian [10] reviewed a heat
transfer correlation developed by Kandlikar [11,12] for flow
boiling in conventional size channels and they extended the
correlation to be applicable for laminar and transition flow
boiling in mini and micro-channels with a good verification of
the correlation validity. The extended correlation was presented
as follows,
, = 0.6683 0.2 (1 )0.8
+ 1058.0 0.7 (1 )0.8
(1)
, = 1.136 0.9 (1 )0.8
+ 667.2 0.7 (1 )0.8
(2)
Where hTP,NBD and hTP,CBD refer to the two phase heat
transfer coefficients for the nucleate boiling dominant and
convective boiling dominant respectively. The fluid surface
parameter is represented by FFl . They revealed that the larger of
the two values hTP,NBD and hTP,CBD is the total heat transfer
coefficient hTP for the boiling in mini-channels (200m d <
3000m) while for the micro-channels (1m d < 100m)
where ReLO 100 as it was classified by the authors, the total
heat transfer coefficient hTP = hTP,NBD considering the nucleate
boiling is the dominant heat transfer mechanism. The
correlation was confronted to the experimental data of Yen et
al. [13] with an average deviation of 17.3 %. It was observed
that the heat transfer coefficient trend versus vapor quality for
low ReLO showed decreasing in heat transfer coefficient by
increasing the vapor quality in the high quality range.
Meanwhile, the single phase heat transfer coefficient for liquid,
, can be calculated as presented in Kandlikar [11].
One of the common models of flow boiling heat transfer in
micro-channels is the three-zone model developed by Thome et
al. [14]. The three zones are classified as the vapor slug, the
elongated bubble, and the liquid slug. The thin liquid film
trapped between the elongated bubble and the channel wall was
modeled as well. Besides, they presented the model as an
equation predicts the time-average local heat transfer
coefficient of flow boiling in this regime; slug flow regime. The
heat transfer coefficient of each zone was analyzed and the
time-averaged heat transfer coefficient for one period of pair
generation was calculated based on the time that was
predicted using the model of Plesset and Zwick [3] for bubble
growth radius.
2
= 1 = [ ] (12 )
(3)
Where , is a parameter represents the liquid thermal
diffusivity. Further, the authors developed a correlation for
1
o
= C (3
)
Up d
d
(4)
(, ) =
(5)
2
Furthermore, two main relations that describe the liquid
film thickness at the tail and the bubble nose were developed.
The model is mainly dependent of vapor quality boundaries
prediction for coalescence bubble mode ( ) which
was evaluated using a diabatic flow pattern map developed by
Ong and Thome [20]. Additionally, the conditions where the
liquid film thickness is stable or unstable at the tail and the
bubble nose were analyzed based on the value of the nondimensional mass flux parameter . The diabatic flow pattern
boundaries for R134a were estimated as,
= 0.763( )0.39
0.39
(6)
= 0.00014 ( (134) )
(7)
Where , is the coalescence vapor quality and , is the
annular vapor quality. The obtained model still includes some
parameters that are estimated based on empirical correlations
such as the maximum bubble frequency , and the liquid
slug fraction placed to the liquid film . The model was
confronted to 980 database points for the coalescence bubble
regime for different refrigerants and fluids. The best results
obtained by the model were for R134a data points, where 93 %
of the database points were captured with 30% error band.
The obtained trend for the average heat transfer coefficient in
this mode showed a decrease in heat transfer coefficient in the
neighborhood close to coalescence vapor quality and then
increases when the vapor quality increases. It is of importance
to mention to the presented expression of the bubble nose
location with respect to time that was recommended by the
authors for future researches particularly for varying heat flux
applications.
It is known that the elongated bubble zone in slug flow
regime represents the major characteristic of this regime.
Further, investigation the bubble velocity and its length
variation is a crucial aspect in modeling this flow pattern. The
elongated vapor bubble length effects on its relative velocity for
the flow boiling of R134a in two horizontal micro-channels
with sizes of 509 m and 790 m, in a low vapor quality range
of 0.02 to 0.19 were investigated experimentally by Agostini et
al. [21]. In addition, they proposed a theoretical model
describes the relation between the relative velocity of elongated
bubble and its length. They observed that the relative bubble
velocity ( ) increases by increasing the bubble length
until a certain bubble length where there is no a significant
change in the bubble velocity. The bubble relative velocity
increases when the channel size increases. The proposed
theoretical model was stated as follow:
2
1 (
)
.
=
(8)
1 + ( )
2
Where
= 4 . .
(9)
Co is the confinement number and C is an empirical factor
optimized as C = 0.58 for R134a.The authors confronted the
model to 484 data points obtained experimentally for R-134a
and it captured 90 % of the data within 20 % and
MAE of 8.9 %. The model can be useful for predicting bubble
frequency and transitional vapor quality range of the pattern
flow map for flow boiling in micro-channels.
Additional experimental investigation on the elongated
bubble hydrodynamic characteristics was performed by
Revellin et al. [22] where they collected 440 experimental data
and studied the relation between the elongated bubble velocity
and its length for R134-a flowing in a micro-tube with size of
= 509 for a wide range of operating conditions. In
addition they consider the effects of vapor quality, the inlet sub-
8.
The body force, virtual mass, and the interfacial waves are
neglected and the interphase surface is assumed to be
smooth.
= [ ]
(2) ,
[ ] =
(10)
[(1 ) ] = + ( )
(11)
[ + (1 ) (2 )] = 0
(13)
[] +
[ 2 ] =
(14)
2
[(1 )]
[(1 ) 2 (1 ) ( ) ] =
+
(15)
[ 2 +2(1 ) (1 ) 2 ] =
(16)
= []
= [(1 ) ]
=0
[]
[ ]
[ 2 ]
[(1 )]
[(1 ) 2 ]
[]
[ ]
[ ]
[( ) ] [ ]
[ ]
[ 2 ]
[(1 )]
( )
[(1 ) 2 ]
=0
[ ( + ) + (1 ) ( + )] =
2
2
(17)
In the elongated bubble zone, four main parameters have
been chosen as main variable parameters in terms of heated
length. These parameters are bubble phasic velocity , liquid
film velocity , pressure variation in elongated bubble zone ,
and the area void fraction . The model was established based
on the above five equations: The continuity equation of the
vapor phase; Eq. (10), the momentum equation of the vapor
phase; Eq. (14), the whole mixture basic equations, continuity
equation Eq. (13), momentum Eq. (16), and energy equation
Eq. (17). The volumetric mass transfer rate at the interphase
was substituted by = ( ) in Eq. (14). Further, the
derivation of equations was extended and organized in four
main equations as follows,
+ 2(1 )
+ ( 2 + )
=0
(18)
2
2(1 )
+
= (1 + 300 )
(24)
= (19)
2
2 ( )
+ ( )
=
(20)
3
3
( + 2 )
+ (1 ) ( + 2 )
2
2
2
+ [ ( + ) ( + )]
=
(21)
2
2
+( 2 2 + 2 )
10000
9000
8000
7000
6000
5000
4000
0
0.05
0.1
0.15
0.2
0.25
0.3
0.35
0.4
0.45
0.5
Vapor quality
a at =
in slug flow regime
for average bubble length =
. Comparison of the
current model with Kandlikar and Balasubramanian [10]
and Bertsch et al. [28].
Vapor velocity
2.5
2
1.5
1
0.5
0
0
0.1
0.2
0.3
Vapor quality
0.4
0.5
= .
in slug flow regime for
average bubble length =
.
Eq. (12) and the initial liquid film thickness which assumed for
these operating conditions to be = 35 .
Current model
6
vapor velocity, [m/s]
5
4
3
2
1
0
0
0.02
0.04
0.06
Vapor quality
0.08
0.1
= .
for average bubble
length =
and initial liquid film thickness =
.
CONCLUSIONS
An analytical heat transfer model of flow boiling for slug
flow in micro-channels subjected to uniform heat flux was
developed. The influence of vapor quality on heat transfer
coefficient, vapor velocity and liquid film velocity was
addressed. The following conclusions can be drawn.
1. The heat transfer coefficient for low Reynolds number
conditions increases by increasing the vapor quality in the
low vapor quality region reaching the peak at = 0.1 and
then decreases gradually.
2. The model predicted well the experimental heat transfer
data obtained by Bertsch et al [28] at low mass flux
= 84 /2 . within = 8.03 % in the vapor
quality range (0.0 < < 0.5) employing the estimated
initial liquid film thickness = 18 .
3. The vapor velocity increases linearly by increasing the
vapor quality while the liquid film velocity decreases. The
model overestimated the vapor velocity obtained by
Revellin et al. [22] at high mass flux = 1000 /2 .
within = 56.7 % in the vapor quality range (0.0 <
< 0.1) employing the estimated initial liquid film
thickness = 35 .
4. By neglecting the average fraction mass flow feeds the
liquid film which is estimated by Eq. (12), the model may
be applicable for annular flow regime.
5. The model is needed to be developed by considering the
bubble frequency, bubble and liquid slug lengths variation
in the main model equations for more realistic and reliable
results.
REFERENCES
[1] Moriyama, K. and Inoue, A., 1992, The thermo hydraulic
characteristics of two-phase flow in extremely narrow
channels J. Heat Transfer-Japanese Research, 21(8).
[2] Jacobi, A. M. and Thome, J. R., 2002, Heat transfer
model for evaporation of elongated bubble flows in micro
channels, J. Heat Transfer ,Vol. 124 /1135.
[3] Plesset, M. S., and Zwick, S. A., 1954, The growth of
vapor bubbles in superheated liquids, J. Of Applied
Physics, Vol. 25, pp. 493500.
[4] Bao, Z. Y., Fletcher, D. F., and Haynes, B. S., 2000, Flow
boiling heat transfer of Freon R11 and HCFC123 in
narrow passages, Int. J. of Heat and Mass Transf., Vol.
43, pp. 33473358.
[5] Tran, T. N., Wambsganss, M. W., and France, D. M., 1996,
Small circular and rectangular channel boiling with two
refrigerants, Int. J. of Multiphase Flow, Vol. 22, No. 3,
pp. 485498.
[6] Qu, W., and Mudawar, I., 2003, Flow boiling heat transfer
in two-phase micro-channel heat sinks-I. Experimental
investigation and assessment of correlation methods, Int.
J. of Heat and Mass Transfer 46 / 27552771.
[7] Lee, H.J., and Lee, S.Y., 2001, Heat transfer correlation
for boiling flows in small rectangular horizontal channels
with low aspect ratios, Int. J. of Multiphase Flow, Vol. 27,
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[8] Qu, W., and Mudawar, I., 2003, Flow boiling heat transfer
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