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Foreword
We congratulate you on your choice of the legendary Bullet motorcycle and welcome you to the exciting world
of motorcycling on a Royal Enfield.This manual will help you to operate your Classic 500cc motorcycle, the right way
and guide you to maintain your motorcycle meticulously. We have also provided tips on safe riding and on minor
adjustments for the care of your motorcycle. Please avail the four free services at the nearest Authorised Service
centre, at the appropriate time to maintain your Bullet motorcycle in top riding condition.Log on to the exciting world
of Royal Enfield website: www.royalenfield.com to get to know more about the company, its products and exciting
news from time to time. We request you to carefully read the terms and conditions of warranty and other useful
information given in this manual before starting to use your Bullet Motorcycle.
Service Headquarters
Royal Enfield, A Unit of Eicher Motors Limited,
Thiruvottiyur High Road, Thiruvottiyur, Chennai - 600 019.
Phone : 044 - 4223 0400, Fax : 044 - 4201 1719
E-mail : customerservice@royalenfield.com
Website : www.royalenfield.com
Notice
All information in this manual is based on the latest product information available at the time of publication.
Due to continues improvements or other changes, there may be discrepancies between information in this
manual and your vehicle. Royal Enfield reserves the right to make production changes at any time without prior
notice and without incurring any obligation to make same or similar changes to vehicles previously built or sold.
All images shown are for reference to explain and need not to be exactly the same on the model you own.
Technical specification are subject to change without prior notice.
Copyright 2011 Royal Enfield. All Rights Reserved. No part of this manual shall be copied, distributed or
otherwise dealt without the express permission in writing of Royal Enfield.
Contents
PERSONAL & VEHICLE INFORMATION...
FREE SERVICE RECORD........................
TECHNICAL SPECIFICATIONS................
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Engine................................................
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Ignition System...................................
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Transmission ......................................
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Electricals...........................................
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Chassis ..............................................
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Dimensions.........................................
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Weights..............................................
SAFETY DEFINITIONS ............................
SAFE DRIVING TIPS/GUIDELINES...........
SAFE & HAPPY RIDING...........................
RULES OF THE ROAD.............................
VEHICLE IDENTIFICATION......................
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Chassis Number..................................
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Engine Number...................................
KEY PARTS LOCATION...........................
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Top View............................................
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8
8
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14
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Contents
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46
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Contents
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63
63
64
64
65
66
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67
68
69
70
71
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72
72
73
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75
75
76
78
82
83
Name
Door No./Street
Locality
City
Contact Nos.
State
Res:
Off:
Mobile:
Pin
Email:
Engine No.
Battery No.
Frame No.
Battery make
Reg. No.
Licence No.
Date of Sale
Model
Key No.
Tyre make
Colour
Sold by
Dealer Code
It is our endeavour to provide excellent service to your Classic 500 at all times. Towards this we provide 4 free services
at specific Intervals.
Please avail these services at the specified time, in any of the Royal Enfield Dealerships / Authorised service centres
nearest to you and as a token of satisfactory services, kindly return the free service coupon duly filled in and signed, to
the service outlet.
Availing the free services in the specified time is a prerequisite for warranty consideration. The cost of fuel, oil, grease
etc. used for all free services are chargeable to the customer.
1st Service
2nd Service
3rd Service
4 th Service
Date of Service
Kms Covered
Servicing ASP /
Dealers Name
Address
NOTE : Please ensure that the free service details are recorded in this sheet immediately after the service is carried out.
Technical Specification
ENGINE
Engine ........................................................
Capacity .....................................................
499 cc (Displacement)
Bore ...........................................................
84 mm
Stroke ........................................................
90 mm
8.5 : 1
2.75 Litres.
Lubrication .................................................
Technical Specification
IGNITION SYSTEM
Ignition system ..........................................
0.7 to 0.8 mm
TRANSMISSION
Clutch ........................................................
Duplex Chain
2.15 : 1
1-N-2-3-4-5
1st-3.06:1
18 Teeth
2. 11 : 1
102 links
2nd-2.01:1
3rd-1.52:1
4th-1.21:1
5th-1:1
Technical Specification
ELECTRICALS
Generation ................................................
Alternator
System .......................................................
12V DC
Battery .......................................................
12V - 14 AH MF
12V, 21/5 W
12V, 2 W - 2 nos.
12V, 2 W - 1 no.
12V, 0.9 KW
10
Technical Specification
11
CHASSIS
Frame ........................................................
Tubular Frame
Front: 90 / 90 - 19 - 52 P
Front- Solo: 1.41 Kg/cm2 (20 PSI) Pillion: 1.55 Kg/cm2 (22 PSI)
............................................................
Rear- Solo: 2.11 Kg/cm2 (30 PSI) Pillion: 2.25 Kg/cm2 (32 PSI)
Rear: 120 / 80 - 18 - 62 P
2.5 Litres
0.75 Litres
Suspension ...............................................
............................................................
Brakes .......................................................
............................................................
60 ml
DOT 3 or DOT 4
Technical Specification
12
DIMENSIONS
Length ........................................................
2170 mm
Width .........................................................
800 mm
Height ........................................................
1070 mm
1370 mm
800 mm
135 mm
WEIGHTS
Kerb Weight (with 90% Fuel) ..................
190 Kg
178 Kg
NOTE :
1. Values given above are for your guidelines only.
2. In view of continuous improvements being done on our products, the specifications are subject to change without notice.
Safety Definitions
13
The information given under the titles : Warning, Caution and Note are for your safety and for the care and safety to
your motorcycle and others. Please read these carefully and if disregarded may result in injury to yourself or others and
damages to the motorcycle.
Warning
Indicates a potentially hazardous situation. Disregarding this message may result in injury to rider or other persons.
CAUTION :
This message if disregarded may result in damage to the vehicle.
NOTE :
Indicates important and useful messages for clear understanding.
9
9
9
9
14
Warning
Royal Enfield cautions you against the use of certain
nonstandard parts such as aftermarket and custom
made extended front forks or suspensions, which may
adversely affect performance and handling. Removing
or altering original parts may adversely affect
performance and could result in an accident.
NOTE :
If you are an inexperienced rider we recommend that
you obtain formal training on correct motorcycle riding
techniques and become thoroughly familiar with the
operation of your particular motorcycle. New riders
should gain experience under various conditions while
driving at moderate speeds.
15
Warning
Regularly inspect shock absorbers and front forks
and look for leaks. Replace worn parts. Worn parts
can adversely affect stability and handling.
16
Warning
For your personal welfare, all the listed service and
maintenance recommendations should be
performed. Lack of regular maintenance at the
suggested intervals may affect the safe operation
of your motorcycle.
Warning
Avoid any contact with the exhaust system. Wear
clothing that will completely cover the legs while
riding. The exhaust system gets very hot when the
engine is running and remains too hot, even after
the engine is turned off. Failure to wear proper or
protective clothing could result in serious injury.
Warning
Exhaust gases contains poisonous carbon
monoxide and chemicals, known to cause Cancer,
Birth Defects or other reproductive defects.
Warning
Consult your Royal Enfield Dealer regarding any
questions or problems that occur in the operation
of your motorcycle. Failure to do so may aggravate
an initial problem, cause costly repairs & jeopardize
your personal safety.
17
Warning
DO NOT tow a disabled motorcycle. The steering
and handling of the disabled motorcycle will be
impaired due to the force of the towline. If a
disabled motorcycle must be transported, use a
truck or a trailer. Towing a motorcycle may cause
loss of control of the motorcycle in the front, leading
to an accident.
Warning
DO NOT pull a trailer behind a motorcycle. Towing
a trailer may cause reduced braking efficiency, tyre
overloading and unstable handling. Towing a trailer
may cause loss of control of the motorcycle in the
front, leading to an accident.
NOTE :
18
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BRAKING
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CAUTION :
Loose clothing may get caught on moving parts of your
motorcycle.
SITTING POSTURE
WARNING
Dry
Oily
Icy
Wet
19
20
Red
Yellow
Green
NOTE :
To help you establish the relative distance of vehicles
behind your motorcycle, adjust each mirror in such a
way, that a small portion of your shoulder is visible and
a large portion behind your motorcycle is seen clearly.
Vehicle Identification
21
CHASSIS NUMBER
ENGINE NUMBER
1.
2.
3.
4.
5.
4 56
22
6.
7.
8.
9.
10.
10
11
12
13
23
1.
RH Trafficator front
2.
Brake Pedal
3.
Starter Motor
4.
Utility Box
5.
6.
RH Trafficator Rear
1
24
1. Trafficator front LH
2. Horn
3. Spark plug
4. Gear Change Pedal
5. Battery Cover
6. Side Stand
7. Centre stand
8. Trafficator rear LH
3 4 5
6
7
Operation of Controls
IGNITION SWITCH
25
STEERING LOCK
OFF
CAUTION :
Protect your motorcycle against theft. After parking your motorcycle,
remove the ignition key from switch and lock the steering head.
ON
Operation of Controls
26
SIDE BOX
SIDE BOX LH
NOTE :
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NOTE :
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Key is common for ignition, petrol tank cap, steering lock, side
boxes and battery cover.
Key for fuel tank and tool boxes can be removed from the lock
only in locked
Operation of Controls
BATTERY CARRIER
27
UTILITY BOX
Operation of Controls
28
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HEAD LAMP DAY FLASH
PILOT LIGHT ON
ON
DIP SWITCH
LOW BEAM
HIGH BEAM
Operation of Controls
ENGINE START SWITCH
29
PRESS
ENGINE ON
ENGINE OFF
LEFT
RIGHT
Operation of Controls
HORN
30
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A careful check of the following must be carried out every time before riding and specially after long periods of
storage to determine if additional maintenance is necessary.
1. Tyres for correct pressure, abrasions or cuts.
2. Rear chain for proper tension.
3. Brakes, steering and throttle for responsiveness.
4. Cable for fraying or crimping and free operation.
5. Engine oil level.
6. Wheel spoke for proper tightness, no breakage,
7. Headlamp, tail lamp, brake lamp and indicator lamps for proper operation.
Warning
For your personal welfare and safety, all the points mentioned above should be performed periodically. Failure to do so,
may affect safe operation and damage your motorcycle and could result in an accident causing serious injury.
Running In
Proper running-in is very important for obtaining
maximum life and performance of a new motorcycle.
The following guidelines explain proper running-in
procedures.
Since the engine is brand new, it should not be loaded
excessively for the first 2,000 kms. During the first few
hundred kms, the various parts in the engine wear and
polish themselves to the correct operating clearances.
Driving with prolonged full throttle operation, or any high
speed conditions might result in excessive heating of
the engine and cause abnormal wear of the moving parts
and hence must be avoided.
1. 0 - 500 Kms :
The recommended speeds for the first 500 Kms is
below 50 Kmph. During this period avoid operating
the motorcycle with full throttle opening. Stop the
motorcycle for about 5 to 10 minutes to let it cool
down, after every hour of running. Vary the speed of
the motorcycle regularly during running but avoid
using the motorcycle above throttle opening
position.
2. 501 - 2000 Kms.
The recommended speed is below 80 Kmph. Avoid
32
CAUTION :
After covering the first 500 kms. please replace the
engine oil and oil filter element.
Royal Enfield engines are air-cooled and consequently
require forced air cooling over the cylinders and heads
to maintain proper operating temperature. Extended
periods of idling may over heat the engine, resulting
in serious engine damage.
DO NOT run the engine at extremely high RPM with
clutch disengaged or transmission in neutral as it can
cause serious engine damage.
An engine running long distances at high speed must
be given close attention to avoid over heating and
possible engine damage.
Lower emission
Better reliability
Maintenance free
33
Rollover Sensor
ROLLOVER SENSOR
34
Starting
35
Warning
Before starting engine, always shift gears into neutral.
CAUTION :
Do not force the gear lever while attempting to shift to
neutral. Move the motorcycle back & forth and
simultaneously press gear lever to come to neutral.
Ensure neutral indicator light comes ON in the
Speedometer.
Turn ignition
switch ON
NOTE :
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Starting
36
CAUTION :
Ensure Engine
stop switch is in
RUN position
Press Clutch
Lever.
Manual bi
(choke) Starter
NOTE:
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Press Starter
Button and
release as
soon as engine
starts
Starting
As soon as the engine attains the operating
temperature, the RPM will raise, at which time the
manual Bi Starter should be released.
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37
CAUTION :
Please ensure the motorcycle is not used with the low
fuel indicator lamp ON continuously. It may not only
result in the motorcycle running out of fuel. But will also
cause serious damage to the fuel pump. Please ensure
fuel is filled up as soon as the low fuel lamp comes
ON.
Gear Shifting
38
Warm up engine
for 2 minutes till idling is
consistent/stable
NOTE :
Always start motorcycle with gear in neutral position.
CAUTION :
Parking
39
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Warning
Always park the motor cycle on a firm and flat surface. Parking in a soft ground may cause stand to sink and the
motorcycle to fall, causing injury to you or to others and damage to the motorcycle parts.
7 8
40
10
S.No.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
Description
Tool bag
Box spanner 21x24
Screwdriver
Double end spanner 1/4 x 5/16
Double end spanner 10x12
Tool- Spark plug
Tomy bar
Tubular spanner 12x13
Single end ring spanner - 17
Extension tube
Qty.
1
1
1
1
2
1
1
1
1
1
4
S.No.
1.
2.
3.
4.
5.
6.
7.
3
Description
2
Qty.
1
1
1
2
2
1
1
NOTE :
This Tool Kit is kept in Utility box. Refer Page No. 27
Recommended Lubricants
Engine oil
MOTUL 3000 4T Plus 15W50 API SL JASO MA (Royal Enfield Engine Oil)
Capacity
2.75 Litres
Front Fork
Capacity
195 ml / leg.
Brake Fluid
DOT 3 or DOT 4
Capacity
60 ml.
41
Warning
DO NOT switch oil brands indiscriminately because some oil interact chemically when mixed. Use of inferior oils or nondetergent oils can damage the engine.
Periodical Maintenance
42
The maintenance schedule detailed here will help you to maintain your Royal Enfield motorcycle meticulously
and to get a long trouble free service. The schedule provided herein is based upon average riding conditions and
indicates the mileage at which regular inspections, adjustments, replacements and lubrications must be carried
out.
The frequency of the maintenance must be shortened depending upon the severity of the driving condition OR if
the motorcycle is used in a very dusty environment, severe climatic cold and hot conditions, bad roads, stagnant
water etc., Contact a nearest Royal Enfield Dealer for expert advice and to carry out the periodical maintenance.
Warning
For your personal welfare, all the listed service and maintenance recommendations should be performed. Lack of
regular maintenance at the suggested intervals may affect the safe operation of your motorcycle causing the motorcycle
to malfunction and stall abruptly resulting in an accident and cause serious injury.
Periodical Maintenance
S.
No.
43
FREE SERVICE
whichever is earlier
DESCRIPTION
Kms (x 1000)
0.5
Months
1.5
Engine Oil
PAID SERVICE
12
15
18
21
24
27
30
C,A
Periodical Maintenance
S.
No.
44
FREE SERVICE
whichever is earlier
DESCRIPTION
Kms (x 1000)
0.5
Months
1.5
PAID SERVICE
12
15
18
21
24
27
30
I
Adjust for every 1000 Kms / Clean, Lubricate & adjust
every 3000 kms or earlier as required
Periodical Maintenance
S.
No.
45
FREE SERVICE
whichever is earlier
DESCRIPTION
Kms (x 1000)
0.5
Months
1.5
PAID SERVICE
12
15
18
21
24
L
I
D : De-carbonise
C : Clean
30
A : Adjust
27
I : Inspect
L : Lubricate
R : Replace
NOTE :
For maintenance after 30,000 Kms, please repeat the same frequency levels specified above, in consultation
with a Royal Enfield authorised Dealer/Service Station
46
MAX
MIN
Lever Pivot
47
Secondary
Drain Plug
Primary
Drain Cap
TILT VEHICLE
RH & LH
48
SPARK PLUG
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Fill recommended
oil to engine till
the oil level is
upto MAX level
mark in the oil
window in Crankcase Cover RH.
Max
NOTE :
Min
CAUTION :
Filling up oil over MAX mark may cause smoke and /
or loss of power. Do NOT allow oil level to fall below
MIN mark. Doing so may result in engine internal
damage or malfuncton.
49
Minimum tread
tread depth
depth ::
Minimum
MAX
MIN
Rear tyre : 2 mm
CAUTION :
Please take care that it does not spill over any other
parts of the motorcycle. Please wipe the spilled
brake fluid immediately, if there is any spill over,
using a soft cloth (preferably a wet cloth) to avoid
damage to paint work or other parts.
50
TYRE PRESSURE
Front
Frontt
Rear
Rear
Solo
1.41 kg/cm2
(20 PSI)
2.11 kg/cm2
(30 PSI)
With Pillion
1.55 kg/cm2
(22 PSI)
2.25 kg/cm2
(32 PSI)
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Warning
Tyres, rims and air valves must be correctly matched
to wheel rims. See your Royal Enfield Dealer.
Mismatching tyre, tubes, rims and air valves may
result in damage to the tyre bead during mounting,
allow tyre slippage on the rim and cause tyre failure.
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51
CAUTION :
Do not press the front brake lever when wheel is
removed as this will result in the brake pads coming
too far out of the brake caliper.
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NOTE :
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Remove
wheel
spindle from LH side
along with chain
adjuster, taking
care not to drop the
wheel collar and
spacer from the LH
side of the wheel.
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Tilt vehicle to
right and insert
wheel assembly
between
the
swing arms.
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53
CAUTION :
Do not force the spindle into the wheel as the threads
may get damaged. Tap it through the wheel gently.
Warning
Ensure the vehicle does not come off centre stand while
assembling / disassembling the wheel assembly. Failure
to adhere could result in damage or serious injury.
54
55
56
20 - 30 mm
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Warning
Please ensure brakes are adjusted to their maximum
efficiency. Inefficient brakes can cause an accident.
Please ensure adequate caution while applying brakes. Sudden
application OR pressing the levers fully can caused the wheels
to lock. This may cause the motorcycle to skid with possible
loss of control and result in an accident causing. Brake shoes
must be inspected for wear every 4000 Kms. If you ride under
adverse conditions, (steep hills, heavy traffic, etc.) a more
frequent inspection at 1600 Kms or less, is required.
Warning
The fitment in wrong direction can lead to falling off
of chain link thus disengaging the drive. This will
lead to potentially hazardous situation which, if not
avoided, could result in serious injury.
57
Warning
Riding the motorcycle with the notches adjusted in
different positions can cause loss of control and may
lead to an accident.
NOTE :
58
BATTERY MAINTENANCE
NOTE :
Incase of poor contact or loose fitment of Battery
terminals may cause the failure of ECU.
NOTE :
For checking the battery voltage and electrolyte
specific gravity, contact authorised Royal Enfield
service or battery service centre.
CAUTION :
Do not use battery with low electrolyte level as
the battery internals will get damaged.
Do not overfill the battery electrolyte level as it
will spill out through the overflow pipe and cause
corrosion to vehicle parts.
Use only distilled water meant for use in batteries
to avoid damage to battery.
Electrolyte should be filled only between minimum
& maximum levels indicated in battery as MIN &
MAX.
59
NOTE :
Clean the wire terminals free of corrosion and keep
the terminals coated with petroleum jelly.
CAUTION :
Connect the +ve and -ve cables to the respective
battery terminals. Failure to do so may result in
damage to the motorcycle electrical system.
60
CAUTION :
Never touch the bulb with your fingers, Finger prints
with etch the glass and decrease bulb life. Always grab
the bulb with paper or clean dry cloth during handling.
61
NO
TE :
NOTE
62
Remove the 2
screws & take
out trafficator
glass cover.
Remove the two nuts holding the rear number
plate of RH & LH side.
Remove the three screws holding the tail lamp
to the bracket.
Twist the bulb holder anticlockwise and remove.
Remove the old bulb and replace with a new bulb.
Refit the bulb holder and turn clockwise to lock
the bulb holder.
Refit the tail lamp on the bracket and rear
number plate in the reverse order of removal.
63
U
EC
6
4 5
3
1 2
Remarks
Warning
Electronic Control Unit (ECU) may get failure due to
a. In case of loose electrical / sensors wire connectors /
couplers or Battery terminals.
b. While doing Arc welding on Motorcycle, its is
recommended to SWITCH OFF ignition,
disconnect the Battery terminals & ECU from Main
Wiring Harness.
64
(A) Loosen
front
mounting nut of the
rear seat under the
rider seat with
12mm
tubular
spanner.
(B)
(C)
(D)
(E)
65
(B)
(A) Loosen
shock
absorber
upper
mounting nuts and
place the pillion seat
in the position over
the rear mudguard,
inserting the front end
of its sub frame goes
to its mounting under
the riders seat.
(B) Ensure the slit of
rear
mounting
brackets are seated
properly in the LH &
RH shock absorber
mounting bolts.
(C)
(C) Insert the front
mounting
bolt
through
the
bracket under the
rider seat.
(D)
(E)
(E) Tighten both LH &
RH rear shock
absorber
top
mounting bolt and
nuts.
Washing Procedure
66
PRECAUTIONS
AFTER WASHING
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Warning
Observe warnings and cautions given on labels of
cleaning compounds.
When washing your motorcycle, be careful not to get
the brakes, engine, mufflers or air cleaner etc., too wet.
Wet brake shoe and / or drum can affect braking. Engine
can be started after washing. Ensure brakes and engine
are operating properly before riding in traffic.
Storage Precautions
Incase your Motorcycle is not going to be used for
a month or more, we advice the following
precautions to the taken.
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Storage Precautions
68
NOTE :
CAUTION :
69
ITEMS TO BE CARRIED
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Tools kit.
vulcanising type.
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Insulation tape.
70
NOTE :
Complete Wiring Diagram is attached along with this page.
When ignition key is switched ON, please wait until the malfunction indicator lamp(MIL) goes
off, (EFI models only) before attempting to start.
2.
In cold condition of the engine or for initial start, it is advised to use electric start (ES) only.
3.
4.
5.
PLEASE PRESS AND HOLD ELECTRIC START BUTTON FOR ATLEAST 3 SECONDS
CONTINUOUSLY FOR THE CRANKING OR UNTIL THE ENGINE FIRES AND SUSTAINS,
WHICHEVER IS EARLIER.
6.
If engine doesnt start in the first attempt, release the ES button and repeat the above procedure.
7.
Trouble Shooting
71
Warning
Warning
The trouble shooting section of this Owners Manual is
intended solely as a guide to diagnosing problems.
Carefully read the appropriate sections of this manual
before performing any work. Repair and maintenance
operations not listed in this Owners Manual should be
performed by your Royal Enfield Dealer only. Improper
repair and/or maintenance could result in the motorcycle
not functioning properly or serious injury.
CAUSES
REMEDIES
2)
3)
4)
5)
6)
Trouble Shooting
CAUSES
72
REMEDIES
2)
3)
4)
2)
3)
* Re-adjust properly
4)
* Re-adjust properly
5)
6)
Trouble Shooting
CAUSES
73
REMEDIES
V. ENGINE OVERHEATING
1)
2)
3)
2)
Clean / Replace
3)
Trouble Shooting
CAUSES
74
REMEDIES
* Adjust properly
2)
3)
* Replace linings
4)
* Rectify
2)
3)
4)
5)
Trouble Shooting
CAUSES
75
REMEDIES
IX. ELECTRICALS
Bulbs do not light
1) Loose / improper connection ............
2) Bulb fused ..........................................
3) Fuse blown .........................................
Horn not working
1) Loose connections ............................
Trafficators not working
1) Loose / improper connections ..........
2) Bulb fused ..........................................
Brake light remains on
(1) Switch link not adjusted properly .....
(2) Switch sticky ......................................
Warranty
76
Royal Enfield Motor Cycles are manufactured by following best Quality practices in respect of the material and
workmanship.
Royal Enfield (RE) warrants Classic 500 EFI Motor Cycle to be free from manufacturing and material defect
under normal use subject to following conditions.
1.
RE will replace or repair defective part / parts at their authorised Dealers, Service point, free of charge within
a period of 12 months from the date of sale (date of Installation) or 10,000 kms whichever occurs earlier.
2.
3.
The warranty shall be applicable only if all the free services are availed at the respective period / kilometer
range as per the schedule given in the owners manual from RE Dealers/ authorised service points.
4.
During the warranty period, REs obligations shall be limited to repairing / replacing free of charge such part
or parts of the vehicle, which on examination to have manufacturing defect. Such defective part / parts which
have been replaced become property of RE.
5.
Cost of oil, oil filter, fuel and other consumables are chargeable to the customer.
6.
Claims on proprietary items like tyres, tubes, spark plug, battery etc. should be taken up with respective
manufacturer or their authorised agents in the area directly by customer. RE shall not be liable in any manner
to replace them though their Dealers will provide assistance in preferring such claims on their manufacturer.
7.
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(b) Components like fuel filter, oil filter element, control cables, brake shoes, clutch plates, which are subjected
to normal wear and tear.
(c) Damages due to use of lubricant / oil / grease etc. other than specified by RE.
(d) Damages due to use of non-genuine parts.
(e) Damages due to lack of proper maintenance of the vehicle.
(f) Damages due to incorrect driving or riding habits.
(g) Parts damaged due to accidents, collision, abuse etc.
(h) Irregularities not recognized as affecting the quality or function of the vehicle such as slight vibration, oil
leakage, blue discoloration of exhaust bent pipe / silencer / soft or hard shock absorber etc.
(i)
(j)
Electrical component likes bulbs, fuses etc. & Electronic components failure due to repairs by arc welding.
(m) Normal maintenance operations like adjustment of brakes, cleaning fuel system, engine tune up and
other such adjustments
8.
9.
RE reserves the right to make changes in Design of the vehicle without any obligation to install these
changes on previously supplied vehicles.
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In compliance with the provisions of Rule 115(2) of the Central Motor Vehicle Rules, 1989, Royal Enfield certifies
that the following warranty is applicable to those components liable to affect the emission of the gaseous pollutants
in its range of motorcycles, in normal use to which it may be subjected to.
This emission warranty comes into force from 01st July 2001 and is valid for a period of 30,000 Kms. or 36
months, whichever occurs earlier, from the date of sale to the first customer and is in addition to and parallel to
the warranty policy, conditions and obligations laid down in the Owners Manual.
Royal Enfield further warranty that if on examination by its authorised service center, the motorcycle fail to meet
the specified emission standards, then the authorised service center shall take necessary corrective measures
and shall at its sole discretion, repair or replace free of charge such components of the emission control system
to meet the required emission standards.
The method/s of examination to determine the warranty conditions of the emission warranty related components
will be at the sole discretion of Royal Enfield and / or our authorised service centers and results of such examination
will be final and binding. If on examination the warranty conditions of the part/s is/are not established, Royal
enfield will have the right to charge all, or part of the cost of such examination to the customer in addition to the
cost of the components.
In case of acceptance of the component/s under Emission warranty, Royal Enfield will replace free of charge,
the component/s as required. However, the consumables like fuel, lubricants, solvents, etc shall be chargeable
to the customer as per actuals.
In case any of the components covered under emission warranty or the associated parts, are not independently
replaceable, Royal Enfield will have the sole discretion to replace either the entire assembly or parts of the
assembly, through suitable repairs.
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Royal Enfield reserves the right to carry out necessary consequential repairs to the motorcycle or replace any
part, in addition to the repair or replacement of the components covered under emission warranty, to establish
compliance to in-use emission standards. Such repairs / replacements will be chargeable to the customer.
All parts removed for replacement under warranty will become the property of Royal Enfield.
Royal Enfield will not be responsible for the cost of transportation of the motorcycle to the nearest authorised
service center OR for any loss due to non availability of the motorcycle during the period of examination and
repairs by Royal Enfield and / or their Authorised Service centres.
Royal Enfield will not be responsible for any penalties that may be charged by statuatory authorities on account
of failure to comply with the in-use emission standards.
That cost/s incurred to check emission of the motorcycle will have to be borne by the customer.
Emission warranty will be applicable irrespective of the change of ownership of the vehicle provided all the
conditions as laid down in this document are met from the date of original sale of the motorcycle.
Observes all the important instructions and any other precautions listed in the owners manual.
Under all circumstances uses lubricants and fuel as recommended by Royal Enfield.
Regularly obtains and carries out maintenance in accordance with Royal Enfield guidelines and enters the
details in the Log book.
Immediately approaches the nearest authorised service centre upon discovery of failure to comply with the
IN-USE emission standard inspite of having maintained and used the vehicle in accordance with the
instructions in the owners manual and having carried out such repairs and adjustments as may be required
with a view to establish such compliance.
Emission Warranty
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Produce the Pollution Under Control certificate valid for the period immediately preceding the test during
which the failure is discovered, the test having been carried out either for obtaining a new certificate or
pursuant upon being directed by an officer as referred to in sub rule (2) of rule 116 of the Central Motor
Vehicles Rules (CMVR).
Produce the Owners Manual and Log book for verification details.
Produce receipts covering maintenance of the motorcycle is specified in the owners manual from the date of
original purchase of the vehicle.
Produce valid certificate of Insurance and R T O registration certificate.
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On examination by Royal Enfield or its authorised service centers, if the motorcycle shows that any of the
conditions stipulated in the Owners manual with regard to use and maintenance have been violated.
The motorcycle has been run on adulterated / leaded fuel or lubricant other than those specified by Royal
Enfield in the Owners manual or any other document given to the customer at the time of sale of the motorcycle.
The emission related components are tampered with.
All service and parts related bills and vouchers incurred during the tenure of the emission warranty is not produced.
All maintenance activities carried out on the vehicle during the tenure of the emission warranty is not entered
in the log book.
Always get your vehicle checked to meet the emission regulations through and authorised emission checking center.
Always carry a valid Pollution Under Control certificate with you at all times during the validity of the
emission warranty (30,000 Kms / 3 years from the date of first sale)
Ensure that the periodical maintenance is carried out as stipulated in the owners manual through a Royal
Enfield authorised service center.
Use only Unleaded petrol (> 91 octane) from reputed fuel pumps.
Ensure the fuel used is not adulterated.
Use correct spark plug as recommended in the owners manual.
Use lubricants as per recommendations given on grade / brand in the owners manual.
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INFORMATION SIGNS
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CAUTIONARY SIGNS