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Ver1.2
Harness
All Voltages
TSP-02
Harness
Mechanical Switch
TABLE OF CONTENTS
Section
Page
SECTOIN 1 : INTRODUCTION
1.1 Preliminary Comments and Safety Precautions ............................................................................ 3
1.2 Background ................................................................................................................................... 3
1.3 Product Overview .......................................................................................................................... 3
1.4 Functions / Features...................................................................................................................... 4
SECTOIN 2 : HARDWARE DESCRIPTION
2.1 General ......................................................................................................................................... 5
2.2 Display Window............................................................................................................................. 5
2.3 Operate Pushbuttons ................................................................................................................... 5
2.4 Panel LEDs Outputs .................................................................................................................... 5
2.5 Rear Access Area ........................................................................................................................ 5
SECTOIN 3 : OPERATOR PANEL
3.1 General ......................................................................................................................................... 8
3.2 Display Window............................................................................................................................. 8
3.3 Operate Pushbuttons .................................................................................................................... 8
3.4 Panel LED Outputs........................................................................................................................ 8
SECTOIN 4 : OPERATION
4.1 General ......................................................................................................................................... 9
4.2 Automatic Mode ............................................................................................................................ 9
4.3 Engine Test Mode ....................................................................................................................... 10
4.4 Off Mode ..................................................................................................................................... 10
4.5 Programming Mode..................................................................................................................... 10
4.6 Specification Summary................................................................................................................ 12
SECTOIN 5 : INSTALLATION INSTRUCTIONS
5.1 General ....................................................................................................................................... 12
5.2 Panel Cut-Out ............................................................................................................................ 12
5.3 Unit Dimensions ........................................................................................................................ 13
SECTOIN 6 : TYPICAL WIRING
6.1 General ....................................................................................................................................... 13
6.2 MCCB Type Wiring Diagram ....................................................................................................... 13
6.3 One Coil Double Throw Type Wiring Diagram............................................................................. 14
6.4 Two Coils Double Throw Type or Magnetic Contactor Type Wiring Diagram .............................. 14
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2
SECTION 1 : INTRODUCTION
1.1 Preliminary
Comments
and
Safety
Precautions
This technical document is intended to cover most
aspects associated with the installation, application,
operation and maintenance of the ATS-01
Automatic Transfer Switch Controller Controller. It is
provided as a guide for authorized and qualified
personnel application of the ATS-01 Automatic
Transfer Switch Controller.
1.2 Background
Transfer switches are used to protect critical
electrical loads against loss of power. The load's
normal power source is backed up by a standby
(emergency) power source. A transfer switch is
connected to both the normal and emergency
sources and supplies the load with power from one
of these two sources. In the event that power is lost
from the normal source, the transfer switch transfers
the load to the standby source. Once normal power
is restored, the load was transferred back to the
normal power source.
When using the ATS-01 module in automatic
transfer switch equipment, the switch's intelligence
system initiates the transfer when normal power
falls below or over a preset voltage or frequency. If
the emergency source is a standby generator, the
transfer switch initiates generator starting and
transfers to the standby source when sufficient
generator voltage and frequency is available. When
normal power is restored, the transfer switch
automatically transfers back and initiates engine
shutdown after a preset engine cooling down time
delay.
switch
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3
z Operate Pushbuttons
z Panel LED Outputs
z Rear Access Area
mechanism.
Front Panel
Display
Window
Operator
Pushbutton
ATS status
LEDs
Figure 2-1
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6
Rear
Figure 2-2
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7
voltage
and
frequency
parameters.
SECTION 4: OPERATION
4.1 General
z Automatic mode
z Engine test mode
z Off mode
z Programming mode
The practical use of each operation under each
category will be explained in this section. It is
assumed that prior sections are understood, and the
operator has a basic understanding of the hardware.
Programming Line 1
The first thing the user needs to do is to key in the
actual line voltage into the ATS-01. Read the
voltage from the normal source from L1 to L3, on the
ATS with a good quality digital voltmeter and key-in
this volt into the ATS-01 on line 1 in programming
mode. Using the () and () buttons.
If using the multivolt TSP-1 module first set the
actual voltage your ATS is working at 480,
380. 220, etc.
If useing the TSP-02 module you are limited to
208 to 240 Volts 1 to 3 phases.
STEP 1
STEP 6
STEP 2
STEP 4
STEP 7
You can get out of
programming mode at
any time by pressing the
OFF button and holding
it for 5 seconds
STEP 8
Dont forget to leave the
ATS-01 in AUTO after you
finnish
STEP 9
You can TEST the ATS any time
with o without load by pressing
the TEST button.
Prior programming of line
28 decides if the TEST is
done with LOAD o not.
STEP 5
You can go to the next programming
line by pressing the OFF button
each time
DISCRIPTION
VALUE
11 ~ 55 ( 110V ~550V )
10
08 ~ 47 ( 80V ~ 470V )
2
3
15
11 ~ 55 ( 110V ~550V )
16
8 ~ 47 ( 80V ~ 470V )
0 ~ 99sec
( 0 = without volt monitor function )
51 ~ 70Hz
45 ~ 59Hz
0 ~ 99sec
( 0 = without freq monitor function )
1 ~ 7 (Mon to Sun)
00 ~ 23
00 ~ 59
1 ~ 7 (Mon to Sun)
00 ~ 23
00 ~ 59
0 ~ 60 min ( 0 = without exerciser function )
1) without load 2) with load
1) cyclic mode 2) fix mode
1) transfer fail alarm 2) pre-transfer signal
3) pre-exerciser signal
0 ~ 99 sec
( 0 = without pre-transfer function)
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
0 ~ 99 sec
( 0 = without pre-exerciser function)
Factory
Setting
220V
3
1
2
2
(10sec)
2
(10sec)
1
(5sec)
12
(60sec)
25
(250V)
18
(180V)
10sec
65Hz
55Hz
10
25
(250V)
18
(180V)
10
65Hz
55Hz
10
current
current
current
6(Sat)
12
00
0
1
1
2
10
10
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11
SPECIFICATION
45HZ to 70HZ
7A @ 250VAC Max
7A @ 250VAC Max
7A @ 250VAC Max
Auxiliary Relay
0.5A @ 120VAC
1.0A @ 24VDC
Operating Temperature
-20C ~ 70(C
Storage Temperature
-35(C ~ 85(C
0 to 95% relative humidity
Operating Humidity
50/60 Hz
50/60 HZ
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13
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15
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16
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17
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18
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20
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21
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22
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23
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24
6.4.3
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25
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26
6.5 Connecting Wire Diagram When The Switch Transfer Current Over 6 Amps
6.5.1 MCCB Type Wiring Diagram (PT1 & PT2 are unnecessary for AC220 system)
______________________________________________________________________________________
27
6.5.2 One Coil Double Throw Typical Wiring Diagram (PT1 & PT2 are unnecessary for AC220
system)
______________________________________________________________________________________
28
6.5.3 Two Coils Double Throw Type Wiring Diagram (PT1 & PT2 are unnecessary for AC220
system)
______________________________________________________________________________________
29
6.5.4 Magnetic Contactor Type Wiring Diagram (PT1 & PT2 are unnecessary for AC220
system)
30
Normal Contactor is ON
OJO
NC
ON
240v
OFF
NC
240v
NO
NO
Black
Yellow
Black
blue
White
White
Yellow
52
52
10
TSP-01
ATS Transformer Module
With Multi-Voltage Plug-In Connectors
to Simplify ATS Set-Up
Features
y
y
y
y
y
y
Specifications
Fuse
Function
Current
Fuse Capacity
Connector
Function
Capacity
250 VAC / 7A
F1
6.3 A
Remote Start
F2
1.0 A
Prog. Output
F3
6.3 A
TB2
Connect to ATS-01
F4
6.3 A
CN2
Connect to BTS
300 VAC /
1 A
600 VAC / 8A
F5
1.0 A
F6
6.3 A
CN3CN4
CN5CN6
Connect to transformers
600 VAC / 8A
Mechanical Specifications
Plug-In Connectors Range
Universal Voltages
208 VAC
10%
380 VAC
10%
440 VAC
10%
415, 440
460VAC
10%
460, 480
Physical Specifications
CN2-From B.T.S.
CN3
CN4
F4
F1
F5
F2
F6
F3
Dimensions
Weight
5.5 Kg 2%
208V
380V
440V
460V
TB3
Prog. Output
NO.
TB2-From ATS-01
Remote Start
Notes:
CN5
CN6
UNIT: mm