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INFRASTRUCTURE DIVISION
PROCEDURES MANUAL
VOLUME 2, PROJECT DESIGN
SECTION 2: PLANNING
APPROVED:
PROCEDURE: PD 2.05
DATE: 7/14/08
REVISION: 0
1.
POLICY
The purpose of the Basic Engineering Design Data (BEDD) Sheets procedure is to
document specific site requirements as the basis for design and construction. The
Project Manager, together with the Project Engineer, shall determine during Project
Planning whether preparation of the BEDD Sheets will be undertaken for the project. If
BEDD Sheets will be prepared as a project task, associated funding shall be provided.
Not every section description is required for each facility. This document shall be
updated as additional or new requirements are established as site requirements.
2.
DEFINITIONS
The BEDD Sheets are a compilation of existing site conditions, facility operating basis,
design basis and listing of existing reference documents. They supplement the
reference materials of regulations, manuals, handbooks, standards, and codes, refer to
PD 1.06 Engineering Design Standards and PD 5.05 Project Design Review.
Ideally, the BEDD Sheets development should start during Alternatives Analysis tasks,
and draft completed before the start of CER as indicated in PM 2.01 Project
Development Process.
3.
RESPONSIBILITIES
See PD 1.01 Project Personnel Roles and Other Definitions and PD 1.02 PE
Responsibilities.
Refer to PD 1.01 Project Personnel Roles and Other Definitions and PD 1.02 PE
Responsibilities for roles of the PE, Resident Engineer (RE), Engineer of Record (EOR),
Design Engineer (DE), Design Lead Engineer (DLE), Drafting Group Leader, and
Operations Representative (OR).
4.
IMPLEMENTATION
The BEDD Sheets shall be utilized as part of the initial design processes to assure that
all of the basic design considerations for each project are considered. Not all of the
design considerations listed in the BEDD Sheets are necessarily applicable for every
project.
The BEDD Sheets shall be the basis or beginning of the Design Criteria and may be
incorporated in the Design Criteria as appropriate (refer to PD 2.04 Design Criteria).
Where applicable the BEDD sheets provide standardized data that is consistent
throughout the Projects. The remainder of the BEDD Sheets provides a listing of the
data that must be determined, calculated or otherwise provided as part of the Design
Package. All sections of the BEDD Sheets should be reviewed. In cases where a
particular section and/or sections are not applicable it should be noted, and a brief
explanation as to why they are not applicable provided.
The BEDD Sheets shall be retained as part of the design material documentation for
Quality Assurance/Quality Control validation.
5.
ATTACHMENTS
(1) Basic Engineering Design Data (BEDD) Sheets
FACILITY:
DATE:
ORIGINATOR:
SITE OPERATIONS MANAGER APPROVAL:
FACILITY/PROJECT
TITLE:
LOCATION:
BEDD NO.:
REVISION
NO.:
SHEET
SECTION
GENERAL SITE
PROCESS
PRESSURE VESSELS
HEAT EXCHANGERS
PUMPS
HYDRAULICS
INSTRUMENTS &
CONTROLS
COMPRESSORS,
BLOWERS
M STRUCTURES
N
INSULATION &
FIREPROFING
FOUNDATIONS
ARCHITECTURE &
BUILDINGS
SITE IMPROVEMENTS
MATERIALS HANDLING
EXPENDABLES
1 OF 56
DATE
FACILITY/PROJECT
TITLE:
LOCATION:
BEDD NO.:
REVISION
NO.:
SHEET
PACKAGE UNITS
LANDSCAPING
ENVIRONMENTAL &
POLLUTION CONTROL
2 OF 56
FACILITY/PROJECT
TITLE:
BEDD NO.:
REVISION
NO.:
LOCATION:
SHEET
3 OF 56
SECTION
PART I
SHEET #
SITE DESCRIPTION
I-1
Area Description
I-2
Facility Description
I-3
Process Description
I-4
Utility Services
1-5
Underground Services
PART II
A-1
A-2
Payout Period
A-3
Design Life
A-4
A-5
Meteorological Data
Process Requirements
Codes
FACILITY/PROJECT
TITLE:
LOCATION:
BEDD NO.:
REVISION
NO.:
SHEET
4 OF 56
SHEET #
SECTION
Codes
D-2
Materials to be Stored
D-3
D-4
E-2
Heat Exchangers
E-3
Air Coolers
Codes
F-2
F-3
Fuel Information
G-2
G-3
Codes
H-2
Flow Requirements
FACILITY/PROJECT
TITLE:
LOCATION:
BEDD NO.:
REVISION
NO.:
SHEET
5 OF 56
SHEET #
SECTION
Instrument Requirements
J-2
J-3
Controls
Compressors
K-2
Blowers
K-3
Fans
K-4
SECTION L DESIGN DATA FOR DESIGN DATA FOR PIPING & VALVES
L-1
L-2
L-3
Special Considerations
L-4
L-5
Design Criteria
M-2
Foundations
M-3
Structural Loads
M-4
M-5
Underground Vaults
FACILITY/PROJECT
TITLE:
LOCATION:
BEDD NO.:
REVISION
NO.:
SHEET
SHEET #
SECTION
M-6
6 OF 56
Pipe Insulation
N-2
Fireproofing
Codes
P-2
Power Supply
P-3
P-4
Transformers
P-5
Motors
P-6
Motor Starters
P-7
Lighting
P-8
P-9
Panel Boards
P-10
P-11
Special Considerations
P-12
P-13
Metering
P-14
P-15
Heat Tracing
P-16
P-17
Cathodic Protection
FACILITY/PROJECT
TITLE:
LOCATION:
BEDD NO.:
REVISION
NO.:
SHEET
7 OF 56
SHEET #
SECTION
SECTION Q DESIGN DATA FOR FOUNDATIONS
Q1
Design Criteria
Q-2
Types of Foundations
Q-3
Foundation Capacities
Q-4
Foundation Piles
Q-5
Spill Containment
Codes
R-2
R-3
Office Requirements
R-4
R-5
R-6
Laboratory Requirements
R-7
R-8
Roof Requirements
R-9
R-10
HVAC
Grading
S-2
Paving
S-3
Drainage
S-4
Hydrostatic Testing
S-5
Fire Protection
S-6
FACILITY/PROJECT
TITLE:
LOCATION:
BEDD NO.:
REVISION
NO.:
SHEET
SHEET #
SECTION
S-7
Load Requirements
T-2
T-3
Noise Requirements
Catalyst
U-2
Chemicals
U-3
U-4
U-5
Refrigerants
8 OF 56
Specific Requirement
X-2
X-3
X-4
Mitigation Requirements
X-5
X-6
Irrigation
FACILITY/PROJECT
TITLE:
LOCATION:
BEDD NO.:
REVISION
NO.:
SHEET
9 OF 56
SHEET #
SECTION
SECTION Z-DESIGN DATA FOR ENVIRONMENTAL AND POLLUTION CONTROL
Z-1
Regulatory Issues
Z-2
Regulatory Requirements
Z-3
Regulatory Agencies
Z-4
Z-5
Soils
Z-6
Water
Z-7
Z-8
Noise
Z-9
Odor
PART III
REFERENCES
III-1
III-2
III-3
FACILITY/PROJECT
TITLE:
BEDD NO.:
REVISION
NO.:
LOCATION:
SHEET
PART I
SITE DESCRIPTION
I-2
FACILITY DESCRIPTION
Bench Mark:
Established Grade
ft.
Objective:
I-3
PROCESS DESCRIPTION
10 OF 56
FACILITY/PROJECT
TITLE:
BEDD NO.:
REVISION
NO.:
LOCATION:
SHEET
PART II
11 OF 56
1.1.1
Nominal
Nominal
{Pressure} PSIG
{Temperature} F
{Source}
Supply
Operating Credit
Condensate
{ }$ / 1000 lbs.
{ } $ / 1000 gal.
1.1.1.2 Long Steam Balance (excess supply of Low Pressure Steam) Steam used for
power.
1.2
1.1.2
1.1.3
Boiler Feedwater Pressure at Process Plant Plot limit for Process Steam Generators.
Electric Power
Cost of Purchased Power
Demand and approximate Energy Charge:
1.3
$________/KWH
Water
FACILITY/PROJECT
TITLE:
BEDD NO.:
REVISION
NO.:
LOCATION:
SHEET
1.3.1
12 OF 56
Cooling Water
1.3.1.1 Design Inlet and Outlet Temperature at Plant Plot Limit.
Inlet
________F
Outlet
________F
Velocity in Tubes
Source
Max
Min.
ft/sec
ft/sec
psig
PSIG
/ 1000 gallons.
Investment
$ / GPM
1.3.2
Investment
$ / 1000 gal.
$ / GPM
FACILITY/PROJECT
TITLE:
BEDD NO.:
REVISION
NO.:
LOCATION:
SHEET
1.3.3
13 OF 56
Source of Water:
Date of Sample:
Design Average
As Element
Analysis
As Element
Ca
Mg
Na
K
Fe + Fe
NH4
Total Cations, Mg/l.
Cl
S04
C03
HC03
NO3
NO2
PO4
FACILITY/PROJECT
TITLE:
BEDD NO.:
REVISION
NO.:
LOCATION:
SHEET
OH
Total Anions, Mg/l.
Total Hardness, PPM
pH
SIO2, Mg/l.
H2S
P Alkalinity, PPM
M Alkalinity, PPM
Conductivity, Mhos/cm3
Color
Turbidity, Mg/l.
Temperature Min./ Max.
TDS, PPM
1.4
Fuel Gas
Fuel Gas Characteristics:
Avg.
Max.
900
1050
1400
0.56
0.71
0.93
Molecular Weight
16.1
20.6
26.8
Composition (Mole %)
TYPICAL ONLY
H2
29.1
13.8
15.1
CH4
50.3
49.8
36.1
C2H6
6.2
11.2
10.2
C2H4
4.2
9.9
8.4
C3H8
1.3
1.2
4.3
C3H6
1.9
4.4
6.5
14 OF 56
FACILITY/PROJECT
TITLE:
BEDD NO.:
REVISION
NO.:
LOCATION:
SHEET
C4H10
2.7
1.1
11.1
C4H8
0.0
0.8
1.4
C5H14
0.2
0.3
0.4
CO
0.0
0.0
0.0
CO2
0.5
0.3
0.2
O2
0.0
0.0
0.0
N2
3.1
4.9
3.2
TOTAL
1.5
Compressed Air
1.5.1
1.5.2
Cost
Operating:
Investment;
Air Characteristics
Pressure at Plant Plot Limit
Normal
Design
1.5.2.1
Instrument
100
50
PSIG
1.5.2.2
Service
100
150
PSIG
1.5.2.3
Instrument
PSIG
1.5.3
1.6
15 OF 56
Yes
No
Nitrogen
1.6.2
Anhydrous Ammonia
1.6.3
Natural Gas
1.6.4
Carbon Dioxide
1.6.5
Sodium Bisulfite
FACILITY/PROJECT
TITLE:
BEDD NO.:
REVISION
NO.:
LOCATION:
SHEET
A 2
PAYOUT PERIOD
2.1
Process Equipment
2.2
2.1.1
Before Taxes
2.1.2
Before Taxes
Years
Years
Utility Equipment
2.2.1
Before Taxes
2.2.2
Before Taxes
Years
Years
A 3 DESIGN LIFE
3.1
3.2
Column / Vessels
Years
Years
Utility Systems
Years
Years
Removable Internals
Furnace Tubes
Low Pressure & CS Pipe
3.3
20
10
Years
20
Years
Years
Removable Internals
Pump Internals
Nature of Terrain
4.2
Soil Characteristics
16 OF 56
FACILITY/PROJECT
TITLE:
BEDD NO.:
REVISION
NO.:
LOCATION:
SHEET
4.2.1
Ease of Excavation
4.2.2
Corrosivity
17 OF 56
4.3
4.2.3
4.2.4
Tidal Data
4.3.1
feet
4.3.2
feet
4.3.3
feet
4.3.4
feet
A 5 METEOROLOGICAL DATA
5.1
Wind
5.1.1
5.1.2
Mean Velocity: See attached Wind Rose and Wind Direction / Velocity Data.
5.1.3
5.2
5.3
Air Temperatures
5.2.1
5.2.2
5.2.3
5.2.4
Maximum Recorded
5.2.5
Minimum Recorded
5.2.6
Precipitation
5.3.1
Rainfall
FACILITY/PROJECT
TITLE:
LOCATION:
BEDD NO.:
REVISION
NO.:
SHEET
in.
in.
in.
in.
in.
in.
in.
5.3.2
Snowfall
Annual Average
5.4
18 OF 56
None
Depth of Frostline
5.4.2
Thunderstorm Frequency
5.4.3
Barometric Pressure
None
FACILITY/PROJECT
TITLE:
BEDD NO.:
REVISION
NO.:
LOCATION:
SHEET
5.5
19 OF 56
Ground-Level Monitor
October 1978 to September 1985
VELOCITY (M.P.H)
DIRECTION
MONTH
NE
SE
SW
NW
CAL 4 - 10 10 - 20 ABOVE
M
20
June
6.2%
0.2%
0.3%
8.9%
45.2%
27.2%
8.5%
3.5%
2.4%
67.7%
26.7%
3.9%
July
0.0
0.2
0.1
17.7
48.8
11.2
15.0
1.0
1.1
71.1
27.1
0.7
August
1.2
0.3
0.3
4.5
45.9
41.4
6.1
0.3
0.7
76.3
21.1
1.9
September
2.5
1.8
1.7
17.1
50.2
21.3
5.4
0.0
0.0
81.3
18.7
0.0
October
9.0
4.9
4.0
12.1
30.8
30.9
5.1
3.2
4.5
67.8
23.0
3.8
November
34.9
15.6
5.0
10.6
11.3
11.1
6.1
5.6
12.1
67.9
17.6
2.4
December
28.0
24.5
3.6
11.0
17.9
7.5
4.4
3.1
1.0
82.2
15.7
1.1
January
44.0
18.4
6.5
8.1
13.5
8.1
1.0
0.4
4.5
85.2
8.3
2.0
February
16.8
15.3
5.3
11.8
17.9
15.3
12.0
5.8
13.7
58.8
24.6
2.9
March
8.8
12.2
1.7
4.6
17.9
30.5
19.0
5.3
11.1
52.7
32.5
3.7
April
3.1
2.2
1.8
5.3
23.2
39.7
20.0
4.7
8.5
48.0
37.4
6.1
May
4.1
1.1
0.9
3.6
29.3
30.9
26.5
3.8
6.2
53.9
38.4
1.5
AVERAGE
13.3%
8.2%
2.6%
9.6%
29.2%
23.3%
10.8%
3.0%
5.7%
67.2%
24.5%
2.6%
FACILITY/PROJECT
TITLE:
BEDD NO.:
REVISION
NO.:
LOCATION:
SHEET
1.1
1.2
1.3
Minimum, mgd
1.1.2
Average, mgd
1.1.3
Maximum, mgd
Name , gph
1.2.2
Name , gph
Aqua
Ammonia
Caustic
Soda
1.3.1
39
12
40
1.3.2
84
26
87
1.3.3
84
26
87
20 OF 56
FACILITY/PROJECT
TITLE:
BEDD NO.:
REVISION
NO.:
LOCATION:
SHEET
21 OF 56
1.1
1.1.1
1.1.2
1.1.3
Minimum Pressurizing
Temperature for vessels
1.2
California
State Safety
Orders
Notes
VIII Div. 1 or 2
Title 8
12
3
40
NOTES:
1)
2)
3)
Process vessels normally are not designed for pressure below 15 psig.
FACILITY/PROJECT
TITLE:
BEDD NO.:
REVISION
NO.:
LOCATION:
SHEET
22 OF 56
Storage Tanks
Code Section
1.2
1.1.1
Atmospheric
API 650
1.1.2
API 620
1.1.3
Non-Metallic
Calif. State
Safety Orders Notes
Title 8
Pressure Vessels (Above 15 psig or operation under vacuum, see Section C-1.1)
2.2
2.3
Material;
Sodium Hypochlorite
2.1.1
2.1.2
2.1.3
Material;
Aqua Ammonia
2.2.1
2.2.2
2.2.3
Material;
Caustic Soda
2.3.1
2.3.2
FACILITY/PROJECT
TITLE:
LOCATION:
BEDD NO.:
REVISION
NO.:
SHEET
2.3.3
23 OF 56
4.2
Drainage:
4.3
4.4
NOTES:
1.
2.
3.
Design metal temperature (Section 2, Paragraph 2.2.9 of API Std. 650) -45F.
4.
Design Wind Velocity (Section 3, Paragraph 3.9.7 of API Standard 650) 100 mph.
5.
When Appendix F is applied, API Std. 650 tanks may be constructed for internal pressure
nor exceeding 2 psig. With specific Company approval.
6.
7.
8.
The details of any API Standard 620 tanks shall be subject to specific Company
approval.
FACILITY/PROJECT
TITLE:
BEDD NO.:
REVISION
NO.:
LOCATION:
SHEET
24 OF 56
E 2 HEAT EXCHANGERS
2.1
Codes
ASME Code
Section
Notes
Calif. State
Safety
Orders
Title 8,
Chapter4
2.1.1
VIII, Div 1
2.1.2
IV
1,2
Subch.2
2.1.3
1,2,3
Subch
2.1.4
VIII, Div. 1
1,2,3
Subch. 2
2.1.5
None
Subch. 2
VIII, Div. 1
Subch. 2
NOTES:
1)
Within the limits established in Sections I or (IV), all piping, valves, fittings, gauges, etc. shall
comply with the requirements of Section I (or IV) and include stamping and data reports.
Also see California Safety Orders, Article 761 concerning reaction forces from relief
devices.
2)
Check individual piping standards for conformance to Section I (or IV) before using.
3)
For Section VII, Division 1, Construction, see requirements of Code Paragraph UW-2 .
Within the limits established in Section I, all piping valves, fittings, gauges, etc. shall comply
with the requirements of Section I, Make provisions to obtain a Master Data Report where
required by Code Par. PG-104.
FACILITY/PROJECT
TITLE:
BEDD NO.:
REVISION
NO.:
LOCATION:
SHEET
25 OF 56
E 3 AIR COOLERS
3.1
3.2
3.3
3.4
82F
*Design air temperature includes the effect of hot air re-circulation and inplant heating of the
ambient air.
FACILITY/PROJECT
TITLE:
BEDD NO.:
REVISION
NO.:
LOCATION:
SHEET
26 OF 56
CODES
F-2
F-3
FUEL INFORMATION
1.1
1.2
1.3
1.4
1.5
1.6
Pump Controls
1.7
1.6.1
____________________Yes____
1.6.2
____________________No_ ___
1.6.3
Diaphragm-failure Detector:
____________________Yes____
1.6.4
Power:
___________________________
PUMP ACCESSORIES
1.7.1
1.7.2
Pulsation Dampener:____________________________________Yes____
1.7.3
FACILITY/PROJECT
TITLE:
LOCATION:
BEDD NO.:
REVISION
NO.:
SHEET
27 OF 56
G 2
2.1
Service:____________________________________________________________
2.2
Quantity:_________________________________including______________spare.
2.3
Fluid:______________________________________________________________
2.4
2.5
2.6
Pump Controls:
G 3
3.1
Service:____________________________________________________________
3.2
Quantity:_________________________________including______________spare.
3.3
Fluid:______________________________________________________________
3.4
3.5
3.6
Pump Controls:
FACILITY/PROJECT
TITLE:
BEDD NO.:
REVISION
NO.:
LOCATION:
SHEET
28 OF 56
INSTRUMENT REQUIREMENTS
1.1
Utility Instruments
Consult Water Department for utility instrument requirements (field and central control
system) when new utilities are added to a process plant.
1.2
1.2.2.
1.2.3
1.3
Instrument Numbering: Tags for new and existing instruments to conform to tagging
requirements.
1.4
1.5
1.6
1.7
1.8
1.9
Analyzers: Analyzers having multiple output signals to be interfaced to the DCS through
a PLC serial interface.
1.10
Control Valves: Minimum pressure rating to be ANSI Class 300. Valve packing to meet
VOC requirements. Control valves to have smart electro-pneumatic positioners.
FACILITY/PROJECT
TITLE:
LOCATION:
BEDD NO.:
REVISION
NO.:
SHEET
29 OF 56
J2
2.1
Analog Signal and Alarm Wiring: Cables will be black and white twisted pair with
individual and overall shield. Black will be the positive wire.
2.2
Digital Output Wiring: Digital output signals are not to be included in cables having other
types of signals.
2.3
Thermocouple Wiring: Thermocouple extension wiring will follow ANSI color code.
2.4
2.5
J3
CONTROLS
FACILITY/PROJECT
TITLE:
LOCATION:
BEDD NO.:
REVISION
NO.:
SHEET
K 2 BLOWERS
K 3 FANS
30 OF 56
FACILITY/PROJECT
TITLE:
BEDD NO.:
REVISION
NO.:
LOCATION:
SHEET
31 OF 56
1.1
1.2
General
Special
Piping Manual
ASME Section I
ANSI B-31.3
Piping Manual
ASME Section I
ANSI B-31.3
L 2
2.1
Steel
2.2
2.3
2.4
Cement
L3
3.1
Underground steel lines shall be externally coated with Polypropylene X-Tru-Coat with
following thicknesses:
Lines 6 through 16 nominal size:
60 mil thickness
Line 3 to 4 size:
35 mile thickness
30 mil thickness
FACILITY/PROJECT
TITLE:
LOCATION:
BEDD NO.:
REVISION
NO.:
SHEET
L4
4.1
Underground Lines
4.2
4.1.1
All underground chemical lines shall be constructed of double wall pipe and have
intermittent leak inspection holes.
4.1.2
All underground utility lines shall be coated and wrapped to prevent corrosion unless
otherwise noted.
4.1.3
Road Crossings
4.2.1
4.2.2
All underground lines with less than 3 feet of native soil cover shall be reviewed by Civil
Engineer. Additional protective cover for underground lines can provided by reinforced
concrete slab.
L5
5.1
Large Valves
5.2
32 OF 56
5.1.1
5.1.2
Specialty Valves
5.2.1
5.2.2
FACILITY/PROJECT
TITLE:
BEDD NO.:
REVISION
NO.:
LOCATION:
SHEET
33 OF 56
M 3 STRUCTURAL LOADS
3.1
3.2
3.12
Platforms and walkways, uniform load of 75 psf or concentrated load of 2000 lbs.,
whichever is more severe, except areas subject to heavier loading shall be designed for
the loading to which they will be subjected.
3.13
Lateral Loads
3.2.1
3.2.2
Earthquake Zone: 4
3.2.3
3.3
Wind Zone:
Elevated Walks, Platforms Use galvanized steel serrated grating or flat steel plate to
match existing structures, subject to Water Department approval.
FACILITY/PROJECT
TITLE:
LOCATION:
BEDD NO.:
REVISION
NO.:
SHEET
34 OF 56
4.2
4.3
4.4
M-5
UNDERGROUND VAULTS
M-6
6.1
Pipe Supports
6.2
Pipe Racks
FACILITY/PROJECT
TITLE:
LOCATION:
BEDD NO.:
REVISION
NO.:
SHEET
1.2
Tanks
N 2 PIPES
2.1
Pipes
N 3 FIREPROOFING
3.1
3.2
3.3
Overhead Stanchions
3.4
35 OF 56
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P 1 CODES
1.1
1.2
1.3
NFPA 70 (NEC)
1.4
P 2 POWER SUPPLY
Location
Phase
Frequency
Type
2.1
PG&E Service
12.47 KV
60
2.2
Emergency Power
2.4 KV
60
2.3
Distribution
12.47 KV
60
2.4
FeedersMotors 250
HP& Larger
2400 V
60
High Resistance
Substation, Low,
Resistance Grounding
2.5
Feeders-Motors 250
HP& Under
480 V
60
2.6
Lighting
120/208 V
60
Solid Lighting TX
2.7
120/208 V
60
Solid
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Location
Rated
Voltage
Type
Enclosure &
Mounting
3.1
Main
12.47 KV
15 KV
Metal Clad
NEMA1
3.2
Feeders
2.4 KV
5 KV
Metal Clad
NEMA1
3.3
480 V
600 V
Metal Encl.
NEMA1
P 4 TRANSFORMERS
KVA Range
4.1
2000 10,000
Primary Secondary
12KV
2.4 KV
Class
OA 55C\
OA 65C\
FFA
Phase
Taps
Construction
2-2-1/2 up
2-2-1/2 dn
Enclosed
Bushings
DELTA-WYE
(Note 1)
OA\FA
2-2-1/2 up
2-2-1/2 dn
Enclosed
Bushings
DELTA-WYE
(Note 1)
480 V 208/120 V
AA
2-2-1/2 up
2-2-1/2 dn
Enclosed
DELTA-WYE
480 V 240/120 V
AA
2 5% dn
Enclosed
4.2
500 1500
12 KV 480 V
4.3
9 50
4.4
Below 9
*OA
OA 55C\OA 65C\FFA -
AA -
Note 1: -Y preferred; however, in existing plants with - transformers, the desire to parallel
transformers may require buying a - .
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38 OF 56
P 5 MOTORS
HP Range
1-250 HP
250-400 HP
4000 HP & UP
(Note 3)
(Note 3)
(Notes 1, 3)
Less than 1 HP
(Notes 1, 3)
Class 1
Division 2 or
Outdoors
Unclassified
or Indoors
Class 1 Div.
2 or
Process
Equipment
Aux. Equipment
Indoor
Unclassified
Wet/Dusty
Unclassified
All Areas
2.3 KV
4.0 KV
(Note 1)
5.1
Voltage
460
5.2
Phase
5.3
Enclosure*
TEFC
5.4
Insulation/Temp Rise
(Note 2)
(Note 2)
(Note 2)
5.5
Service Factor
1.0
1.0
1.0
3
TEFC (note
4)
12 KV
3
TEFC
*DP -
Drip Proof
SP -
Splash Proof
XP -
Explosion Proof
WP -
Weather-protected
EFV -
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P 6 MOTOR STARTERS
HP Range
Voltage
Control Voltage
NEMA Enclosure
Unclassified
Indoor Outdoor
6.1
12 KV
15 KV MCB
48 V or
120 V DC Trip
120 or 240 VAC
Close
6.2
250 -- 4000
(Notes 1 & 3, sht. 26)
2.4 KV
5 KV CLF
5 KV Starter
6.3
1500 -- 4000
(Notes 1 & 3, sht. 26)
2.4 KV
5 KV CLF
5 KV Starter
6.4
1 -- 150
(Notes 1 & 3, sht. 26)
200 -- 250
(Note 3, sht. 26)
Below 1
480 V
480 V
CB Combin. In
MCC
MEB
48 V or
120 V DC Trip
120 or 240 VAC
Close
48 V or
120 V DC Trip
120 or 240 VAC
Close
120 VAC
120 VAC
120/240V
W/ O/L
120 VAC
6.5
6.6
* MCB -
CLF -
MEB -
3 or 4
3
3 or 4
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40 OF 56
P 7 LIGHTING
Enclosure or Model *
Type (Watts)
7.1
Incandescent
(100-300W)
7.2
Fluorescent
(20-40W)
7.3
High Pressure
Sodium
(70-150W)
Remarks:
Voltage
Location
Unclassified
Class 1
Div 1 Div 2
Class 2
Div 1 Div 2
120 V
120 V
120 V
120 V
Indoor
Outdoor
Indoor
Outdoor
Open
EG
Open
EG
XP
XP
-XP
EG
--
--
EG
--
--
120 V,
277 V,
or 480 V
Indoor
Open
--
EG
--
--
Outdoor
WP
--
EG
--
--
All outdoor lights shall be High Pressure Sodium except incandescent for
emergency lights (25 to 33% max.). All indoor lights shall be fluorescent type.
Incandescent lights may be used for emergency lights.
* XP - Explosion Proof
DT - Dust Tight
WP - Weatherproof
EG - Enclosed and Gasketed
WT - Watertight
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P 8
8.1
41 OF 56
Poles
Catalog. No
Mfg.
Outdoor Convenience
Receptacle
120V / 20A
2W / 3P
CPSE 2375
Appleton
Indoor Convenience
Receptacle
120V / 5A
2W / 3P
5262
_____
8.2
Welding Receptacle
480V / 30A
3W / 3P
EPC 43042
Crouse Hinds
8.3
Outdoor Convenience
Plug
120V / 15A
2W / 3P
CPP (Form 1)
Appleton
8.4
Indoor Convenience
Plug
8.5
Welding Plugs
8.6
__
__
480V / 30A
3W / 4P
__
API 3483
__
Cutler Hammer
Special Purpose
(Such as power source for classifier)
8.7
P 9 PANEL BOARDS
Enclosure or Catalog No.
Type
9.1
9.2
Power
Lighting
Voltage
Unclassified
Classified
Indoor
480 V
NEMA 1 (gasket)
XP (NEMA 7)
Outdoor
480 V
NEMA 4
XP (NEMA 7)
Indoor
(See P 4.4)
--
XP (NEMA 7)
Outdoor
(See P 4.4)
NEMA 4
XP (NEMA 7)
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10.2
Location
Voltage Rating
10.1.1
In Conduit
XHHW or RHW or
THW
600 V
10.1.2
2.4 KV
In Conduit
EPR
5 KV
10.1.3
12 KV
In Conduit
133% EPR
15 KV
10.1.4
300 V
10.1.5
Thermocouple
Ext. Cable
Conduit
Type
Location
Metallic
Non-metallic
Above Ground
N/A
Below Ground
R. S. Galv
R. s. Galv. Or EMT
N/A
Building
10.3
Conduit Protection
Buried Conduits in
Banks
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Location
Unclassified
Class1
Div 1
Div 2
43 OF 56
Class2
Div 1
Div 2
Indoor
XP
Obround
Outdoor
XP
Form 8
Over 1
P 11 SPECIAL CONSIDERATIONS
11.1
11.2
11.2
Classifications Required
Location
Class I, Div. 1
TBD
Class I, Div. 2
TBD
TBD
TBD
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44 OF 56
Construction
Pole Class
Insulator
Crossarms
12.1
P 13 METERING
13.1
Type
Nominal Voltage
Location
13.1.1
12 KV
Main
13.1.2
2.4 KV
Feeder
13.1.3
480 V
13.1.4
480 V
Feeder
Phase
Frequency
Type
Location
Grounding
14.2.1
12.47 KV
15 KV
As Reqd
Metal Clad
--
--
14.2.2
2.4 KV
5 KV
As Reqd
Metal Clad
--
--
14.2.3
480 V
600 V
As Reqd
Metal Clad
--
--
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14.2
45 OF 56
Technology
14.2.1 Pulse Width Modulation (PWM) 12 pulse
14.2.2 Load Commutated Inverter (LCI) 6 pulse
P 15 HEAT TRACING
P 17 CATHODIC PROTECTION
17.1
Furnish and install galvanic anode cathodic protection system of underground per
Specification 11800.
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46 OF 56
Q2
TYPES OF FOUNDATIONS
Selection of foundation type (i.e., piles or shallow footings) shall be made on a case-bycase basis, considering the soil strength and stiffness, and the requirements of the
equipment to be supported.
Q 3 FOUNDATION CAPACITIES
Refer to the geotechnical reports for each site.
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R 1 CODES
R 3 OFFICE REQUIREMENTS
R5
R 6 LABORATORY REQUIREMENTS
47 OF 56
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R8
ROOF REQUIREMENTS
R 10
HVAC REQUIREMENTS
48 OF 56
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49 OF 56
S 2 PAVING
Refer to Specification________________________________________________.
2.1
Roads
Main Plant
Asphaltic Concrete
Maintenance Area
Asphaltic Concrete
2.2
Walks
Concrete
2.3
Plant Areas
S 3 DRAINAGE
Refer to Specification___________________________________________________.
3.1
Storm drains and ditches shall be designed for 10-year frequency storms. Use 25 year
return period for very sensitive areas or if required by outside agency.
3.2
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3.3
50 OF 56
Each area catch basin serving an area of approximately 3750 sq. ft. and its lateral shall
be designed to carry 0.2 gpm per ft2 of contributing surface area. Mains should be
designed to carry 3000 to 5000 gpm of fire water.
S 4 HYDROSTATIC TESTING
4.1
S 5 FIRE PROTECTION
5.1
Fire Codes:
NFPA
YES
5.2
5.3
5.4
Purged No
5.5
Type _________________________________________
5.6
5.7
5.8
5.10
Model _______
Threads NSHFT
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5.11
51 OF 56
5.12
5.13
Make and Model of all Extinguishers, Nozzles, Hose, will be specified by:
______________________________________________________________
5.14
Special Provisions required in Tank fields: Firewater will be installed to deluge LPG
drums or spheres, or treating vessels which, if not cooled immediately in case of fire
could fail and add to the propagation of the fire. Spray will also be provided over
hydrocarbon pumps operating over auto ignition temperature. Critical area and location
of water supply will be determined by Company.
6.1.2
6.1.3
6.2
Insulation or barricades are required for accessible surfaces that exceed 140F unless
otherwise approved.
6.3
Security
6.3.1
Internal Security
6.3.2
External Security
S 7 PAINTING
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7.1
52 OF 56
Buildings
7.1.1
7.1.2
7.2
7.3
T-3
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U-2
CHEMICALS
U-3
U-4
U-5
REFRIGERANTS
53 OF 56
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X-2
X-3
X-4
MITIGATION REQUIREMENTS
X-5
X-6
IRRIGATION REQUIREMENTS
54 OF 56
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55 OF 56
REGULATORY ISSUES
Z-2
REGULATORY REQUIREMENTS
Z-3
REGULATORY AGENCIES
Z-4
Z-5
SOILS
Z-6
Z-7
Z-8
NOISE
Z-9
ODOR
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PART III
56 OF 56
REFERENCES
I-1
III-2
III-3