Section 2 - Nichia Welding Consumable

NICHIA WELDING ELECTRODES
Classification
: JIS Z3221 D308-16

AWS A5.4 E308-16
Identification
: Yellow Tip
Type of Covering : Lime Titania
NS-308
For Welding of 18%Cr-8%Ni Stainless Steel
Applications
Welding of AISI304, AISI301 and
AISI302 stainless steel.
Redrying Conditions
150 ~ 2000c x 0.5 ~ 1 hr
Typical Chemical Composition of Weld Metal (%)

C
Si
Mn
Ni
Cr
0.07
0.26
1.89
0.023
0.010
10.05
19.86
Mechanical properties of all Weld Metal

Tensile Strength (Mpa)
Elongation
599
48.7%
Recommended Currents: Amp. (AC, DC-EP)

Size
Dia.
(mm) Length
Current F,H,HF
1.6
2.0
2.6
3.2
4.0
5.0
250
250
300
350
350
350
15 ~ 40
20 ~ 50
50 ~ 80
70 ~ 110
100 ~ 150
130 ~ 180
65 ~ 105
95 ~ 140
~
15 ~ 45
45 ~ 75
Range VU, OH 10 ~ 35
Order No
2162030816 2162030820 2162030826 2162030832 2162030840 2162030850
Classification
: JIS Z3221 D309-16

AWS A5.4 E309-16
Identification
: Black Tip
NS-309
Applications
Welding of AISI309S stainless steel.
C
Si
Mn
P
S
Ni
It is also suitable for joining of
dissmiliar-metal such as 18% Cr 0.08
0.30
1.87
0.022
0.010
12.63
8% Ni stainless steel to ferritic steel,
and welding of clad surface of
stainless steel.
Elongation
Can also be used for underlaying on
596
40.6%
ferritic steel for surfacing
Redrying Conditions
3.2
4.0
2.0
2.6
Size
Dia.
150 ~ 2000c x 0.5 ~ 1 hr
350
350
250
300
(mm) Length
70 ~ 110
100 ~ 150
20 ~ 50
50 ~ 80
Current F, H, HF
Range VU, OH
Order No
5.0
350
130 ~ 180
15 ~ 45
45 ~ 75
65 ~ 105
95 ~ 140
2162030920
2162030926
2162030932
2162030940
2162030950
Classification
NS-310
Applications
Welding of AISI310S stainless steel.
C
Si
Mn
P
Welding on the clad side of stainless
steel.
0.12
0.35
1.92
0.019
Welding of dissmiliar-metal such as
ferrtic steel to air hardening steel.
(Cr-Mo steel etc).
Redrying Conditions
150 ~ 2000c x 0.5 ~ 1 hr
Cr
24.52
: JIS Z3221 D310-16

AWS A5.4 E310-16
Identification
: Pink Tip
S
Ni
Cr
0.010
20.96
26.95
Elongation
586
41.0%

Dia.
2.0
2.6
3.2
4.0
5.0
Length
250
300
350
350
350
Current F, H, HF
20 ~ 50
50 ~ 80
70 ~ 110
100 ~ 150
130 ~ 180
Range VU, OH
Order No
15 ~ 45
45 ~ 75
65 ~ 105
95 ~ 140
2162031020
2162031026
2162031032
2162031040
2162031050
Size
(mm)
2.19
DISTRIBUTED BY:

NS-312
Classification
: JIS Z3221 D312-16

AWS A5.4 E312-16
Identification
: Siilver Tip
For Joining of Dissimilar-Steel

Applications
Welding of dissimilar-metal such as
C
Si
Mn
P
stainless steel to ferritic steel or
special steel.
0.07
0.26
1.89
0.023
Underlaying build-up of hard
surfacing.
Redrying Conditions
599
150 ~ 2000c x 0.5 ~ 1 hr
Dia.
(mm)
Length
Ni
Cr
0.010
10.05
19.86
Elongation
48.7%
3.2
2.6
Size
4.0
5.0
300
350
350
350
Current F, H, HF
50 ~ 80
70 ~ 110
100 ~ 150
130 ~ 180
Range VU, OH
Order No
45 ~ 75
65 ~ 105
95 ~ 140
2162031226
2162031232
2162031240
2162031250
NS-316L
Classification
: JIS Z3221 D316L-16

AWS A5.4 E316L-16
Identification
: Green Tip
For Low Carbon 18%Cr-12%Ni-2.5%Mo Stainless Steel
Applications
Welding of AISI316L stainless steel.
C
Si
Mn
P
S
Redrying Conditions
0.032
0.23
1.80
0.024
0.011
150 ~ 2000c x 0.5 ~ 1 hr
Ni
Cr
Mo
13.00
18.85
2.35
Elongation
565
41.8%

Dia.
2.0
2.6
3.2
4.0
5.0
Length
250
300
350
350
350
Current F, H, HF
20 ~ 50
50 ~ 80
70 ~ 110
100 ~ 150
130 ~ 180
Range VU, OH
Order No
15 ~ 45
45 ~ 75
65 ~ 105
95 ~ 140
2162031620
2162031626
2162031632
2162031640
2162031650
Size
(mm)
NS-347
Classification
: JIS Z3221 D347-16

AWS A5.4 E347-16
Identification
: Dark Blue Tip
For 18%Cr-9%Ni-Nb, 18%Cr-8%Ni-Ti Stainless Steel

Applications
Welding of AISI347 and AISI321,
AISI304L stainless steel.
Redrying Conditions
150 ~ 2000c x 0.5 ~ 1 hr

C
Si
Mn
Ni
Cr
Nb+Ta
0.06
0.32
1.89
0.020
0.011
9.92
19.85
0.68

Elongation
652
38.3%

Size
Dia.
(mm)
Length
3.2
4.0
5.0
350
350
350
Current F, H, HF
70 ~ 110
100 ~ 150
130 ~ 180
Range VU, OH
Order No
65 ~ 105
95 ~ 140
2162034732
2162034740
2162034750
2.20
DISTRIBUTED BY:

Classification :
Identification :
DM-50
For Repairing of Cast Iron
DM-50 is a graphite type electrode Typical Chemical Composition of Weld Metal (%)
using mild steel core rod. Its weld
C
Si
Mn
metal shows high carbon content.
0.95
0.10
0.33
Then it results high hardness, so it
is suitable for welding the parts
where machining is unnecessary. Its Recommended Currents: Amp. (AC or DC +)
fusibility with case iron is excellent.
Size
Dia.
2.6
3.2
Applications
For repairing of cast iron parts where
machining is unnecessary.
(mm)
0.013
0.015
5.0
4.0
Length
300
350
350
350
Current
50 ~ 80
70 ~ 110
100 ~ 150
170 ~ 180
Range
V, OH
45 ~ 75
65 ~ 105
95 ~ 140
Order No
2162005026
2162005032
2162005040
Instructions for Welding
1. The preheat temperatures vary in
accordance with kind, shape and size of base metal.
2. Preheating over 200C is appropriate to prevent cracking. Slow cooling is recommended after welding.
For Repairing Of Ingot Case

Applications
For build-up repairing of ingot case,
C
Si
Mn
other cast iron products which
0.06
0.38
0.30
machinability is required.
0.014
0.014

Size
Dia.
3.2
4.0
5.0
(mm)
Length
350
400
400
90 ~ 120
120 ~ 170
170 ~ 220
2162007032
2162007040
2162007050
Current Range
Order No
Classification
: JIS Z3252 DFCNi

AWS A.515 ENi-Cl
Identification
: Red Tip
Type of Covering : Graphite
DM-100
For Repairing Of Cast Iron
Applications
For repairing of cracks, filling of
defects and joining of all kinds of
cast iron, and also suitable for
welding of the construction which
water tightening is required.
2162005050
Classification
: JIS Z3252 DFCFe
Identification
: Pink Tip
Type of Covering : Low Hydrogen
DM-70
Redrying Conditions
350 ~ 4000c x 0.5 ~ 1 hr
JIS (DFCFe)
White Tip

C
Si
Mn
Fe
Ni
0.75
0.60
0.18
0.003
0.002
0.48
Bal
Typical Mechanical Properties of Weld Metal

Redrying Conditions
80 ~ 1200c x 0.5 ~ 1 hr
Hardness (Rockwell)
304
HRB 75~85

Size
Dia.
(mm)
Length
Current Range
Order No
2.6
3.2
4.0
5.0
300
350
350
350
50 ~ 80
70 ~ 110
100 ~ 140
130 ~ 170
2162010026
2162010032
2162010040
2162010050
2.21
DISTRIBUTED BY:

Classification
: JIS Z3252 DFCNiFe

AWS A.515 ENiFe-Cl
Identification
: Yellow Tip
Type of Covering : Graphite
DM-150
For Repairing Of Cast Iron(Ferro-Nickel Alloy Core Rod)
Applications
For welding ductile cast iron,
repairing and joining all kinds of
cast iron.
Also suitable for under laying of
Hard surfacing.

C
Si
Mn
Fe
Ni
1.26
0.68
0.82
0.005
0.003
Bal
57.25
Redrying Conditions
80 ~ 1200c x 0.5 ~ 1 hr
Hardness (Rockwell)
500
HRB 85~95
Recommended Currents: Amp. (AC or DC - EP)

Size
Dia.
3.2
4.0
5.0
(mm)
Length
350
350
350
70 ~ 110
100 ~ 140
130 ~ 170
2162015032
2162015040
2162015050
Current Range
Order No
Identification
: Silver Tip
HE-500 (29-9)
For Welding Problem Steels and hard Surfacing
Applications
Welding of problem steels, (high
carbon steels, high-alloyed steels,
tool steels, etc)
Welding of the first layer deposit to
the base metal for hard surfacing.
Redrying Conditions
150 ~ 2000c x 0.5 ~ 1 hr

Elongation (%)
Hardness (Rockwell)
775
26.0
HV 250 HRC 21.0
Recommended Currents: Amp. (AC or DC - EP)

Size
Dia.
2.6
3.2
4.0
5.0
(mm)
Length
300
350
350
350
50 ~ 80
90 ~ 120
100 ~ 150
170 ~ 180
2162050026
2162010032
2162010040
2162010050
Current Range
Order No
Classification
: JIS Z3251 DF2A-350-R
Identification
: Orange Tip-Blue Spot
Type of Covering : High Titanium Oxide
BK-350
For Intermetallic Abrasion
Applications
Hard surfacing of various wheels,
shafts, gears, steel-casting rollers
and parts of bulldozer, etc.
Redrying Conditions
250 ~ 3000c x 0.5 ~ 1 hr
Hardness of Weld Metal
Si
Mn
Cr
0.23
0.64
1.43
1.5
Welding Condition
Continuous
Welding
As Welded
Preheating
-Interpass
Temp. 150C
After
Hardening
850C Water
Cooling
Vickers (Hv)
Rockwell (HRC)
Shore (Hs)
300 ~ 350
30 ~ 35
42 ~ 48
380 ~ 430
39 ~ 44
53 ~ 58
480 ~ 520
48 ~ 51
64 ~ 67
Size
Dia.
(mm)
Length
Current Range
Order No
3.2
4.0
5.0
6.0
350
400
400
450
90 ~ 130
120 ~ 180
170 ~ 230
210 ~ 280
2162035032
2162035040
2162035050
2162035060
2.22
DISTRIBUTED BY:

Classification
: JIS Z3251 DF2A-450-R
Identification
: Orange Tip-Red Spot
Type of Covering : Basic
BK-450
For Intermetallic Abrasion and Soil Abrasion
Applications
Hard surfacing of bulldozer links,
iders, rollers and sprockets, etc.
Redrying Conditions
250 ~ 3000c x 0.5 ~ 1 hr

C
Si
Mn
Cr
0.26
0.74
1.66
2.63

Welding Condition
Continuous
Welding
As Welded
Preheating
-Interpass
Temp. 150C
Vickers (Hv)
Rockwell (HRC)
Shore (Hs)
350 ~ 420
35 ~ 43
48 ~ 58
410 ~ 480
42 ~ 48
56 ~ 64
Size
Dia.
3.2
4.0
5.0
6.0
(mm)
Length
350
400
400
450
90 ~ 130
120 ~ 180
170 ~ 230
210 ~ 280
2162045032
2162045040
2162045050
2162045060
Current Range
Order No
Classification
: JIS Z3251 DF3C-500-R
Identification
: Red Tip
BK-550
For Intermetallic Abrasion and Soil Abrasion
Applications
Hard surfacing of ripper teeth and
impeller breakers, etc.
Redrying Conditions
250 ~ 3000c x 0.5 ~ 1 hr

C
Si
Mn
Cr
Mo
0.63
0.89
1.50
7.30
1.10
Vickers (Hv)
Rockwell (HRC)
Shore (Hs)
540 ~ 640
52 ~ 57
70 ~ 76
520 ~ 590
50 ~ 56
67 ~ 73
560 ~ 660
53 ~ 58
71 ~ 78

Welding Condition
Continuous
Welding
As Welded
Preheating
-Interpass
Temp. 150C
Heat Treatment
600C
Tempering
Size
Dia.
3.2
4.0
5.0
6.0
(mm)
Length
350
400
400
450
Current Range
Order No
90 ~ 130
120 ~ 180
170 ~ 230
210 ~ 280
2162055032
2162055040
2162055050
2162055060
2.23
DISTRIBUTED BY:

Classification
: JIS Z3251 DF3C-700-R
Identification
: Yellow Tip-Red Spot
BK-700
For Soil Abrasion
Applications
Hard surfacing of pump casing,
C
Si
Mn
cutter knives, pump impellers, worn
0.62
1.15
0.83
parts on farm equipment, forestry
tools, and loading machines, etc.
Redrying Conditions
Vickers (Hv)
Welding Condition
150 ~ 2000c x 0.5 ~ 1 hr
Continuous
600 ~ 700
Welding
As Welded
Preheating
640 ~ 720
-Interpass
Cr
Mo
5.21
0.58
Rockwell (HRC)
Shore (Hs)
55 ~ 60
74 ~ 81
57 ~ 61
77 ~ 83
48 ~ 53
65 ~ 71
Temp. 150C
Heat Treatment
600C
Tempering
480 ~ 560
Size
Dia.
3.2
4.0
5.0
6.0
(mm)
Length
350
400
400
450
90 ~ 130
120 ~ 180
170 ~ 230
210 ~ 280
2162070032
2162070040
2162070050
2162070060
Current Range
Order No
Classification
: JIS Z3251 DFWA-700-S
Identification
: Pink Tip
BK-950
For Heavy Soil Abrasion
Applications
Hard surfacing of shovel teeth,
cutter knives of dredger and speed
mullers, etc.
Redrying Conditions
80 ~ 1200c x 0.5 ~ 1 hr
Si
Mn
Fe
3.15
0.24
2.10
41.20
Bal
Vickers (Hv)
Rockwell (HRC)
Shore (Hs)
600 ~ 690
55 ~ 60
74 ~ 80
690 ~ 830
60 ~ 65
80 ~ 90
Welding Condition
Continuous
Welding
As Welded
Preheating
-Interpass
Temp. 300C
Size
Dia.
3.2
4.0
5.0
(mm)
Length
350
400
400
Current Range
Order No
90 ~ 130
120 ~ 180
170 ~ 230
2162095032
2162095040
2162095050
2.24
DISTRIBUTED BY:

Classification
NCP
For Phosphor Bronze
Applications
Used for welding of various knids
of copper alloys such as phosphor
Cu
Sn
bronze, brass and gun metals etc,
Bal
8.36
and for joining two metals of
different kinds such as copper alloys
Mechanical Properties of All Weld Metal
to steel, bronze and brass, etc.
Elongation
Redrying Conditions
80 ~ 1200c x 0.5 ~ 1 hr
393
: JIS Z3231 DCuSnB

AWS A5.6 ECuSn-C
Identification
: Silver Tip
Type of Covering : Special
P
Pb
0.15
tr
Hardness (Brinel)
17.6%
He 120 ~ 150
Size
Dia.
3.2
4.0
(mm)
Length
350
400
Current Range
Order No
100 ~ 130
130 ~ 160
2162001032
2162001040
Classification
: JIS Z3231 DCuAlNi
Identification
: Dark Blue Tip
Type of Covering : Special
NAB-7
For Aluminium Bronze
Applications
Repairing and joining of screws for
Cu
Si
Mn
Al
ships, heat exchangers for oil
Bal
0.25
1.85
7.20
refinery.
Build-up repairing of gears and
bearings.
Also suitabe for surfacing of various
Elongation
mild steel parts.
539
27.2%
Redrying Conditions
80 ~ 1200c x 0.5 ~ 1 hr
Ni
2.85
1.01
Hardness (Brinel)
He 120 ~ 140
Size
Dia.
(mm)
Length
4.0
3.2
Current Range
Order No
5.0
350
400
450
100 ~ 130
130 ~ 160
160 ~ 200
2162001032
2162001040
2162001050
Classification
Shield Gas
Polarity
NAB-7R
Bare Rod for TIG Welding
Applications
Welding of special aluminium
bronze, for repairing and joining of
dissimilar metals such as screw for
ship.
Fe
: JIS Z3341 YCuAlNiB

: Argon
: AC

Cu
Mn
Ni
Al
Fe
Bal
0.93
1.13
7.72
2.64

Elongation
543
49.2%
Size
Dia.
3.2
4.0
5.0
(mm)
Length
1000
1000
1000
2162000732
2162000740
2162000750
Order No
2.25
DISTRIBUTED BY:

Shield Gas
Polarity
NSM-1R
For TIG Welding
Build-up reapiring of various molds
such as plastic precision molds,
die-casting molds, forging molds,
and hot forging dies.
: Argon
: DC-EN
Chemical Composition of Welding rod (%)

C
Si
Mn
Ni
Co
Mo
Ti
Al
0.013
0.08
0.07
18.31
8.88
4.90
0.59
0.14
Hardness of All Weld Metal

Welding Condition
Vickers (Hv)
Rockwell (HR C)
Shore (Hs)
As Welded
320~340
32~42
45~56
Solution Heat Treatment
285~300
28~35
41~48
480C x 3 hr. Air Cooling
500~530
49~51
66~68
Package (5 KGs in Round Tube/20KGs in Carton Box)

Size
Dia.
(mm)
Length
1.2
1.6
2.0
2.6
1000
1000
1000
1000
3.2
1000
2160801012 2160801016 2160801020 2160801026
Order No
Gas
NICHIA TOHBIN
2160801032
: Oxy - Acetylene Flame
Coated Rod
Suitable to welding of similar metals Mechanical Properties of All Weld Metal
and dissimilar metals such as
Elongation
copper alloy, general of copper
394
38.5%
brass, bronze mild steel, special
steel, and cast iron.
Size
He 90 ~ 100
2.0
2.6
3.0
1000
1000
1000
2160806020
2160806026
2160806030
Dia.
Length
(mm)
Order No
Hardness (Brinel)
NTG-50R
Classification
Shield Gas
Polarity
Applications
Welding of mild steel, 490Mpa class Typical Chemical Composition of Weld Metal (%)
high-tensile strength steel, and
P
S
C
Si
Mn
aluminium-killed steel for low
0.011
0.015
0.07
0.83
1.38
temperature service.
: JIS Z3316 YGT50

AWS A5.18 ER70S-G
: Argon
: DC-EN
Cu
Al
Ti
Zr
0.25
7.72
0.01
0.01

Welding Condition
YP (Mpa)
TS (Mpa)
Elongation
As Welded
470
530
37.0%
600C x 1 hr.
400
500
40.0%

Size
(mm)
Order No
Dia.
1.6
2.0
2.4
Length
1000
1000
1000
2160805016
2160805020
2160805024
2.26
DISTRIBUTED BY:

Identification
NGD
: Orange Tip
For Arc Gouing

Applications
Preparing joints to be welded, back
3.2
Dia.
Size
chipping, removal of defects and
350
Length
(mm)
unwanted sections, cutting of risers
and gates from castings.
160 ~ 200
Current Range
It is especially suited for the cast
2162000232
Order No
iron, stainless steel and nonferrous
metal which are diffcult to be cutted.
4.0
5.0
400
400
230 ~ 270
290 ~ 330
2162000240
2162000250
Instructions for Operations

1. Strike the arc by the angle less than 30 for the base metal and then proceed forward by pressing firmly on the metal.
2. Hasten the manipulation speed when face chipping, back chipping and shallow groove should be made. If the deep groove is
necessary, it is better to repeat gouging operation several times with shallow groove than one final gouging operation for obtaining
beautiful surface.
Redrying Conditions
80 ~ 1200c x 0.5 ~ 1 hr
2.27
DISTRIBUTED BY:

Section 2 - Nichia Welding Consumable

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Section 2 - Nichia Welding Consumable

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NICHIA WELDING ELECTRODES

: JIS Z3221 D308-16

Typical Chemical Composition of Weld Metal (%)

Mechanical properties of all Weld Metal

Recommended Currents: Amp. (AC, DC-EP)

: JIS Z3221 D309-16

: JIS Z3221 D310-16

Recommended Currents: Amp. (AC, DC-EP)

NICHIA WELDING ELECTRODES

: JIS Z3221 D312-16

For Joining of Dissimilar-Steel

: JIS Z3221 D316L-16

For Low Carbon 18%Cr-12%Ni-2.5%Mo Stainless Steel

Tensile Strength (Mpa)

Recommended Currents: Amp. (AC, DC-EP)

: JIS Z3221 D347-16

For 18%Cr-9%Ni-Nb, 18%Cr-8%Ni-Ti Stainless Steel

Typical Chemical Composition of Weld Metal (%)

Mechanical properties of all Weld Metal

Recommended Currents: Amp. (AC, DC-EP)

NICHIA WELDING ELECTRODES

For Repairing Of Ingot Case

Recommended Currents: Amp. (AC, DC-EP)

: JIS Z3252 DFCNi

Typical Chemical Composition of Weld Metal (%)

Typical Mechanical Properties of Weld Metal

Tensile Strength (Mpa)

Recommended Currents: Amp. (AC, DC-EP)

NICHIA WELDING ELECTRODES

: JIS Z3252 DFCNiFe

Typical Chemical Composition of Weld Metal (%)

Typical Mechanical Properties of Weld Metal

Tensile Strength (Mpa)

Recommended Currents: Amp. (AC or DC - EP)

Typical Mechanical Properties of Weld Metal

HV 250 HRC 21.0

Recommended Currents: Amp. (AC or DC - EP)

Typical Chemical Composition of Weld Metal (%)

Hardness of Weld Metal

Recommended Currents: Amp. (AC, DC-EP)

NICHIA WELDING ELECTRODES

Typical Chemical Composition of Weld Metal (%)

Hardness of Weld Metal

Recommended Currents: Amp. (AC, DC-EP)

Typical Chemical Composition of Weld Metal (%)

Hardness of Weld Metal

Recommended Currents: Amp. (AC, DC-EP)

NICHIA WELDING ELECTRODES

Recommended Currents: Amp. (AC, DC-EP)

Typical Chemical Composition of Weld Metal (%)

Hardness of Weld Metal

Recommended Currents: Amp. (AC, DC-EP)

NICHIA WELDING ELECTRODES

: JIS Z3231 DCuSnB

Recommended Currents: Amp. (AC, DC-EP)

Recommended Currents: Amp. (AC, DC-EP)

: JIS Z3341 YCuAlNiB

Typical Chemical Composition of Weld Metal (%)

Mechanical Properties of All Weld Metal

Recommended Currents: Amp. (AC, DC-EP)

NICHIA WELDING ELECTRODES

Chemical Composition of Welding rod (%)

Hardness of All Weld Metal

Solution Heat Treatment