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INTERACTIVE SCHEMATIC

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Cover Page
Tables
Component
Connector

Schematic
Machine Views
Chassis View
Cab View
Engine View

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EC-C2
EC-C3

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E-C60
E-C61

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VIEW ALL CALLOUTS


EC-C1

Click on any text that is BLUE and


underlined. These are hyperlinks
that can be used to navigate the
schematic and machine views.

When only one callout is showing on a


machine view, clicking on this button will
make all of the callouts visible. This
button is located in the top right corner
of every machine view page.

ELECTRICAL SYMBOLS

HOTKEYS (Keyboard Shortcuts)

BASIC HYDRAULIC
COMPONENT SYMBOLS

FUNCTION
Zoom In
Zoom Out
Fit to Page
Hand Tool
Find

KEYS
CTRL / +
CTRL / -
CTRL / 0 (zero)
SPACEBAR (hold down)
CTRL / F

Pressure
Switch

Temperature
Switch

Level
Switch

Flow
Switch

Circuit Breaker

Click here to view the


Schematic Symbols
and Definitions page

Pump
or Motor

Variability

Fluid
Conditioner

Spring
(Adjustable)

SCHEMATIC SYMBOLS AND DEFINITIONS


INTERNAL PASSAGEWAYS

VALVES

ENVELOPES

Two Position

One Position

Three Position

PORTS

Two-way

Three-Way

FLOW IN ONE
DIRECTION

FLOW ALLOWED IN
EITHER DIRECTION

Infinite
Positioning

Two
Position

PARALLEL
FLOW

PUMPS

Unidirectional

Three
Position

Unidirectional

CONTROL
AB

AB

P T

P T

Single Acting

Spring
Loaded

Fluid
Conditioner

Spring
(Adjustable)

Spring

Pressure
Compensation

Control
Valves

Line Restriction
(Variable)

Restriction

Line Restriction
(Fixed)

Line Restriction
Variable and Pressure
Compensated

2-Section
Pump

Attachment

Pump: Variable and


Pressure Compensated

Bidirectional

MOTORS

Double Acting

Infinite Position

CHECK

Basic
Symbol

Variability

FIXED DISPLACEMENT

Shifted Position

Normal Position

Pump
or Motor

Bidirectional

VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS

Four-Way

BASIC HYDRAULIC
COMPONENT SYMBOLS

FIXED DISPLACEMENT

CROSS
FLOW

ACCUMULATORS

Shuttle

Unidirectional

VARIABLE DISPLACEMENT
NON- COMPENSATED

Pilot
Controlled

Spring Loaded Gas Charged

Unidirectional

PILOT CONTROL

Bidirectional

ROTATING SHAFTS

RELEASED PRESSURE

External Return

Bidirectional

Unidirectional

Internal Return

Bidirectional

REMOTE SUPPLY PRESSURE

Simplified

Complete

Internal
Supply Pressure

Hydraulic Pneumatic
Energy Triangles

COMBINATION CONTROLS

Solenoid

Solenoid
or Manual

Solenoid
and Pilot

Solenoid and
Pilot or Manual

MEASUREMENT

LINES

Servo

Thermal

Detent

Crossing

Joining

Manual Shutoff

General Manual

Push Button

Pedal

Spring

Vented

Pressurized

Transducer
(Fluid)

Transducer
(Gas / Air)

Generator

Electric
Motor

Flow

Return Above Fluid Level

Return Below Fluid Level

ELECTRICAL SYMBOLS

HYDRAULIC SYMBOLS - ELECTRICAL


G

Temperature

Pressure

FLUID STORAGE RESERVOIRS

MANUAL CONTROL

Push-pull Lever

MAIN AUX.

Pressure
Switch

Pressure Switch
(Adjustable)

Temperature
Switch

Electrical
Wire

Pressure
Switch

Temperature
Switch

BASIC ELECTRICAL COMPONENT SYMBOLS

Level
Switch

Flow
Switch

Circuit Breaker

HARNESS AND WIRE SYMBOLS


Wire, Cable, or Harness Assembly Identification:
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).

Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

AG-C4
111-7898
Part Number: for
Connector Plug

L-C12
3E-5179

Ground (Wired): This indicates that the component is connected to a grounded wire.
The grounded wire is fastened to the machine.

Receptacle
Pin or Socket Number

Plug

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)


Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...)

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of
a normally open reed switch; it opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge.


The sender measures the temperature or pressure.
Its resistance changes to give an indication to the gauge of the temperature or pressure.
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay.
Solenoid: A solenoid is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet
when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

L-C12
3E-5179
5A
Fuse (5 Amps)

Harness identification code:


This example indicates wire group 325,
wire 135 in harness "AG".

9X-1123

Component
Part Number

325-AG135 PK-14
Wire Gauge
Wire Color

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

UENR0069-01
July 2012

D6K2 Track-Type Tractor


Hydraulic System
WMR1-UP
RST1-UP

2012 Caterpillar, All Rights Reserved

Printed in U.S.A.

COMPONENT LOCATION
COMPONENT LOCATIONS
Part
Number

Description

Machine
Location

Schematic
Location

IMPLEMENT
ACCUMULATOR GP - DEAD ENGINE LOWER

160-2669

E-8

CYL GP - ANGLE

379-3504

C-9

CYL GP - LIFT

379-3505

D-9

CYL GP - RIPPER

325-5723

D-9

CYL GP - TILT

379-3503

C-9

FILTER - SCREEN

227-1197

B-8

KIT - SHUTTLE

227-1192

E-8

MANIFOLD GP - INLET

266-2580

B-9

MANIFOLD GP - OUTLET

266-2579

E-9

PLUG AS - RELIEF VALVE

227-1191

10

C-9

PUMP GP - IMPLEMENT

246-9876

11

C-6

VALVE GP - 3 BANK (LIFT, TILT, ANGLE)

309-1571

12

E-8

VALVE GP - 4 BANK (LIFT, TILT, ANGLE, RIPPER)

309-1572

13

E-8

VALVE GP - CHECK (BACK PRESSURE)

355-5736

14

B-5

VALVE GP - DOZER ANGLE

320-3631

15

D-9

VALVE GP - DOZER LIFT

320-3629

16

C-9

VALVE GP - DOZER LIFT HEAD END MAKE-UP

257-7732

17

C-9

VALVE GP - DOZER TILT

320-3630

18

D-9

VALVE GP - FLOW CONTROL

227-1185

19

B-8

VALVE GP - LINE RELIEF SND MAKE-UP

257-7726

20

C-9

VALVE GP - LINE RELIEF SND MAKE-UP

348-9774

21

D-8

VALVE GP - MANUAL (DEAD ENGINE LOWER)

257-7736

22

E-9

VALVE GP - RELIEF

227-1184

23

B-8

VALVE GP - RIPPER LIFT

320-3632

24

D-9

VALVE GP - SOL (EH ON-FF PILOT SUPPLY SHUT OFF)

221-4486

25

E-8
D-8

VALVE GP - SOL (EH PROPORTIONAL ACTUATORS)

302-8149

26

D-8
C-8
C-8

HYSTAT
CORE AS - OIL COOLER

376-6421

27

E-2
D-3

FILTER GP - OIL

357-4877

28

MOTOR GP - LEFT DRIVE

243-6639

29

D-4
C-6
E-6

MOTOR GP - RIGHT DRIVE

243-6640

30

A-6

PUMP GP - HYSTAT

243-6637

31

C-3

SENSOR GP - HYSTAT SHAFT SPEED

358-2398

32

A-6
E-6
D-3
D-2

SENSOR GP - PRESSURE

349-1178

33

C-2
C-3
D-5

VALVE - CHECK
VALVE GP - RETURN MANIFOLD

9T-1013

34

D-3

378-6420

35

E-3

FAN
MOTOR GP - FAN

353-0255

36

B-1

MANIFOLD - MOTOR BYPASS

252-7008

37

B-2

MANIFOLD GP - REVERSING

285-7460

38

A-2

VALVE - CHECK (ANTI-CAVITATION)

177-3868

39

VALVE GP - CROSS OVER RELIEF

208-0886

40

A-1

VALVE GP - REVERSING

252-7010

41

B-1

VALVE GP - SOL (EH ON-OFF)

241-5895

42

B-2

VALVE GP - SOL (EH PROPORTIONAL)

211-2092

43

B-2

BREATHER AS

183-3873

44

B-4

MOTOR VALVE AS - WINCH

297-1422

45

B-9

PUMP GP - WINCH

249-8600

46

D-5

SCREEN - SUCTION

322-9703

47

A-5

TANK GP - HYDRAULIC OIL

358-6527

48

A-5

B-2
B-1

MISC

TAP LOCATION

TAP LOCATIONS
Pressure, Sampling, Sensor
Tap Number

Description

Remote Ports

Schematic
Location

R1

IMPLEMENT PUMP SIGNAL PRESSURE 'LS' PORT

R2

IMPLEMENT PUMP OUTLET PRESSURE

B-9

R3

IMPLEMENT PUMP FILLING PORT

D-6

D-6

Local Ports
P4

FILTER SOS

D-3

P5

LEFT CHARGE LOOP

D-5

P6

RIGHT CHARGE LOOP

C-5

P7

WINCH CHARGE LOOP

C-6

P8

PARK BRAKE PRESSURE PORT

D-1

P9

FRONT PUMP CASE PRESSURE PORT

C-2

P10

FAN PUMP OUTLET PRESSURE

D-6

(1) ACCUMULATOR GP - DEAD ENGINE LOWER


160-2669
(12) VALVE GP - 3 BANK 309-1571
(13) VALVE GP - 4 BANK 309-1572
(32) SENSOR GP HYSTAT SHAFT SPEED

(9) MANIFOLD GP - OUTLET


266-2579

358-2398

LEFT MOTOR

ELECTRONIC
CONTROL MODULE
ECM:
SOFTWARE:

CONTROL LEVER OPT:


IMPL JOYSTICK:
HYSTAT JOYSTICK:

(7) KIT - SHUTTLE


(25) VALVE GP - SOL
(EH PILOT SUPPLY SHUT OFF)
221-4486

U
+

LS BOOST

(22) VALVE GP - MANUAL


(DEAD ENGINE LOWER)
257-7736

FROM CLR

RIPPER
RAISE

LOWER

(27) CORE AS COOLER

BRAKE
RELEASE

376-6421

(29) MOTOR GP LEFT DRIVE


243-6639

(26) SEE NOTE A

(4) CYL GP - RIPPER


325-5723

HYSTAT
CUTOFF

(35) VALVE GP - RETURN MANIFOLD


378-6420

RIGHT

26

HOLD

LEFT

P8

TO CLR

26

PS
PB

(28) FILTER GP - OIL


357-4877

(24) VALVE GP - RIPPER LIFT


320-3632

MC1
MC2

21
(21) SEE NOTE B

(21) SEE NOTE B

ANGLE

MU

RIGHT

LEFT

(28) FILTER GP - OIL


357-4877
(26) SEE NOTE A

RIGHT

26

HOLD

LEFT

TILT

B2

(33) SENSOR GP PRESSURE


349-1178

MH

PS

FE

MB

RIGHT

26

HOLD

LEFT

26

ACTR

ACTR

(17) VALVE GP - DOZER LIFT


HEAD END MAKE-UP
257-7732

CHRG
(11) PUMP GP - IMPLEMENT
246-9876

LOWER

P7

COR

26

FLOAT

LOWER

HOLD

RAISE

ACTR

COR

ENGINE
T

COR

FE

FA

CHRG

X2

X1

MA

26

X2

X1

X2

P9

MA

(31) PUMP GP - HYSTAT


243-6637

(33) SENSOR GP PRESSURE


349-1178

CW

(26) SEE NOTE A

RAISE

MB

CHRG

LIFT

(33) SENSOR GP PRESSURE


349-1178

X1

(28) FILTER GP - OIL


357-4877

(20) VALVE GP - LINE RELIEF


SND MAKE-UP
257-7726
(22) VALVE GP - MANUAL
(DEAD ENGINE LOWER)
257-7736

(6) FILTER SCREEN


227-1197

(23) VALVE GP RELIEF


227-1184

(16) VALVE GP - DOZER LIFT


320-3629

(37) MANIFOLD GP - MOTOR BYPASS


252-7008

(8) MANIFOLD GP - INLET


266-2580

(45) MOTOR AND VALVE AS WINCH

COR

COR

POR

COR

(10) PLUG AS - RELIEF VALVE


227-1191

(3) CYL GP - LIFT


379-3505

FA

(26) SEE NOTE A

LEFT

FA

L1

RIGHT

(33) SENSOR GP PRESSURE


349-1178

R3

(21) SEE NOTE B

(18) VALVE GP - DOZER TILT


320-3630

(5) CYL GP - TILT


379-3503

P4

P6

(33) SENSOR GP PRESSURE


349-1178

R1

21

(15) VALVE GP - DOZER ANGLE


320-3631

PC2

P5

(46) PUMP GP - WINCH


249-8600

26

PC1

(34) VALVE GP - CHECK


9T-1013

21

(2) CYL GP ANGLE


379-3504

MU

R2

(19) VALVE GP
FLOW CONT.
227-1185
P

LS

(43) VALVE GP - SOL (EH PROPORTIONAL)


211-2092

297-1422

HST

M2

M1

(39) VALVE GP - CHECK


177-3868

DA

FS

P
DRIVE
AWAY

FREE
SPOOL

(14) VALVE GP - CHECK


355-5736

(42) VALVE GP - SOL


241-5895
(39) VALVE GP - CHECK
177-3868

(44) BREATHER AS. 183-3873

(43) VALVE GP - SOL (EH PROPORTIONAL)


211-2092

BRAKE

(38) MANIFOLD GP - REVERSING


285-7460

CONTROL
PRESS.

DRIVE AWAY FLOW


THROTTLING VALVE

M1
B

HST

M2

REV MANIFOLD - OPTION

REEL IN

M1

MAX

MIN

+
F/S

BRAKE

RIGHT MOTOR

WINCH - OPTION

(32) SENSOR GP HYSTAT SHAFT SPEED


358-2398
(30) MOTOR GP - RIGHT DRIVE
243-6640

(40) VALVE GP CROSS OVER RELIF


208-0886

LINE PATTERNS

REEL OUT

(36) MOTOR GP - FAN


353-0255

P1

(41) VALVE GP - REVERSING


252-7010

P10

(47) SCREEN - SUCTION


322-9703
(48) TANK GP - HYDRAULIC OIL
358-6527

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS


PILOT PUMP CIRCUIT
IMPLEMENT PUMP CIRCUIT
WINCH CIRCUIT
DRIVE PUMP CIRCUIT
STEERING MOTOR CIRCUIT
SUPPLY LINE
BRAKE CIRCUIT
TILT CYLINDER CIRCUIT
LIFT CYLINDER CIRCUIT
DRAIN / RETURN LINE
WINCH PUMP CIRCUIT
ANGLE CYLINDER CIRCUIT
RIPPER CYLINDER CIRCUIT
WINCH BRAKE CIRCUIT

Pressure Line

NOTES:

Pilot / Load Sensing Pressure


Drain / Return Lines

A: (26) VALVE GP- SOL (EH PROPORTIONAL ACTUATORS)


B: (21) VALVE GP- LINE RELIEF SND MAKE-UP
348-9774

302-8149

Component Group

CALLOUTS
YY

Callout Number

(Machine Location from


Component Locations Table)

Taps (Pressure, Sampling, Sensor - by letter)


(52) VALVE GP - CONTROL
138-1234
Part Number

Component
Name

THIS SCHEMATIC IS FOR THE D6K2 TRACK-TYPE TRACTOR HYDRAULIC SYSTEM


MEDIA NUMBER: UENR0069-01
SCHEMATIC PART NUMBER: 346-5187, CHANGE: 00, VERSION: Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

CHASSIS VIEW
33

VIEW ALL CALLOUTS

P9

29

30

31

36

11
32

37
38

P10

SUPPLEMENTAL CHASSIS VIEW


VIEW ALL CALLOUTS

14

48

47
44
27

RIGHT FENDER COMPARTMENT VIEW


VIEW ALL CALLOUTS

P6

P4

28

P5

REAR LEFT FENDER COMPARTMENT VIEW


VIEW ALL CALLOUTS

R1

R2

R3

IMPLEMENT VALVE VIEW


VIEW ALL CALLOUTS

9
24
15
22

18
16
8

WINCH PUMP VIEW


VIEW ALL CALLOUTS

46

1
13
12

35
P8

WINCH VIEW
VIEW ALL CALLOUTS

P7

45

RIPPER VIEW
VIEW ALL CALLOUTS