Heavy lift and over-dimensional cargo safety expert
Richard Krabbendam emphasises that employees are the most valuable assets of a company.
ollowing the award of its first
offshore contract in 2003, which gave an insight into the strict safety regime applicable in the offshore industry, and its involvement in a fatal incident in the same year, Jumbo introduced its Stay Well Safety Management Program. However, there are still companies that do not understand the benefit of a safety management programme. Safety is not just a matter of wearing personal protective equipment (PPE), it involves a culture change within the company, which needs support from company management from the outset if it is to succeed. It is the employers responsibility to provide a safe working environment and the proper equipment for staff. To do this, there are several tools that the employer can use. Most incidents at work are caused by human error. We refer here to something that happens incidentally and was therefore completely foreseeable in its context. In contrast we have accidents that are not foreseeable such as when lightning strikes. These occurrences cannot be predicted and
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are not foreseeable. So, what can be done?
The process starts with making people aware of unsafe situations, which can be done by reporting and recording incidents such as near misses. You can also record all incidents that do have a consequence (such as a lost time incident (LTI), but also near misses that do not have any consequence. By reporting, recording and making an analysis of each event, you can measure how safe or unsafe your operations are. The only way to ensure that a safety management programme will work is by involving everyone in the company and ensuring coherent two-way communication. It is important to foster a culture of how we do things around here. It is also key that bad news, not just success stories, are shared
The process starts with making
people aware of unsafe situations, which can be done by reporting and recording incidents such as near misses.
around the company.
Monthly reporting of statistics company wide allows safety performance to be monitored and compared over time. It is important that a quality, health, safety and environmental (QHSE) system is available, structured, coherent, up-to-date, and fed with input from operations The overall goals of a QHSE system are to prevent injury to persons and damage to equipment and cargoes. As a result, a company will be accepted as a serious partner to its clients, distinguishing itself from its competitors. When the QHSE system is in place, it still has to be implemented within the workforce a process that takes time and requires everyones undivided attention. It starts with making personnel aware of unsafe situations. A safety culture must be adopted and staff should wear the appropriate PPE. Hands and eyes are involved in 80 percent of all incidents so when welding, cutting and grinding always use: safety goggles and gloves, protective clothing; fire protection blankets and fire extinguishers. It is crucial to protect lifting gear and keep equipment in good working order. It is advisable that a Hot Work Permit is issued when welding and cutting work is planned. When lifting at height, make sure a proper access platform is arranged and a safety harness that is properly attached to a secure anchor point or line is used.
Why have a job hazard analysis?
A job hazard analysis is a tool to evaluate tasks and identify if the risk of that particular job is unacceptable. But what is risk? Risk can be calculated as: frequency x consequence. In order to identify whether a certain task is risky or not, we use a risk matrix (Figure 1). On one side of the matrix, the likelihood of the occurrence is quantified (from 1-5) and on the other side the severity of the consequence (from 1-5). The likelihood of a hazard that could lead to an incident and the consequences of such an incident, should be established. It is quantified in red (high risk), yellow (medium risk) and green (low risk). It is usually done by a group of people who are involved with the task. A job hazard analysis often reveals silent knowledge and experience that would otherwise remain inside the heads of experienced personnel. Executing a job hazard analysis need not be difficult and just needs some practice. For example, consider a task that involves drilling a hole in the ceiling above a
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instructions on how the job is to be
undertaken. This usually occurs in a socalled kick-off toolbox meeting just before the job starts. If circumstances are not going to plan while the job is being executed, initiate a take-five toolbox meeting. Work stops and a discussion takes place to identify what has changed, what are the new risks, and how can these risks be minimised. We can then adapt the plans and agree how to proceed, before evaluating whether these changes have been effective.
HLPFI
FigurFig 1e 1: The FIG.01risk
matrix. swimming pool. Divide this job into separate tasks Identify the hazards per task, assess the risks and prioritise which hazards have to be handled Identify possible solutions Choose and implement solutions Evaluate after some time whether the solutions have been effective Begin the hazard analysis by writing down the risks that you can think of when executing this task: those being the potential of drowning,
falling, electrical shock and so forth. Identify
the risk category by giving the likelihood and consequence a number and when the numbers multiplied are high, the risk is high (red) and one should change the work procedure.
How to avoid unsafe situations
The best way to avoid unsafe situations is by preparing the job well in advance, investigating all possible what if ? situations, and ensuring that all personnel involved in the project receive clear
Please note, this article is intended for
guidance only. While every care has been taken to ensure the accuracy of the contents, no responsibility will be accepted by the publishers for any errors.
Richard Krabbendam was a heavy lift specialist
during his whole working career, after which he formed Krabbendam Advisory Service. A Master of Mechanical Engineering from Delft University of Technology, he has worked with BigLift and Mammoet, and was a co-founder of ITREC. He helped to set up Jumbo Offshore and was involved in the development of its super heavy lift carrier fleet, the JClass, which uses two 900-tonne mast cranes for subsea installation works. Since his retirement from Jumbo he has been working as a freelance trainer/engineering consultant. www.heavyliftspecialist.com