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Purlin Designation
P1
=
=
=
=
6.000 M
1.8 M
2
18 deg.
Number of Spans
=
(for 1 or 2 spans, Bending Moment Coefficient is 8, for 3 or more spans, it is 10)
(in case of Bending about minor axis, (No of spans)x(No of sagrods+1) is used.
=
=
=
=
6 kg/sqm
Automatically Calculated from Section properties
10 %
0 kg/sqm
Live Loads
Live load on Roof
=
Automatically Calculated from Slope
=
59 kg/sqm
Additional Live Loads to be considered
=
0 kg/sqm
(For Design of Wall Girt (Cladding Runner), additional Live loads to be considered can be entered as -ve of LL on roof)
(Live load will be 0 effectively)
Wind Loads
Basic Wind Speed
39 m/s
Terrain Category
2
k1
1
Maximum Horizontal Dimension of Building
33.528 m
k3
1
Hence, Bldg Class
B
Height of Top
10.3632 m
Based on the data on right, k2 is obtained from the tables
k2
0.98
Ht of building at eaves level, h
Width of the building, w
Length of the Building, l
Hence, h/w
and l/w
=
=
=
=
=
5m
33.5 m
33.5 m
0.149
1.000
Based on the h/w and l/w, the values of Cpe is obtained from tables as noted below:
Maximum Downward Cpe (include sign)
-0.4
Maximum Upward Cpe (include sign)
-0.7
Based on % of openings, Cpi is taken as +/-
0.5
ion properties
of LL on roof)
will be 0 effectively)
4786
16-08-2011
Z 200x60x2.3
2400
60
200
2.3
20
3
Area
Zxx
Zyy
Ixx
Iyy
8.07
47.72
10.22
477.18
61.34
Purlin Weight
KG/CM2
mm
mm
mm
mm
mm
cm2
cm3
cm3
cm4
cm4
3.519 kg/sqm
Output Summary
Section Properties OK?
OK
OK
Stresses Ok?
Critical Stress Factor
OK
0.73
OK
Hence, Overall:
OK
Notes:
1. Section Properties Check based on Section 9 of B:5950 Part 5 is a guideline and not mandatory
Hence, Design is considered Safe even if above check only is not okay but all other che
2. Currently, this design only works if full width is effective. If full width is not effective,
this spreadsheet will report Failure in Stress Check
3. Not suitable currently for curved roofs.
4. Design is not suitable for varying spans of purlins (varying truss spacing)
Z Purlin Design
Created
Report by Madurai ES Consultancy Services Pvt Ltd
Z Purlin Design Report
Code Version: R1
Revision History
R0: Basic Design with checks for Stresses and Deflection based on IS 800 only
R1: Added Section property checks and Allowable Stress Calculations based on IS 801
JOB No.:
4786
DATE :
16/8/11
=
=
=
=
6.000 M
1.8 M
2
18 deg.
Number of Spans
Bending Moment Coefficients: Use 8 for Single/Two spans, 10 for 3 or more spans
Bending Moment Coefficient for Mxx(BMCX)
For Bending About Minor Axis, Number of spans= number of spans x (number of sagrods+1)
Number of Spans about Minor Axis
=
Bending Moment Coefficient for Myy(BMCY)
Cross Sectional Area of Purlin
=
Purlin Weight
10
9
10
8.07 cm2
6.334 kg/m
3.519 kg/sqm
6.000
3.519
0.352
0.000
10 % of purlin weight
kg/sqm
kg/sqm
kg/sqm
kg/sqm
9.871 kg/sqm
0.099 kN/sqm
LIVE LOAD
Live Load on Roof = 75 kg/sqm if slope is less than 10 degrees. If Slope is more than 10 degrees, LL = 75 2x(slope-10), subject to minimum of 40 kg/sqm
Live load on Roof
59 KG/M2
0 KG/M2
59 kg/sqm
0.590 kN/sqm
WIND LOAD
Basic Wind Speed Vb
k1
k3
39 m/s
1
1
Terrain Category
Maximum Horizontal Dimension of Building
Hence, Building Class is
Height of Top
2
33.528 m
B
10.3632 m
Page 7
38.22 m/s
876.461 N/sqm
0.876 kN/sqm
=
5 m
Z Purlin Design
Created
Report by Madurai ES Consultancy Services Pvt Ltd
Width of the building, w
Length of the Building, l
Hence, h/w
and l/w
=
=
=
=
Based on the h/w and l/w, the values of Cpe is obtained from tables as noted below:
Maximum Downward Cpe (including sign)
Maximum Upward Cpe (including sign)
Based on % of openings, Cpi is taken as +/-
33.5 m
33.5 m
0.149
1.000
-0.4
-0.7
0.5
-0.7
-0.5
Hence, Cpe+Cpi =
-1.2
0.876 kN/sqm
-1.052 kN/sqm
-0.4
0.5
Hence, Cpe+Cpi =
0.1
0.876 kN/sqm
0.088 kN/sqm
Design Calculations: Primary Load Cases Conversion of forces to Normal And Tangential Components
Spacing of the purlin
Slope of the Roof
=
=
1.8 m
18 degrees
0.099 kN/sqm
0.169 kN/m
0.055 kN/m
0.590 kN/sqm
WL is normal to roof
Hence, WL1 normal component = WL1 x Spacing =
And, WL1 Tangential component =
Total Wind Load in WL2
WL is normal to roof
Hence, WL2 normal component = WL2 x Spacing =
And, WL2 Tangential component =
Page 8
1.010 kN/m
0.328 kN/m
-1.052 kN/sqm
-1.893 kN/m
0 kN/m
0.088 kN/sqm
0.158 kN/m
0 kN/m
Z Purlin Design
Created
Report by Madurai ES Consultancy Services Pvt Ltd
From above calculations, the components of load in the various load combinations are tabulated
DL+LL
DL+WL1
DL+LL+WL2
Normal Load
1.179
-1.724
1.337 kN/m
Tangential Load
0.383
0.055
0.383 kN/m
For Strength Design, 0.75 factor is applicable for combinations with Wind Load since 33.33% extra stress is allowed
Hence, the components of load in the various load combinations for Strength design are
DL+LL
0.75(DL+WL1)
0.75(DL+LL+WL2)
Normal Load
1.179
-1.293
1.003 kN/m
Tangential Load
0.383
0.041
0.287 kN/m
Maximum Normal Component =
1.179 kN/m
Z 200x60x2.3
2400
60
200
2.3
20
3
5.3
49.4 mm
Purlin Weight
kg/sqcm
mm
mm
mm
mm
mm
mm
Area
8.07 cm2
Zxx
47.72 cm3
Zyy
10.22 cm3
Ixx
477.18 cm4
Iyy
61.34 cm4
=
=
6.334 kg/m
3.519 kg/sqm
Design Calculations: Checking Basic Section Properties based on Section 9 of BS:5950 Part 5 1998
Check No. 1 Overall Depth <= 100t & >=L/45
Overall Depth
100t =
L/45 =
200 mm
230 mm
133.333 mm
Hence
OK
Flange Width, b
35t =
60 mm
80.5 mm
Hence
OK
Width of Lip
B/5 =
20 mm
12 mm
Hence
OK
117.7 mm
100.000 mm
OK
Check No. 5 Zxx of Purlin >= WL/1400 for Simply Supported Purlin and >=WL/1800 for Continuous Purlin
Zxx
47.72 cm3
Page 9
Z Purlin Design
Created
Report by Madurai ES Consultancy Services Pvt Ltd
W=
L=
Number of Spans
=
Hence, denominator =
7.074 kN
6000 mm
3
1800
WL/denominator
23.580
Hence
OK
OK
Design Calculations: Checking Basic Section Properties based on IS 801 for Lip of Purlin
Minimum Depth of Lip shall be 2.8 x t x ((w/t)^2-281200/Fy)^(1/6) and not less than 4.8t
t=
w=
Fy=
w/t=
2.8 x t x ((w/t)^2-281200/Fy)^(1/6)
4.8t=
2.3
49.4
2400
21.4782608696
17.048
11.04
Lip l=
mm
mm
kg/sqcm
mm
mm
20 mm
Hence
OK
21.4782608696
Hence
OK
OK
1.179
0.383
-1.724
0.055
DL+LL+WL2
1.337 kN/m
0.383 kN/m
Mxx
Myy
4.244
0.153
6.207
0.022
4.812 KN-m
0.153 KN-m
88.947
14.988
130.077
2.148
100.849 N/sqmm
14.988 N/sqmm
103.935
132.225
115.837 N/sqmm
Mxx/Zxx
Myy/Zyy
Mxx/Zxx+Myy/Zyy
Max. Compression Stress =
f
=
=
Page 10
DL+WL1
10
10
132.225 N/sqmm
132.225 N/sqmm
1322.249 kg/sqcm
Z Purlin Design
Created
Report by Madurai ES Consultancy Services Pvt Ltd
1435/sqrt(f) =
w/t =
39.463
21.4782608696
Hence
OK
Maximum Compressive Stress based on Lateral Buckling of Flange, as per Clause 6.3 of IS 801
Calculate X=L2Sxc/(dIyc)
and Y = Pi2ECb/Fy
Fb, the Allowable Compressive Stress based on Lateral Buckling of Flange is calculated as
X<0.18Y implies, Fb = 0.6 Fy
- CASE (i)
X>0.18Y but X<0.9Y implies, Fb= 0.667 Fy Fy . X / (2.7 Y)
- CASE (ii)
X>0.9Y implies Fb = 0.3 Fy . Y / X
- CASE (iii)
L = Unbraced Length of member = Span / (Number of sagrods+1)
Sxc = Compression Section Modulus of section about major axis = Zxx
d = Depth of Section =
Iyc = Moment of Inertia of the compression portion = Iyy/2
200
47.72
20
30.6708864958
Hence, X =
cm
Cm^3
cm
Cm^4
3111.639 (unitless)
Pi =
E = Modulus of Elasticity, as per IS 801 is taken as
Cb as per IS 801 can be taken conservatively assuming M1=0 (end span)
Fy =
3.1415926536
2074000 kgf/sqcm
1.75
2400 kg/sqcm
Hence Y =
14925.720 (unitless)
Hence, 0.18 Y =
And, 0.9 Y =
2686.630
13433.148
Hence, Fb =
=
=
0.667Fy-Fy.X/(2.7Y)
1414.688929635 kg/sqcm
141.469 N/sqmm
1440 kg/sqcm
144 N/sqmm
141.469 N/sqmm
DL+WL1
103.935
141.469
132.225
188.154
Safety Ratio
0.735
0.703
0.735
DL+LL+WL2
115.837 N/sqmm, calculated above
188.154
0.616
OK
As per clause 6.4.1 of IS 801,allowed maximum average shear stress Fv in kgf/sqcm is calculated as
Case 1: If h/t is less than 4590/sqrt(Fy), Fv=1275 x sqrt(Fy) / (h/t)
Case 2: If h/t is more than 4590/sqrt(Fy), Fv=5850000 / (h/t)^2
Both are subject to maximum 0.4Fy
h
t
Hence, h/t =
195.400 mm
2.300
84.957
4590/sqrt(Fy) =
93.693
Hence, Case is :
Page 11
1275 x sqrt(Fy)/(h/t) =
5850000/(h/t)^2 =
0.4Fy =
735.223
810.518
960
Z Purlin Design
Created
Report by Madurai ES Consultancy Services Pvt Ltd
Hence, Fv =
to maximum of 0.4Fy
=
735.223 kgf/sqcm
Actual Shear
'=wl/2
Here, w = SQRT(Wn^2+Wt^2)
DL+LL
0.75(DL+WL1)
0.75(DL+LL+WL2)
-1.293
1.003 kN/m
0.041
0.287 kN/m
Normal Load
Tangential Load
1.179
0.383
w=
Hence, Shear=
Shear Stress fv=V/dt
1.240
3.719
8.275
1.294
3.881
8.636
1.043 kN/m
3.129 kN
6.962
Stress Ratio
0.113
0.117
0.095
Hence
0.117
OK
As per clause 6.4.2of IS 801 for the design check of allowable stress in combined shear and bending
Fbw = 36560000/(h/t)^2
Here, h/t already calculated above as
84.957
Hence, Fbw =
5065.388 kg/sqcm
506.539 N/sqmm
Basic Allowable Design Stress calculated earlier = 0.6Fy
144 N/sqmm
Hence, governing value for Fbw =
144 N/sqmm
Already calculated fbw = Mxx/Zxx since Zyy at web is very high (x=t/2, Z=I/x)
DL+LL
DL+WL1
DL+LL+WL2
Mxx/Zxx
88.947
130.077
100.849 N/sqmm
Fbw
144
191.52
191.52
Safety Ratio
0.618
Max. Safety Ratio
0.679
In summary, Bending stresses in Web is:
0.679
0.527
OK
As per clause 6.4.3 of IS 801 for the design check of allowable stress in combined shear and bending
SQRT((fbw/Fbw)^2+(fv/Fv)^2) must be less than 1
In this clause, Fbw is not restricted by 0.6Fy and Fv is not restricted by 0.4Fy
DL+LL
506.539
735.223
673.697
977.847
DL+LL+WL2
673.697
977.847
130.077
8.636
100.849
6.962
Hence, Fbw =
And Fv =
DL+WL1
fbw/Fbw
fv/Fv
0.176
0.011
0.193
0.009
0.150
0.007
0.176
0.193
0.150
Page 12
0.193
OK
Z Purlin Design
Created
Report by Madurai ES Consultancy Services Pvt Ltd
OK
0.735
(3/384) (wl^4/EI)
w is normal component of unfactored distributed load in kN/m, max. of all load combinations
=
1.724 kN/m
L = Span of the Purlin
6.000 m
2074000 kg/sqcm
207400 N/sqmm
I = Ixx
477.18 Cm^4
17.64 mm
33.33 mm
Hence
OK
As per MBMA, allowed deflection from Live load component must be within Span/240
Span
6.000 m
6000 mm
or
Span/240 =
25.00 mm
1.01 kN/m
10.3331229651
Hence
OK
OK
Results Summary
OK
OK
Stresses Ok?
Critical Stress Factor
OK
0.73
OK
Hence, Overall:
OK
Notes:
1. Section Properties Check based on Section 9 of B:5950 Part 5 is a guideline and not mandatory
2. Currently, this design only works if full width is effective. If full width is not effective,
this spreadsheet will report Failure in Stress Check
3. Not suitable currently for curved roofs.
4. Design is not suitable for varying spans of purlins (varying truss spacing)
Page 13