Once RM returned,Remove Spectroref Sticker & Storein Location Form Core Team,Analyse, Identify &take CAPA

Head
Escalate
QA
Shall
toHead
Approvewithout
QA
afecting defned4M
Is Head
Change
QAApproved?
Procedure
After ProductionCompletion, ReturnRemaining RM &Update
PRD
Log.
Short
ClosePRD & Gofor Next JobOrder

Solution
Approve First of& allow massProduction
QA Managerdiscuss with
Raise
teamfor
Deviationin
SolutionProvidedFormat
AnalyseRoot Causefor Deviation
Found?

Are Samples
Operator ShallProduce First Sample& Ofer to Q.Insp
as per SOP?

Discuss,Correct,
Collect re-sample

Are re-samples
Escalate to PRD &QA Manager
as per SOP?

Production Sample Ofering - Deviations - Approval Process

Reject & Escalate

Preserve TestSamples withIdentifcation

Record
for1
Before
SpectroRef
year
Consumption
fromindateof
First of
ofRunning
Inspection
&Patrol Reports
Coil,Succession
Approve coils
Coil,Afx
shallAcceptedSticker
beinspected & set
withSpectro
Does
ready.GradeMatches?
Ref No

1 Coil shallissue
loaded inRunning
Stand
in SubsequentStand.
Is DeviationApproved?
ISSUE RMWITHOnly
FIFOCONTROL
3 CoilsMax
for 1 M/C
Take
cut &rest
Samplesto
Spectro, CheckGrade Matcheswith SOP

CFT
Is Requested
Agrees to Split
RaiseDeviation toEngineering
Escalateto HeadPurchase& discusswith
Part
CFThas
Production
HT Process?
Plan?

Follow up, bring in RMASAP & take

Proceed
CAPAtoNext Job Order
Escalate toHead Purchase

Is Material
Available?

Raw Material Indent - Issue - Qualify - Approval Process

Is Material
available as
Single Batch?

RM Indent to RMSTORES
(RM Request Slip)

Start

Work Instructions for Execution of Forging Process