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APPENDIX A

REFERENCE DOCUMENTS

Page 37

LEGISLATION
1.

Petroleum (Submerged Lands) Act 1967 [P(SL)A]

2.

Petroleum (Submerged Lands) Act: Schedule of Special Requirements as to Offshore


Petroleum Exploration and Production

3.

Petroleum (Submerged Lands) Act: Petroleum (Submerged Lands) Act (Management of


Safety Of Offshore Facilities) Regulations 1996

4.

Navigation Act 1912 and associated Regulations and Marine Orders


MO Part 43 Dangerous Cargoes
MO Part 44 Safe Containers
MO Part 59 "Offshore Support Vessel Operations"
Explosives and Dangerous Goods Act
Occupational Health, Safety and Welfare Act
WA: Occupational Safety and Health Act 1984 and Associated Regulations 1996
NT: Work Heath Act 1992
NT: Work Health - Occupational Health and Safety Regulations 1992

5.
6.
7.
8.
9.

AUSTRALIAN AND NEW ZEALAND STANDARDS ETC.


10.
11.
12

AS ISO-1000
AS 1138
AS 1171

13.
14.
15.
16.
17.
18.
19.
20.

AS 1163
AS 1353
AS 1380
AS 1418
AS 1438
AS 1504
AS/NZS 1554
AS 1650

21.
22.
23.
24.
25.
26.
27.

AS 1657
AS 1664
AS 1666
AS 2068
AS 2076
AS 2089
AS 2207

28.

AS/NZS 2312

29.
30.
31.
32.
33.
34.
35.
36.
37.

AS 2317
AS 2318
AS 2319
AS 2321
AS 2550(1982)
AS 2741
AS 2759
AS 3569
AS/NZS 3678

The International System of Units and its Application


Thimbles for Wire Rope
Non-Destructive Testing Magnetic Particle Testing of Ferromagnetic
Products, Components and Structures
Structural Steel Hollow Sections
Flat Synthetic Webbing Slings
Fibre Rope Slings
Cranes (Including Hoists and Winches)
Wire - Coil Flat Slings
Fibre Rope Three Strand Hawser Laid
Structural Steel Welding
Hot-Dipped Galvanised Coatings on Ferrous Articles (superseded in part
by AS/NZS 4534 but remains current)
Fixed Platforms, Walkways, Stairways, Ladders,
Aluminium Structures
Wire Rope Slings
Flat Pallets for Materials Handling
Wire Rope Grips for Non-Lifting Applications
Sheave Blocks for Lifting Purposes
Non-Destructive Testing for Ultrasonic Testing of Fusion Welded Joint in
Carbon and Low Alloy Steel
Guide to the Protection of Iron and Steel against Exterior Atmospheric
Corrosion
Collared Eye-bolts
Swivels for Hoists
Rigging Screws and Turnbuckles
Short Link Chain for Lifting Purposes (Non Calibrated)
Cranes - Safe Use
Shackles
Steel Wire Rope - Application Guide
Steel Wire Ropes
Structural Steel - Hot Rolled Plates, Floor Plates and Slabs
Page 38

38.
39.
40.
41.
42.
43.
44.

AS/NZS 3679.1
AS/NZS 3679.2
AS 3775
AS 3776
AS 3777
AS 3990
AS 4048

45.
46.
47.
48.

AS 4100
AS 4142
AS 4497
AS B291

Structural Steel - Part 1: Hot Rolled Bars and Sections


Structural Steel - Part 2: Welded I Sections
Chain Slings - Grade T
Lifting Components for Grade T Chain Sling
Shank Hooks and Large Eye Hooks - Maximum 25 Tonne
Mechanical Equipment Steelwork
Flat Pallets for Materials Handling (1100mm x 1100mm Suitable for use in
ISO Series 1 Freight Containers)
Steel Structures
Fibre Rope
Round slings - Synthetic Fibre, Parts 1 & 2
Lifting Rings & Links

INTERNATIONAL STANDARDS
49.

API RP 2A

50.
51.
52.
53.
54.
55.
56.

API Spec 2c
API RP 2D
API Spec 9a
API RP 9B
AWS D1.1
BS 2573
BS 2903

57

DNV

58.

DNV

59.
60.
61.

DNV
DNV
EN 818-2

62.
63.

EN 818-4
EN 12079

64
65.
66.

IMO
Lloyds
PREN1677-1

67

PREN1677-4

Recommended Practice for Planning, Designing and Constructing Fixed


Offshore Platforms
Specification for Offshore Cranes
Recommended Practice for Operation and Maintenance of Offshore Cranes
Specification for Wire Rope
Recommended Practice on Application, Care and Use of Wire Rope
Structural Welding Code Steel for Oil Field Service
Rules for the Design of Cranes
Higher Tensile Steel Hooks for Chains/Slings Blocks and General
Engineering Purposes
Marine Operations - Part 2: Operation Specific Requirements, Chapter 5:
Lifting.
Marine Operations - Part 2: Operation Specific Requirements, Chapter 6:
Sub-sea Ops.
Certification notes No 2.7-1. Offshore Containers
Certification notes No 2.7-2. Offshore Service Containers
Short link chain for lifting purposes - Safety - Medium tolerance chain for
chain slings - Grade 8
Short link chain for lifting purposes - Safety - Chain slings - Grade 8
European Committee for Standardisation. - Offshore Containers-Design,
Construction, Testing, Inspection and Marking.
Maritime Safety Committee Circular 860
Code for Lifting Appliances in a Marine Environment.
Components for Slings - Safety - Part 1: Forged Steel Components, Grade
8
Components for Slings - Safety - Part 4: Links, Grade 8

Page 39

OTHER DOCUMENTS
68.
69.
70.

IICL
IICL
AMOG/ESSO

71.
72.

AMOG
AMSA

Note:

Guide for Container Equipment Inspection


Repair Manual for Steel Freight Containers
Factors of Safety for Lifting Slings used in Offshore Supply Boat
Operations
Investigation of Dynamic Amplification Effects During Offshore Lifting.
Australian Offshore Vessel Code of Safe Working Practice.
Institute of International Container Lessors Ltd. (IICL) references 68 and
69 have been prepared for International Shipping Containers and not
Offshore Containers. They do however provide a good general guidance
for containers.

Page 40

APPENDIX B

DEFINITIONS

Page 41

Alter:

To change the design of, add to or take away from the equipment where the
change may affect health and safety, but does not include routine
maintenance, repairs or replacements.

AMSA:

Australian Maritime Safety Authority.

Approved:

Approved by the Operating Company, regulator, authority or society.

AS:

Australian Standard.

Asset Owner:

Entity that owns Lifting Equipment.

Certificate of
Conformity:

A certificate issued by a body as described in Section 2.6 and in accordance


with Section 5.13. The issuance of this certificate indicates to owners,
users and transporters of the container that the unit is fit for intended
service.
The certificate is only to be issued when the accredited facility has ensured
that the container meets all the requirements detailed in APPEA Container
management documents.
Where there is an existing doubt, the equipment owner should ensure that
the container design is verified against the requirements of the APPEA
Guidelines by a qualified structural engineer.

Certified visual Inspection of Lifting Equipment accompanied by a report bearing the


endorsement stamp of the appropriate inspection body or classification
inspection:
society.
The inspection must be signed by an authorised signatory. It typically
includes visual, material dimensional, and material thickness checks,
opening up and dismantling as considered necessary by the Inspector may
be required.
COG:

Centre of Gravity.

Competent
Person:

A person having practical and theoretical knowledge and relevant


experience, such as will enable that person to detect and evaluate any
defects and weaknesses that may affect the intended performance of the
equipment.

Container:

Lifted Equipment used in lifting and transport operations (see Section


1.3).

CSC

Convention for Safe Containers

DAF:

Dynamic Amplification Factor.

Designated
Inspector/
Surveyor/
Verifying body:

A representative of a Classification Society or an inspection body or a


verifying body registered with the statutory body to perform certain surveys
or inspections and issue certificates of inspection on behalf of the Statutory
Authority.

DME:

Department of Minerals and Energy.

Engineer:

A person qualified to be a Member of the Institute of Engineers, Australia


(MIE Aust.) or recognised equivalent who is competent and has adequate
experience to assure that the technical requirements of this standard are
met.

Page 42

Engineered Lift:

A lift which due to constraints, circumstances or specialised engineering


input is beyond the scope of these guidelines. An engineered lift will
typically require modification to acceptance criteria and will therefore
require a higher level of management and possible approval from the
relevant authorities prior to being carried out.

Equipment
Container:

Enclosure or frame designed specifically for lifting a particular item of


equipment or containing permanent fixtures such as a workshop. The
container with contents remains at a constant mass and centre of gravity
and would normally have dedicated rigging attached via pad eyes. It
includes drilling support equipment, welding units, air compressor units
and workshops.

Gross Mass:

The maximum permissible combined weight of a cargo container and its


contents, ie. Maximum Gross Mass = Tare Weight + Net Weight measured
in kilograms (This is also known as Gross Weight measured in kilograms).

IMO:

International Maritime Organisation.

Inshore Lift:

Lifting to or from a vessel at a sheltered wharf. This may be performed


using either a vessel based or a shore based crane.

Inspection
body:

An organisation accredited by the National Association of Testing


Authorities - Australia (NATA) to perform certain types of inspections and
issue endorsed reports. These reports meet the requirements of the P(SL)A
schedule for test reports.

Inspector:

Any person carrying out inspection of Lifting Equipment. Examples of


Inspectors are representatives of NATA accredited establishments, riggers,
crane drivers, welders, NDT technicians, QC inspectors, QC managers and
qualified engineers. The qualifications of the Inspectors are dependent on
the type of inspection being performed. In all cases, the Inspector shall
have experience and training suitable to the inspection being performed.
Where inspections referred to in this document require specific
qualifications, these have been given in the appropriate section.

Lifted
Equipment:

Equipment that the rigging connects to (Refer to Section 1.3).


In the case of machinery, valves, etc with attached pad eyes, this term
refers to the machinery or valve.

Lifting Device:

An item equipped with mechanical means for moving or placing a freely


suspended load.

Lifting
Equipment:

Means an item or an integrated assembly of items designed to convey or for


use in conveying people, equipment or materials and includes Lifting
Gear and Lifting Devices. It also may be referred to as materials
handling equipment.

Lifting Gear:

An item of equipment for use with a Lifting Device for lifting people,
equipment or materials. The item is designed to be detachable from the
crane and includes both rigging and Lifted Equipment.

Lifting Points:

Points on a structure to which rigging is attached, such as pad eyes.

Lift Weight:

The total mass of the load including crane wire rope over head sheave,
hook, hook block, and all rigging.

Maintenance:

The activity of monitoring, inspecting, testing, refurbishing and replacing


of plant and equipment within its pre-existing design specifications.

May:

Indicates a discretionary action.


Page 43

MBL:

Minimum breaking load.

MGM

Maximum Gross Mass

MO:

Marine Orders.

MODU:

Mobile Offshore Drilling Unit.

MPI:

Magnetic particle inspection.

NATA:

National Association of Testing Authorities, Australia.

NDT:

Non-Destructive testing, including magnetic particle, ultrasonics.

Net Weight:

The maximum permissible weight of the contents of a container in


kilograms.

New Container:

Container constructed after the issue date of this document.

NTDME:

The Northern Territory Department of Minerals and Energy.

Offshore
Container:

An item of Lifted Equipment designed for the movement of equipment or


materials to, from and at offshore installations.

Offshore Lift:

A lift performed in unsheltered waters between two vessels, between a


platform and a vessel, or between a platform and the seabed.

Onshore Lift:

Lifting about an onshore location not involving a vessel.

Proof Load:

The test load required by the Code or Standard for the specific equipment.

Responsible
Person:

A person who is responsible to any one of:


the designer of the equipment
the manufacturer of the equipment
a competent testing establishment
the owner of the equipment
a classification society
the operating company
for carrying out design, testing, inspection, certification or determination of
safe working loads of Lifting Equipment.

Rigging:

Equipment which is designed for repetitive use, to be readily detachable


from a Lifting Device and which constitutes all or part of a lifting
assembly that connects a load to the Lifting Device.

Safe Working
Load (SWL):

The maximum gross load which may be imposed for a specific use in order
to allow an adequate margin of safety. The SWL may equal but never
exceed the working load limit (WLL),
eg. In AS 1418 part 1 for Class 3 load applications, the SWL =
WLL, for Class 4 and 5 applications, the SWL = 0.8 WLL.
Safe working load of a crane is the maximum mass which is permitted to
be safely handled by the crane. Safe working load of a lifting attachment
is the maximum mass that is permitted to be safely handled by the lifting
attachment.

Shall:

Indicates a mandatory requirement.

Should:

Indicates a recommended requirement.

Sling Angle:

The angle the leg of a sling makes with the horizontal. Typically within the
range of 60 to 90 degrees.

Statutory
Authority:

An Authority having statutory powers to control the design, manufacture,


use and testing of Lifting Equipment in the State or Territory within the
Commonwealth of Australia in which the equipment is used.
Page 44

Tare Weight:

The weight of an empty container or the weight of a lifting beam or lifting


frame, complete with dedicated components, in kilograms.

Testing:

Testing, in the context of inspection, means such tests carried out


periodically by a responsible person, in conjunction with inspection, at
periods defined by this document.

Testing body:

An organisation accredited by the National Association of Testing


Authorities (Australia) to perform certain types of tests and issue endorsed
reports. These reports meet the requirements of the P(SL)A schedule for
test reports.

Tugger Winch

Construction aid not intended for lifting

Type Test
Certificate

A certificate, similar to a Certificate of Conformity, but issued to indicate


that a generic design of offshore container meets the requirements of the
APPEA Guidelines. Testing requirements are in accordance with DNV
2.7-2 and may include drop testing. If a Type Test Certificate is issued for a
generic design then subsequent testing of individual offshore containers
fabricated to that design may be less extensive than would otherwise be
required.

Visual
Inspection:

A detailed visual examination and other such measures considered


necessary by an Inspector to determine the condition of the Lifting
Equipment. Inspection may include visual, dimensional.

WADME:

The Western Australian Department of Minerals and Energy.

Winch

A lifting device capable of freely suspending a load by means of a wire


rope wound on a drum.

Page 45

APPENDIX C

OFFSHORE WIRE ROPE AND CHAIN SLINGS

Page 46

TABLE C1
SAFE WORKING LOADS FOR OFFSHORE BOAT LIFT USE OF
SINGLE-PART SINGLE LEG SLINGS WITH 1570 GRADE WIRE AND FIBRE-ROPE CORE
WITH FERRULE-SECURED EYES

2
Direct
Loaded

4
Choke Hitch
Round
Rectangular
Load
Load

8
9
Basket Hitch

Round Load

10

11

12

Other than Round Load

Method of Loading

Included Angle (
)
Loading Factors
Rc
Rt
Rm
Ro
Rope
Nominal
Minimum
Diameter
Breaking
Force
kN
mm
74.3
13
86.2
14
16
113

1
0.95
1

0.75
0.95
1

0.5
0.95
1

60

90

2
1.73 1.41
0.95 0.95 0.95
1
1
1
See Note Below

120

60

90

120

1
0.95
1

1
0.95
1

0.87
0.95
1

0.71
0.95
1

0.5
0.95
1

SAFE WORKING LOAD, t


Refer AS1666 for Onshore/Platform Lifts
1.24
1.4
1.8

0.93
1.07
1.4

0.62
0.71
0.94

18
20
22

143
176
213

2.3
2.9
3.5

1.7
2.2
2.6

1.19
1.4
1.7

24
26
28

253
297
345

4.2
4.9
5.7

3.1
3.7
4.3

2.1
2.4
2.8

32
Note:

5.6
3.7
8.1
450
The Operational Loading Factor, Ro, is determined as a function of lifting weight (SWL), Ref. Section 5.4
Shaded Lift Configurations are not recommended for Offshore Boat Lifts

Page 47

TABLE C2
SAFE WORKING LOADS FOR OFFSHORE BOAT LIFT USE OF
TWO LEG, THREE LEG AND FOUR LEG SLINGS
WITH 1570 GRADE WIRE AND FIBRE-ROPE CORE WITH FERRULE-SECURED EYES
1

Method of Loading

Included Angle (
)
Loading Factors
Rc
Rt
Rm
Ro
Rope
Nominal
Minimum
Diameter
Breaking
Force
kN
mm
74.3
13
86.2
14
113
16

Direct Loaded

0 to 60

90

120

1.73
0.95
1

1.41
0.95
1

1
0.95
1

7
8
Choke Hitch
Round Load
Other than Round Load
Single
Double
Single
Double
Wrap
Wrap
Wrap
Wrap

0 to 45

0 to 60

1.3
0.95
1
See Note Below

90 to 60
0.87
0.95
1

SAFE WORKING LOAD, t


Refer AS1666 for Onshore/Platform Lifts
2.1
2.4
3.2

1.75
2.0
2.6

1.24
1.43
1.88

1.6
1.8
2.4

18
20
22

143
176
213

4.1
5.0
6.2

3.3
4.1
5.0

2.3
2.9
3.5

3.1
3.8
4.6

24
26
28

253
297
345

7.8
9.9
11.5

5.9
7.3
9.2

4.2
4.9
5.7

5.4
6.5
8.1

32
Note:

0 to 45

11.3
8.1
12.2
15.0
450
The operational Loading Factor, Ro, is determined as a function of lifting weight (SWL), Ref. Section 5.4
Shaded Lift Configurations are not recommended for Offshore Boat Lifts

Page 48

TABLE C3
SAFE WORKING LOADS FOR OFFSHORE BOAT LIFT USE OF SINGLE-PART SINGLE LEG SLINGS
WITH 1770 GRADE WIRE AND WIRE-ROPE CORE WITH FERRULE-SECURED EYES
1

2
Direct
Loaded

4
Choke Hitch
Round
Rectangular
Load
Load

8
9
Basket Hitch

Round Load

10

11

12

Other than Round Load

Method of Loading

Included Angle (
)
Loading Factors
Rc
Rt
Rm
Ro
Rope
Nominal
Minimum
Diameter
Breaking
Force
kN
mm
13
107
14
124
16
161

1
0.95
1

0.75
0.95
1

0.5
0.95
1

60

90

2
1.73 1.41
0.95 0.95 0.95
1
1
1
See Note Below

120

60

90

120

1
0.95
1

1
0.95
1

0.87
0.95
1

0.71
0.95
1

0.5
0.95
1

SAFE WORKING LOAD, t


Refer AS1666 for Onshore/Platform Lifts
1.78
2.0
2.6

1.34
1.55
2.0

0.89
1.03
1.34

18
20
22

204
252
305

3.4
4.2
5.0

2.5
3.1
3.8

1.70
2.10
2.5

24
26
28

363
426
494

6.0
7.5
9.4

4.5
5.3
6.2

3.0
3.5
4.1

32
36
40

646
817
1010

12.5
15.8
19.5

9.1
11.8
14.6

5.3
7.1
9.7

44
48
52

1220
1450
1710

23.6
28.0
-

17.7
21.0
24.8

11.8
14.0
16.5

56
60
Note:

1980
28.7
19.1
2270
21.9
The operational Loading Factor, Ro, is determined as a function of lifting weight (SWL), Ref. Section 5.4
Shaded Lift Configurations are not recommended for Offshore Boat Lifts

Page 49

TABLE C4
SAFE WORKING LOADS FOR OFFSHORE BOAT LIFT USE OF
TWO LEG, THREE LEG AND FOUR LEG SLINGS
WITH 1770 GRADE WIRE AND WIRE-ROPE CORE WITH FERRULE-SECURED EYES
1

Direct Loaded

7
8
Choke Hitch
Round Load
Other than Round Load
Single
Double
Single
Double
Wrap
Wrap
Wrap
Wrap

0 to 45

0 to 60

Method of Loading

Included Angle (
)
Loading Factors
Rc
Rt
Rm
Ro
Rope
Nominal
Minimum
Diameter
Breaking
Force
kN
mm
107
13
124
14
161
16

0 to 60

90

120

1.73
0.95
1

1.41
0.95
1

1
0.95
1

1.3
0.95
1
See Note Below

90 to 60
0.87
0.95
1

SAFE WORKING LOAD, t


Refer AS1666 for Onshore/Platform Lifts
3.1
3.6
4.7

2.52
2.9
3.8

1.78
2.07
2.68

2.3
2.7
3.5

18
20
22

204
252
305

5.9
7.8
10.2

4.8
5.9
7.7

3.4
4.2
5.1

4.4
5.5
6.8

24
26
28

363
426
494

12.1
14.2
16.5

9.9
11.6
13.4

6.1
7.5
9.5

8.8
10.7
12.4

32
36
40

646
817
1010

21.6
27.4
-

17.6
22.3
27.6

12.5
15.8
19.5

16.2
20.5
25.4

44
Note:

0 to 45

1220
23.6
The operational Loading Factor, Ro, is determined as a function of lifting weight (SWL), Ref. Section 5.4
Shaded Lift Configurations are not recommended for Offshore Boat Lifts

Page 50

TABLE C5
SAFE WORKING LOADS FOR OFFSHORE BOAT LIFT USE OF
SINGLE-PART SINGLE LEG SLINGS WITH 1770 GRADE WIRE AND FIBRE-ROPE CORE
WITH FERRULE-SECURED EYES
1

2
Direct
Loaded

4
Choke Hitch
Round
Rectangular
Load
Load

8
9
Basket Hitch

Round Load

10

11

12

Other than Round Load

Method of Loading

Included Angle (
)
Loading Factors
Rc
Rt
Rm
Ro
Rope
Nominal
Minimum
Diameter
Breaking
Force
kN
mm
13
98.4
14
114
16
148

1
0.95
1

0.75
0.95
1

0.5
0.95
1

60

90

2
1.73 1.41
0.95 0.95 0.95
1
1
1
See Note Below

120

60

90

120

1
0.95
1

1
0.95
1

0.87
0.95
1

0.71
0.95
1

0.5
0.95
1

SAFE WORKING LOAD, t


Refer AS1666 for Onshore/Platform Lifts
1.64
1.9
2.4

1.23
1.42
1.8

0.82
0.95
1.23

18
20
22

187
231
280

3.1
3.8
4.6

2.3
2.8
3.5

1.56
1.90
2.3

24
26
28

333
391
454

5.5
6.7
8.2

4.1
4.8
5.6

2.7
3.2
3.7

32
36
40

594
751
929

11.5
14.5
17.9

8.0
10.9
13.4

4.9
6.3
8.5

44
48
52

1122
1334
1573

21.7
25.8
-

16.2
19.3
22.8

10.8
12.9
15.2

56
60
Note:

1821
26.4
17.6
2088
20.2
The operational Loading Factor, Ro, is determined as a function of lifting weight (SWL), Ref. Section 5.4
Shaded Lift Configurations are not recommended for Offshore Boat Lifts

Page 51

TABLE C6
SAFE WORKING LOADS FOR OFFSHORE BOAT LIFT USE OF
TWO LEG, THREE LEG AND FOUR LEG SLINGS
WITH 1770 GRADE WIRE AND FIBRE-ROPE CORE WITH FERRULE-SECURED EYES
1

Method of Loading

Included Angle (
)
Loading Factors
Rc
Rt
Rm
Ro
Rope
Nominal
Minimum
Diameter
Breaking
Force
kN
mm
98.4
13
114
14
148
16

Direct Loaded

0 to 60

90

120

1.73
0.95
1

1.41
0.95
1

1
0.95
1

7
8
Choke Hitch
Round Load
Other than Round Load
Single
Double
Single
Double
Wrap
Wrap
Wrap
Wrap

0 to 45

0 to 60

1.3
0.95
1
See Note Below

0 to 60
0.87
0.95
1

SAFE WORKING LOAD, t


Refer AS1666 for Onshore/Platform Lifts
2.8
3.3
4.3

2.31
2.7
3.5

1.64
1.90
2.47

2.1
2.5
3.2

18
20
22

187
231
280

5.4
6.9
9.2

4.4
5.4
6.8

3.1
3.9
4.7

4.1
5.0
6.1

24
26
28

333
391
454

11.1
13.1
15.2

8.7
10.6
12.3

5.6
6.7
8.3

7.7
9.8
11.4

32
36
40

594
751
929

19.9
25.2
-

16.2
20.5
25.4

11.5
14.5
17.9

14.9
18.9
23.4

44
Note:

0 to 45

1122
21.7
28.3
The operational Loading Factor, Ro, is determined as a function of lifting weight (SWL), Ref. Section 5.4
Shaded Lift Configurations are not recommended for Offshore Boat Lifts

Page 52

TABLE C7
SAFE WORKING LOADS FOR OFFSHORE BOAT LIFT USE OF
SLINGS WITH GRADE T CHAIN
1

6
7
Single Leg Slings

Straight
Sling

Adjustable
Sling

Reeved
Sling

60

1
1
1

0.75
1
1

0.75
1
1

1.73
1
1

9
10
11
12
Slings of 2, 3 or 4 legs

Straight Sling

13

Reeved Sling

14

15
16
17
Endless Slings

Basket/Reeved Sling

Method of Loading

Included Angle (
)
Loading Factors
Rc
Rt
Rm
Ro
Chain
Minimum
Size from
Breaking
AS2321
(Ref Note)
Force
kN
1
2
3

3.1
3.9
4.8

2.21
2.7
3.4

203
213
248

3.57
3.7
4.3

6.2
6.6
8.2

5.0
5.2
6.1

3.5
3.7
4.3

/8

317
322
408

5.5
5.6
7.6

11.4
11.6
15.2

8.7
8.9
12.0

5.5
5.6
7.6

457
503
621

9.0
10.4
13.1

17.3
19.4
27.3

13.7
15.2
19.5

9.0
10.4
13.1

631
724
786

13.3
15.6
17.2

19.9
23.6
28.2

13.3
15.6
17.2

811
917
986

17.8
20.7
22.6

17.8
20.7
22.6

13
14

16
18

20
7

/8

22
24
25
1

90

120

60

90

120

1.06
1
1

0.75
1
1

1.30
1
1

1.06
1
1

0.75
1
1

1.5
1
1

SAFE WORKING LOAD, t


Refer AS3775 for Onshore/Platform Lifts
3.8
4.8
5.9

12

60

1.41
1
1.30
1
1
1
1
1
1
See Note Below

2.21
2.77
3.46

11

30
Note:

120

126
158
197

10

27
28

90

28.8
1131
28.8
The operational Loading Factor, Ro, is determined as a function of lifting weight (SWL), Refer Section 5.4
Shaded Lift Configurations are not recommended for Offshore Boat Lifts
1. Preferred Chain Specification (mm),
2.
Non-Preferred Chain Specification (mm),
3. Temporary Specification (in).

Page 53

APPENDIX D

DYNAMIC AMPLIFICATION FACTOR

Page 54

FIGURE D.1
RECOMMENDED DYNAMIC AMPLIFICATION FACTOR (DAF)
(Hs=3.0 Metres Max.)

Dynamic Amplification Factor (DAF)

3.2

2.8
2.7
2.4

1.6

1.2

0.8

0.4

0
0

10

15

Lifted Mass (tonnes)

Page 55

20

25

APPENDIX E

PAD EYE DETAILS

Page 56

RIGGING DESIGN EXAMPLE


Problem:
Obtain sling, shackle and padeye sizes for lifting a 25 tonnes container offshore in
accordance with the APPEA Guidelines for Lifting Equipment
Assumptions:
-

A 4 sling arrangement is assumed

A maximum included angle of 60 degrees

A 100/0 split of sling loads is assumed

The centre of gravity is at the centroid of the padeyes

Sling size:
Referring to Table C4 in Appendix C of the APPEA Guidelines for Lifting Equipment,
1770 grade wire rope with a 36mm nominal diameter has a safe working load of 27.4
tonnes.
Shackle size:
Rc =

1.73

(refer to Table 1 AS1666.2 (1995))

Rm = 0.80 for shackles

(refer to Table 5.4.1)

Rt =

1.00 for shackles

(refer to Table 5.4.2)

Ro =

0.92

(interpolated from Table 5.4.3)

Factor of Safety =

SWL =

P=

4
Rm Rt Ro

5.43

P x Rc
FoS x 9.81

25.0 t

(SWL of sling assembly)

770.5 kN

(Minimum breaking force)

SWL x FoS x 9.81 =


Rc

Referring to AS2741-1992 Table 5, the grade S alloy dee shackle with a diameter of 38mm
has a min. destructive test force of 834 kN. This shackle has a WLL of 17 tonnes.
Padeye size
Referring to the Standard Drawing for Padeyes and Shackles (W2090-SKS01 Rev B), the
corresponding padeye to the shackle designed above is the padeye with a WLL of 17
tonnes.

Page 57

LB

3)

(D+

LD

C
B

ROOT GAP

45

45

BOW SHACKLE WITH PIN

W
CP

PADEYE TYPE 'X'

3.2

45

115

35

4.7

55

135

6.5

55

8.5

60

9.5

ALLOY SHACKLES GRADE "S"-TO AS2741


SHACKLES ALLOY GRADE "S" - TO AS2741

CHEEK PLATES
PIN HOLE WITHOUT
WITH
RADIUS D+3mm CHK.PLS. CHK.PLS. THICK. DIA. WELD
A

DEE SHACKLE WITH PIN

PADEYE TYPE 'Y'

PADEYES - FOR ALL VALUES OF


SHACKLE
WLL
(tonne)

3)

(D+

G
IN
SL

AD

TYP

AD

CR

CR

AN

GL

WLL
(tonne)

NOM
SIZE

PIN DIA.

BOW
DEE
SHACKLE SHACKLE

LB

LD

22

20

12

50

3.2

16

19

27

70

60

20

40

25

25

16

60

4.7

19

22

32

83

71

24

150

45

28

32

20

70

6.5

22

25

37

96

83

27

160

50

32

25

80

8.5

25

29

43

109

95

30

65

185

55

35

25

90

9.5

29

32

46

124

106

34

12

70

200

60

38

25

10

100

12

32

35

52

136

117

38

13

75

220

65

41

25

10

110

13

35

38

57

152

132

42

17

85

230

70

44

32

10

120

17

38

41

60

166

145

46

25

105

280

85

54

40

12

150

25

44

51

73

203

171

55

35

120

295

105

60

50

10

170

35

51

57

83

225

199

64

45

130

340

115

66

50

16

190

45

57

63

95

253

212

72

55

150

360

130

73

50

20

220

10

55

63

70

105

302

238

76

Page 58

E
SL

IN

AN

GL

E
G

AN

GL

SL

TYP

IN

TYP

BOW SHACKLE WITH PIN

CP

ALTERNATIVE
PADEYE TYPE 'X'

ALTERNATIVE
PADEYE TYPE 'Y'

PADEYES - FOR ALL VALUES OF


SWL
(tonne)

D+3mm
A

3.2

45

115

35

4.7

55

135

40

6.5

55

150

8.5

60

9.5

65

12

ALLOY SHACKLES GRADE "S"-TO AS2741


SHACKLES ALLOY GRADE "S" - TO AS2741

CHEEK PLATES

WITH

DEE SHACKLE WITH PIN

THICK.

DIA.

WELD

SWL
(tonne)

SIZE

PIN DIA

BOW

DEE

LB

LD

22

20

3.2

16

19

27

71

61

20

25

25

4.7

19

22

32

83

71

24

45

28

32

6.5

22

25

37

97

84

27

160

50

32

25

85

44

8.5

25

29

43

110

96

30

185

55

35

25

90

47

9.5

29

32

46

124

106

34

70

200

60

38

25

10

100

50

12

32

35

52

137

118

38

13

75

220

65

41

25

10

110

53

13

35

38

57

152

132

42

17

85

230

70

44

32

10

120

56

17

38

41

60

167

145

46

25

105

280

85

54

40

12

150

66

25

44

51

73

204

172

55

35

120

295

105

60

50

12

170

72

35

51

57

83

226

200

64

45

130

340

115

66

50

16

190

78

45

57

63

95

254

213

72

55

150

360

130

73

50

20

220

10

85

55

63

70

105

302

238

76

Page 59

APPENDIX F

INSPECTION & TESTING REQUIREMENTS

Page 60

APPEA

Guidelines for Lifting Equipment

TABLE F.1
INSPECTION AND TESTING REQUIREMENTS FOR LIFTING DEVICES
CERTIFIED
ITEM

REFERENCE

PROOF LOAD TEST


NDT

VISUAL

FREQUENCY

INSPECTION
Cranes
(The various types of cranes and
lifting appliances are listed in
AS 1418)

1 Year

Offshore:
API Spec 2C
BS 2573

Lloyds Code for Lifting


Appliances in a Marine
Environment
Manufacturers Specs

Subject to:

Visual inspection

Failure Mode
Analysis

Overhead Pad eyes

AS1418.1 & .2

Fork-lift tines

AS 2359

Mono rails

P(SL)A AS1418.1 & .2

Note:

1 Year *

1 Year

1 Year *

Individual
Company Program
Subject to visual
inspection or maximum
of 3 years
Subject to visual
inspection
Initial NDT, then
subject to visual
inspection

* Certified Visual Inspection includes permanent marking of SWL

Page 61

Initial Certification Test


Following Repairs
Subject to:

Visual inspection
NDT

LOAD
Varies from
SWL x 1.0 to
SWL x 2.2 depending
on type of Lifting
Device, as per
AS1418.

Individual Company Program


Individual State Regulations specify
every 12 months for some devices.
Initial test and then subject to visual
inspection, NDT and individual
company program.
Initial test and then subject to visual
inspection, NDT and individual
company program.
Subject to individual company
program

1.25 x SWL

Subject to individual
company program
1.25 x SWL

APPEA

Guidelines for Lifting Equipment

TABLE F.2
INSPECTION AND TESTING REQUIREMENTS FOR LIFTED EQUIPMENT
Notes:
1. This table applies to Lifted Equipment up to 25* tonnes Gross Weight that has a Certificate of Conformity.
2. Lifted Equipment MAY be tested using their own dedicated rigging gear (lifting set). Caution should be exercised because proof testing a sling to more than 1.5 times its
SWL may permanently distort wire rope thimbles if standard shackles are used, especially on the two point lift test.
3. Lifted Equipment above 25 tonnes Maximum Gross Mass (MGM) may be proof load tested as specified by the design engineer.
PROOF LOAD TEST

CERTIFIED
ITEM

REFERENCE

NDT

VISUAL

FREQUENCY

INSPECTION
Lifted Equipment
Includes all types of offshore containers,
baskets, skids, skips, spreader beams,
spreader frames, workshops, lab
containers and workboxes.

APPEA

1 year

Subject to visual inspection


Initial Certification Test
Every 3 years thereafter

Following repairs to
structural members

Initial Certification Test for


New & Existing Equipment

Every 6 years thereafter or


at the discretion of the
inspection body
Following repairs to
structural members
Subject to visual inspection

Transportable buildings.
Includes; Offices, Laboratories etc. Not
intended to transport cargo

APPEA

Before lifting
unless inspected
within the last
year.

Specialised Lifting Equipment


Specialised items such as drilling guide
bases, conductor casing joints,
equipment modules etc
Tanks for Fluids
(Includes tanks/containers of all sizes for
both normal and dangerous cargoes)
Note: There are additional requirements
for IBC's in IMDG code.

APPEA

Before lifting
unless inspected
within the last
year.

APPEA

1 year

Before lifting unless tested


within the last three years

Initial Certification Test


(At fabrication, primary structure
only before walls etc are
installed)

Before lifting unless tested


within the last three years

Not generally required


depending upon individual
operator's requirements

Initial Certification Test


Every 3 years thereafter

Following repairs to
structural members
Subject to visual inspection

Initial Certification Test


Every 6 years thereafter or
at the discretion of the
inspection body

Following repairs to
structural members
Subject to Visual Inspection

Page 62

LOAD TEST
REQUIREMENTS
MGM x 2.5
over 4 lifting points and
MGM x 1.5
over 2 lifting points

MGM x 2.5
over 4 lifting points and
MGM x 1.5
over 2 lifting points

MGM x 2.5
over 4 lifting points and
MGM x 1.5
over 2 lifting points

APPEA

Personnel Baskets (Work Box)

Personnel Transfer Basket (Billy Pugh


etc)
*
Arbitrarily selected limit

Guidelines for Lifting Equipment

AS1418.17

APPEA

1 year

Subject to visual inspection

Initial Certification Test


Every 3 years thereafter

1 year

Page 63

Initial Certification Test


Every 2 years

Subject to visual inspection

Yearly

Per Clause 4.2


AS1418.17
Refer to Manufacturers
Requirements

APPEA

Guidelines for Lifting Equipment

TABLE F.3
PERIODIC INSPECTION AND TESTING REQUIREMENTS FOR RIGGING
Notes:
1.
Offshore containers shall have specifically designed lifting sets, which shall not be removed from the container except for replacement of the lifting set or for examination
of the container.
2.
For Safety Factors for Rigging Equipment used in Offshore Lifting Operations refer to section 5.4.
3.
Minimum chain diameter to be 10mm. For containers with Maximum Gross Mass more than 3500kg, the minimum chain diameter must be 13mm.
4.
Min. Wire Rope diameter to be 13mm. For containers with Maximum Gross Mass more than 3500kg, the minimum wire rope diameter must be 19mm.
PROOF LOAD TEST

CERTIFIED
ITEM

REFERENCE

NDT

VISUAL

FREQUENCY

INSPECTION
Loose Rigging
(Includes all types wire and
synthetic ropes, chains, links,
shackles, swivels, rings, sockets,
hammerlocks, etc)

APPEA

Lifting Sling(s)
Single or multiple leg wire rope
and chain sets, complete with all
associated accessories)

APPEA

Crane Hooks

APPEA

Not Required
3 monthly visual
inspections

Initial Certification Test


Subject to Visual Inspection.

Subject to company program.

Not applicable

Initial Certification Test


Offshore Every 6 years as
part of the Lifted Equipment
Proof Load Test.

Refer to Section 8.4.1

Initial Certification Test

Refer to Manufacture

Subject to visual
inspection

Colour coding
Visual inspection
each time before use.
1 year
as part of the container
inspection.
1 year

TEST REQUIREMENTS

Every 2 years

Carried out to the requirements


of the relevant Australian
Standard. Refer to Section 8.4.1
for SWL.

All Rigging for Man-lifts

APPEA

As specified above

Subject to Visual
Inspection
As specified above

Page 64

As specified above

4 MGM (man-lift rating)


specified in above documents

APPEA

Guidelines for Lifting Equipment

TABLE F4
TYPE & PRODUCTION TESTING OF NEW LIFTED EQUIPMENT

ITEM

Offshore Containers

REFERENCE

APPEA

TYPE TEST

PRODUCTION TESTING

Applies to first item manufactured of


new design

(For the No. of units to be tested


refer the table F5 below)

4 Point Load Test


2 Point Load Test

4 Point Load Test

Drop Test*

Load Test only

Load Test only

Spreader Frames & Beams

APPEA

Transportable buildings.
Includes; Offices, Laboratories
etc. Not intended to transport
cargo

APPEA

4 Point Load Test


2 Point Load Test

4 Point Load Test

Specialised Items.
Includes: drilling guide bases,
conductor casing joints,
equipment modules etc

APPEA

4 Point Load Test


2 Point Load Test

4 Point Load Test

LOAD TEST REQUIREMENTS

MGM x 2.5
over 4 lifting points and
MGM x 1.5
over 2 lifting points
MGM x 2.5
MGM x 2.5
over 4 lifting points and
MGM x 1.5
over 2 lifting points
MGM x 2.5

* - For very large containers a drop test may be undesirable, hence the drop test should be carried out at the discretion of the accrediting body

Page 65

APPEA

Guidelines for Lifting Equipment

TABLE F5
Total number in series
Number to be tested

1-5

6-10

11-20

21-40

> 40

10%

Page 66

APPEA

Guidelines for Lifting Equipment

APPENDIX G

GUIDE TO AUSTRALIAN AND INTERNATIONAL STANDARDS

Page 67

APPEA

Guidelines for Lifting Equipment

Table G1- Guide to Australian and International Standards


Note: This table is intended as a guide only. In many cases, requirements of International standards will be less onerous than Australian standards. Requirements less onerous
than Australian standards are not recommended to be adopted without specific Operator approval.

Aust/NZ No

Australian/New Zealand Title

ANSI Standard

British Standard

DNV Std

ISO Std

BS 5555
BS 464
BS 3226
BS 6072

Rules for Marine Operations


Part 2 Chap 5
-

Rules for Certification of


Lifting Appliances

AS ISO-1000
AS 1138

The International System of Units


Thimbles for Wire Rope

AS 1171

AS 1353

Non-Destructive Testing Magnetic


Particle Testing of Ferromgnetic
Products, Components and Structures
Flat Synthetic Webbing Slings

AS 1380

Fibre Rope Slings

AS 1418

Cranes (Including Hoists & Winches)

AS 1438

Wire - Coil Flat Slings

BS 3481
BS 5053
BS 2052
BS 4921
BS 7648
BS 327
BS 357
BS 466
BS 1757
BS 2452
BS 2573
BS 2799
BS MA41
BS MA79
-

AS 1504

Fibre Rope - Three Strand Hawser


Laid
Structural Steel Welding

AWS D1.1

BS 4870

A1264.1

BS 4592
BS 5395

AWS D1.2

BS 8118

AS/NZS 1554
AS 1657

AS 1664

Fixed Platforms, Walkways,


Stairways and Ladders Design,
Construction and Installation
Aluminium Structures Code

ASME B30
API RP2D
Spec 2C

Page 68

ISO 1000
-

APPEA

Aust/NZ No

Guidelines for Lifting Equipment

Australian/New Zealand Title

ANSI Standard

British Standard

DNV Std

ISO Std

BS CP118
AS 1666

Wire Rope Slings

ASME B30.9

BS 1290

AS 2089

Sheave Blocks of Maximum Lift 60


Tonne

AWS C3.8

AS 2317

Non-Destructive Testing for


Ultrasonic Testing of Fusion Welded
Joints in Carbon & Low Alloy Steel
Collared Eye-bolts

BS 4018
BS 4344
BS 4536
BS MA47
BS EN 1714

AS 2207

ASME B18.15

BS 4278

AS 2318

Swivels for Hoists

AS 2319

Rigging Screws and Turnbuckles

BS 4429

AS 2321

Short Link Chain for Lifting


Purposes (Non Calibrated)

ASME B29

AS 2550 (1982)

Cranes Safe Use

ASME B30

BS 3113
BS 3458
BSEN 818-1
BS 6304
-

AS 2741

Shackles

AS 2759

Steel Wire Rope Application Guide

AS 3569

Steel Wire Ropes

AS/NZS 3678

Structural Steel Hot Rolled Plates,


Floor Plates and Slabs
Structural Steel Part 1 : Hot Rolled
Bars and Sections
Structural Steel Part 2 : Welded I
Sections

AS/NZS 3679.1
AS/NZS 3679.2

BS 3551
BS 6994
BS 6210
BS 6570
BS 183
BS 302
BS 525
BS 7613

API RP9B
Spec 9A

SAE J763
SAE J1392
SAE J1442
-

Page 69

Rules for Marine Operations


Part 2 Chap 5
Rules for Marine Operations
Part 2 Chap 5

Rules for Marine Operations


Part 2 Chap 5
-

Rules for Marine Operations


Part 2 Chap 5

Rules for Certification of


Lifting Appliances
Rules for Marine Operations
Part 2 Chap 5
-

Rules for Marine Operations


Part 2 Chap 5

ISO 3578

BSEN 10210-2

APPEA

Aust/NZ No

Guidelines for Lifting Equipment

Australian/New Zealand Title

AS 3775

Chain Slings Grade T

AS 3776

Lifting Components for Grade T


Chain Slings
Shank Hooks and Large Eye Hooks Maximum 25 Tonne
Mechanical Equipment - Steelwork

AS 3777
AS 3990

AS 4048

ANSI Standard

British Standard

ASME B29
-

BS 2902
BS 6968
-

ASME B30.10

BS 2903

AISC

BS 5950
BS 7608
DDENV 1993
DDENV 1994
BS 3810
BS 6637
BS M69
BS 5950
BS 7608
DDENV 1993
DDENV 1994
BSEN 698
BSEN 701
BSEN 1251
BS 7648

ASME MH

AS 4100

Flat Pallets for Materials Handling


(1100mm x 1100mm suitable for use
in ISO Series 1 Freight Containers)
Steel Structures

AS 4142.1 - 1993

Fibre Rope - Care & Safe Usage

AS 4142.2 - 1993

Fibre Rope - 3 Strand Hawser laid


and 8 Strand Plaited Rope
Lifting Rings & Links

ANSI MH

AS/NZS 3711.4

Freight Containers:- Part 1


Classification, Dimensions & Ratings
Freight Containers:- Part 2
Terminology
Freight Containers:- Part 3 - Corner
Fittings
General Purpose Containers

AS/NZS 3711.5

Thermal Containers

AS B291
AS/NZS 3711.1
AS/NZS 3711.2
AS/NZS 3711.3

DNV Std

ISO Std

Rules for Marine Operations


Part 2 Chap 5
Rules for Marine Operations
Part 2 Chap 5
Rules for Marine Operations
Part 2 Chap 5
-

ISO 445

Rules for Marine Operations


Part 2 Chap 5

BS 3951

Rules for Marine Operations


Part 2 Chap 5
-

ANSI MH

BS 3951

ISO 830 Amd.1,Amd.2

ANSI MH

BS 3951

ISO 1164 Cor.1

ANSI MH

BS 3951

ISO 1496.1 Amd.1

ANSI MH

BS 3951

ISO 1496.2

AISC

Page 70

ISO 668 Amd.1

APPEA

Aust/NZ No

Guidelines for Lifting Equipment

Australian/New Zealand Title

ANSI Standard

British Standard

DNV Std

ISO Std

AS/NZS 3711.6

Tank Containers

ANSI MH

BS 3951

ISO 1496.3

AS/NZS 3711.7

Dry Bulk Containers

ANSI MH

BS 3951

ISO 1496.4

AS/NZS 3711.8

Platform Containers

ANSI MH

BS 3951

ISO 1496.5 Amd.1

AS/NZS 3711.9

Coding, Identification and Marking

ANSI MH

BS 3951

ISO 6346 Amd.1

AS/NZS 3711.10

Handling and Securing

ANSI MH

BS 3951

ISO 3874 Amd.2

Page 71

APPEA

Guidelines for Lifting Equipment - Phase Out of ISO Containers

APPENDIX H

GUIDELINES FOR THE PHASE OUT OF ISO SHIPPING


CONTAINERS OFFSHORE

Page 73

APPEA

SCOPE

Guidelines for Lifting Equipment - Phase Out of ISO Containers

Provision of procedures & guidelines to manage the use of ISO containers


used in the offshore oil and gas exploration and production industry.
The document provides guidelines for the inspection, testing and marking of
ISO containers used in the transport of goods to and from offshore locations.

IDENTIFICATION OF
ISO CONTAINERS

ISO containers are the containers originally built for international shipping and
fitted with ISO Corner fittings and lifted in container ports, from these fittings,
with a purpose built spreader frame and special Twist-locks. The containers
are designed and rated for use in still water ports and not for offshore use
where significant dynamic forces occur during lifting operations.
Most ISO containers are 20ft in length although 10, 30 & 40ft lengths are also
available.
Note: Purpose built offshore containers may also have ISO Corner fittings.
This is acceptable, provided that they are used only for securing during
transport and/or onshore/inshore lifting in accordance with onshore/inshore
container lifting guidelines as detailed in AS 3711.10:1993 Freight
Containers Handling and Securing.

CONTROLLED USE OF
ISO CONTAINERS

Containers used in international shipping are controlled by the International


Convention for Safe Containers (CSC). When the containers used in
international and/or coastal shipping reach the end of their service life, either
through condition or a time life expiry they are often sold off without
current CSC compliance.
Existing CSC compliance plates do not apply to the offshore oil and gas
exploration and production industry except as a reference for de-rating the
container in accordance with this these guidelines.
The CSC compliance plate is to be retained for this purpose. ISO containers
without compliance plates should be condemned.

REFERENCES

King Bay Supply Base Lifting Equipment Management System,


Woodside Energy Ltd.
Marine Orders, Part 44, Section 11.
International Maritime Organisation Circular 613 (to be replaced by
Maritime Safety Committee, Circular 860).
International Convention for Safe Containers (CSC) IMO, 1982.
DNV 2.7-1 Offshore Containers Certification Notes.
AS3711.10 1993 - Freight Containers, Handling & Securing.

Figure 1: ISO Corner Fitting


Figure 2: Typical ISO Container

Page 74

APPEA

ALLOWABLE ISO
CONTAINER STYLES
& LENGTHS

Guidelines for Lifting Equipment - Phase Out of ISO Containers

Closed roof, ISO containers up to 20 ft. in length are acceptable for offshore
transportation in accordance with these guidelines.

Open top style, ISO containers and any ISO container over 20 ft in length are
not acceptable for offshore transportation.

MODIFICATIONS TO
ISO CONTAINERS

Any ISO container that has been modified from the original CSC design must
have engineering calculations to support the continued integrity of the
container.
Unlike a purpose built offshore container, which is designed to carry full load
on primary structure members, ISO containers rely on the integrity of wall
panels for primary strength.
Such modifications may include:
Addition of extra doorway
Alteration to length
Addition of Pad eyes

PHASING OUT ISO


CONTAINERS FROM
OFFSHORE
INDUSTRY

Contractors currently utilising ISO containers are expected to reduce the


number in use up to the phase out date of 31 December 2000 and replace them
with purpose built offshore shipping containers.
The APPEA Guidelines for Lifting Equipment provide guidance for the design
of purpose built offshore shipping containers.

COMMENTARY ON
LIFTING POINTS

Even in a still water port situation, ISO shipping containers cannot be


lifted from the ISO Corner fittings by shackles and slings. This applies
even when empty.
Lifting with spreader frames as used in port situations is not allowed in
offshore lifting operations. Refer to IMO MSC circular 860

ISO containers used in the offshore industry should have pad eyes that are
purpose built. Refer to Pad eyes below.

Figure 3: Shackles in ISO corner fittings are not permitted

Figure 4: Although not generally required when container is


down-rated, lifting with special lifting beams will be allowed
during phase out. Must be fitted to pad eyes as shown.

Page 75

APPEA

PAD EYE
REQUIREMENTS

Guidelines for Lifting Equipment - Phase Out of ISO Containers

The following guidance is provided for the installation of pad eyes:


design by qualified structural engineer;
design verification by independent engineer, who has not been involved in
the design;
carry MGM on 2 diagonally opposite pad eyes;
align to the centre of gravity of the load
shackle pin hole to be +3mm or, not greater than 4% more than the
shackle pin diameter;
width of pad eye to be equal to 75% of the opening of shackle to be fitted.
This may be accomplished by fitting bosses to pad eye;
material trace-ability;
documented welding procedures (To AS1554, AWSD1.1 etc.);
welder qualification trace-ability; and
NDT inspection of all welding associated with pad eyes.
Notes:
1. The installation of pad eyes must have engineering trace-ability.
2. Refer to section 5.8 for pad eye design.

ALLOWABLE MGM
(Maximum Gross Mass)

ISO Containers used in the offshore industry where significant dynamic forces
occur during lifting from supply vessels must be significantly de-rated.
Subject to inspections in accordance with these guidelines, ISO container use
up to the phase out date will be allowed provided that the following is applied:

MARKING
REQUIREMENTS

The container is de-rated by multiplying original CSC Maximum Gross


Weight (or Mass) x 2 and dividing the figure by 5.
eg. For a 24 tonne MGM container:
(24 x 2)
=9.6 tonnes MGM
5

All ISO containers, original or modified, shall have a stencilled marking


beside the CSC data plates indicating Not Applicable. The plate should
remain to indicate the original MGM that is used in the de-rating formula
above.
Marking plates are required for:
Operational Marking Plate (Tare, Nett & Gross)
Test Plate (date of test and inspections)
Each container should be marked with a unique identification number issued
by the owner. The number should be:
1. cross-referenced on all relevant documentation; and
2. prominently displayed on a minimum of 2 sides of the container in
contrasting colours with stencilled characters of not less than 75 mm in
height.
Note: Refer to Figures 5 &6 for details of plates.

Page 76

APPEA

FORKLIFT POCKETS

Guidelines for Lifting Equipment - Phase Out of ISO Containers

ISO Containers often have more than 1 set of fork-lift pockets. Extreme
caution should be used when lifting a laden ISO container from the fork-lift
pockets.
If there are two sets of fork-lift pockets, with one set being close to the centre
of the container, the inner set are designed for Empty lifting only. These
words must be stencilled on the base frame adjacent to fork-lift pockets when
such fork-lift pockets are installed. Stencilling should be 75mm in height.
There are instances where ISO containers have been modified and appear to
have useable fork-lift pockets on more than two sides, this can be a dangerous
situation as fork-lift pockets have been found that have the fork tines bearing
on a plywood floor. Check before using and at scheduled inspection.

SLINGS

Sling sets may be chain or wire rope. The following is recommended:


four leg sling assemblies are preferred;
maximum included (apex) sling angle of 60 degrees and;
chain used in stingers (or 5th leg) must meet ISO 3076, or ISO 7593
standards.
Note: The use of stingers is discouraged as the redundancy in a 4 leg assembly
is lost.

SHACKLES

Shackles must be:


Grade S minimum; and
Safety pin type with split pin fitted.

CONTAINER
INSPECTIONS

ISO containers must receive a thorough visual inspection both annually and
prior to any load testing.
NDT Inspection of pad eyes and floor support structure is to be carried out
annually and prior to load testing.
All thorough visual inspections and NDT must be recorded in a lifting
equipment database.

THOROUGH VISUAL
& NDT INSPECTIONS
(ANNUAL
REQUIREMENT)

door latching mechanisms in good working order (where applicable);


container is free from obvious defects, corrosion, impact damage, cracks,
etc;
under-floor support structure inspection. The floor support structure is
very light in an ISO container and is prone to extensive corrosion and
cracking when used in the offshore environment;
place container on supports to allow full inspection of underside and
ensure adequate lighting;
look for corrosion and/or any cracking;
it may be necessary to sand blast corroded steel to allow full inspection;
suspected areas of cracking to have NDT inspections carried out;
steelwork that has suffered significant (greater than 10%) metal loss
through corrosion is to be replaced;
complete structure to be examined for corrosion, cracking, and impact
damage. Particular attention is to be given to inspection of lifting points
and corner post assemblies;
visually inspect all welds for defects;
NDT all welds in pad eye area. (NATA accredited NDT facility required);
inspect for signs of mechanical damage;

Page 77

APPEA

Guidelines for Lifting Equipment - Phase Out of ISO Containers

doors, frames, seals, hinges, locks should be examined and functionally


checked to ensure satisfactory operation without undue force;
check floor is substantially flat with no signs of damage or other
indications that may indicate overloading. Any internal floor damage may
indicate underside damage- re-check; and
marking plates should be as per requirements of these guidelines.

VISUAL INSPECTORS
KNOWLEDGE
REQUIREMENTS

The visual inspector should have, as a minimum, a knowledge and adequate


practical experience of:
the statutory requirements relating to containers;
the various types of containers in service;
the correct methods of slinging and handling the containers;
the loads affecting containers when handled under adverse offshore
conditions, particularly those affecting lifting points and, in the case of
ISO containers used offshore, the floor support structure;
the methods of testing containers as detailed in Maritime Safety.
Committee circular 860 or, DNV2.7-1 Offshore Container, Certification
Notes. The provisions of DNV 2.7-1 to be used as a guide only as ISO
containers do not comply with offshore container standards;
defects likely to be found in containers and acceptable levels of wear,
distortion and deterioration in relation to safety in use;
welding methods and procedures and qualification of welders;
the various methods of non-destructive testing (NDT) and a good
understanding of how they work and their limitations; and
procedures for measuring container to ensure distortion has not occurred
during service or load testing.

TESTING AN ISO
CONTAINER

The target date for the phase out of ISO containers for use in the offshore oil
and gas exploration and production industry is 31 December 2000. Hence it is
recommended that any containers currently in use undergo the following load
test (subject to satisfying inspection requirements) which would see them
through to phase out date.
Testing of container as per Testing Requirements as detailed in IMO
613 & MSC 860. (Drop test will not be required)

TESTING
PROCEDURES

Prior to load testing carry out thorough visual inspection as detailed within this
document as there is no value in testing a container that has defects.
4 Point Lifting Test:
Internal Load (not to be hung under container): a uniformly distributed load,
such that the combined tare of the container and test load is equal to 2.5 times
the de-rated MGM. The container should be lifted with its lifting set attached
to all four pad eyes.
2 Point Lifting Test:
Internal load (not to be hung under container): a uniformly distributed load
such that the combined tare of the container and test load is equal to 1.5 times
the de-rated MGM. It may be necessary to secure the weights to prevent
slippage during testing. The container should be lifted with slings attached to
two diagonally opposite pad eyes during the test.
Drop Test:
Drop testing of ISO containers is not recommended. Drop testing is required
when type testing future new container designs.

Page 78

APPEA

Guidelines for Lifting Equipment - Phase Out of ISO Containers

ALLOWABLE
DEFLECTION
DURING &
SUBSEQUENT TO
LOAD TESTING

COMMENTS ON
DEFLECTION
LIMITS

Allowable deflection limits are detailed within DNV 2.7-1 Certification notes
Offshore Containers.
Refer to sections 3.7.1.2 & 3.7.1.3 of referenced DNV document.

Where deflection exceeds the maximum allowable limit, the container should
be scrapped.

Figure 5: ISO Container Identification Plate

OFFSHORE CONTAINER
Name of Manufacturer (if known)
Month/year of Manufacture (if known)
Manufacturers Serial No. (if known)
Maximum Gross Weight
kg at
Tare Weight
kg
Payload Container
kg

IDENTIFICATION
PLATE MATERIAL &
SIZE
REQUIREMENTS

deg sling angle

Plates to be of stainless steel or marine grade aluminium, 1 .5 mm thick


Affixed with stainless steel rivets (not aluminium)
215 mm overall width
150 mm overall height
Main heading alpha characters to be stamped 10mm in height
Other alpha & numeric characters 5mm in height

Page 79

APPEA

Guidelines for Lifting Equipment - Phase Out of ISO Containers

Figure 6: Offshore Container Inspection Data Plate


INSPECTION DATA-OFFSHORE CONTAINER
Container No.
Maximum Gross Mass
kg
Tare Mass
kg
Payload - Container
kg
Mid- deck (Not Applicable to ISO containers)
Owner:
Tel. No. +

Test

Proof Load

NDT

Visual Inspection

INTERVAL
DATE &
TESTED BY

ONCE ONLY

1 YEAR

1 YEAR

Note: The inspection frequencies shown above only apply to ISO containers
INSPECTION DATA
PLATE MATERIAL &
SIZE
REQUIREMENTS

Plate to be of stainless steel or marine grade aluminium, 1 .5 mm thick


Affixed with stainless steel rivets (not aluminium)
215 mm overall width
250 mm overall height
Main heading alpha characters to be stamped 10mm in height
Other alpha & numeric characters 5mm in height

Page 80

APPEA

Guidelines for Lifting Equipment - Phase Out of ISO Containers

OK
CHECK LIST

REVIEW PRIOR TO
ISSUING A TEST
CERTIFICATE

Container was placed on supports and a full underside


inspection carried out.
Container has no significant corrosion and/or structural fault
affecting integrity
Container floor is in sound condition
NDT of pad eye welds and floor support structure has not
revealed any cracking (or repairs have been effected)
Pad eyes are fitted to the container
Pad eyes have engineering design drawings available
Pad eye design complies with the requirements of this
document.
Container has been de-rated as per requirements of this
document
Container has been load tested as per requirements of this
document
There is no permanent distortion of the container following
load testing
Fork-lift pocket marking is as per the requirements of this
document and the pockets are in a good and safe condition.
Where a 5th leg is used in a chain sling assembly, the chain in
the 5th leg must meet ISO3076 standards for lifting chain.
Engineering drawings and structural analysis support any
modifications. All such modifications should have
independent design verification.

Page 81

NO

APPEA

Guidelines for Lifting Equipment - Inspection, Testing and Marking of Offshore Containers

APPENDIX I

GUIDELINES FOR THE INSPECTION, TESTING AND MARKING OF


OFFSHORE CONTAINERS

Page 82

APPEA

Guidelines for Lifting Equipment - Inspection, Testing and Marking of Offshore Containers

PREAMBLE
The purpose of these guidelines is to address integrity requirements for existing offshore containers. They do
not address the requirements for new container fabrication or the concerns with ISO containers.
These guidelines provide lifting equipment testing facilities guidance on consistent minimum quality
requirements for testing offshore containers.
APPEA encourages all offshore container owners and their agents to utilise inspection services that have been
accredited by NATA (or equivalent overseas organisations) to carry out inspections and/or tests in accordance
with this guideline.
If the required documentation needed to obtain a Certificate of Conformity as detailed within this guideline is
not available to support the integrity of the container to be inspected and/or tested, the container should not be
approved for offshore use. This may require that engineering drawings be developed and calculations carried
out to verify the design of the container as being fit for intended service. Without all required information, a
Certificate of Conformity should not be given for the container.

Page 83

APPEA

Guidelines for Lifting Equipment - Inspection, Testing and Marking of Offshore Containers

DOCUMENT SCOPE

Provide guidelines for the inspection, testing and marking of a wide range of
containers, baskets, skips etc. used in the offshore oil & gas exploration and
production industry.

INTRODUCTION

The range of shapes, sizes and capacity of containers used in the offshore
industry makes it difficult to specify all requirements that need to be met for
each individual design. This document provides specifics on some matters
affecting safety of containers whilst other areas may offer guidance only.
It is the joint responsibility of both the equipment owner and the inspection
and/or testing facility to ensure that all containers used within the offshore
industry are fit for the intended service.

REFERENCES

COMMENTS ON
DESIGN OF
OFFSHORE
CONTAINERS

International Maritime Organisation MSC Circular 860


DNV 2.7-1 Certification notes for Offshore Containers
APPEA Guidelines for Lifting Equipment IMDG Code
EN12079. Offshore Containers Design, construction, testing, inspection
and marking.
Petroleum (Submerged Lands) Act 1967 P(SL)A

It is recognised that there are many containers in use within the Australian
offshore oil & gas industry that may not be correctly engineered for the
service. The guidelines and procedures provided in this document will assist
in ensuring that every container used within the oil and gas exploration and
production industry has engineering drawings and design calculations to
support the Maximum Gross Weight indicated on the container.
Without the required documentation the testing facility will have no ready
method of determining if the Maximum Gross Weight (MGM) nominated by
the owner, is in fact a safe working load to be applied.
New containers will be fabricated to stringent guidelines and will be built to
recognised standards such as DNV 2.7-1. This will automatically provide the
quality that this document seeks to introduce to existing containers.

JUSTIFICATION OF
ALLOWABLE MGM
(Maximum Gross Mass)
OF EXISTING
CONTAINERS

Existing containers may need to be down-rated due to the more stringent


testing requirements. It is recommended that container owners carry out a
review of existing design MGM ratings to ensure that the container(s) will
meet the testing requirements of 2.5 times MGM. It may be necessary to
revise the container MGM and to update drawings as required, indicating new
ratings.

Page 84

APPEA

Guidelines for Lifting Equipment - Inspection, Testing and Marking of Offshore Containers

PAD EYE
REQUIREMENTS

One of the most critical areas in the fabrication of an offshore container is the
pad eyes and their attachment to the container. For this reason the following
are recommended for offshore containers.
the installation of pad eyes must be carried out in accordance with good
engineering practices;
no bolted on pad eyes are permitted;
pad eyes must be welded to the primary structure of the container;
Note: For existing containers of monocoque construction, a detailed
engineering assessment of the pad eye connection is required;
design carried out by a qualified structural engineer and checked by an
independent engineer;
for design purposes, the design load is to be carried on two diagonally
opposite pad eyes;
align to centre of gravity of the loaded container;
shackle pin hole to be +3mm or, not greater than 4% more than the
shackle pin diameter;
width of pad eye to be equal to 75% of the opening of shackle to be fitted.
This may be accomplished by fitting bosses (cheek plates) to pad eye;
material traceability where appropriate material with through thickness
properties is to be specified. (Lamellar Defects);
documented welding procedures (To AS1554, AWSD1.1 etc.);
welder qualification trace-ability; and
NDT inspection of welding by MPI for all fillet welds & a combination of
Ultra Sonic and MPI for full penetration welds.
Notes:
1. The installation of pad eyes must have engineering trace-ability.
2. DNV 2.7-1 provides full details of container design and material
requirements and designers are encouraged to use the DNV document as a
guide.

GENERAL DESIGN
REQUIREMENTS

Monocoque construction is not to be used in new offshore container


fabrication and/or designs ie. A Primary structure is required.
For all other design requirements for new offshore containers, refer to
DNV2.7-1 Certification Notes Offshore Containers.

.
MARKING
REQUIREMENTS

All Offshore containers shall have the following:


Operational Marking Plate (Tare, Nett & Gross);
Test Plate (date of tests and inspections); and
Each container should be marked with a unique identification number
issued by the owner.
Notes:
1. The above referenced unique number should be cross-referenced on all
relevant documentation, including the Certificate of Conformity.
2. The number should be prominently displayed on at least 2 sides of the
container in contrasting colours with stencilled characters of not less than
75 mm in height.

Page 85

APPEA

Guidelines for Lifting Equipment - Inspection, Testing and Marking of Offshore Containers

COMMENTS ON
LOAD TESTING OF
OFFSHORE
CONTAINERS

The load test requirements for offshore containers used in Australian waters
have traditionally been taken from Marine Orders Part 32 as published by the
Australian Maritime Safety Authority. However, it is recognised that the table
published in Marine Orders Part 32 is not suited to offshore containers and
these guidelines recommend that the requirements of the International
Maritime Organisation (IMO) be applied.
IMO have issued a circular (613) that details testing requirements for offshore
containers. This circular, referenced in Marine Orders part 44, paragraph 11 is
to be replaced by circular MSC 860.

LOAD TESTING

Prior to load testing, carry out thorough visual inspection as detailed within
this document. There is no value in testing a container that has defects.
NDT
Carry out NDT inspection on pad eye welds prior to and following load
testing. There will be no point load testing if pad eye welds have existing
faults.
4 Point Lifting Test:
Internal Load (not to be hung under container): a uniformly distributed load,
such that the combined tare of the container and test load is equal to 2.5 times
the rated MGM. The container should be lifted with its lifting set attached to
all four pad eyes.
2 Point Lifting Test:
Internal load (not to be hung under container): a uniformly distributed load
such that the combined tare of the container and test load is equal to 1.5 times
the rated MGM. The container should be lifted with slings attached to two
diagonally opposite pad eyes during the test.

DOCUMENTATION
REQUIREMENTS
PRIOR TO
LOAD-TESTING

The following requirements apply to any offshore container including baskets,


bottle racks, waste skips, completion baskets, workshops, stores and any other
structure used to transport goods to and from offshore facilities.
The equipment owner (or user) is required to provide the testing facility with
advice regarding design drawings and design calculations as detailed on
Page92.This information is required to enable the testing authority to issue a
Certificate of Conformity that will confirm that the subject container meets the
requirements of these Guidelines.

COMMENTARY ON
CLASSIFICATION
SOCIETY APPROVED
OFFSHORE
CONTAINERS

When a container with classification society certification is presented to a


NATA accredited facility for load testing, the facility is not required to verify
the design. The NATA accredited facility can proceed with load testing the
container and issue the Load Test Certificate on the strength of the Class
Society Certification approval and the satisfactory load test.
Advice regarding the engineering drawings and design calculations detailed
below is not required for a classification society approved container.
Maintaining classification society certification will provide acceptance of the
container at other locations throughout the world.

NATA ACCREDITED

When a container is presented to a NATA accredited facility for inspection

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APPEA

Guidelines for Lifting Equipment - Inspection, Testing and Marking of Offshore Containers

FACILITY
RESPONSIBILITIES

and testing according to these guidelines, the facility management is


responsible for ensuring the safety of offshore containers.

ALLOWABLE
DEFLECTION
DURING &
SUBSEQUENT TO
LOAD TESTING

Allowable deflection limits are detailed within DNV 2.7-1 Certification notes
Offshore Containers.
Refer to sections 3.7.1.2 & 3.7.1.3 of referenced DNV document.

COMMENTS ON
DEFLECTION
LIMITS

Where deflection exceeds the maximum allowable limit, the container should
be either, de-rated, strengthened, or scrapped.

SLINGS

Sling sets may be chain or wire rope.

Material for chain used in 5th leg of a 5 leg assembly must comply with
ISO 3076.

SHACKLES

Shackles must be:


Grade S minimum
Safety pin type with split pin fitted
Bow shackles are preferred

CERTIFIED VISUAL
INSPECTION
REQUIREMENTS

The following should be considered when undertaking certified visual


inspection
container is free from obvious defects, significant corrosion, impact
damage, cracks, etc;
under-floor support structure inspection;
place container on supports to allow full inspection of underside and
ensure adequate lighting;
look for extensive corrosion and/or any cracking;
it may be necessary to sand blast corroded steel to allow full inspection;
suspected areas of cracking to have NDT inspections carried out;
steelwork that has suffered metal loss of 10% or greater through
corrosion, is to be replaced
Note: This may require UT checks to quantify metal loss;
complete structure to be examined for corrosion, cracking, and impact
damage. Particular attention is to be given to inspection of lifting points,
under-side members and corner post assemblies;
visually inspect all welds for defects;
inspect for signs of mechanical damage;
doors, frames, seals, hinges, locks should be examined and functionally
checked to ensure satisfactory operation without undue force;
check floor is substantially flat with no signs of damage or other
indications that may indicate overloading. Any internal floor damage may
indicate underside damage- re-check; and
marking plates in accordance with these guidelines.

Page 87

APPEA

Guidelines for Lifting Equipment - Inspection, Testing and Marking of Offshore Containers

TESTING OF
WORKSHOP
CONTAINERS,
LOGGING UNITS
ETC.

It is recognised that it is extremely difficult, and in some cases impossible, to


fit the required test weights into containers that have work benches, shelving
etc. It is also impossible to fit weights into many logging units and other
container style cabins that either are full of specialised equipment used by
service companies or, only have personnel access doors.
In the case of these units it is recommended that more stringent inspection
requirements apply to these units in lieu of any load testing.

6 YEARLY
INSPECTION OF
WORKSHOP
CONTAINERS,
LOGGING UNITS
ETC. THAT CANNOT
BE LOAD TESTED

Where test weights cannot be evenly distributed across the floor area of any
container, logging unit etc. the following inspection methods shall be used to
ensure the on-going integrity of the equipment. These requirements shall be
additional to the annual, thorough visual and NDT inspection requirements
previously outlined.
Note: This method of integrity assurance will be in lieu of load testing and will
only be carried out by facilities accredited with NATA for visual or NDT
inspection or Classification Societies (e.g. DNV, Lloyds etc.)

Place container on racks to allow full underside inspection.


Note: Do NOT walk underneath containers suspended by fork-lift or
cranes.
Abrasive blast 25% of under-floor structural welds.
Carry out MPI on all welds cleaned by blasting
Where cracking is found in the underside should be completely abrasive
cleaned and all structural welds inspected by MPI method.
Carry out UT testing of any under-side structural members suspected of
having areas of > 10% metal loss.
Note: If any metal loss of > 10% is detected, the remaining structural
members shall also be UT checked for metal loss.
Carry out repairs as required using approved welding procedures,
qualified welders and trace-able materials equivalent to the original
structure members as detailed on the engineering drawings.
Carry out MPI on all weld repairs and rectify any faults detected.
Re-coat underside of container with a suitable coating for the offshore
environment.
NATA accredited facility shall provide the equipment owner with a stick
diagram of the container underside. The diagram shall identify members
and joints inspected.
The equipment owner should ensure that all QA documents relating to
repairs carried out are complied and retained on file for future reference.

Note: Whilst the abrasive blast requirements may, at first seem to be quite
extensive, it will, in most cases be advantageous as many containers will
require re-application of coatings (particularly underneath) at the end of 6
years and this work will fit well with that requirement.

Page 88

APPEA

VISUAL INSPECTOR
KNOWLEDGE
REQUIREMENTS

Guidelines for Lifting Equipment - Inspection, Testing and Marking of Offshore Containers

The inspector must have, as a minimum, a knowledge and adequate practical


experience of:
The statutory requirements relating to containers.
The provisions of DNV 2.7-1
The various types of containers in service.
The correct methods of slinging and handling the containers.
The loads, stresses and strains affecting containers when handled under
adverse offshore conditions.
The methods of testing containers as detailed in Maritime Safety.
Committee circular 860 or, DNV2.7-1 Offshore Container, Certification
Notes.
Defects likely to be found in containers and acceptable levels of wear,
distortion and deterioration in relation to safety in use.
Welding methods and procedures and qualification of welders.
The various methods of non-destructive examination (NDE) and a good
understanding of how they work and their limitations
Techniques for measuring container to ensure distortion has not occurred
during service or load testing
Inspection of rigging and lifting equipment as per the category Lifting
Sling(s) as detailed in Table F3.

Page 89

APPEA

Guidelines for Lifting Equipment - Inspection, Testing and Marking of Offshore Containers

REQUIREMENTS TO
BE MET PRIOR TO
ISSUING A
CERTIFICATE of
CONFORMITY

OK

Engineering drawings have been prepared or reviewed by a


"body" meeting the requirements of section 2.6

Drawings meet the requirements detailed within this


document.
Container been inspected in accordance with Certified
Visual Inspection Requirements as detailed in Appendix I.

NO

Engineering drawings and structural analysis support any


modifications.
Pad eyes are fitted to the container
Pad eyes have engineering design drawings available
Pad eye design complies with the requirements of this
document.
Container has been de-rated as per requirements of this
document
Container has been load tested as per requirements of this
document
There is no permanent distortion of the container following
load testing (Refer to DNV 2.7-1, section 37.1.2 & 3.7.1.3)
Fork-lift pockets marking is as per the requirements of this
document.
Material for chain used in 5th leg of a 5 leg assembly must
comply with ISO 3076.
NDT of pad eye welds, structural member welds and floor
support structure has not revealed any cracking (or repairs
have been effected)

Figure I.1: Suggested Offshore Container Identification Plate


OFFSHORE CONTAINER
Name of Manufacturer
Month/year of Manufacture
Manufacturers Serial No.
Maximum Gross Weight
Tare Weight
Payload Container
Intermediate Deck kg
Certificate of Conformity No.
Design Temperature

kg at
kg
kg

Degrees C

IDENTIFICATION
PLATE MATERIAL &
SIZE
REQUIREMENTS

deg sling angle

Plate to be of stainless steel or marine grade aluminium, approximately 1


.5 mm thick
Affixed with stainless steel rivets (not aluminium)
215 mm overall width
150 mm overall height
Main heading alpha characters to be stamped 10mm in height
Other alpha & numeric characters 5mm in height

Page 90

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Guidelines for Lifting Equipment - Inspection, Testing and Marking of Offshore Containers

FIGURE I.2: SUGGESTED INSPECTION DATA PLATE


215

35

180 (6 x 30)

10 mm LETTERING

INSPECTION DATA OFFSHORE CONTAINER

Container No.
Maximum Gross Mass
Tare Mass
Payload
Container
Intermediate deck

kg @
kg
kg
kg

deg. Apex sling angle

Owner:
Tel. No. +
+
+

250 mm

70 mm

TEST

PROOF LOAD

NDT

INTERVAL
AT
MANUFACTURE

6 YEAR TEST
DATE CERT NO

3 YEAR TEST
DATE CERT NO

VISUAL
INSPECTION
1 YEAR TEST
DATE CERT NO

AT
SITE

1.5 mm Stainless Steel Or Marine Grade Aluminium

5 mm LETTERING

Suggested plate incorporates ideas from international documents and local


requirements. All dimensions are shown in mm.

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Guidelines for Lifting Equipment - Inspection, Testing and Marking of Offshore Containers

FIGURE I.3 SUGGESTED ALTERNATE IDENTIFICATION PLATE

215 mm

5 mm LETTERING

10 mm LETTERING

OFFSHORE CONTAINER

150 mm

Name of Manufacturer
Month/year of Manufacture
Manufacturers serial No.
Maximum Gross Mass
Tare Mass
Payload
Container
Intermediate deck
Certificate of Conformity No.
Design Temperature

kg @
kg
kg
kg
o

deg. Apex sling angle

1.5 mm Stainless Steel or


Marine Grade Aluminium

The suggested plate complies with international document requirements.

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Guidelines for Lifting Equipment - Inspection, Testing and Marking of Offshore Containers

FIGURE I.4

SUGGESTED OPERATIONAL MARKING PLATE

200

1.5mm Stainless steel or


Marine Grade Aluminium

3.2
90

ID No

TW-SS01

OWNER

WOODSIDE

MANUFACTURER

DISON

DATE OF
MANUFACTURE
TYPE

12/96
OFFSHORE EQUIPMENT CONTAINER

All dimensions shown are in mm.

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Guidelines for Lifting Equipment - Inspection, Testing and Marking of Offshore Containers

FIGURE I.5 SUGGESTED IDENTIFICATION NUMBER DETAIL

75mm high lettering, 7.5mm thick

VARIES

PW - SS01

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Guidelines for Lifting Equipment - Inspection, Testing and Marking of Offshore Containers

FIGURE I.6: SUGGESTED ALTERNATE OFFSHORE CONTAINER INSPECTION


DATA PLATE
INSPECTION DATA-OFFSHORE CONTAINER
Container No.
Maximum Gross Weight (wt)
Tare Weight
Payload - Container
Mid- deck

kg at
deg, Apex sling angle
kg
kg
kg (Where Applicable)

Owner:
Tel. No. +

DATE:

DATE:

DATE:

TEST TYPE:

TEST TYPE:

TEST TYPE:

TESTED BY:

TESTED BY:

TESTED BY:

DATE:

DATE:

DATE:

TEST TYPE:

TEST TYPE:

TEST TYPE:

TESTED BY:

TESTED BY:

TESTED BY:

DATE:

DATE:

DATE:

TEST TYPE:

TEST TYPE:

TEST TYPE:

TESTED BY:

TESTED BY:

TESTED BY:

DATE:

DATE:

DATE:

TEST TYPE:

TEST TYPE:

TEST TYPE:

TESTED BY:

TESTED BY:

TESTED BY:

DATE:

DATE:

DATE:

TEST TYPE:

TEST TYPE:

TEST TYPE:

TESTED BY:

TESTED BY:

TESTED BY:

INSPECTION DATA
PLATE MATERIAL &
SIZE
REQUIREMENTS

Plate to be of stainless steel or marine grade aluminium, approximately 1


.5 mm thick
Affixed with stainless steel rivets (not aluminium)
215 mm overall width
250 mm overall height (approx.)
Main heading alpha characters to be stamped 10mm in height
Other alpha & numeric characters 5mm in height

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Guidelines for Lifting Equipment - Inspection, Testing and Marking of Offshore Containers

ONGOING
INSPECTION & TEST
REPORTS

Ongoing, in-service reports will include the following as appropriate:


Visual Inspection Reports;
Load Test Reports; and
Non Destructive Testing Reports.

Page 96

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