Hydraulic Compressor Machine 100 Ton Capacity a esnn Electricity Is the Light and Life of a day. It was the time about half a century ago that copper was only metal introduced in Electrical Industry. But as fast as the demand of Electricity increased, so fastly the cost of copper rose high. This casued a great problem for electrictiy engineers to get rid of this increased scarecity of raw material for electro-products and they fought battel to find their way out it by introducing the Aluminium as the best substitute. This was really a great step towards the economic prosperity of the age. ‘All Aluminium and ACSR Conductors have not only cut short the cost of production alone, they have provided access to the small scale industry units towards their manufacture also. The ratio of weight of aluminium conductors to that of equivalent copper conductors works outs as (0.4882:1.00 which is the principal characteristic of switching over to aluminium conductors. ABOUT OURSELVES Punjab Engineering Enterprises is name which is now very well known to State Electricity Boards like Punjab State Electricity Board (PSEB), Bhakra Beas Management Board (BBMB) etc. We are Specialists in manufacturing of A.C.S.R Hydraulic Compressor Machines 100 Ton Capacity and compression dies. We are manufacturing this item for the last twenty years. We have supplied machines to P.S.E.B, Haryana State Electricity Board, Himachal State Electricity Board and Bhakra Beas Management Board & Other private contractors. On The Bases of good performance of our machine, Punjab State Electricity Board (P.S.EB) has standardized our firm for the supply of this item. This machine has been developed to meet the requirement of various State Electricity Board's in the country, which are engaged in the erection and maintainance of high tension transmission lines upto 440KV. This is used for applying Mid-Span Joints and dead End Joints in the transmission lines. The joints applied with our machine develops the same mechanical strength and electrical conductivity as that of parent conductor provide that the joints are of standard make. This can be used for making wire rope shalings, for this, separate set of die is required. For Free Literature And Any Query Write Us e-mail: princemanhas@yahoo.com A.General Description This machine has been developed to meet the requirement of various State Electricity Board's in the country, which are engaged in the erection & maintainance of high tension transmission lines upto 40KV. This is used for applying Mid-Span Joints & Dead End joints in the transmission lines. The joints applied with our machine develops the same mechanical strength & Electrical conductivity as that of parent conductor provided that the joints are of standard make. This can be used for making wire rope shalings, for this, separate set of dies is required. ‘The description of the main body is as follows = 1. Main Body :- Main body is manufactured out of one piece solid carbon steel block. The design & diameters of the body are so maintained that it can withstand load upto 125 M.T up to which is tested 100 times before dispatch. This body is bored to correct size & grinded perfectly so as to accommodate Ram. 2. Pump Block :- This is manufactured from tested carbon steel of medium range & attached with the main body by welding with special mig welding rod so as to withstand high pressure developed in the machine. This block carries two nos. pumps ie Low pressure Pump & high pressure pump, one no safety valve, one no. release valve & one no. pressure gauge. 3. Qil Tank & Supporting Stand :- Oil tank is fabricated from metal steel sheets & plates. It is perfectly machined from top for proper matching with machine. To make leak proof special gasket sheet is kept at the top of the tank. Oil tank is fixed on the supporting steel! folding type frame. Oil tank contains 1.5 liters of hydraulic oil 32/68 nos. of Indian Oil Corporation. No other oil should be used in the machine. 4, Oil Gauge :- Transparent oll gauge is provided on one side of oil tank, through which oil level is visible. Minimum & Maximum position of oil level is marked on this gauge. Minimum Level of oil has to be maintained under all working conditions. 5. Ram ~ Ram is manufactured from high tensile steel hardened & grinded perfectly for perfect matching with main body cylinder. Ram is made self retracting type by fixing it with carrier plate, which in turn is fixed with 4 nos. coiled springs. With this arrangement as soon as the load is releases the ram regains it’s original position automatically Le it comes back in the cyidner. 6. Pumps :- These are the vital parts of the compressor machine, They suck oil from the oil tank & inject it into the main body which raises the ram & develop the desired pressure. Low pressure pump is capable of developing pressure upto 500Kg/cm sqr i thrust of 40 tons & where as high pressure pump is capable of developing pressure upto 1100 kg/cm sqr i.e thrust of 126 ton. This is the ultimate pressure upto which this machine is tested. These pumps are manufactured from high tensile alloy steel. Piston & cylinder of the pumps are grinded perfectly. Their matching is so perfect that can develop desired pressure, 7. Release Valve :- Releze valve is used to release the pressure of machine, at any desired load. It is ‘manufacutred from alloy steel heat treated & Given ground finish. It can be operated simply by hand pressure, 8.» Safety Valve = This valve is used to preset the machine at desired load. As soon as this load reaches, this vaive operates automatically & load is released. This valve provides safety to the machine from over loading. We wet our loading. We set our machine at load of 110 M.T before dispatch. Safety valve is manufactured from stainless steel conforming to AlSI-304 9. Pressure Gauge :- Pressure gauge is provided in the machine, which measures thrust in tons i. total load that comes on the ram of machine directly 10. Qil Seal :- Canvas impregnated synthetic rubber seal, which have high resistance to brake oil & high pressure is used in this machine. With one seal we can apply about 100 joints approximately. When oil Be" 12. isd 14, start coming from the top of ram, it means that the seal has worn out, It can be replaced by taking the Ram out as follows :- (a) First open the closing bar & remove the dies. (b) Remove all the four springs. (©) Close the release valve & operate both pumps with hand so that the ram comes out along with carrier plate. When oil seal becomes visible to the naked eye, the stop pumping & open the release valve & Lift the ram along with die cartier & hold the ram in the inverted position with die carrier plate at the plateform i.e on the wooden box. Remove the lock nut & lock plate & replace the seal with new one & lock it again & then reinsert the Ram in the position, Place the dies & close the closing bar. After this the machine is again ready for use. The replacement of cil seal should not take more than ten minutes. Replacement of oil seal shall be demonstrated to the inspecting officer during the inspection of the machine. Closing Bar :- Closing bar is provided at the top of machine. It’s function is to take the horizontal stress, that develops in the machine when it is loaded. So it is very important to close the closing bar before operating machine, otherwise the upper jaw (where dies are inserted) will get damaged permanently. ‘Springs - 4 nos. coiled springs manufactured from spring ste! wire are provided in the machine. Their purpose is to bring back the ram (Piston) to it's original position automatically as soon a the load is removed. They can be replaced very easily if damaged. Dies :- Dies are manufactured from carbon steel or special alloy steel. The dies are heat treated to hardness of about 40 to 45 rockwell. Finally the dies are grinded perfectly with surface grinder so that they match perfectly with each other & with die carrier plate. Oil Filling Hole & Respiratory Valve :- Oil filling hole provided under the carrier plate & respiratory valve is fitted on it. Under normal working condition, the respiratory valve charges & Discharges the air {rom the oil tank. When ever the oil level decreases, the respiratory valve is opened & airs filled through the oil filing hole & respiratory valve again fitted in position. OPERATING PRECAUTIONS It is most essential to close the closing bar before loading the machine. Machine must be loaded by keeping the dies in position. If operated with dies not in position, Ram can be lifted beyond specified limit. This can damage the machine by over extension. Before use of machine, itis very important to check the oil level. If oil level is less, kindly make up the desired oil level by filing it through the oii filing hole as described above. Please always use hydraulic oil ‘f 32/68 no of Indian oll corporation. We recommend change of ol after applying every 100 joints or after ‘every six months, Kindly keep the machine neat & clean by regularly cleaning it & keep it always covered with canvas coverlstee! cover which are supplied along with machine, when machine is not in use. This is very important for porper functioning of machine. SPECIFICATION OF MACHINE Manufacture and supply of double pump Hydraulic compressor machine 100 Ton capacity tested upto 125 M.T. complete with oil tank, plateform, operating handle & set of spanners. Specifications of Die Sets Manufacture & supply of die set manufactured from alloy steel suitable for pressing aluminium sleeves & Steel Sleeves. (Name the conductor for which die is required)TECHNICAL PARTICULARS Overall Length of Platform Overall Width of Platform Overall Height of machine from platform base 1 2 3 4. No. of Pumps 5. Capacity of Low Pressure Pump 6. Capacity of High Pressure Pump 7. Diameter of Ram F 8. Length of Operating Handle 9. Working Fluid 10. Total Weight of machine with Platform Without Die Set 41. Weight of Die Set for ASCR (4 Nos) 12. > Weight of die Set for earth wire (2 Nos) 13. S.WLL (Safe Working Load) 14, Machine Tested at Load 750mm (approx) 355mm (approx) 420mm (approx) 2.Nos. 45 Ton (Total load on Ram) 400 Ton (Total load on Ram) 108 mm 745mm (approx) Hydraulic Oil 32/68 no. of Indian Oil Corporation 95 Kg (approx) 18 to 19 Kgs (approx) for diff. sizes. 9 to 9.5 Kgs (approx) 100 Ton 125 Ton RECOMMENDED LIST OF SPARES Ram Seal > Hydraulic Oil po One Nos. 2 Litres LIST OF ACCESSORIES Ring Spanners 1/2"x5/8" Double ended spanner 32x36 nos. LKey for 3/8” dia L-key Bolt Operating Handle Canvas Cover Ohons 1No. 4No. 1No. 1 No. 1 No. NOTE ;- We have every right to change the dimensions & design of the machine in the view of its further improvement & requirement of customer. COMPETITIVE ADVANTAGE OF PRODUCT - Easy to operate & very Low maintenance cost. - High Durability. = Continuous Process (less labour required), - After Sale Service Support. - Reliable & field proven, many machines workit satisfactory in various state electricity boards & Private Transmission, Erection Contractors/ Sub-Contractors. Main Markets / Key Customers : Haryana Vidyut Prasaran Nigam Limited (HVPNL), Jammu and Kashmir State Power Development Corporation Limited (JKSPDCL), Himachal Pradesh State Electricity Board (HPSEB), Punjab State Electricity Board (PSEB), Bhakra Beas Management Board (BBMB), Gujarat Energy Transmission Corporation (GETCO) Jindal structures and many Private contractors. 4bela ait PUNJAB ENGINEERING ENTERPRISES eg eC R Nae eon Cm Re kerr eae Cael aa CL ere ches a ee Cena ere UR Ce cut)} Dee Eran rae Pee a ON eee Pan ee) Nee eur au ee) http://princemanhas.tripod.com http://www.indiamart.com/punjabengineeringenterprises/