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Operating Manual

I3031-5.0 en

Content

Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12

2.1
2.2
2.3
2.4

About the QuantumX documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


The QuantumX family . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Channel overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sychronization of QuantumX modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12
13
15
16

Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

20

3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8

QuantumX Assistant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
catmanAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lab VIEW library . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Programming interface (API) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Firmware update . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TEDS Editor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DIAdem driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DASYLab driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

20
21
22
22
22
25
25
25

Housings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

26

4.1
4.2
4.3
4.4
4.5

Mounting housing clips on modules with degree of protection IP20 . . . . . . . . . . . . . . . . . . . . . . .


Mounting housing clips on modules with degree of protection IP65 . . . . . . . . . . . . . . . . . . . . . . .
Connecting housings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CASE-FIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BPX001 backplane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.5.1
Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.5.2
Wall mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.5.3
Mounting the modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

28
31
33
35
36
37
38
39

Connecting individual QuantumX modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42

5.1
5.2

42
43
43
44
45
46
54
55
56
58
60
62
63

QuantumX

Connecting the supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


Connection to host PC or notebook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.1
Single Ethernet connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.2
Multiple Ethernet connection without synchronization . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.3
Multiple Ethernet connection with synchronization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.4
Ethernet setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.5
Connection via FireWire (IEEE 1394b) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.6
Multiple Ethernet connection with synchronization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.7
FireWire setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.8
Firmware update via Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.9
Connecting more than 12 modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.10 Bridging greater distances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2.11 FireWire with opto-hub and glass fiber cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

HBM

Transducer connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

64

6.1
6.2
6.3

64
66
67
69
70
74
78
79
82
85
89
90
90
91
92
93
94
95
96
97
97
98
99
100
101
102
103
104
105
106
109
110
111
112
113
114
116
117
118
119
120

Shielding design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjustable sensor supply for active transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TEDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.1
Retrofitting the transducer plug with TEDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.4 MX840 universal amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5 MX840A universal amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6 MX440A universal amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.7 MX410 highly dynamic universal amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.8 MX460 frequency measuring amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.9 MX1609 / 1609Pmodule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.9.2
MX1609/MX1609-P status display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.10 MX471 CAN module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.10.1 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.10.2 MX471 pin assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.10.3 Receiving CAN messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.10.4 LED status display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.11 MX1601 universal amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.11.1 MX1601pin assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.11.2 MX1601status display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.12 Transducder technologies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.12.1 Strain gages full bridges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.12.2 Strain gage full bridges, inductive full bridges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.12.3 Piezoresistive full bridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.12.4 Strain gage half bridge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.12.5 Inductive half bridges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.12.6 Quarter bridge, strain gage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.12.7 Connection of transducers with double shield technique . . . . . . . . . . . . . . . . . . . . . . . .
6.12.8 Potentiometric transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.12.9 LVDT transducers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.12.10 Piezoelectric sensors IEPE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.12.11 DC voltage sources 100 mV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.12.12 DC voltage sources 10 V and 60 V . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.12.13 DC power sources 20 mA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.12.14 Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.12.15 Resistance thermometers Pt100, Pt1000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.12.16 Thermocouples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.12.17 Frequency measurement without directional signal (RS 485: Differential signals) . . .
6.12.18 Frequency measurement with directional signal (RS 485: Differential signals) . . . . . .
6.12.19 Frequency measurement without directional signal (singlepole mode) . . . . . . . . . . .
6.12.20 Frequency measurement with directional signal (singlepole mode) . . . . . . . . . . . . . .
6.12.21 Pulse counting, (RS 485: Differential signals) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

HBM

QuantumX

6.12.22
6.12.23
6.12.24
6.12.25
6.12.26

Pulse counting (singlepole mode) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .


SSI protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Passive inductive rotary encoder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PMW Pulse width, Pulse duration, Period duration . . . . . . . . . . . . . . . . . . . . . . . . . . .
CANbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

121
122
123
124
125

Functions and outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

126

7.1
7.2
7.3
7.4

MX410 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MX460 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MX878 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MX471 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

127
130
131
135

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

136

8.1

System accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1.1
BPX001 backplane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1.2
Housing connection elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Voltage supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2.1
Power pack NTX001 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2.2
Supply cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FireWire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.1
FireWire cable (module to module; IP20) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.2
FireWire cable (module to module; IP65) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.3
Connection cable (PC to module; IP20) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.4.1
Plug kit with TEDS chip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.4.2
Port saver SubHD 15pol. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.4.3
Adapter DSubHD 15-pin to DSub 15-pin. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MX840 accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.5.1
Cold junction for thermocouples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.5.2
Adapter cable (CAN) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Accessories MX410 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MX1609 and 1609P accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.7.1
Thermo-connector with integrated RFID chip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.7.2
RFID chip for sticking onto thermo-connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

139
139
139
140
140
141
141
141
142
142
143
143
143
144
145
145
146
146
147
147
147

Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

147

8.2

8.3

8.4

8.5

8.6
8.7

QuantumX

HBM

Safety instructions

Safety instructions
Appropriate use
The module and the connected transducers may be used for measurement and directly
related control tasks only. Any other use is not appropriate.
To ensure safe operation, the module may only be used as specified in the operating
manual. It is also essential to follow the respective legal and safety regulations for the
application concerned during use. The same applies to the use of accessories.
Each time, before starting up the modules, you must first run a project planning and risk
analysis that takes into account all the safety aspects of automation technology. This
particularly concerns personal and machine protection.
Additional safety precautions must be taken in plants where malfunctions could cause major
damage, loss of data or even personal injury. In the event of a fault, these precautions
establish safe operating conditions.
This can be done, for example, by mechanical interlocking, error signaling, limit value
switches, etc.
Safety rules
A module must not be connected directly to a power supply network. The maximum
permissible supply voltage is 10...30 V (DC).
The supply connection, as well as the signal and sense leads, must be installed in such a
way that electromagnetic interference does not adversely affect device functionality (HBM
recommendation: Greenline shielding design, downloadable from the Internet at
http://www.hbm.com/Greenline).
Automation equipment and devices must be covered over in such a way that adequate
protection or locking against unintentional actuation is provided (such as access checks,
password protection, etc.).
When devices are working in a network, these networks must be designed in such a way that
malfunctions in individual nodes can be detected and shut down.
Safety precautions must be taken both in terms of hardware and software, so that a line
break or other interruptions to signal transmission, such as via the bus interfaces, do not
cause undefined states or loss of data in the automation device.

HBM

QuantumX

Safety instructions

Conditions on site
For modules in IP20 protected housing:
Protect the modules from humidity or effects of the weather such as rain, snow, etc.
The permissible relative humidity at 31C is 80% (non condensing); linear reduction down
to 50% at 40C.
Ensure that the ventilation openings on the sides are not covered.
For all modules:
Do not expose the instrument to direct sunlight.
Observe the maximum permissible ambient temperatures given in the specifications.
Maintenance and cleaning
The modules are maintenance-free. Please note the following when cleaning the housing:
Before cleaning, disconnect the equipment completely.
Clean the housing with a soft, slightly damp (not wet!) cloth. Never use solvents, since
these could damage the labelling on the front panel and the display.
When cleaning, ensure that no liquid gets into the module or connections.

General dangers of failing to follow the safety instructions


The module is a state of the art device and as such is failsafe. The module may give rise to
further dangers if it is inappropriately installed and operated by untrained personnel. Any
person instructed to carry out installation, commissioning, maintenance or repair of the
module must have read and understood the Operating Manuals and in particular the
technical safety instructions.

Remaining dangers
The scope of supply and performance of the module covers only a small area of
measurement technology. In addition, equipment planners, installers and operators should
plan, implement and respond to the safety engineering considerations of measurement
technology in such a way as to minimize remaining dangers. Prevailing regulations must be
complied with at all times. There must be reference to the remaining dangers connected with
measurement technology. After making settings and carrying out activities that are
passwordprotected, you must make sure that any controls that may be connected remain in
safe condition until the switching performance of the module has been tested.

Working safely
Error messages should only be acknowledged once the cause of the error is removed and
no further danger exists.

QuantumX

HBM

Safety instructions

Conversions and modifications


The module must not be modified from the design or safety engineering point of view except
with our express agreement. Any modification shall exclude all liability on our part for any
resultant damage.
In particular, any repair or soldering work on motherboards (replacement of components is
prohibited. When exchanging complete modules, use only original parts from HBM.
The module is delivered from the factory with a fixed hardware and software configuration.
Changes can only be made within the possibilities documented in the manuals.
Outputs
It is essential to take safety precautions when using a modules digital, analog or CANbus
outputs. Make sure that status or control signals do not perform any actions that result in
damage to human health or the environment.
Qualified personnel
Qualified persons means persons entrusted with the installation, fitting, commissioning and
operation of the product who possess the appropriate qualifications for their function. This
module is only to be installed and used by qualified personnel, strictly in accordance with the
specifications and the safety rules and regulations.
This includes people who meet at least one of the three following requirements:
Knowledge of the safety concepts of automation technology is a requirement and as
project personnel, you must be familiar with these concepts.
As automation plant operating personnel, you have been instructed how to handle the
machinery and are familiar with the operation of the modules and technologies described
in this documentation.
As commissioning engineers or service engineers, you have successfully completed the
training to qualify you to repair the automation systems. You are also authorized to
activate, to ground and label circuits and equipment in accordance with safety
engineering standards.
It is also essential to comply with the legal and safety requirements for the application
concerned during use. The same applies to the use of accessories.

NOTE
The safety instructions in this document also apply to the NTX001 power supply and
the BPX001 active back plane.

HBM

QuantumX

Safety instructions

In this manual, the following symbols are used to point out residual dangers:

Symbol:

DANGER

Meaning: Maximum danger level


Warns of an imminently dangerous situation in which failure to comply with safety
requirements will result in death or serious bodily injury.

Symbol:

WARNING

Meaning: Dangerous situation


Warns of a potentially dangerous situation in which failure to comply with safety
requirements can result in death or serious bodily injury.

Symbol:

CAUTION

Meaning: Potentially dangerous situation


Warns of a potentially dangerous situation in which failure to comply with safety
requirements could result in damage to property or some form of bodily injury.

Symbol:

Meaning: Electrostatic Sensitive Devices


Devices marked with this symbol can be destroyed by electrostatic discharge. Please
observe the precautions for handling electrostatic sensitive devices.

Symbol:
Meaning:

QuantumX

On the equipment
Observe information provided in the operating manual.

HBM

10

Safety instructions

Symbols pointing out notes on use and waste disposal as well as useful information:

Symbol:

NOTE

Points out that important information about the product or its handling is being given.

Symbol:
Meaning: CE mark
The CE mark enables the manufacturer to guarantee that the product complies with the
requirements of the relevant EC directives (the declaration of conformity is available at
http://www.hbm.com/hbmdoc).

Symbol:
Meaning: Statutory marking requirements for waste disposal
National and local regulations regarding the protection of the environment and recycling of
raw materials require old equipment to be separated from regular domestic waste for
disposal.
For more detailed information on disposal, please contact the local authorities or the dealer
from whom you purchased the product.

HBM

QuantumX

Safety instructions

11

Conditions on site
For modules in housings with IP20 degree of protection:
Protect the modules from moisture and dampness or weather such as rain, snow, etc.
The permissible relative humidity at 31oC is 80% (non condensing); linear reduction to
50% at 40 oC.
Make sure that you do not cover the ventilation openings at the side.
For all modules:
Do not expose the modules to direct sunlight
Comply with the maximum permissible ambient temperatures as stated in the
specifications.
Ensure sufficient ventilation during installation into the BPX001 backplane.
Maintenance and cleaning
The modules are maintenancefree. Please note the following points when cleaning the
housing:
Before cleaning, disconnect the device from all connections.
Clean the housing with a soft, slightly damp (not wet!) cloth. Never use solvent as this
could damage the labeling or the housing.
When cleaning, ensure that no liquid gets into the module or connections.

QuantumX

HBM

Introduction

12

Introduction

2.1

About the QuantumX documentation


The QuantumX family documentation consists of

A printed quick start guide for initial start up

The datasheets in PDF format

This operating manual in PDF format

The EtherCAT / CX27 Ethernet gateway operating manual in PDF format

A comprehensive online help with index and easy search options which is available after
the installation of a software packet (e.g. QuantumX Assistant, catmanEASY)

These documents are available

HBM

on the QuantumX system CD supplied with the instrument

after installation of QuantumXAssistant on your PCs hard disk

always up to date on the Internet at http://www.hbm.com/hbmdoc

QuantumX

Introduction

2.2

13

The QuantumX family


The QuantumX family is a modular and universally applicable measurement system. The
modules can be individually combined and intelligently connected according to the
measurement task. The distributed operation makes it possible to position individual modules
close to the measuring points, resulting in short sensor lines.
The QuantumX family currently consists of the following modules:

MX840 universal amplifier


The module has 8 universal inputs and supports more than 10 transducer technologies

MX840A universal amplifier


As MX840, however it is additionally possible to connect half bridges and ohmic resistors.

MX440A universal amplifier


As MX840A, however with 4 inputs (without CAN).

MX410 highlydynamic universal amplifier


The module has 4 universal inputs and supports commonly used transducer technologies
(with a sampling rate of up to 96000 measuring values per second per channel).

MX460 rotation specialist frequency amplifier


The module has 4 individually configurable inputs for connecting HBM torque transducers
(T10, T40), incremental encoders, frequency signal sources and digital signals.

MX1609 thermocouple amplifier


The module has 16 inputs for type K thermocouples

MX1609P thermocouple amplifier


As MX1609, however with IP65 degree of protection.

MX878 analog output module


The module has 8 analog outputs to which a system or source signal can be assigned. In
addition, signals can be computed in real time.

MX471 CAN module


The module has 4 CANbus nodes that can be configured for receiving or transmitting
messages.

EtherCAT/Ethernet gateways CX27


The module is used for connecting QuantumX modules to the Ethernet fieldbus.

MX1601 universal amplifier


The module has 16 inputs that can be individually configured for voltage or current
measurement or for connecting current-fed, piezoelectric transducers.

Data recorder CX22 / CX22W (WLAN)


The module is used for local recording of measured data.

The modules have the following in common:

S
S
QuantumX

Low voltage connection


Ethernet interface for data communication with an operating PC

HBM

Introduction

14

2 FireWire interfaces

For optional voltage supply (see data sheet)


For optional data communication via PC
For medule synchronization
For internal transmission of measurement data

Connector (VG strip) for installation on an active module carrier (not applicable for IP65
variants)

S
S

Status LEDs for displaying general system and channel states

AutoBoot (module configuration is retained)

A working standard calibration certificate has been stored on every amplifier. It can be
read out via QuantumX Assistant.

With amplifiers, the following applies for each measurement channel:

S
S

Electrical isolation

S
S
S
S

Support for TEDS*) technology (read, write)

Configurable supply voltage (signal inputs/outputs, voltage supply, communication) for


active sensors
Configurable sampling rate
Configurable active digital filter (Bessel, Butterworth)
Scaling
a. Zero span and gain linearization (constant and slope)
b. Multipoint/table-based linearization (data points)
c. Polynomial linearization

Sensors assigned via the sensor database can be measured (calibrated) via the channel and
rewritten to the sensor database.
Variants a. and b. too can be saved to the sensor data sheet (TEDS). When the transducer is
connected, its characteristic curve is automatically downloaded into the amplifier and the
signal is linearized accordingly.
The device configuration is permanently retained, even if the device is switched off.
*)

HBM

TEDS = Transducer Electronic Data Sheet

QuantumX

Introduction

15

2.3

Channel overview

QuantumX Modules
MX840A
Number of channels (total)

MX440A

MX410

MX460

MX1609
MX1609-P

MX1601

MX878

MX471

CX27

CX22W

16

16

Data rate (Samples/s)

19200

19200

96000

96000

300

19200

Bandwidth (Hz)

3200

3200

38000

38000

14

3000

Full-bridge strain gages

Half-bridge strain gages

Inductive full-bridge

Inductive half-bridge

LVDT

Voltage

Current ( 20 mA)

1)

1)

1)

Piezoresistive transducer

Resistance

Potentiometers

PT100 and PT1000 resistance thermometers

Thermocouples

Digital IN (static)

Digital OUT (static)

Current fed piezoelectric transducer


(IEPE)

(Type K)

Indctive rotary encoder


Incremental encoder

SSI

Frequency measurement, pulse counting

PWM
Torque / rotary speed
CANbus
Analog outputs

(Input/Output)

(Input/Output)

Mathematics

Local recording of measured data

) A Smart module (1-EICP-B-2) is required for connecting current-fed piezoelectric transducers.

See data sheets for precise technical specifications. The pin assignments can be found in the following chapters.
QuantumX

HBM

Introduction

16

2.4

Sychronization of QuantumX modules


To enable measurement signals to be synchronized for processing and analysis, they need
to be synchronously measured.
All QuantumX modules can be synchronized among themselves. This ensures simultaneous
measurement on all channels. All the analog-digital converter rates, measuring rates and
bridge excitation voltages are also synchronized.
Synchronization methods:
Synchronization via FireWire
All the modules are synchronized automatically when they are connected via the FireWire
cable. This is the recommended method.
No CX27 module present in the system:
The module with the highest serial number takes over the Master function.
CX27 module present in the system:
If a CX27 module is connected, this automatically becomes the synchronization Master.
When starting the system, the system time is set once to the actual time.
If only QuantumX modules are being used, internal synchronization is sufficient. However, if
synchronous measurements are to be performed by different measurement systems, an
external Master must be used for synchronization.
This is also a requirement if the QuantumX modules are a long distance away from one
another, and a FireWire connection would be too costly and complex.

Synchronization via EtherCAT


The CX27 gateway supports the EtherCAT Distributed Clocks enhancement. In an
EtherCAT group, the time is distributed to all the EtherCAT nodes.
The CX27 module can be synchronized to the EtherCat time. This will mean that all the
QuantumX module clocks are synchronized to the specified time.

Synchronization via an NTP server


Each QuantumX module can synchronize its internal clock with an NTP server. The NTP
time is distributed to all other modules via FireWire.
It is possible to achieve accuracies in the 100 s range, although this depends on the
relevant Ethernet utilization.
Modules that are in proximity to each other should be synchronized by FireWire.
If the synchronization source for a module is changed to NTP, the system must be restarted
once. catmanEASY software from HBM includes an NTP software package.
Parameters:
IP address of the NTP server
Threshold in s, from which the time deviation to NTP time is tolerated
HBM

QuantumX

Introduction

17

Synchronization using IRIGB


IRIGB is a standardized time code.
The digitally or analogously modulated time signal is externally fed to an arbitrary analog
voltage input of type MX840A or MX440A amplifiers to synchronize the QuantumX system
(see assignment, chapter 6.5.1).
The amplifiers can record type B000 through B007 and B120 through B127 IRIGB signals.
All modules connected via FireWire are automatically synchronized as well. The code
includes the time, the year and, optionally, the seconds of the current day.

QuantumX

Characteristic
Synchronization
with other device
types

FireWire
QuantumX only

Ethernet (NTP)
QuantumX,
MGCplus
other
interrogators

EtherCat
all EtherCAT
nodes

IRIGB
all IRIGBnodes

Max. distance
between
QuantumX
modules

5 m (40 m with
FireWire extender,
500 m via
fiber-optics

100 m (Ethernet)

100 m

Number of
modules to be
synchronized

24

unlimited

CX27 required,
unlimited

unlimited
MX440A, MX840A
required

Synchronization
accuracy

< 1 s

100 s to 10 ms

< 1 s

< 1 s

Synchronization
setting time

immediately

approx. 2 h on first
start, approx. 10
min on restart

immediately

immediately

Synchronization
Master

Auto
1 QuantumX
module

external
SyncMaster , e.g.
PC

external
SyncMaster

external IRIGB
master

Voltage supply

< 1.5 A, looped


through

HBM

Introduction

18

Synchronizing via FireWire


Auto

Auto

Auto

Auto

Time base :
automatic
(factory setting)

Synchronizing via CX27 (EtherCAT)


Auto

Auto

Auto

Time base :
EtherCat Master

CX27

EtherCAT

Synchronizing via NTP (with FireWire)


Auto

Auto

Auto

Time base :
NTP server

NTP *)

Ethernet

NTP

Synchronizing via NTP (without FireWire)


NTP

NTP

NTP

NTP

Time base :
NTP server
Ethernet
switch

Fig. 2.1:
*)
HBM

Different methods of time synchronization

CX27 or the module with the highest serial number


QuantumX

Introduction

19

Successful synchronization:
For accurate synchronization, the corresponding channels should be parameterized using
identical filter settings. The delay is not automatically corrected. Filter delays are given in the
datasheet. After booting and successful synchronization, the system LED shows green. If
synchronization is disturbed, or not yet established, the system LED shows orange.
Example: MX840

System LED

Time format used:


Basis:

1.1.2000

Time stamp: 64 bit


32 bit seconds
32 bit fractions of a second, resolution (1/232)
These time stamps are appended to the measured values.
There are several synchronization methods to choose from (also see Fig. 2.1 page 18):
S synchronizing via FireWire
S synchronizing via EtherCAT (CX27)
S synchronizing via NTP (Network Time Protocol) with FireWire
S synchronizing via NTP without FireWire

QuantumX

HBM

20

Software

Software
The supplied QuantumX System CD contains a powerful software package consisting of the
QuantumX Assistant, Lab View library, programming library for .NET/COM, TEDS-Editor,
FireWire driver as well as a program for module firmware updating. catmanEASY and
DIAdem driver are software products that can be obtained as separate product packages.

3.1

QuantumX Assistant
The HBM software QuantumX Assistant offers the following functions:
System..

Create survey (modules, host PC)

Modules:

Search and configuration (e.g. TCP/IP communication), naming


Reset to factory settings
Read factory calibration certificate
Analysis (information, status, log file)
Save configuration to operating PC

Channels/sensors:

Configuration (name, connection type, TEDS, semi-automatic assignment)


Measurement (alphanumeric display)
Open the TEDS editor and read/write to TEDS
Activate/deactivate isochronous operation via FireWire

Individual signals:

Set sampling rate and filter (type, cut-off frequency)

Measured values (Scope):

Start/Stop continuous graphic measurements (time frames, trigger, zoom)


Basic signal analysis (X-Y cursor)
Record measurements

Functions and outputs

Generate new signals using mathematics functions (peak value, rms value, adding and
multiplying, rotation)

Sensor database

HBM

Output signals (scaled, filteresd)


Modify and expand existing sensor databases (e.g. own sensors, dbc data files)
QuantumX

Software

3.2

21

catmanAP
HBMs catmanAP software is optimally suited for the following tasks:

Configuring communication and measurement channels (integrated TEDS Editor and


expandable sensor database)

Configuring the test or measurement task (channels, sampling rates, triggers, comments,
interaction)

Setting up virtual, onlinecomputed channels (algebra, FFT, logics, straingage rosette


analysis, differential, integral, etc.)

Setting up limit value or event monitoring (activation of digital output, acoustic alarm, log
entry)

Individual graphical visualization options (line recorder, analog meter, digital or bar graph
indicator, table, status LED, etc.)

Various storage options (all data, cyclic, ring buffer, long duration measurement, etc.)

Graphical analysis of recorded data

Exporting measurement data into commonly used data formats (catmanBIN, Excel,
ASCII, DIADEM, MDF)
Automating measurement sequences (AutoSequence and EasyScript)
Reporting (using graphical displays, analyses, comments)

The software package consists of various modules:

QuantumX

EasyMath for mathematical evaluation

AutoSequence automates repeating measurement or analysis steps

EasyLog records the measurement data onto a storage medium

EasyPlan enables preparatory parametrization and configuration without amplifier


connection

EasyScript is based on current VBA standard (Visual Basic for Applications) and enables
writing of own scripts for individual measurement tasks

HBM

22

3.3

Software

Lab VIEW library


Lab VIEW is a graphic programming system from the company National Instruments. The
acronym stands for Laboratory Virtual Instrumentation Engineering Workbench.
The main application areas for Lab VIEW are in measurement, control and automation
technology.
A Lab VIEW device driver is a VI (Virtual Instrument) or sub-program that is used in Lab
VIEW programs for easy operation of devices. Device drivers are used to initialize, open and
close interfaces when required, to initialize and configure devices, to make settings, trigger
and query measurements, etc.
A setup program is available on the QuantumX System CD with which you can install the
Lab VIEW driver on your computer.

3.4

Programming interface (API)


The abbreviation API stands for Application Programming Interface and designates
so-called programming interfaces. Programmers can directly access functions of other
programs via APIs and use these in their own programs.
With the API, you have full access to all QuantumX functions through an individually
programmed application, e.g. your own operator interface.
The API can be used in the form of programming libraries in .NET or COM technologies. The
libraries enable the creation of own applications in programming languages such as e.g.
Visual Basic, C++, C# or Delphi. Functions such as communication connection, configuration
of measurement channels, implementation of measurements and troubleshooting are
components of the library.
The API can be easily installed from the QuantumX System CD. Application-based examples
and practice-oriented documentation enable rapid a quick start.

3.5

Firmware update
You can easily check the firmware status of the modules and update them with the
QuantumX firmware update software.
Before updating your firmware, please check whether your PC software needs to be
updated.
We recommend that you check and, if necessary, update the firmware
if you want to use a new PC software package
if you expand your system with new modules
QuantumX Assistant also enables you to check the firmware status of your modules:
Rightclick on a module > Details > System parameters

HBM

QuantumX

Software

23

Compare your version with the actual firmware version on the Internet under:
www.hbm.com\quantumX

QuantumX

HBM

24

Software

If the firmware version number of your module is lower than the actual number on the
Internet, an update is necessary:
Download the actual firmware from the HBM website and save it in the download
directory of the firmware updater (in most cases: C:\Programs\HBM\QuantumX Firmware
Update\Download)
Download the actual software package from the HBM website
Close all open HBM software, install the new software and start the QuantumX Firmware
Update
Click on the Find modules symbol or press the function key F4.

Select the module


Select the required version in the drop down menu New firmware
Activate the modules whose firmware you want to update by checking the boxes in the
column Update and then click on the OK button.

Press the Start button and wait until the update is complete (do not interrupt the
process/do not switch off the modules/do not interrupt the connection)
HBM

QuantumX

Software

3.6

25

TEDS Editor
HBMs TEDS Editor enables TEDS data to be read, edited and written directly via a
measurement channel or the HBM TEDS dongle. When retrofitting TEDS, the editor provides
corresponding templates for the different transducer types. Some templates can be saved
and loaded.
Chapter 6.3 describes TEDS in general.

3.7

DIAdem driver
DIAdem is a graphic programming system from the company National Instruments.
DIAdem provides corresponding library modules for the complete data flow, ranging from
measurement acquisition through analysis to reporting.
HBMs DIAdem driver enables measurement data acquisition using the following QuantumX
amplifiers: MX840, MX840A, MX440A, MX410, MX460 and MX1609.
Latest information can be found in the corresponding release notes at www.hbm.com.

3.8

DASYLab driver
DASYLab is a graphic programming system from the company National Instruments.
The acronym stands for Data Acquisition System Laboratory. The main application areas
for DASYLab are in measurement, control and automation technology.
The graphic library modules enable interfaces to be controlled, for example, inputs and
outputs, signal conditioning and analysis, control, visualization and data storage.
The partner company IMP sells a DASYLab driver for measurement data acquisition using
the follwing QuantumX modules: MX840, MX840A, MX440A and MX1609.
Latest information can be found at www.impkoeln.de.

QuantumX

HBM

26

Housings

Housings
The degree of protection given in the technical data indicates the suitability of the housings
for various ambient conditions and also the protection of persons against potential risks
when used. The letters IP (International Protection), which are always present in the
designation, are followed by two digits. These indicate which degree of protection a housing
offers against contact or foreign bodies (first digit) and moisture (second digit).
The QuantumX modules are available in housings with degree of protection IP20 and, in
some cases, with IP65 (as per DIN EN 60529).

IP
IP
Code index

2
6
Degree of protection against

0
5
Code index

Degree of protection against water

contact and foreign bodies


2

Protection against contact with


fingers, protection against foreign
bodies with > 12 mm

No water protection

Complete protection against contact,


protection against penetration of dust

Protection against water jet(nozzle)


from any angle

Both housing types can be connected together with the aid of two lateral housing clips
(1-CASECLIP, not included in scope of delivery). To do this, the existing lateral covers must
be removed and the housing clips screwed on.

Housing clip

Fig. 4.1:

HBM

Two connected IP20 housings

QuantumX

Housings

27

Fig. 4.2:

QuantumX

Amplifier MX1609-P in IP65 housing

HBM

28

4.1

Housings

Mounting housing clips on modules with degree of


protection IP20
The module electronics are integrated in a metal housing that is surrounded by a case
protection (CASEPROT). This also serves for centering when several devices are stacked on
top of each other and offers a certain degree of protection against mechanical damage.
Case protection
MX840 housing

Cover

Fig. 4.3:

Universal amplifier MX840 with case protection

The mounting of the housing clips shown in the following pictures must be implemented on
both sides of the housing.

a.f. 2.5

Fig. 4.4:

HBM

Removing the CASEPROT

QuantumX

Housings

29

Cover

Fig. 4.5:

Removing the cover

Housing clip

a.f. 2.5

Fig. 4.6:

QuantumX

Mounting the housing clip

HBM

30

Housings

a.f. 2.5

Fig. 4.7:

HBM

Mounting the CASEPROT

QuantumX

Housings

4.2

31

Mounting housing clips on modules with degree of


protection IP65
The mounting shown in the following pictures must be implemented on both sides of the
housing.

Cover

Fig. 4.8:

Removing the cover

Housing clip

a.f. 2.5

Fig. 4.9:

QuantumX

Mounting the housing clip

HBM

32

Housings

Fig. 4.10:

HBM

Attaching the covers

QuantumX

Housings

4.3

33

Connecting housings
The following pictures show the connection of two IP20 housings. The procedure is identical
for IP65 housings.

Press

Fig. 4.11:

Unclip the housing clip

Lever

Catch

Fig. 4.12:

QuantumX

Unclip the lever and catch

HBM

34

HBM

Housings

Fig. 4.13:

Close the lever

Fig. 4.14:

Connected housings

QuantumX

Housings

4.4

35

CASE-FIT
A fitting panel (CASEFIT) allows flexible mounting of IP20 protected modules of the
QuantumX series. A lashing strap or CASECLIP can be used for fastening the modules.

Fig. 4.15:

QuantumX

22

11,4

Laschen fr die
zustzliche fixierung
mit Spanngurten

5,6

approx. 30

169,5

132

Mounting of the IP20 version

HBM

36

4.5

BPX001 Backplane

BPX001 backplane

You can connect up to 9 modules with each other using the BPX001 backplane without the
need for complicated cabling and you can link these via the two FireWire interfaces of the
backplane with other modules or module groups. You can also set up a direct connection to
a PC via one of the FireWire interfaces of the backplane. The FireWire interfaces of the
individual modules are actively connected to each other.
The supply voltage (18 V ... 30 V DC) for the modules must be supplied externally. The
circuits of the FireWire connections and the modules are protected with a total of four fuses
with control displays (arrangement see Tab. 4.1).
The modules can be positioned anywhere in the backplane. The backplane is designed for
wall or control cabinet installation and has boreholes for attachment.

Slot 9

Slot 1

Fig. 4.16:

HBM

Example for setup with 6 modules

QuantumX

BPX001 Backplane

4.5.1

37

Connection

VG strip module
connection
FireWire

X1 / X2

Fuses with control


LEDs
4 x 4 A/T

Supply voltage
18 V ... 30 V DC
5 A max.

Ground

Fig. 4.17:
No.

QuantumX

BPX001 connections
Protection

FireWire X1 connection

FireWire X2 connection

Slots 1 to 4

Slots 5 to 9

Tab. 4.1:

Fuse assignments

HBM

38

4.5.2

BPX001 Backplane

Wall mounting
A total of 10 boreholes are provided in the backplane for wall mounting ( 6.5 mm). We
recommend using the outer 4 boreholes for wall mounting.

NOTE
Only use countersunk head bolts for fastening, otherwise the modules cannot be
mounted correctly.

Fig. 4.18:

BPX001 drilling pattern and dimensions

Note the following information when installing one or more backplanes in a control cabinet:
When installing in a control cabinet, the temperature limits given in the technical data of
the backplanes must be complied with
Depending on the installation situation, sufficient ventilation (vertical air flow) or cooling
must be provided (the maximum total output on a backplane is approx. 150 Watt)
The ventilation slits of the modules must not be covered (e.g. by cable ducts)

HBM

QuantumX

BPX001 Backplane

4.5.3

39

Mounting the modules

TOOLS
We recommend a T-handle socket spanner 4x150 (across flats 4 mm, length 150 mm).

NOTE
The modules can only be fastened in backplanes in housings with IP20 protection
without case protection, case clips or lateral covers If these are present, remove as
shown in Chapter 4.

Mounting sequence:
1. Remove the cover of the connecting plug (rear of module).

Cover

Fig. 4.19:

Remove cover

2. Unscrew the upper and lower screwed clamping glands of the backplane up to the stop
(the screws are secured against falling out!).

QuantumX

HBM

40

BPX001 Backplane

3. Position the module vertically on the backplane and push it in carefully on the lower guide
rail back up to the stop.

Upper screwed clamping gland


a.f. 4.0

Guide rails
Lower screwed clamping gland

HBM

Fig. 4.20:

Mounting the module

Fig. 4.21:

Centering above the connection plug


QuantumX

BPX001 Backplane

41

4. Tighten the lower then the upper screwed clamping gland.

2.

1.

Fig. 4.22:

QuantumX

Tightening the screwed clamping glands, sequence

HBM

42

Connection

Connecting individual QuantumX modules

5.1

Connecting the supply voltage


Connect the modules to a DC voltage of 10 V ... 30 V (recommended 24 V), see the table for
the power consumption per device.

CAUTION

A rule of thumb for voltage distribution via FireWire says:


An external supply voltage of equal potential is required at every third module.
Defects in the device cannot be excluded if a supply voltage > 30 V is used. If the supply
voltage drops below 10 V, the modules switch off.
In the event of battery operation in a vehicle, we recommend incorporating an uninterrupted
voltage supply between battery and module to compensate for voltage drops during starting
processes.
Module

Typical power consumption, including transducer excitation (Watt)

MX840

13

MX840A

12

MX440A

10

MX1601

13

MX410

15

MX460

MX1609

MX1609-P

CX22

12

CX27

MX878

MX471

If several modules are connected to each other via FireWire for timesynchronous data
acquisition (see Fig.5.4), the supply voltage can be looped through. The power pack used
must be able to provide the appropriate output.
The maximum permissible current on the FireWire connection cable is 1.5 A.If the chain is
longer repeating the supply connection is mandatory.
If several amplifiers are operated nonsynchronously (see Fig.5.3), they must be supplied
separately.
NTX001
Oder

X104

1Kab2713
1Kab269
FireWire

Fig.5.1:
HBM

X101/X102

Connecting socket for supply voltage


QuantumX

Connection

43

5.2

Connection to host PC or notebook

5.2.1

Single Ethernet connection

10 V ... 30 V DC
1-NTX001 or
1-KAB271-3

X104

TCP/IP, 100 Mbps


X100
Cross Over

Fig.5.2:

Single Ethernet connection

NOTE
You must use an Ethernet crossover cable with older computers. Newer PCs/laptops
have Ethernet interfaces with autocrossing function. You can also use Ethernet patch
cables here.

QuantumX

HBM

44

5.2.2

Connection

Multiple Ethernet connection without


synchronization

10 V ... 30 V
DC

10 V ... 30 V
DC

10 V ... 30 V
DC

Patch cable

Patch cable

TCP/IP, 100 Mbps

Fig.5.3:

Multiple connection via Ethernet

Modules can be connected to the PC with standard Ethernet switches. We recommend patch
cables.
With the star structure displayed here, measurement data from other modules is not lost in
case of a cable break in the ethernet cable.

HBM

QuantumX

Connection

5.2.3

45

Multiple Ethernet connection with synchronization

10 V ... 30 V DC

Patch cable

TCP/IP, 100 Mbps


Patch cable

FireWire connection
1-Kab269-x: Connection cable with various lengths (x m)

Fig.5.4:

Example for multiple connection via Ethernet with synchronization

The supply voltage for the modules is looped through FireWire in the configuration shown
above (max. 1.1 A through FireWire; power consumption for 1 module, see specifications in
data sheet).
Advantage of this connection structure: The other modules remain active in case of a cable
break in the ethernet cable.

QuantumX

HBM

46

5.2.4

Connection

Ethernet setup

Settings for direct connection with a PC (peer-to-peer)

NOTE
Ensure that your PC has a valid IP address.
Install and start up the latest QuantumX Assistant version on your PC.
(All screenshots shown in this quick start guide display the menus in the operating system
WindowsXP).
Click on the icon

HBM

(Find modules) or press the function key F4.

QuantumX

Connection

47

The next dialog window offers you the several options for network searching. For the first
startup we recommend:
Search the whole network and select from the result (recommended setting)

Recommended

If your modules are not yet displayed, click on the


button.

NOTE
The network connection can be influenced by:
w An activated WiFi connection on your PC: Switch this connection off and start the
network search again
w The use of a standard patch cable in a direct connection (peer-to-peer)
If the module you have selected appears in black in the list, immediate operation is possible.

QuantumX

HBM

48

Connection

If the module appears gray in the list, mark it and click on the Edit network settings button.

Check your settings and adjust if necessary as follows:

Adapt the IP address of the module:


Activate DHCP/APIPA if you want automatic configuration. Please set any PC directly
connected to QuantumX to DHCP as well.
Manual configuration: Deactivate DHCP and enter the same subnet mask address as
used with your PC. Change the IP address of your module so that it matches
communication (see example below)
Example: Manual IP setting module side
Settings

IP address

Subnet mask

Module before

169.1.1.22

255.255.255.0

PC / Notebook

172.21.108.51

255.255.248.0

Module after

172.21.108.1

255.255.248.0

The first three digit groups of the PC and module IP addresses shall be the same.
The subnet mask address digit groups must be identical in the module and PC!

HBM

QuantumX

Connection

49

Automatic Configuration

Module settings

PC settings

Manual Configuration

Module settings

172.21.108.1
255.255.248.0

PC settings

Fig.5.5:
QuantumX

Example settings for direct connection of one module


HBM

50

Connection

Click on OK
Confirm the settings with the Yes button, the module is then restarted with the current
settings.

After approx. 45 seconds click on the

button.

The system LED of the module should now light up green, if not please check your network
settings again! If the network settings are ok, the module names are shown in black.
Mark the relevant modules by checking the relevant checkbox
Confirm with OK and you are now ready for your first measurement job
Connector pin-outs can be found in the operating manual.
Channel configuration can be found in the online help of the software.

Ethernet settings: adapt your PCs IP address


If you use your computer in various networks (IP address changes), but your modules have a
fixed IP address, you should use the Alternative Configuration in the TCP/IP properties
(fixed IP address and subnet mask, user-defined)!
Edit the PC settings as follows:
Open the network connections (Start/Settings/Network connections).
Mark your LAN connection with a rightclick and select Properties in the context menu.
Select the tab General and mark the Internet (TCP/IP) under This connection uses the
following items. Click on the Properties button.

HBM

QuantumX

Connection

51

In the tab Alternate Configuration, select the option User-defined and enter your data
in the IP address line and subnet mask.

Example: Manual IP setting PC side

QuantumX

Settings

IP address

Subnet mask

Module before

169.1.1.22

255.255.255.0

PC / Notebook

172.21.108.51

255.255.248.0

PC / Notebook after

169.1.1.1

255.255.255.0

HBM

52

Connection

Confirm twice with OK.


In future, your computer will use the Alternate Configuration for the direct connection.

Integrating modules in an Ethernet Network


Activate the checkbox DHCP and click on OK, the following confirmation window then
appears:

Confirm the settings with the Yes button, the module is then restarted with the current
settings.
After approx. 45 seconds click on the
HBM

button.
QuantumX

Connection

53

The system LED of the module should now light up green, if not please check your network
settings again! If the network settings are ok, the module names are shown in black.
Mark the relevant modules by checking the relevant checkbox
Confirm with OK
Channel configuration can be found in the online help of the software.

QuantumX

HBM

54

5.2.5

Connection

Connection via FireWire (IEEE 1394b)


General information

S
S

Baud rate of 400 MBaud (approx. 50 MByte/s)

S
S

Data synchronization

Asynchronous (all nodes) or isochronous (in real time to a specific node) data
transmission
Supply voltage via FireWire connection cable (max. 1.5 A)

10 V ... 30 V DC
1-NTX001 or 1-KAB2713

X104

X101
1-KAB270-3

Adapter
PC: PCI or PCIe card
Notebook: PC card (previously PCMCIA)

Fig.5.6:

Single FireWire connection

NOTE
Please check in advance whether a firmware or software update is required.
Software/firmware downloads can be found on the HBM website:
www.hbm.com\downloads

HBM

QuantumX

Connection

5.2.6

55

Multiple Ethernet connection with synchronization

10 V ... 30 V DC
(e.g. NTX001)

10 V ... 30 V DC
(e.g. NTX001)

X102
X101

FireWire connection
1-Kab269-2
2 m connection cable

Fig.5.7:

1Kab269-0.2
0.2 m connection cable

1-Kab270-3
3 m connection cable

Example for multiple connection via FireWire with synchronization

Data are transferred, modules are synchronized in timing and voltage is supplied via the
FireWire connections. You can connect a maximum of 12 modules in series with each other.

NOTE
Different voltage sources need to supply the same voltage level.

QuantumX

HBM

56

5.2.7

Connection

FireWire setup
Integrate the FireWire PC adapter into your computer.
Install the t1394bus_installwizard.exe driver Wizard provided by HBM from the
QuantumX system CD or from the catmanAP CD (target directory, for example,
c:\Programme\HBM\FireWire). Doubleclick to start the program.

NOTE
For trouble shooting purposes you can switch to the original FireWire driver with the
tool t1394bus_installwizard.exe. You can find the tool after having installed the
driver on your hard disc.
After installation and configuration, connect the FireWire cable first to the PC adapter and
then to the first module. Activation is confirmed acoustically by Windows.
Whenever you connect a new module via FireWire to your computer, the operating system
will prompt you to register the module. Always refer here to the driver hbm1394.sys.
Install and then start the latest QuantumX Assistant on your PC.
Click on the icon

(Find modules) or press the function key F4.

The field Modules found displays all modules connected via FireWire.
If your modules are not yet displayed, mark Search the complete network and click
again on the

button.

Mark the relevant modules by checking the relevant checkbox


Confirm with OK
This completes the settings for your connection. Connect your transducer now, connection
information can be found in the QuantumX operating instructions.
Information about further channel configuration can be found in the online help of the HBM
software you are using.

HBM

QuantumX

Connection

57

NOTE
If no modules are found via FireWire this may be caused by the following:
The modules have not been properly registered. Click on the FireWire driver in
Systray, check the driver behind the modules and reinstall it, if necessary
(hbm1394.sys).
Check all connections between the modules.

QuantumX

HBM

58

5.2.8

Connection

Firmware update via Ethernet

We recommend updating the module firmware


When you want to use new HBM software
When you want to use a new module with a different firmware version
Your PC software must also be updated
When you want to update the firmware of your module to improve its performance
Use QuantumX Assistant as follows to determine which firmware version your module is
working with:
Right-click on Module > Details > System parameters

Compare your version with the latest firmware version on the Internet under:
www.hbm.com\quantumX
HBM

QuantumX

Connection

59

If the firmware version number of your module is lower than the current number on the
Internet, an update is necessary:
Download the latest software package from the HBM website (QuantumX firmware
downloader, QuantumX Assistant, etc.)
Close all running HBM software, install the new software and start QuantumX Firmware
Updater
Download the latest firmware from the HBM website and save it in the download directory
of the firmware updater (in most cases: C:\Programs\HBM\QuantumX Firmware
Update\Download)
Click on the Find modules symbol or press function key F4 (see chapter 2.1).

Select the module


Select the required version in the dropdown menu New firmware
Activate the modules whose firmware you want to update by checking the boxes in the
column Update and then click on the OK button.

Click on the Start button and wait until the update is complete (do not interrupt the
process/do not switch off the modules/do not interrupt the connection)

NOTE
You can update the firmware of the modules via FireWire, directly via Ethernet or via
the Ethernet connection of the Gateway CX27.
QuantumX

HBM

60

5.2.9

Connection

Connecting more than 12 modules

3
Hub
P3

P4
6

10

11

5
12

Displayed:
Total number of modules:
Total number of Hops:

15
12
Data sink

QuantumX module
Longest chain to data sink (max. 12)
P3 = Port 3

Fig.5.8:

Example of a star topology with two chains and one hub

The number of modules connected in series (daisy chain) is limited to 12. If you want to
connect more modules (maximum 24), you must use hubs. Hubs are devices that connect
network chains together in star configurations. This connection mode is again limited to 14
hops.
A hop is the transition from one module to another (this means n1 hops for n QuantumX
modules in a chain).
Depending on the connection situation, 1 to 2 hops are counted in one hub (see Fig.5.9).
To count the total number of hops, the longest chain to the data sink must be counted (worst
case).
In FireWire systems that consist of several hubs with several module series, only the hops of
the longest series are counted, the others are not taken into account.

HBM

QuantumX

Connection

61

Port 1 Port 2 Port 3

Port
1

Port
2
Phy 1

Port
3
Phy 2
Port
4

Port 4

Connection to Port 3 Port 4: 1 Hop


Connection to Port 1 and/or 2 Port 4: 2 Hops

Fig.5.9:

Connection situation at AVT 1394b hub

Note
Always connect the chain with the most modules to Port 3 or Port 4.

QuantumX

HBM

62

5.2.10

Connection

Bridging greater distances


Greater distances (>5m) in FireWire networks can be bridged with opto-hubs that enable
distances of up to 500 m with the use of a glass fiber cable.

1 Hop

OptoHub
P3

Max. 500 m
P4

P4

OptoHub

P3
7

5
1
Displayed:
Total number of modules:
Total number of hops:

11
8

QuantumX module
Longest chain to data sink

Fig.5.10:

HBM

Example for the use of opto-hubs

QuantumX

Connection

5.2.11

63

FireWire with opto-hub and glass fiber cable

10 V ... 30 V DC

Glass fiber cable


Max. length 500 m

Opto-Hub
Opto-Hub

Fig.5.11:

QuantumX

FireWire and glass fiber cable

HBM

64

Connection

Transducer connection

6.1

Shielding design
Sources of interference may cause electromagnetic fields which couple interference voltages
into the respective measuring circuits inductively or capacitively through connecting cables
and equipment housings and thus affect the way the equipment works. It is essential to
ensure that the equipment used in the system itself does not emit electromagnetic
disturbances. Electromagnetic compatibility (EMC) which combines the concepts of required
electromagnetic immunity or susceptibility (EMS) and permitted electromagnetic interference
(EMI) has become increasingly more important over the past years.
The HBM Greenline shielding design
The complete measuring chain is fully enclosed in a Faraday cage through the unique design
of the cable shield. The cable shield is flattened, connected to the transducer housing, and
routed to the amplifier housing through conductive connectors. These measures substantially
reduce the effects of electromagnetic disturbances.

Conductive housing
ensuring connection
to plug and equipment
housing
Signal-carrying
contacts

Fig.6.1:

HBM

Cable shield connected


to conductive housing
through strain relief

Cable shield connected to plug

QuantumX

Connection

65

Note
All components of the measuring chain (including all cable joints such as connectors
and couplings) have to be surrounded by a closed, EMC-tested shield. Shield
transitions must be realized in the form of flattened, closed and low-impedance joints.
This is ensured when original HBM connectors are used.
Grounding and earthing
EMCcompliant wiring requires that signal ground and shield are separate, therefore the
shielding can be connected to earth at several points, for example, through the transducers
(metal housing) and the amplifier (housing connected to protective earth conductor).
In the case of potential differences in the measuring system, a potential equalization
conductor has to be laid (recommended: very flexible stranded wire, 10 mm2 line diameter).
Ensure that signal and data lines are run separately from currentcarrying power lines.
Ideally use metal cable ducts with internal separating plate. Signal ground, earth and shield
should be separate from one another.
To minimize the effect of electromagnetic disturbances and potential differences, the signal
ground and earth (or shield) are separated in HBM equipment. The mains protective earth
conductor or a separate earth potential line should be used as connection to earth. This is
common practice, for instance, for potential equalization in buildings. Avoid connecting the
earth lead to a radiator, water pipe or similar.

QuantumX

HBM

66

6.2

Connection

Adjustable sensor supply for active transducers


Some modules can supply active transducers with an excitation voltage of 524 V.
When using the adjustable transducer excitation, electrical isolation from the supply voltage
of the amplifier is not required.
The maximum permissible power consumption is 700 mW per channel, in total not more than
2 W. If the power consumption is more than 700 mW on one channel, the transducer
excitation of this channel will switch off. If the power consumption exceeds a total of 2 W, the
device may switch off.

MX840

1 ... 8
Connection as per
measurement principle

Sensor

4
9
Supply voltage 5V ... 24V1)
Power supply 0V
Cable shield

1)

Adjustable via software

12
3 k

11
Hsg.

Hsg. = housing

CAUTION
The output voltage during idling is up to 20% higher than set when the voltage <8 V. If
a current of 2 mA is drawn, the voltage falls back to the set value.
The condition is met in sensors with a power consumption of min. 20 mW.
This can also be met with an additional resistance of 3 k if the power consumption is
lower or if the sensors are sensitive.
Check the correct voltage setting when connecting a sensor. Too high a voltage can
destroy the sensor. The voltage value is a part of the MX840 parameterization and can
only be changed with a new parameterization. The sensor supply is switched off in the
delivery condition.

HBM

QuantumX

Connection

6.3

67

TEDS
The acronym TEDS stands for Transducer Electronic Data Sheet and denotes a transducer
or sensors electronic data sheet which is saved to a small electronic chip or a corresponding
module and is intrinsically linked to the transducer.
In addition, valuable meta data is supplied, for example, calibration data providing essential
information for the traceability of measurements or tests. The electronic data sheet can be
located in the transducer housing, in the inseparable cable or connector plug.
The function and principle of operation are defined in Standard IEEE1451.4.

Transducer with TEDS module


e.g. U93

Data mode
Measurement mode

QuantumX MX840A

Transducer information stored in TEDS includes:

The physical unit of the measured quantity (N for force, for example) and its measuring
range

S
S

The unit of the electrical output signal (mV/V for bridge transducers, for example)

If applicable, the transducers required excitation and electrical power supply

The linear characteristics as the relation between the measured quantity and the
electrical signal

Additional information that can be read out using corresponding software, for example:

S
S

Transducer manufacturer, type, serial number etc.


Calibration date, recalibration interval, calibrators initials, etc.

Amplifiers of the QuantumX series enable transducer information stored in the electronic
data sheet to be read out and automatically implemented in the correct amplifier settings; this
allows fast and reliable measurement.
The electronic data sheet is automatically loaded, when the transducer is connected to the
device. Transducers are identified via the bridge between two pins in the connector. After the
digital identification mode, the amplifier automatically switches to the configured
measurement mode.
TEDS data can also be loaded via a software command, e.g. using catmanAP.
TEDS Editor enables all TEDS data to be read out and edited; see chapter 3.6.

QuantumX

HBM

68

Connection

QuantumX supports multiple options for reading or writing TEDS data:

One TEDS module can be accessed via two separate cable wires (one-wire circuit) or
the transducer plug can be retrofitted with TEDS.

Amplifiers enabling IEPE transducers to be directly connected support TEDS version 1.0.

Some HBM transducers feature a special integrated TEDS module which enables TEDS
data to be transmitted via the transducers feedback line (patented zero-wire circuit).
After digital communication (data mode), the amplifier switches to the measurement
mode. The U93 force transducer is an example for such a transducer.

Thermocoulpe amplifiers with an RFID chip integrated in the transducer plug use TEDS
technology, for example, to electronically connect the measuring point with the
transducer.

The data sheet to the respective amplifier provides more specifications relating to TEDS, for
example the maximum permitted cable length to the transducer. If no TEDS is used, the
permitted cable length can be substantially longer.

Note
Further information about TEDS topics can be found at http://www.hbm.com/teds

HBM

QuantumX

Connection

6.3.1

69

Retrofitting the transducer plug with TEDS


The IEEE standard 1451.4 defines a generally accepted process which enables sensors to
be identified. The sensor is identified via the respective data sheet which is stored in
electronic format in the sensor, cable or plug on a 1wire EEPROM (TEDS Transducer
Electronic Data Sheet). The amplifier uses a serial 1wire interface for communication with
this EEPROM, reads out the data sheet and configures the amplifier accordingly.
Retrofilling TEDS in the plug is shown in the figure below.
6
1

11

15
10

4
Bridge
9

6
1

1
2 Data
3 No function

2 3

1-wire EEPROM
(Maxim DS2433+)

QuantumX

View from below

HBM

70

6.4

Connection

MX840 universal amplifier


You can connect up to eight transducers to the universal amplifier MX840. The transducers
are connected via 15-pin D-SUB-15HD device connectors. All measuring channels are
electrically isolated von one another and from the mains. When using the adjustable
transducer excitation, electrical isolation from the supply voltage of the amplifier is not
required.
MX840 connectable transducers

HBM

Transducer type

Connector sockets

see page

Full bridge strain gages

1 ... 8

97

Inductive transducers

1 ... 8

98

Inductive transducers

1 ... 8

82

LVDT

1 ... 8

85

Voltage

1 ... 8

87, 88

Current

1 ... 8

89

Current fed piezoelectric transducer


(IEPE, ICP)

1 ... 8

106

Piezoresistive transducer

1 ... 8

80

PT100, PT1000 resistance thermometers

1 ... 8

91

Potentiometers

1 ... 8

84

Thermocouples

1 ... 8

92

Incremental encoders

5 ... 8

from 94

SSI protocol

5 ... 8

100

QuantumX

Connection

71

MX840 connectable transducers (continued)

QuantumX

Torque/rotary speed

5 ... 8

117, 118

Frequency measurement, pulse counting

5 ... 8

from 94

CANbus

103

HBM

72

6.4.1

Connection

MX840 pin assignment


So that insertion or removal of a transducer connection can be unmistakably identified, Pin 4
and Pin 9 in the connector plug must be bridged! If this bridge is missing, no measurement
values will be recorded at the connection!

Bridge

6
1

11

9
4
5

Fig.6.2:

Pin
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

15

Pin arrangement of connection plug, view from the solder side

Connection
TEDS (+)
Bridge Excitation voltage (), 0 reference pulse (zeroing pulse) ()
Bridge Excitation voltage (+), 0 reference pulse (zeroing pulse) (+)
Always connect with Pin 9! (Plug identification)
Measurement signal (+), potentiometer measurement signal(+),
voltage input 100 mV (+), f1() signal differential, SSI data ()
TEDS (), ground frequency measurement
Sense lead (), f2() signal differential, CAN-High, SSI clock ()
Sense lead (+), f2(+) signal differential, CAN-Low, SSI clock (+)
Signal ground
Measurement signal (), f1(+) signal differential, SSI data (+)
Active sensor supply 5 ... 24 V (0 V)
Active sensor supply 5 ... 24 V (+)
Current input "30 mA (+)
Voltage input 10 V (+), 60 V (+)
Vacant

NOTE
Many HBM transducers are fitted with 15-pin D-SUB connectors (2 rows). The adapter
cable 1-KAB416 can be used for connection to the 3 row D-SUB-15HD device
connectors of the MX840. Pins 4 and 9 are already bridged in this adapter cable (see
chapter 8.4.3).

HBM

QuantumX

Connection

6.4.2

73

MX840 status display


The front panel of the universal amplifier has a system LED and 8 connection LEDs. The
system LED indicates the status of the device, the connection LEDS the states of the
individual connections.
Connection LED

System LED

Fig.6.3:

MX840 front view

System LED
Green

Error-free operation

Orange

System is not ready, boot procedure running

Flashing orange

Download active, system is not ready

Red

Error

Connection LEDs
All LEDs are orange

Boot procedure running (system is not ready)

All LEDs are flashing orange

Firmware download active (system is not ready)

Orange

Connection newly assigned, transducer identification running (calibration)

Green

Error-free operation (Ignore TEDS or if available set,


channel is manually configured)

Flashing green (5s), then


green

Reading TEDS data

Flashing orange (5s), then


green

Manual configuration running (ignore TEDS)

Red

No sensor connected
Channel error (incorrectly parameterized, connection error, invalid TEDS data)

CAN LEDs
Green

CAN bus activated, CAN data can be received

Orange

CAN bus in WARNING state, CAN data received but bus is occasionally
disturbed; buffer overflow, individual data lost

Red

CAN bus in ERROR or BUS-OFF state, CAN data cannot be received or


processed

General rule: Brief flashing TEDS identified (green: is used, orange: is not used).

QuantumX

HBM

74

6.5

Connection

MX840A universal amplifier


The MX840A universal amplifier corresponds to the MX840 amplifier, with the additional
option to connect strain gage half bridges and variable ohmic resistors.
MX840A connectable transducers

HBM

Transducer type

Connector sockets

see page

Full-bridge strain gages

1 ... 8

97

Inductive transducers

1 ... 8

98

Half-bridge strain gages

1 ... 8

100

Inductive transducers

1 ... 8

82

LVDT

1 ... 8

85

Voltage

1 ... 8

87, 88

Current

1 ... 8

89

Current fed piezoelectric transducer


(IEPE, ICP)

1 ... 8

106

Piezoresistive transducer

1 ... 8

80

Resistance

1 ... 8

90

Potentiometers

1 ... 8

84

PT100, PT1000 resistance thermometers

1 ... 8

91

Thermocouples

1 ... 8

92

Incremental encoders

5 ... 8

from 94

SSI protocol

5 ... 8

100

QuantumX

Connection

75

MX840A connectable transducers (continued)

QuantumX

Frequency measurement, pulse counting

5 ... 8

from 94

Pulse width modulation (PWM)

5 ... 8

124

Torque/Rotational speed

5 ... 8

117, 118

CANbus

103

HBM

76

6.5.1

Connection

MX840A pin assignment


So that insertion or removal of a transducer connection can be unmistakably identified, Pin 4
and Pin 9 in the connector plug must be bridged! If this bridge is missing, no measurement
values will be recorded at the connection!

Bridge

6
1

11

9
4
5

Fig.6.4:

Pin
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

15

Pin arrangement of connection plug, view from the solder side

Connection
TEDS (+)
Bridge Excitation voltage (), 0 reference pulse (zeroing pulse) ()
Bridge Excitation voltage (+), 0 reference pulse (zeroing pulse) (+)
Always connect with Pin 9! (Plug identification)
Measurement signal (+), potentiometer measurement signal(+),
voltage input 100 mV (+), f1() signal differential, SSI data ()
TEDS (), ground frequency measurement
Sense lead (), f2() signal differential, CAN-High, SSI clock ()
Sense lead (+), f2(+) signal differential, CAN-Low, SSI clock (+)
Signal ground
Measurement signal (), f1(+) signal differential, SSI data (+)
Active sensor supply 5 ... 24 V (0 V)
Active sensor supply 5 ... 24 V (+)
Current input "30 mA (+)
Voltage input 10 V (+), 60 V (+)
Calibration signal T10F(S) and T40, 5 V/max. 10 mA

NOTE
Many HBM transducers are fitted with 15-pin D-SUB connectors (2 rows). The adapter
cable 1-KAB416 can be used for connection to the 3 row D-SUB-15HD device
connectors of the MX840. Pins 4 and 9 are already bridged in this adapter cable (see
chapter 8.4.3).

HBM

QuantumX

Connection

6.5.2

77

MX840A status display


The front panel of the universal amplifier has a system LED and 8 connection LEDs. The
system LED indicates the status of the device, the connection LEDS the states of the
individual connections.
Connection LED

System LED

Fig.6.5:

MX840A front view

System LED
Green

Error-free operation

Orange

System is not ready, boot procedure running

Flashing orange

Download active, system is not ready

Red

Error

Connection LEDs
All LEDs are orange

Boot procedure running (system is not ready)

All LEDs are flashing orange

Firmware download active (system is not ready)

Orange

Connection newly assigned, transducer identification running (calibration)

Green

Error-free operation (Ignore TEDS or if available set,


channel is manually configured)

Flashing green (5s), then


green

Reading TEDS data

Flashing orange (5s), then


green

Manual configuration running (ignore TEDS)

Red

No sensor connected
Channel error (incorrectly parameterized, connection error, invalid TEDS data)

CAN LEDs
Green

CAN bus activated, CAN data can be received

Orange

CAN bus in WARNING state, CAN data received but bus is occasionally
disturbed; buffer overflow, individual data lost

Red

CAN bus in ERROR or BUS-OFF state, CAN data cannot be received or


processed

General rule: Brief flashing TEDS identified (green: is used, orange: is not used).

QuantumX

HBM

78

6.6

Connection

MX440A universal amplifier


You can connect up to eight transducers to the universal amplifier MX440A. The transducers
are connected via 15-pin D-SUB-15HD device connectors. All measuring channels are
electrically isolated von one another and from the mains.
The transducer types that can be connected and the status display are identical to those of
the MX840A universal amplifier (see page 74).

System LED

Connection LED
Fig.6.6:

HBM

MX440A front view

QuantumX

Connection

6.7

79

MX410 highly dynamic universal amplifier


You can connect up to four transducers to the highly dynamic universal amplifier MX410. The
transducers are connected via 15-pin D-SUB-15HD device connectors. You will need BNC
adapters (accessories 1-IEPE-MX410) for the connection of IEPE transducers.
All measuring channels are electrically isolated von one another and from the mains. When
using the adjustable transducer excitation, electrical isolation from the supply voltage of the
amplifier is not required.
MX410 Connectable transducers

QuantumX

Transducer type

Connector sockets

see page

Full-bridge strain gages

1 ... 4

97

Half-bridge strain gages

1 ... 4

100

Current fied resistiv transducer

1 ... 4

80

Inductive transducers

1 ... 4

98

Inductive transducers

1 ... 4

82

Voltage

1 ... 4

87, 88

Current

1 ... 4

89

Current fed piezoelectric transducer


(IEPE, ICP)

1 ... 8

106

HBM

80

6.7.1

Connection

MX410 pin assignment


So that insertion or removal of a transducer connection can be unmistakably identified, Pin 4
and Pin 9 in the connector plug must be bridged! If this bridge is missing, no measurement
values will be recorded at the connection!

Bridge

6
1

11

9
4
5

Fig.6.7:

15

Pin arrangement of connection plug, view from the solder side

Pin
1
2
3
4
5
6
7
8
9
10
11
12
13

Connection
TEDS (+)
Bridge Excitation voltagen ()
Bridge Excitation voltage (+)
Always connect with Pin 9! (Plug identification)
Measurement signal (+)
TEDS ()
Sense lead ()
Sense lead (+)
Signal ground
Measurement signal ()
Active sensor supply ()
Active sensor supply (+)

14
15

Voltage input 10 V, IEPE (+)


Reset external charge amplifier

Current input "30 mA (+)

The analog output can be tapped via BNC. Please see chapter 7 Functions and outputs for
information about the configuration.

NOTE
Many HBM transducers are fitted with 15-pin D-SUB connectors (2 rows). The adapter
cable 1-KAB416 can be used for connection to the 3 row D-SUB-15HD device
connectors of the MX840. Pins 4 and 9 are already bridged in this adapter cable.

HBM

QuantumX

Connection

6.7.2

81

MX410 status display

Connection LED

System LED

Analog output LED

Fig.6.8:

MX410 front view

System LED
Green

Error-free operation

Orange

System is not ready, boot procedure running

Flashing orange

Download active, system is not ready

Red

Error

Connection LEDs
All LEDs are orange

Boot procedure running (system is not ready)

All LEDs are flashing orange

Firmware download active (system is not ready)

Orange

Connection newly assigned, transducer identification running (calibration)

Green

Error-free operation (Ignore TEDS or if available set,


channel is manually configured)

Flashing green (5s), then


green

Reading TEDS data

Flashing orange (5s), then


green

Manual configuration running (ignore TEDS)

Red

No sensor connected
Channel error (incorrectly parameterized, connection error, invalid TEDS data)

Red

Sensor supply overload

Analog output LEDs


Green

Error-free operation (Ignore TEDS or if available set,


channel is manually configured)

Orange

System is not ready, boot procedure running

Rot

Over current at analog output


Orange

Input signal overload

Rot

Overload resulting from invalid scaling of analog output

General rule: Brief flashing TEDS identified (green: is used, orange: is not used).

QuantumX

HBM

82

6.8

Connection

MX460 frequency measuring amplifier


You can connect up to four transducers to the frequency measuring amplifier MX460. The
transducers are connected via 15-pin D-SUB-15HD device connectors. All measuring
channels are electrically isolated von one another and from the mains. When using the
adjustable transducer excitation, electrical isolation from the supply voltage of the amplifier is
not required.
MX460 connectable transducers

HBM

Transducer type

Connector sockets

see page

Torque/rotary speed

1 ... 4

100

Frequecy mesurement, pulse counting

1 ... 4

from 94

Puls width, Pulse duration, Period duration

1 ... 4

102

Passive indctive rotary encoder

1 ... 4

101

Incremental encoders

5 ... 8

from 94

QuantumX

Connection

6.8.1

83

MX460 pin assignment


So that insertion or removal of a transducer connection can be unmistakably identified, Pin 4
and Pin 9 in the connector plug must be bridged! If this bridge is missing, no measurement
values will be recorded at the connection!

Bridge

6
1

11

9
4
5

Fig.6.9:

Pin
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

QuantumX

15

Pin arrangement of connection plug, view from the solder side

Connection
TEDS (+)
Reference pulse 0 (zeroing pulse) ()
Reference pulse 0 (zeroing pulse) (+)
Always connect with Pin 9! (Plug identification)
Frequency input f1 ()
TEDS (), signal ground
Frequency input f2 ()
Frequency input f2 (+)
Reference voltage Vref (2.5 V)
Frequency input f1 (+)
Active sensor supply 5 ... 24 V ()
Active sensor supply 5 ... 24 V (+)
No function
f1 AC+ (for passive inductive transducers)
Calibration signal T10F(S) and T40, 5 V/max. 10 mA

HBM

84

6.8.2

Connection

MX460 status display

Connection LED

System LED

Fig.6.10:

MX460 front view

System LED
Green

Error-free operation

Orange

System is not ready, boot procedure running

Flashing orange

Download active, system is not ready

Red

Error

Connection LEDs
All LEDs are orange

Boot procedure running (system is not ready)

All LEDs are flashing orange

Firmware download active (system is not ready)

Orange

Connection newly assigned, transducer identification running (calibration)

Green

Error-free operation (Ignore TEDS or if available set,


channel is manually configured)

Flashing green (5s), then


green

Reading TEDS data

Flashing orange (5s), then


green

Manual configuration running (ignore TEDS)

Red

No sensor connected
Channel error (incorrectly parameterized, connection error, invalid TEDS data)

General rule: Brief flashing TEDS identified (green: is used, orange: is not used).

HBM

QuantumX

Connection

6.9

85

MX1609 / 1609Pmodule
Up to 16 type K thermocouples (Ni-CrNi) can be connected to the module MX1609 for
measuring temperatures.
MX1609/MX1609P connectable transducers
Transducer type

Connector sockets

see page

Thermocouple, type K

1 ... 16

114

MX1609

Thermocouple

white

green

Type

Thermocouple material 1 (+)

Thermocouple material 2 ()

Nickel-chrome (color code green)

Nickel-aluminum (color code white)

Postscaling
The MX1609 has a postscaling function. A table that converts degree oC to degree oC
enables errors resulting from thermocouples and mounting conditions to be minimized.
The MX1609 processes a maximum of 64 pairs of values. The Calibration Table TEDS
template enables 14 pairs of values to be saved, if no additional optional templates are being
used.
This function provides the best results when the ambient temperature of the MX1609 and
thus the temperature of the cold junction is kept constant.

QuantumX

HBM

86

Connection

Connection of the thermocouple plug in the miniature design.

HBM

QuantumX

Connection

6.9.1

87

Measuring point identification with RFID


RFID1) for measuring point identification
An RFID chip in or on the thermocouple plug ensures wireless transducer identification by
the amplifier. RFID technology enables contactless reading and writing of data, for example
of a specific measuring point or the desired physical unit (5C or 5K). Data is input using
TEDS Editor provided by HBM. Then data is written onto the RFID chip using an appropriate
RFID transponder in the amplifier.
The chip is reusable and works without batteries.

Conditions for using RFID chips for measuring point identification:


All channels can read/write via RFID
The neighboring channel must not be occupied in the MX1609 during writing
Maximum distance chip to housing: 1 mm
For self-assembly: Check position of chip on plug

Thermocouple plug with integrated RFID chip from HBM

1-THERMO-RFID
(integrated by HBM)

The chip for measuring point identification is already integrated in the HBM THERMO-MINI.

1)

QuantumX

RFID = Radio Frequency Identification: Method for communication between transponder and read/write device
with magnetic fields or electromagnetic waves.

HBM

88

Connection

RFID for selfassembly on thermocouple plugs

Installation position of RFID


Wide side

Glue 1-THERMO-RFID
on here

Top view
+

Glue the RFID chip as shown above with an adhesive (recommended: Two-component
adhesive).

HBM

QuantumX

Connection

6.9.2

89

MX1609/MX1609-P status display

Connection LED

Fig.6.11:

System LED

MX1609 front view

System LED
Green

Error-free operation

Orange

System is not ready, boot procedure running

Flashing orange

Download active, system is not ready

Red

Error

Connection LEDs
All LEDs are orange

Boot procedure running (system is not ready)

All LEDs are flashing orange

Firmware download active (system is not ready)

Orange

Connection newly assigned, transducer identification running (calibration)

Green

Error-free operation (Ignore TEDS or if available set,


channel is manually configured)

Flashing green (5s), then


green

Reading TEDS data

Flashing orange (5s), then


green

Manual configuration running (ignore TEDS)

Red

No sensor connected
Channel error (incorrectly parameterized, connection error, invalid TEDS data)

Red

No sensor connected
Channel error (incorrectly parameterized, connection error, invalid TEDS data)

Red

Sensor supply overload

General rule: Brief flashing TEDS identified (green: is used, orange: is not used).

QuantumX

HBM

90

Connection

6.10

MX471 CAN module

6.10.1

General information
The MX471 module provides four independent CANbus nodes that are all electrically
isolated from each other and the mains.
MX471 busses that can be connected
Typ

Connector sockets /
nodes

see page

CANbus (High-Speed CAN)

1 ... 4

125

Connected devices are not directly addressed during data transmission on a CANbus. A
unique identifier denotes the contents of a message (e.g. rotational speed or engine
temperature).
The identifier also signals the priority of the message.
Message = identifier + signal + additional information
Devices connected to the bus = nodes
Every node on the MX471 can be parameterized either as receiver or as sender (gateway).
Parameterization as receiver is described in chapter 6.10.3. Parameterization as sender is
described in chapter 7. The online help coming with the respective software package
provides detailed information about parameterization.

Note
To ensure normal operation the CANbus needs to be terminated at both ends (and
only there) using appropriate termination resistors.
A 120ohm termination resistor can be individually connected in the module by
software. Termination is also required when short cables with low bit rates are used.
Please refer to the data sheet for the relation between bit rate and maximum bus line length.
The configuration of a node is retained after switching the modules off and on.
For decoding signals at a rate greater than 2000/s, please set up signal inputs 1 to 8 on the
MX471. The signal buffers of these signal inputs have been expanded accordingly.

HBM

QuantumX

Connection

6.10.2

91

MX471 pin assignment

Fig.6.12:

Pin
1
2
3
4
5
6
7
8
9

QuantumX

Pin arrangement of connection plug, view from the solder side

Connection
no function
CANLow
GND
no function
CAN Shield
GND
CANHigh
no function
no function

HBM

92

6.10.3

Connection

Receiving CAN messages


To enable CAN messages to be received, it is essential that the relevant messages can be
identified by the node. This may be done directly at the node or, in a reproducible way, by
previously generated messages in the sensor database. Individual messages can be linked
to the node by drag & drop from the sensor database.
Type *.dbc CAN databases, too, can be loaded into the sensor database. Should a CAN
database not be available, it can be generated by the user. Editors for this purpose are
provided by different companies.
Received CAN messages are instantly timestamped in the measurement mode. This
enables directly acquired measured quantities and CAN messages to be acquired and
analyzed in parallel and synchronously in the entire system.

Note
MX471 is not a classical data logger that logs the complete CAN data stream on the bit
level. The parameterized node listens on the CANbus and extracts the signals from
the relevant CAN messages to transmit them as measured values.

HBM

QuantumX

Connection

6.10.4

93

LED status display

CAN LEDs BUS

System LED

CAN LEDs Channel

System LED:
Green

Errorfree operation

Yellow

System is not ready, boot procedure running

Flashing yellow

Download active, system is not ready

Red

Error, faulty synchronization

CAN LEDs (BUS):


Green flickering

No bus error and CAN activity

Constant green

No bus error and no CAN activity

Yellow flickering

Intermittent bus errors (Warning) and CAN activity

Constant yellow

Intermittent bus errors (Warning) and no CAN activity

Red on

Bus error, CAN interface in BusOFF status

CAN LEDs (Channel):


Green flickering

No bus error and CAN activity

Constant green

No bus error and no CAN activity

Yellow flickering

Intermittent bus errors (Warning) and CAN activity

Constant yellow

Intermittent bus errors (Warning) and no CAN activity

Red on

Bus error, CAN interface in BusOFF status

Ethernet LED:

QuantumX

Green on

Ethernet link status is ok

Flashing yellow

Ethernet data transmission ongoing

HBM

94

6.11

Connection

MX1601 universal amplifier


Up to 16 freely configurable inputs for voltage (10 V, 100 mV) or current (20 mA) or
currentfed piezoelectric sensors (IEPE) can be connected to the MX1601 universal
amplifier.
The transducers are connected via 8pin plug terminal connectors (Phoenix Contact FMC
1,5/8ST3,5RF (order no. 1952089)).
All measuring channels are electrically isolated von one another and from the mains. When
using the adjustable transducer excitation, electrical isolation from the supply voltage of the
amplifier is not required.
MX1601 connectable transducers

HBM

Transducer type

Connector sockets

see page

Voltage

1 ... 16

109, 110

Current

1 ... 16

111

Current fed piezoelectric transducer


(IEPE, ICP)

1 ... 16

106

QuantumX

Connection

6.11.1

95

MX1601pin assignment
So that insertion or removal of a transducer connection can be unmistakably identified, Pin 2
and Pin 5 in the connector plug must be bridged! If this bridge is missing, no measurement
values will be recorded at the connection!

1
2
Bridge

3
4
5

1
2 Data
3 no function

2 3

1-Wire-EEPROM
(Maxim DS2433+)
Bottom view

6
7
8

Fig.6.13:

Pin
1
2
3
4
5
6
7
8

Pin assignment of the connector plug, view from the connection side

Connection
Voltage input 10 V (+), 100 mV (+), IEPE (+)
Signal ground, TEDS ()
Current input 20 mA (+)
TEDS (+)
Always connect with Pin 2! (Plug identification)
Active sensor supply (+)
Active sensor supply ()
Housing (shield connection)

NOTE
The transducer excitation voltage can be set in the range of 5 ... 24 V and is only
available at channels 1 ... 8. At channels 9 ... 16, the supply voltage (10 V ... 30 V) is
output less approx. 1 V. A current drain of max. 30 mA is possible; the current limiter
cuts the transducer excitation voltage at a higher current drain.
QuantumX

HBM

96

6.11.2

Connection

MX1601status display
The front panel of the universal amplifier has a system LED and 16 connection LEDs. The
system LED indicates the status of the device, the connection LED the status of the
individual connections.
Connection LED

System LED

Connection LED
Fig.6.14:

MX1601 front view

System LED
Green

Error-free operation

Orange

System is not ready, boot procedure running

Flashing orange

Download active, system is not ready

Red

Error

Connection LEDs
All LEDs are orange

Boot procedure running (system is not ready)

All LEDs are flashing orange

Firmware download active (system is not ready)

Orange

Connection newly assigned, transducer identification running (calibration)

Green

Error-free operation (Ignore TEDS or if available set,


channel is manually configured)

Flashing green (5s), then


green

Reading TEDS data

Flashing orange (5s), then


green

Manual configuration running (ignore TEDS)

Red

Amplifier overload,
No sensor connected
Channel error (incorrectly parameterized, connection error, invalid TEDS data)

Red

Sensor supply overload

General rule: Brief flashing TEDS identified (green: is used, orange: is not used).

HBM

QuantumX

Connection

97

6.12

Transducder technologies

6.12.1

Strain gages full bridges


Supported by modules: MX840, MX840A, MX440A, MX410

6
1

11

15
10

wh

2
1

4
3

bk

Measurement signal (+)


Excitation ()

5
2

bu

Excitation (+)

rd

Measurement signal ()

10

ye

Cable shield

gn

Sense lead (+)

gy

Sense lead ()

Hsg.

4
9
6
1

1
2 Data
3 No function

2 3

1-wire EEPROM
(view from below)

Hsg. = housing

Cable color code: wh= white; bk= black; bu= blue; rd= red; ye = yellow; gn= green; gy= gray

QuantumX

HBM

98

6.12.2

Connection

Strain gage full bridges, inductive full bridges


Supported by modules: MX840, MX840A, MX440A, MX410

6
1

11

15
10

Measurement
signal (+)
Excitation ()

5
2

bu

Excitation (+)

rd

Measurement
signal ()
Cable shield

10

wh
bk

2
1

4
3

ye

Hsg.

gn

Sense lead (+)

gy

Sense lead ()

7
4
9
6
1

1
2 Data
3 No function

2 3

1-wire EEPROM
(view from below)

Hsg. = housing

Cable color code: wh= white; bk= black; bu= blue; rd= red; ye = yellow; gn= green; gy= gray

HBM

QuantumX

Connection

6.12.3

99

Piezoresistive full bridge


Supported by modules: MX840, MX840A, MX440A

1 ... 8
6
1

11

15
10

Measurement
signal (+)
Excitation ()
Excitation (+)
Measurement
signal ()
Cable shield

2
1

4
3

5
2
3
10
Hsg.

Sense lead (+)

Sense lead ()

7
4
9
6
1

1
2 Data
3 No function

2 3

1-wire EEPROM
(view from below)

QuantumX

Hsg. = housing

HBM

100

6.12.4

Connection

Strain gage half bridge


Supported by modules: MX840A, MX440A, MX410

6
1

11

15
10

wh
bk
bu

ye
gn
gy

Measurement
signal (+)
Excitation ()

Excitation (+)

Cable shield

Hsg.

Sense lead (+)

Sense lead ()

7
4
9
6
1

1
2 Data
3 No function

2 3

1-wire EEPROM
(view from below)
Hsg. = housing

Cable color code: wh= white; bk= black; bu= blue; rd= red; ye = yellow; gn= green; gy= gray

HBM

QuantumX

Connection

6.12.5

101

Inductive half bridges


Supported by modules: MX840, MX840A, MX440A, MX410

6
1

11

15
10

wh
bk
bu

ye

Measurement
signal (+)
Excitation ()

Excitation (+)

Cable shield

gn
gy

Hsg.

Sense lead (+)

Sense lead ()

7
4
9
6
1

1
2 Data
3 No function

2 3

1-wire EEPROM
(optional)
view from below

Hsg. = housing

Cable color code: wh= white; bk= black; bu= blue; rd= red; ye = yellow; gn= green; gy= gray

QuantumX

HBM

102

6.12.6

Connection

Quarter bridge, strain gage


For connecting single quarterbridge strain gages in threewire configuration, an adapter
can be plugged onto the following modules:
MX840, MX840A, MX440A, MX410
Available adapters:
Strain gage with 120 ohm: order number: SCMSG120
Strain gage with 350 ohm: order number: SCMSG350

Strain gage 120 / 350

See leaflet: QuantumX/SCMSG120/350 for technical details.

HBM

QuantumX

Connection

6.12.7

103

Connection of transducers with double shield


technique

6
1

11

15
10

Measurement
signal ()
Measurement
signal (+)
Excitation ()
2
1

Excitation (+)
4

Cable shield

10
5
2
3
Hsg.

Sense lead (+)

Sense lead ()

7
4

RB / 2

(on transducer)
Hsg. = housing

We recommend this connection technique for very small measurement ranges, in particularly
disturbed environments and when using long cables.
This applies for all bridge connections.
With cable lengths >50 m, a resistor with half the value of the bridge resistance (RB/2) must
be connected in each sense lead of the transducer.

QuantumX

HBM

104

6.12.8

Connection

Potentiometric transducers
Supported by modules: MX840, MX840A, MX440A

6
1

11

15
10

1
3

Measurement signal (+)

Bridge excitation voltage ()

Bridge excitation voltage (+)

Cable shield 1)

Case

Sense lead (+)

Sense lead ()

7
4
9
6
1

1
2 Data
3 No function

2 3

1-wire EEPROM (optional)


(view from below)

HBM

QuantumX

Connection

6.12.9

105

LVDT transducers
Supported by modules: MX840, MX840A, MX440A

6
1

11

15
10

LVDT transducer

Measurement
signal (+)
Excitation ()
Excitation (+)
Measurement signal ()
Cable shield

5
2
3
10
Hsg.

Sense lead (+)

Sense lead ()

7
4
9
6
1

1
2 Data
3 No function

2 3

1-wire EEPROM
(view from below)
Hsg. = housing

QuantumX

HBM

106

6.12.10

Connection

Piezoelectric sensors IEPE


Current fed piezoelectric transducers are supplied with a constant current of e.g. 5.5 mA and
feed a voltage signal to the amplifier. This transducer type is also called IEPE or ICP
transducer.
IEPE means Integrated Electronics PiezoElectric.
ICP is a registered trademark of PCB Piezotronics
Is supported by the following modules:
MX410 (direct to SubHD or via BNC adapter), MX1601 (directly to the connector)
MX840, MX840A, MX440A with 10 V analog input and 24 V supply via a Smart module

6
1

11

15
10

Option BNC adapter


(1-IEPE-MX410)

()

4
9

(+)

14

IEPE

Cable shield

Hsg.

Hsg. = housing

HINWEIS
IEPE transducers with TEDS version 1.0 are supported.

HBM

QuantumX

Connection

107

Connection diagram for MX840, MX840A, MX440A with external Smart module:

6
1

11

15
10

Maximum input voltage to housing and signal


ground : "60 V

PIN:
2 (+)
6
BNC

white

green

Cable shield

24 V

Supply voltage zero


()

IEPE

14

9
Hsg.

red

12

black

0V

Smart module
(1EICPB2)

11
6
1

1
2 Data
3 No function

2 3

1-wire EEPROM (optional)


(view from below)

Hsg. = housing

Accessories for connecting the Smart module:


Product

QuantumX

Description

Order No.:

Smart module

External 24 V signal conditioning module, supplying


IEPE with constant current (BNC socket) and feeding
standardized " 10 V voltage signal.

1EICPB2

Connection cable

Cable between Smart module and SubHD plug

1SACEXTMFx2
(x = length in meter)

Male device
connector

QuantumX connector

1SubHD15MALE

HBM

108

Connection

Retrofilling the TEDS chip in the transducer plug when using the Smart module:
The Smart module cannot read TEDS data directly saved to the IEPE transducer. The
QuantumX plug can be retrofitted with TEDS to enable the Smart module to be read and to
automate channel configuration according to the IEPE transducer.
TEDS Editor enables settings to be made.

TEDSspecific settings:
f High Level Voltage Output Sensor
f Physical Measurand: Acceleration (m2/s or g)
f Electrical range: standard +/ 10 V
f Power requirements: required

S
S

Complete the data sheet according to the transducer.


Excitation level: 24 V nominal

CAUTION
Replacing the IEPE transducer on the Smart module may result in incorrect device
settings.

HBM

QuantumX

Connection

6.12.11

109

DC voltage sources 100 mV


Supported by modules: MX840, MX840A, MX440A, MX1601
Pin assignment for the MX1601 module see chapter 6.11.1

6
1

11

Maximum input voltage to housing and signal


ground : "60 V

15
10

(+)

()

9
10
4

Cable shield

Hsg.

6
1

1
2 Data
3 No function

2 3

1-wire EEPROM (optional)


(view from below)

Adjustable sensor supply:

QuantumX

Pin 12:
Pin 11:

Hsg.=Housing

5 V ... 24 V
0V

HBM

110

6.12.12

Connection

DC voltage sources 10 V and 60 V


Supported by modules: MX840, MX840A, MX410, MX440A
Voltage ranges supported by the amplifiers:
10 V and 60 V: MX840, MX840A, MX440A
10 V: MX410, MX1601
Pin assignment for the MX1601 module see chapter 6.11.1

6
1

11

15
10

Maximum input voltage to housing and signal


ground: "60 V

14

(+)

Supply voltage zero


()

Cable shield

Hsg.

6
1

1
2 Data
3 No function

2 3

1-wire EEPROM (optional)


(view from below)

Adjustable sensor supply:

Pin 12:
Pin 11:

Hsg.=Housing

5 V ... 24 V
0V

Two measuring ranges (10 V or 60 V) can be selected, depending on the parameterization.


Wrong parameterization does not result in destruction of the amplifier.

HBM

QuantumX

Connection

6.12.13

111

DC power sources 20 mA
Supported by modules: MX840, MX840A, MX440A, MX410, MX1601
Pin assignment for the MX1601 module see chapter 6.11.1

6
1

11

Maximum input voltage to housing and signal ground:


"60 V

()

15
10

9
4

I
(+)

13
Hsg.

Cable shield

6
1

1
2 Data
3 No function

2 3

1-wire EEPROM
(view from below)

Adjustable sensor supply:

Hsg. = housing

Pin12:
Pin 11:

5 V ... 24 V
0V

Maximum current "30 mA with an internal burden of 10 .

QuantumX

HBM

112

6.12.14

Connection

Resistance
Supported by modules: MX840A, MX440A

6
1

11

15
10

Four-wire circuit

1)

Excitation ()

Measurement
signal () 1)

10

Cable shield
Measurement
signal (+)
Excitation (+)

Hsg.

When connecting a twowire sensor, wire bridges must be


soldered in the connector (between measurement line and
supply)

5
3
4
9
6
1

1
2 Data
3 No function

2 3

1-wire EEPROM
(optional)
view from below

HBM

Hsg. = housing

QuantumX

Connection

6.12.15

113

Resistance thermometers Pt100, Pt1000


Supported by modules: MX840, MX840A, MX440A

6
1

11

15
10

Four-wire circuit

Excitation ()

Measurement
signal ()

10

Cable shield
Measurement
signal (+)
Excitation (+)

Hsg.

5
3
4
9
6
1

1
2 Data
3 No function

2 3

1-wire EEPROM
(optional)
view from below

QuantumX

Hsg. = housing

HBM

114

6.12.16

Connection

Thermocouples
Supported by modules: MX840, MX840A, MX440A, MX1609, MX1608P
MX1609/MX1609P modules support only type K thermocouples with mini thermocouple
plugs (see page 85). Coldspot compensation is integrated here.
6

Connection with MX840, MX840A, MX440A


1

11

15
10

Maximum input voltage to housing and signal


ground : "60 V
Thermocouple

1THERMOMX BOARD
(soldered into connector plug and contains a cold spot
compensation element and TEDS)

Type

Thermocouple material 1 (+)

Thermocouple material 2 ()

J
K
T
S

Iron
Nickel-chrome (colorcode green)
Copper
Rhodium-platinum (10%)

Copper-Nickel
Nickel-aluminum (color code white)
Copper-nickel
Platinum

Nickel-chrome

Copper-nickel

Rhodium-platinum (30%)

Rhodium-platinum (6%)

Nickel-chrome-silicone1)

Nickel-silicone

Rhodium-platinum (13%)

Platinum

When recording temperatures with thermocouples using MX840, MX840A, MX440A, you
must use a connector with integrated cold spot compensation element (1THERMOMX
BOARD).

1)

HBM

Nicrosil

QuantumX

Connection

115

When recording temperatures with thermocouples, you must solder the 1-THERMO-MX
BOARD board into the connector plug.

Position of board in plug


6

10
1

PT1000

PINs to be soldered

Insert the 1-THERMO-MX BOARD in the correct position between the plug pins

Note
Check the position with the plug shape (see picture above).
In this position, the PT1000 of the cold spot compensation element is on top.

PT1000

Solder the connector pins to the connections on the board

PIN 1

TEDS

PIN 6

TEDS

PIN 5

Thermocouple (+)

PIN 10 Thermocouple ()

QuantumX

PIN 9

Signal ground

PIN 7

PT1000 cold junction

PIN 8

PT1000 cold junction

PIN 2

Supply ()

PIN 3

Supply (+)
HBM

116

6.12.17

Connection

Frequency measurement without directional signal


(RS 485: Differential signals)
Supported by modules: MX840, MX840A, MX440A, MX460
Schematic diagram
5V
f1 (+)

200 mV

f1 ()
0V

11

15
10

HBM torque transducer


Connector 1
Md
1
4

wh
rd

f1 ()

10

f1 (+)
Cable shield

5
gy

Hsg.

Ground

6
9
4
6
1

1
2 Data
3 No function

2 3
Hsg. = housing

1-wire EEPROM
(view from below)
Adjustable sensor supply:

Pin12:
Pin 11:

5 V ... 24 V
0V

Cable color code: wh= white; bk= black; bu= blue; rd= red; ye = yellow; gn= green; gy= gray

HBM

QuantumX

Connection

6.12.18

117

Frequency measurement with directional signal


(RS 485: Differential signals)
Supported by modules: MX840, MX840A, MX440A, MX460
Schematic diagram
5V
f1 (+)

200 mV

f1 ()

11

15

0V
10

HBM torque transducer


Plug 2
n

bk
and
bu

1
7

Ground
f1 ()

wh
rd

5
10

f1 (+)

gn

f2 ()
Cable shield

3
gy

Hsg.

f2 (+)

f1 () = Measurement signal speed,


f1 (+) = Measurement signal speed,
f2 () = Measurement signal speed,
f2 (+) = Measurement signal speed,

8
9

0 ()
0 (+)
90 ()
90 (+)

4
6
1

1
2 Data
3 No function

2 3

1-wire EEPROM
(view from below)
Hsg. = housing

Adjustable sensor supply:

Pin12:
Pin 11:

5 V ... 24 V
0V

Cable color code: wh= white; bk= black; bu= blue; rd= red; ye = yellow; gn= green; gy= gray

QuantumX

HBM

118

6.12.19

Connection

Frequency measurement without directional signal


(singlepole mode)
Supported by modules: MX840, MX840A, MX440A, MX460
Schematic diagram; Singlepole mode
f1

5V
3.5 V

Thresholds

Thresholds

1.5 V
0V

11

15
10

HBM torque transducer


Connector 1
Md
1
4

wh
rd

10

f1 (+)
Cable shield

gy

Hsg.

Ground

9
4
5
6
1

1
2 Data
3 No function

2 3

1-wire EEPROM
(optional)
view from below
Adjustable sensor supply:

Hsg. = housing

Pin12:
Pin 11:

5 V ... 24 V
0V

Cable color code: wh= white; bk= black; bu= blue; rd= red; ye = yellow; gn= green; gy= gray

HBM

QuantumX

Connection

6.12.20

119

Frequency measurement with directional signal


(singlepole mode)
Supported by modules: MX840, MX840A, MX440A, MX460
Schematic diagram; singlepole mode
5V
3.5 V

f1

Thresholds

Thresholds

1.5 V

11

0V

15
10

f1 (+)

10

f2 (+)

Industrial
pulse
generator

Cable shield

Hsg.

6
9
4
5
7
6
1

1
2 Data
3 No function

2 3

1-wire EEPROM
(optional)
view from below

Adjustable sensor supply:

QuantumX

Hsg. = housing

Pin12:
Pin 11:

5 V ... 24 V
0V

HBM

120

6.12.21

Connection

Pulse counting, (RS 485: Differential signals)


Supported by modules: MX840, MX840A, MX440A, MX460
Schematic diagram
6

5V
f1 (+)
f1 ()

11

200 mV
5

0V

15
10

Zeroing pulse +

Zeroing pulse

f1 (+)
Industrial
pulse
generator

10
5

f1 ()
Cable shield
f2 ()

Hsg.

7
8

f2 (+)

6
9
4
6
1

1
2 Data
3 No function

2 3

1-wire EEPROM
(optional)
view from below
Adjustable sensor supply:

HBM

Hsg. = housing

Pin12:
Pin 11:

5 V ... 24 V
0V

QuantumX

Connection

6.12.22

121

Pulse counting (singlepole mode)


Supported by modules: MX840, MX840A, MX440A, MX460
Schematic diagram, Singlepole mode
f1

5V
3.5 V

Thresholds
Thresholds

1.5 V
0V

11

15
10

6
8

f2 (+)

Industrial
pulse
generator

f1 (+)
Cable shield
Zeroing pulse

10

Hsg.

3
9
4
7
5
2
6
1

1
2 Data
3 No function

2 3

1-wire EEPROM
(optional)
view from below

Adjustable sensor supply:

QuantumX

Hsg. = housing

Pin12:
Pin 11:

5 V ... 24 V
0V

HBM

122

6.12.23

Connection

SSI protocol 1)
Supported by modules: MX840, MX840A, MX440A

1)

Schematic diagram

6
1

11

15
10

Ground
f1 ()
SSI

f1 (+)

10

f2 ()

Cable shield

Hsg.

f2 (+)

8
9

f1 () = Data ()
f1 (+) = Data (+)
f2 () = Shift clock ()
f2 (+) = Shift clock (+)

Hsg. = housing

Adjustable sensor supply:

HBM

Pin12:
Pin 11:

5 V ... 24 V
0V

QuantumX

Connection

6.12.24

123

Passive inductive rotary encoder1)


Supported by module: MX460
1)

Schematic diagram

U
6
1

11

15
10

Maximum input voltage to housing and signal


ground : "60 V

14

f1 AC+
Cable shield

Hsg.

Ground

9
4
6
1

1
2 Data
3 No function

2 3

1-wire EEPROM
(view from below)
Hsg. = housing

Adjustable sensor supply:

QuantumX

Pin12:
Pin 11:

5 V ... 24 V
0V

HBM

124

6.12.25

Connection

PMW Pulse width, Pulse duration, Period


duration
Supported by module: MX460

6
1

11

15
10

6
Transducer
f1 (+)
Cable shield

10

Hsg.

9
4
7
5
2
6
1

1
2 Data
3 No function

2 3

1-wire EEPROM
(view from below)
Adjustable sensor supply:

HBM

Pin12:
Pin 11:

Hsg. = Housing

5 V ... 24 V
0V

QuantumX

Connection

6.12.26

125

CANbus
The following modules enable CAN messages to be acquired: Channel 1 of MX840 or
MX840A. The following modules enable CAN messages to be acquired and sent: MX471,
MX840A (only module internal measurands). QuantumX Assistant enables a dbc data file to
be created.
MX471

MX840 / MX840A

Chanel 1
SubHD-15pol.

SubD-9pol.

6
1
1

11

15

6
9

10

Adjustable sensor supply:


(does not apply for MX471)

Pin 12:
Pin 11:

CAN-High

CAN-Low

CAN-GND

5 V ... 24 V
0V

Note
Ensure correct termination with termination resistors is made, as shown in Fig.6.1.
The MX840 does not have any termination, the MX471 features internal termination
that can be activated by software.

Termination
resistance
120

Termination
resistance
120

Node 1

Fig.6.15:

...

...

Node n

Bus termination resistors

The adapter cable 1-KAB418 is used to connect the D-SUB-15HD device connectors of the
MX840 to standard CAN plugs (D-SUB-9).
QuantumX

HBM

126

Functions and outputs

Functions and outputs


The MX878, MX410 and MX460 modules enable mathematics functions to be performed
in real time and their results to be provided as standard system signals. These system
signals can be used like actual measurement signals for subsequent tasks (analog output,
EtherCAT signal, source signal for mathematics function, data visualization and storage).
The MX878 and MX410 modules feature analog outputs that can be connected to a
system or source signal, for example an actual measurement signal (additionally scaled,
filtered) or the result of a mathematics function.
Measurement channels that are used in mathematics functions or directly for analog outputs
need to be activated for isochronous data transfer (e.g. in the QuantumXAssistant
software, Signals tab).

Note
The module configuration is immediately active after system reboot (Auto Startup). No
operating PC is required for configured signal outputs to run standalone.
Mathematics functions at a glance:
min

max

+
x

Peak values (Peak)

Add & Multiply

Root mean square (RMS)

Vibration analysis (Rotational Analysis) and angle difference (Angle diff)

Mathematics functions provided by the modules


MX878
+
x

min

MX460
min

max

HBM

MX410

max

min
max

QuantumX

Functions and outputs

7.1

127

MX410
The MX410 module is a module with eight analog outputs that can be accessed on the front
panel via BNC sockets.
The outputs are directly assigned to the above located inputs.

Fig. 7.1:

MX410 front view

Note
After configuring an analog output its function (configuration, scaling) continues to
be available, even if the computer is disconnected. No connection to a PC is required.
The MX410 supports 8 peak detection channels and 4 RMS channels.
These functions can be used to generate socalled virtual signals that can also be output at
the analog output and made available to the QuantumX system. This also makes the signals
visible to the software.
The device parameterization is implemented by the software (e.g. QuantumX Assistant or
catmanAP).
Keep in mind the following notes when working with peak monitor channels:
S The maximum output (sample rate) is restricted to 4800 Hz
S Resetting of PEAK values only via PC software (system input signals will follow)
S The output rate of the peak monitor channel must not be higher than the sample rate of
the input channel
S Filters set for the MX410 do not apply to peak monitor channels
S These channels are always unfiltered. However, the input signal is filtered.
S The peak units do not accept other peak units or RMS as input only the 4 analog inputs
are allowed

QuantumX

HBM

128

Functions and outputs

min
max

Peak Detection function


Each peak detection unit can monitor either the Min or the Max of one of the modules 4
analog input channels. A peak unit may operate in different modes:
S RUN: peak value will be continuously updated
S HOLD: last peak value will be frozen
S PEAK: peak detection enabled
S FOLLOW: peak detection disabled, i.e. the channel yields the original signal of the input
channel
The following combinations are possible:
Graph for MAXPEAKRUN
Graph for MAXPEAKHOLD
Graph for MAXFollowHOLD
This also applies to the minimum values.
Graph for Peak Detection

Vi, Vo

Funktion
Betriebsart

HBM

Output

Run
Peak

Measuring
signal

t
Hold
Run
Follow

QuantumX

Functions and outputs

129

RMS (root mean square) function


RMS is computed from one of the modules 4 analog input channels according to the
formulaL

Where f(x) denotes the input channel signal and T the time window (in ms).
Keep in mind the following notes when working with RMS channels:
S The maximum sample rate is restricted to 4800 (2400) Hz
S The output (sample) rate of the RMS channel must not be higher than the sample rate of
the input channel
S Filters set for the MX410 do not apply to RMS channels. These channels are always
unfiltered. However, the input signal is filtered

QuantumX

HBM

130

7.2

Functions and outputs

MX460
The MX460 supports 4 special math channels for analysis of rotational parts: Rotational
vibration and angle difference.

Fig. 7.2:

MX460 front view

MX460 Math channels


Keep in mind the following notes when working with these channels:
S The maximum sample rate is restricted to 4800 (2400) Hz
S The sample rate of the channel must not be higher than the sample rate of the input
channel
S Filters set for the MX460 do not apply to math channels. These channels are always
unfiltered.
However, the input signal is filtered.

HBM

QuantumX

Functions and outputs

7.3

131

MX878
The MX878 module is a module with eight analog outputs that can be accessed on the front
panel via BNC sockets.

Fig. 7.3:

MX878 front view

Two analog outputs each (1 and 2, 3 and 4, etc.) have the same ground potentials, for the
others electrical isolation applies between them and the voltage supply ground.
The MX878 can receive all signals that are isochronously available on the Firewire.
The settings for this are implemented with the QuantumX Assistant. Before output at the
analog output, the signal passes through an output characteristic curve parameterized by the
user (2 point scaling) and a filter also parameterized by the user. In addition, the rate for DAC
is reduced to 96 kS/s through interpolation.
MX878 Math channels
The MX878 is a dedicated module designed for analog output and math channels.
The MX878 supports 4 math channels and 4 peak detection channels.
In contrast to other modules, the MX878 has no analog sensor inputs instead it receives
data from other modules via the so called isochronous FireWire transfer from any source
within the system configured for this data transfer mode. The module routes this data to an
analog output or performs a math computation on this data (which may also be output on
one of the analog outputs).
You need to connect all modules via FireWire (or use a backplane) for the MX878 to become
operational! You can configure several channels to isochronous FireWire transfer using
QuantumX Assistant software or catmanAP 3.1 or higher.
Please note:
Providing the data via isochronous transfer may use up significant computing power on the
module (in particular on the MX410 and MX460 highspeed modules). Do not activate the
isochronous transfer needlessly!

QuantumX

HBM

132

Functions and outputs

Add & Multiply function


The MX878 currently provides this type of computation:
Result = a0 + a1* Input1 + a2 * Input2 + a3 * Input1 * Input2
Where Input1 and Input2 denote the two input channels used for this computation. These
channels will reside on other modules and must have their isochronous FireWire transfer
enabled!
Keep in mind the following notes when working with math channels:
S The maximum sample rate is restricted to 2400 Hz
S The sample rate of the channel must not be higher than the sample rate of the input
channels
S Filters do not apply to math channels. These channels are always unfiltered.

.....
.....
.....

Matrix computation function


The MX878 enables 4 parallel matrix computations each with a maximum of 6 input and
output quantities and 36 constants to be performed.
Generic formula:
Fx = a1*Ufx + a2*Ufy + a3*Ufz + a4*Umx + a5*Umy + a6*Umz
etc. for Fy, Fz, Mx, My, Mz
The Matrix computation function allows mathematical compensation of interdependencies
(crosstalk) of multicomponent transducers for force and torque measurement.
The maximum data rate of the input and output quantities is 1200 Hz (< 1 ms computation
time). The computed output signals can be scaled and output as filtered analog voltages by
the same module. The computed signals can also be distributed (isochronously) to the
FireWire bus in real time and output via CAN bus or EtherCAT (MX471: CAN bus. MX878:
EtherCAT bus).
Scaling of the input and output quantities must always be ensured.
An EXCEL compensation matrix can be copied directly to the matrix parameterization (Ctrl +
C, Ctrl + V).

HBM

QuantumX

Functions and outputs

min
max

133

Peak Detection function


Keep in mind the following notes when working with peak monitor channels:
S The maximum sample rate is restricted to 4800 Hz
S The sample rate of the peak monitor channel must not be higher than the sample rate of
the input signal
S The peak units do not accept other peak units or RMS as input
Each peak detection unit can monitor either the Min or the Max of one of 4 signals visible as
isochronous within the system.
A peak unit may operate in different modes:
S RUN: peak value will be continuously updated
S HOLD: last peak value will be frozen
S PEAK: peak detection enabled
S FOLLOW: peak detection disabled, i.e. the channel yields the original signal of the input
channel
The following combinations are possible:
Graph for MAXPEAKRUN
Graph for MAXPEAKHOLD
Graph for MAXFollowHOLD
This also applies to the minimum values.

Graph for Peak Detection

Vi, Vo

Funktion
Betriebsart

Output

Run
Peak

Measuring
signal

t
Hold
Run
Follow

MX878 analog outputs


The MX878 is a dedicated module designed for analog output and math channels. In
contrast to other modules, the MX878 has no analog sensor inputs instead it receives data
from other modules via the so called isochronous FireWire transfer. The module then
routes this data to an analog output.
QuantumX

HBM

134

Functions and outputs

You need to connect all modules via FireWire (or use a backplane) for the MX878 to become
operational! Refer to the ISO column in the catman channel configuration window. This
column indicates if a channel provides its data via the isochronous link (indicated by a
symbol). Click the column or use the columns context menu to enable or disable
isochronous transfer for a channel.
Providing the data via isochronous transfer may use up significant computing power on the
module (in particular on the MX410 and MX460 highspeed modules). Do not activate the
isochronous transfer needlessly!
MX878 signal generator
The MX878 has eight signal generators. The signals (e.g. set profiles for controlling uni or
multiaxial actuators) can be individually generated and assigned to analog outputs.
The following signal forms are available (to be defined in an ASCII file):
Constant, sine, rectangle, triangle
Depending on their type, the signal forms are described by the following parameters:
Level, frequency, duty ratio
The signals are buffered and described as follows:
Repetition cycle (continuous, triggered)
Point in time
A buffer that has been filled before can be output with a defined number of repetition cycles,
continuously and triggered, starting at a specific point in time.
In addition, a second buffer is available. While one buffer is output the second buffer can be
filled. Output of the second buffer can be activated immediately or when the first buffer has
been output.
At the end of the sequence, the last output value is held.

HBM

QuantumX

Functions and outputs

7.4

135

MX471
The modular QuantumX data acquisition system can be individually assembled. FireWire
enables quantities measured using amplifiers or computed values to be transmitted to
specific modules in real time (isochronous signals).
For example: To send a measured temperature as a socalled Process Data Object (PDO)
over the CANbus via a specific node of the MX471, the temperature signal simply has to be
dragged onto the node using drag & drop. Parameterization is then performed automatically.
The CAN message needs to be completed in the corresponding dialog.
A parameterized MX471 node enables any signals or measured quantities to be cyclically
sent as CAN messages.
The CAN messages are sent to the CANbus at the data rate set for the source signal. With a
data rate > 4.800 Hz, the transmission rate is limited. A configurable divider enables the
transmission rate on the CANbus to be generally reduced.
It is essential to specify via software the baud rate and, if necessary, activation of a
termination resistor (bus termination) to ensure correct bus parameterization.
Parameterizing the CAN message requires:
S Definition of an identifier (decimal CANID) and the corresponding format (11 or 29 bit)
S If necessary, divider to reduce the transmission rate.
Signals are sent using the 4ByteFloat format.
When parameterization of the node has been completed, a type *.dbc CAN database can be
generated. This database makes configuring a receiver node easier.

Note
In general, a CAN network enables both message types (standard/extended) to be
used.
No analysis of Sync messages or Remote frames is made.
The four CAN nodes are handled with equal priority.
A node parameterized as sender, works as an autonomous gateway and does no
longer require connection to a PC.
SDOs are not supported; the MX471 can thus not be considered as a CANopen slave.
The individual nodes statuses are directly displayed at the respective connection
point.

CAUTION

If a CAN node uses an incorrect baud rate for transmission over the bus, the entire
data transmission on the bus may fail.

QuantumX

HBM

136

Accessories

Accessories

System accessories
Article

Description

Order No.

Module carrier QuantumX (standard)

Module carrier for maximum 9 modules of the QuantumX


family;
General information:
Wall or control cabinet installation (19);
Connection of external modules via FireWire possible;
Power supply: 24 V DC;
Power consumption: Max 5 A (150 W);
Note: Only modules with degree of protection IP20 can be
inserted.

1-BPX001

Housing connection element for QuantumX


modules

Mechanical connection elements for QuantumX modules


(IP20 / IP65); Set consisting of 2 housing clips, including
assembly material for fast connection of 2 modules.

1-CASECLIP

Module accessories
Voltage supply
IP20

IP65

ACDC plugin power supply unit; Input: 100-240 V


AC ("10%);
1.5 m cable with international plug set
Output: 24 V DC, Max. 1.25 A; 2 m cable with plug for
IP20 modules

Connector Voltage supply QuantumX


(module in protection class IP65)

Order No.: 1-NTX001

Order No.: 1-CONP1001

3 m cable for voltage supply of a QuantumX module;


Plug for IP20 modules on one side and exposed
wires at the other end.
Note when using multiple modules: The supply
voltage can be looped through FireWire connections
(max. 1.5 A)
Order No.: 1-KAB271-3
FireWire
FireWire cable (module to
module)

1CASEFIT

HBM

IP20

IP65

FireWire connection cable between QuantumX


modules in IP20 design (length: 0.2m/2m/5m); Fitted
both ends with appropriate plugs.
Note: The cable can be used to optionally supply
connected QuantumX modules with voltage (max. 1.5
A, from source to last acceptor).

FireWire connection cable between QuantumX


modules in IP65 design (length: 0.2m/2m/5m); Fitted
both ends with appropriate plugs.
Note: The cable can be used to optionally supply
connected QuantumX modules with voltage (max. 1.5
A, from source to last acceptor).

Order No.: 1-KAB269-0.2


Order No.: 1KAB2692
Order No.: 1KAB2695

Order No.: 1-KAB272-0.2


Order No.:: 1KAB2722
Order No.: 1KAB2725

Fitting panel for mounting of QuantumX modules


using case clips (1CASECLIP), lashing strap or
cable tie. Basic fastening by 4 screws

Order No.: 1-CASEFIT

QuantumX

Accessories

137

1SCMFW

SCMFW FireWire Extender


Package consists of 2 Inline elements to extend the
FireWire connection up to 40 m;
Necessary parts: 2 x 1KAB269x and Industrial
Ethernet cable (M12, CAT5e/6, max. 30 m).
KAB2703 connection is not possible!

Order No.: 1-SCMFW

1CASEPROT

Case protection functioning as stacking aid for MX


amplifiers, including material for fast mounting.

Order No.: 1-CASEPROT

IP20

IP65

FireWire connection cable between hub and


QuantumX modules in IP20 design (length: 3 m);
Fitted both ends with appropriate plugs.
Note: The cable can be used to optionally supply
connected QuantumX modules via the hub with
voltage (max. 1.5 A, from source to last acceptor).

FireWire connection cable between hub and


QuantumX modules in IP65 design (length: 3 m);
Fitted both ends with appropriate plugs.
Note: The cable can be used to optionally supply
connected QuantumX modules or hub with voltage
(max. 1.5 A, from source to last acceptor).

Order No.: 1-KAB275-3

Order No.: 1-KAB276-3

FireWire
Hub to module connection
cable 3 m

PC to module connection
cable 3 m

FireWire connection cable between PC and


QuantumX module (length: 3 m); Fitted both ends
with appropriate plugs.
Note: The cable cannot be used to supply QuantumX
modules with voltage.
Order No.: 1KAB270-3

FireWire PC-Card

FireWire PCCard with FireWire 1394b interface for


connection of QuantumX amplifiers to notebook or
PC (via PCCARD adapter)
Order No.: 1-IF001

Ethernet
Ethernet crossover cable

Ethernet patch cable between PC and QuantumX


module in IP65 design (length: 5 m); Fitted both ends
with appropriate plugs.

Order No.: 1-KAB239-2

Order No.: 1-KAB273-5

Transducer side
General information
Article

Description

Order No.

DSubHD 15-pin plug set with TEDS chip

Plug kit DSubHD 15-pin (male) with TEDS chip for storing a
sensor data sheet; housing Metallized plastic with knurled
screws.
Note: The TEDS chip is blank.

1-SUBHD15-MALE

Port Saver DSubHD 15 pin

Four fully-wired male to female port savers protecting the


wear and tear of DSubHD 15 pin ports for frequent
plugging and unplugging of transducers. Extends contact
durability by min. 500.
This adaptor attaches securely with screws.

1SUBHD15SAVE

SCMSG120/350

SCMSG350 Strain Bridge Module (120 Ohm or 350 Ohm)


Signal conditioning module for QuantumX full bridge input
(DSubHD15 pin).
Integrated 350 Ohm bridge completion resistor, shunt
calibration, TEDS, DSubHD-device connection.
Soldering point for transducer cable.

1SCMSG120
1SCMSG350

Adapter DSubHD 15-pin to DSub 15-pin.

Adapter DSub HD 15-pin to DSub 15-pin for connecting


transducers with preassembled DSub plugs on MX840
(length approx. 0.3 m)
Note: Pre-assembled for full bridge (6-wire).

1-KAB416

QuantumX

HBM

138

Accessories

MX840/MX840A accessories
Article

Description

Order No.

Cold junction for thermocouple on MX840,


MX840A, MX440

Electronics for temperature compensation for measurements


with thermocouples on MX840, MX840A, MX460, comprising:
PT1000 cold junction
Including 1-wire TEDS chip for transducer identification
Note: Mounting in DSubHD 15-pin transducer plug.

1-THERMO-MXBOARD

Adapter DSubHD15 to DSub9 (CAN) on


MX840, MX840A

Adapter for connecting CAN devices to MX840, MX840A,


MX460. DSubHD 15-pin (plug) to DSub 9-pin (socket);
(length: approx. 30 cm).

1-KAB418

Article

Description

Order No.

BNC adapter for IEPE sensors with BNC

Adapter for connecting IEPE sensors with BNC connection


cable to MX410 (BNC socket to 15-pin DSubHD; length:
approx. 7 cm).

1-IEPE-MX410

Article

Description

Order No.

Bag with 10 mini thermocouple plugs, incl. RFID

Packet, comprising 10 x mini thermocouple plugs with


integrated RFID chip for measuring point detection for the
MX1609 thermocouple measuring amplifier of the QuantumX
product family; Type K: NiCrNiAl, RFID integrated, green,
male.

1-THERMO-MINI

Bag with 10 RFIDs

Bundle, comprising 10 x RFID-chip for selfassembly on mini


thermocouple plugs for the MX1609 thermocouple measuring
amplifier of the QuantumX product family

1-THERMO-RFID

MX410 accessories

MX1609 and 1609P accessories

Accessories for connecting the Smart module:


Product

Description

Order No.:

Smart module

External 24 V signal conditioning module, supplying IEPE with


constant current (BNC socket) and feeding standardized " 10 V
voltage signal.

1EICPB2

Connection cable

Cable between Smart module and SubHD plug

1SACEXTMFx2
(x = length in meter)

Male device connector

QuantumX connector

1SubHD15MALE

HBM

QuantumX

Accessories

139

8.1

System accessories

8.1.1

BPX001 backplane

8.1.2

Housing connection elements

Housing clip

Covers for housings


with protection class
IP65

Housing clip

QuantumX

HBM

140

Accessories

8.2

Voltage supply

8.2.1

Power pack NTX001

Europe mains cable

3m
NTX001

Mains

Modules
UK mains cable

USA mains cable

Australia mains cable

Order No.:

HBM

1-NTX001

QuantumX

Accessories

8.2.2

141

Supply cable

3m

30
Approx. 1015 mm

Twisted and tinned


Plug ODU Medi-Snap
S11M08-P04MJGO5280

Cable LIYY 2x0.5 mm2

black
brown

0V
+

Power supply

Order No.: 1-KAB271-3 (Length 3 m)

8.3

FireWire

8.3.1

FireWire cable (module to module; IP20)

0.2 m
2.0 m
5.0m

Plug ODU
SX1LOCP08MFG00001

Order No.:

1-KAB269-2 (Length 2 m)
1-KAB269-0.2 (Length 0.2 m)
1-KAB269-5 (Length 5 m)

QuantumX

HBM

142

8.3.2

Accessories

FireWire cable (module to module; IP65)

L1=0.2 m; 2.0 m; 5.0 m

Order No.:

1-KAB272-2 (Length 2 m)
1-KAB272-0.2 (Length 0.2 m)
1-KAB272-5 (Length 5 m)

8.3.3

Connection cable (PC to module; IP20)

3m

FireWire B-plug

PC adapter socket

Order No.:

HBM

1-KAB270-3 (Length 3 m)

QuantumX

Accessories

143

8.4

General information

8.4.1

Plug kit with TEDS chip


Plug kit DSubHD 15-pin (male) with TEDS chip for storing a sensor data sheet.
Order No.:

8.4.2

1-SUBHD15-MALE

Port saver SubHD 15pol.

Front

Back

When frequently connecting and disconnecting transducers we recommend that you use port
savers for protecting the transducer sockets of the QuantumX module. The port saver is
easy to screw into place and can be replaced after several hundred mating cycles. No
expensive module repair is necessary any more.

QuantumX

HBM

144

Accessories

8.4.3

Adapter DSubHD 15-pin to DSub 15-pin.

D-SUB HD plug

bk
bu
gy
gn
wh
rd

D-SUB socket

Wire bridge

Order No.:

1-KAB416

CAUTION
This cable is only for transducers with full bridge and 6-wire circuits! If other transducers are connected,
the universal amplifier can be damaged or even destroyed.

HBM

QuantumX

Accessories

145

8.5

MX840 accessories

8.5.1

Cold junction for thermocouples

Electronics for temperature compensation for measurements with thermocouples. Board for installation in a 15-pin
DSubHD plug.
View from above

View from below

12

12,5

10
1

Position of board in
plug

PINs to be soldered
TEDS chip

Cold junction

All dimensions in mm
Height with components: 3 mm

Order No:

QuantumX

1-THERMO-MXBOARD

HBM

146

8.5.2

Accessories

Adapter cable (CAN)

bk
bu
gy
gn
wh
rd

D-SUB HD plug

Hsg.

Order No.:

8.6

D-SUB socket

Hsg.

1-KAB418 (Length approx. 30 cm)

Accessories MX410

Order no.: 1IEPEMX410


The adapter from DSubHD plug male to BNC plug female is to connect current fed piezo electric transducers
(IEPE = Integrated Electronics Piezo Electric) with BNC connector cable to MX410 universal amplifier.
Mounting: connector 1...4, screwed
HBM

QuantumX

Accessories

147

8.7

MX1609 and 1609P accessories

8.7.1

Thermo-connector with integrated RFID chip

RFID

21

Package unit: 10 mini connectors for thermocouples type K


Order No.:

8.7.2

1-THERMO-MINI

RFID chip for sticking onto thermo-connector

4,9

12,1
3
All dimensions in mm

Package unit: 10 RFID chips


Order No.:

QuantumX

1-THERMO-RFID

HBM

148

Accessories

Support
Headquarters world-wide
Europe
Hottinger Baldwin Messtechnik GmbH:
Im Tiefen See 45, 64293 Darmstadt, Germany
Tel. +49 6151 8030, Fax +49 6151 8039100
Email: info@hbm.com
www.hbm.com
North and South America
HBM, Inc., 19 Bartlett Street, Marlborough, MA 01752, USA
Tel. +1-800-578-4260 / +1-508-624-4500,
Fax +1-508-485-7480
Email: info@usa.hbm.com
Asia
Hottinger Baldwin Measurement (Suzhou) Co., Ltd.
106 Heng Shan Road, Suzhou 215009, Jiangsu, VR China
Tel. (+86) 512 68247776, Fax (+86) 512 68259343
Email: hbmchina@hbm.com.cn
Up to date addresses of representatives can also be found on the Internet under:
www.hbm.com/Contact/Worldwide Contacts

HBM

QuantumX

Support

QuantumX

149

HBM

Im Tiefen See 45 S 64293 Darmstadt S Germany


Tel. +49 6151 8030 S Fax: +49 6151 8039100
Email: info@hbm.com S www.hbm.com

I30315.0 en

Hottinger Baldwin Messtechnik GmbH

72002.3031

E Hottinger Baldwin Messtechnik GmbH. All rights reserved.


All details describe our products in general form only.
They are not to be understood as express warranty and do
not constitute liability whatsoever.

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