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CONTROLS

A Division of A-T Controls, Inc.

Pneumatic Rotary Actuators


and Accessories

RACK & PINION


FEATURES
TRIAC pneumatic actuators are
designed and manufactured to
provide the highest cycle-life on
the market. We can accessorize
them to accomplish virtually any
control requirement. They are
available with various mounting
dimension configurations and
span eleven models for
appropriate torque compatibility.
Our extensive inventory and
engineering capabilities allow us
to respond to your needs with
flexibility. We pride ourselves on
exceeding customer expectations.
Contact us for application
assistance.
Double acting and spring return
Dual travel stops
Torques to 36,000 in.lbs.
DA and SR common end caps
ISO 5211 mounting dimensions
Wide base for direct mount to
many butterfly valves
Substantial pinion bearings
mean high cycle life
Corrosion resistant hard
anodized finish
Each unit serialized and bar
coded
Namur accessory mounting
configuration
Custom accessory mounting

See accessory page for details

Air supply 40 psi - 150 psi


Rotation 100
Dual travel stops standard
Mounting dimensions

GENERAL
TECHNICAL DATA

Standard working temperature -20F to 175F

- Accessories to Namur - VDI/VDE


- Valve mounting to ISO 5211
(TR20 - 2R1750)
- Custom configurations available in quantity

Low temperature and high temperature option


Maximum working pressure 150 psig
Operating media - clean, dry air, non-corrosive gas
or light hydraulic oil

Permanently lubricated units

Operation

A B

A B

A B

A B

Double Acting Operation

Spring Return Operation

CCW
Air is supplied to Port A forcing the pistons away
from each other (toward ends), rotating drive
pinion counterclockwise and exhausting air out of
Port B.

CCW
Air is supplied to Port A forcing the pistons away from
each other (toward ends), rotating drive pinion
counterclockwise, compressing springs and exhausting
air out of Port B.

CW
Air is supplied to Port B forcing the pistons
toward each other (toward center), rotating drive
pinion clockwise and exhausting air out of Port A.

FAIL CW
Air failure (loss of pressure) allows compressed
springs to force pistons toward each other (toward
center), rotating drive pinion clockwise and exhausting
air out of Port A.
*(Unit is capable of failure in counterclockwise direction by reversing
pistons inside of housing.)

Torque Curves
TR10-2R1750
Rack & Pinion Design

2R2500-2R3500
Scotch Yoke Design

% OF
TORQUE

% OF
TORQUE

100

100

80

80

60

60

40

40

20

20

0
0

DOUBLE ACTING

90

% OF
TORQUE

% OF
TORQUE

100

100

80

80

60

60

40

40

20

20

DOUBLE ACTING

90

SPRING RETURN

90

0
0

SPRING RETURN

90

TORQUE OUTPUT
& OPERATION INFORMATION

SPRING RETURN TORQUE


(in. lbs.)

SPRING TORQUE

MODEL

TR20SR

2R40SR

2R80SR

2R130SR

2R200SR

2R300SR

2R500SR

2R850SR

2R1200SR

2R1750SR

AIR SUPPLY
60 psi
80 psi

40 psi

SPRINGS/
SIDE
(5 STD.)

END

BREAK

END

BREAK

END

2
3
4
5
6
2
3
4
5
6
2
3
4
5
6
2
3
4
5
6
2
3
4
5
6
2
3
4
5
6
2
3
4
5
6
2
3
4
5
6
2
3
4
5
6
2
3
4
5
6

19
29
39
49
59
33
49
65
82
98
86
128
170
215
260
120
185
250
315
380
168
252
336
420
504
350
525
700
880
1060
530
795
1060
1325
1590
740
1100
1460
1815
2170
1050
1575
2100
2625
3150
1390
2085
2780
3475
4170

31
49
67
84
101
59
87
114
142
170
160
245
330
410
490
226
343
460
573
685
310
460
610
760
910
644
962
1280
1605
1930
920
1380
1840
2300
2760
1230
1835
2440
3050
3660
1820
2730
3640
4550
5460
2430
3645
4860
6075
7290

36
20

48
40

77
60
42
25

89
80
70
60

63
27

89
54

125
98
70
43

151
135
119
103

358
273
188
109

432
390
348
304

473
356
239
127

579
514
449
385

669
519
369
220

811
727
643
560

1445
1127
809
485

1739
1564
1389
1210

2129
1669
1209
750

2519
2254
1989
1725

2929
2324
1719
1110

3419
3059
2699
2345

4189
3279
2369
1460

4959
4434
3909
3385

6124
4909
3694
2480

7164
6469
5774
5080

185
101

233
117

339
190

745
428

1109
650

1499
1095

2029
1120

3049
1835

259
218

339
275

481
398

1039
865

1499
1235

1989
1830

2799
2275

4089
3395

BREAK

100 psi

END

BREAK

END

94
78
61
43

115
106
96
85

139
113
105
88

160
145
135
121

159
131
103
75

196
180
164
147

194
165
137

243
226
209

447
362
282
202

564
522
477
432

536
455
375

696
651
605

586
469
357
244

744
679
614
549

720
607
494

930
864
799

849
699
549
399

1057
973
889
805

1030
879
729

1304
1219
1135

1827
1509
1184
859

2264
2089
1909
1729

2200
1874
1549

2780
2599
2419

2679
2219
1759
1299

3264
2999
2734
2469

3231
2769
2309

4010
3744
3479

3644
3039
2429
1819

4379
4019
3664
3309

4320
3709
3099

4300
4944
4589

5169
4259
3349
2439

6324
5799
5274
4749

6140
5169
4259

7680
7094
6569

7664
6449
5234
4019

9224
8529
7834
7139

9100
7884
6669

11,180
10,484
9789

Torques shown are for 2R-Series (ISO), 2CI-Series (Centerline Direct Mount), and 2K Series (Keystone Direct Mount)

BREAK

TORQUE OUTPUT
& OPERATION INFORMATION
TR10DA - 2R1750DA
DOUBLE ACTING TORQUE (In-Lbs)

MODEL
TR10DA
TR20DA
2R40DA
2R80DA
2R130DA
2R200DA
2R300DA
2R500DA
2R850DA
2R1200DA
2R1750DA

40
30
79
164
352
527
716
1,217
1,749
3282
4510
5729

AIR SUPPLY (psi)


60
80
100
120
45
60
75
90
118
158
197
237
245
327
409
491
528
703
879
1055
791
1054 1318 1581
1,073 1,431 1789 2147
1,825 2,434 3042 3651
2,624 3,498 4373 5247
4923 6565 8206 9847
6765 9020 11275 13530
8586 11448 14311 17173

NOTE:
Torque shown are for 2R Series (ISO), 2CI Series (Centerline Direct Mount, and
2K Series (Keystone Direct Mount)
Torques are actual. Please be sure to include appropriate safety factors for all
service condition variables when sizing.
3-way (master slave) assemblies should use a 35% safety factor. Call factory
for assistance.

Spring Return (In-Lbs)


Spring Clockwise Direction
2R2500SR

60 psi
80 psi

Air
Break
9,854
12,258

Run
4,000
4,750

Air End
5,612
6,403

Spring
Break
6,000
9,080

Run
2,500
3,950

Spring
End
3,480
5,520

Air
Break
19,700
24,500

Run
8,000
9,500

Air End
11,200
12,800

Spring
Break
12,000
18,100

Run
5,000
7,900

Spring
End
6,900
11,000

2R3500SR

60 psi
80 psi

Double Acting Torque


(In-Lbs)

Spring Return (In-Lbs)


Spring Counter Clockwise Direction

2R2500DA

2R2500SR

60 psi
80 psi
100 psi

0 deg
13,334
17,778
22,223

Min
90 deg
6,667 11,610
8,890 15,483
11,110 19,350

0 deg
26,650
35,550
44,440

Min
90 deg
13,330 23,200
17,750 30,960
22,200 38,700

Run
4,160
5,110

Air End
6,000
6,432

Spring
Break
6,240
7,800

Run
2,330
3,600

Spring
End
2,760
4,200

Air
Break
15,000
19,000

Run
8,200
10,200

Air End
12,000
12,800

Spring
Break
12,400
15,600

Run
4,600
7,200

Spring
End
5,410
8,400

2R3500SR

2R3500DA
60 psi
80 psi
100 psi

60 psi
80 psi

Air
Break
7,522
9,500

60 psi
80 psi

NOTE:
2R2500 and 2R3500 are scotch yoke design.
Consult factory for 2R2500DAR and 2R3500DAR (reverse acting) torque chart

DIMENSIONS
TR20-2R1750

Model
A
B Dia.
C
D
E
F
NPT

TR10
4.57
0.79
1.91
0.83
1.93
1.10
1/8"

TR20
5.98 / 7.60
1.22
2.76
1.10
2.58
1.40
1/8"

2R40
7.95
1.22
3.43
1.42
3.29
1.79
1/8"

G Sq.
H
J
K

0.354
0.984
1.969
0.787

0.630
1.181
3.150
0.787

0.630
1.181
3.150
0.787

2R80
9.29
1.22
4.49
1.69
4.41
2.48
1/4"

2R130
2R200
2R300
10.87
11.46
13.90
1.42
1.61
1.89
4.88
5.28
6.18
2.11
2.30
2.70
4.69
5.06
5.91
2.72
2.89
3.35
1/4"
1/4"
1/4"
Accessory Mounting Dimensions
0.630
0.630
0.630
0.787
1.181
1.181
1.181
1.181
3.150
3.150
3.150
3.150
0.787
0.787
0.787
0.787
Valve Mounting Dimensions
F05/F07/F10
F07/F10
F07/F10
F07/F10/F12

2R850
20.95
2.40
8.31
3.74
6.89
3.90
1/4"

2R1200
22.68
2.68
9.17
4.13
7.60
4.29
1/4"

2R1750
24.37
2.91
10.12
4.57
8.31
4.72
1/4"

0.787
1.181
5.118
1.181

0.787
1.181
5.118
1.181

1.260
1.181
5.118
1.181

1.260
1.181
5.118
1.181

ISO

F03

F04

F05/F07

F10/F12

F10/F12

F14

F14

U Dia.
N Dia.
R Dia.

1.417
N/A
N/A

1.654
N/A
N/A

1.969
2.756
N/A

1.969
2.756
4.016

N/A
2.756
4.016

N/A
2.756
4.016

2.756
4.016
4.921

N/A
4.016
4.921

N/A
4.016
4.921

N/A
N/A
5.512

N/A
N/A
5.512

S
L
P

10-24
N/A
N/A

1/4"-20
N/A
N/A

1/4"-20
5/16"-18
N/A

1/4"-20
5/16"-18
3/8"-16

N/A
5/16"-18
3/8"-16

N/A
5/16"-18
3/8"-16

5/16"-18
3/8"-16
1/2"-13

N/A
3/8"-16
1/2"-13

N/A
3/8"-16
1/2"-13

N/A
N/A
5/8"-11

N/A
N/A
5/8"-11

T
M
Q

0.24
N/A
N/A

0.31
N/A
N/A

0.39
0.47
N/A

0.39
0.47
0.63

N/A
0.47
0.63

N/A
0.47
0.63

0.47
0.63
0.79

N/A
0.63
0.79

N/A
0.63
0.79

N/A
N/A
0.87

N/A
N/A
0.87

V sq.
W
X

0.354
0.39
0.58

0.433
0.63
0.58

0.551
0.67
0.75

0.748
0.71
1.02

1.063
1.18
1.47

1.063
1.18
1.47

1.417
1.58
1.97

1.417
1.58
1.97

DA
SR

2.2
N/A

2.9
3.5

4.5
6

9
11

32
38

59
68

78
91

100
117

CW
CCW

3
3

8
6

16.5
14

34
23

183
137

334
259

505
357

703
439

DA
SR

0.3
n/a

0.5
0.5

0.6
0.6

1
1

0.748
0.748
0.866
0.71
0.71
1.02
1.02
1.02
1.19
Weight (Lbs.)
12
14.5
23
14
17
26
Volume (Cubic Inches per 90 Deg's)
52
67
116
36
49
100
Cycle Times (Seconds per 90 Deg's)
1.2
1.5
2
1.2
1.5
2

2.5
2.5

3
3

4
4

5
5

TR10 & TR20 have travel stops located in the End Caps for travel adjustment in one direction.
2R40 & 2R80 have travel stops on the opposite side as shown.
Direct Acting:
Pressure at port P1 will result in a clockwise rotation
Pressure at port P2 will result in a counter clockwise rotation
Reverse Acting:
Pressure at port P1 will result in a counter clockwise rotation
Pressure at port P2 will result in a clockwise rotation

2R500
15.16
2.09
6.93
2.99
6.50
3.70
1/4"

DIMENSIONS
2R2500 2R3500
1.18 [30MM]

5.12 [130MM]

1.265 [32MM]
0.157 [4MM]

0.771 [20MM]

0.157 [4MM]

10-24UNC x 0.31 DEEP


(4) PLACES

1.181 [30MM]

2.040 [52MM]
27.38 [695MM] SPRING RETURN 2500
19.94 [506MM] DOUBLE ACTING 2500

10.12 [257MM]

2.53 [64MM]

25.44 [646MM] DOUBLE ACTING 3500

.50

[1

65

2.56 [65MM]

MM

3/4-10UNC x 0.91 DEEP


(4) PLACES
ACTUATOR SHOWN IN THE FULL CLOCKWISE POSITION (CW)
WHEN VIEW FROM THE ACCESSORY SIDE.

WEIGHT (POUNDS)

MODEL

VOLUME (CU. IN. PER 90 DEG)

DA

SR

CW

CCW

2R2500

98

137

525

310

2R3500

125

195

650

585

Air Consumption (scf per 90 Deg)=

0.472 [12MM]
0.945 [24MM]

4.63 [117MM]

1.811 [46MM]
1.75 [45MM] DEEP

1/4" NPT
(2) PLACES

M5 x 0.32 DEEP
(4) PLACES

1.260 [32MM]

0.630 [16MM]

4.75 [121MM]

40.50 [1029MM] SPRING RETURN 3500

NAMUR MOUNTING

CYCLE TIMES (SEC. PER 90 DEG)

CW

CCW

5
9

Volume Supply Pressure + 14.7


x
1,728
14.7

NOTES: Accessory mounting holes are not intended for Manual Gear Overrides or Stop Blocks.
Cycle times are under no load conditions. Air line size, air capacity, and valve torque characteristics affect these cycle
times. Faster or slower cycle times can be accomplished using special control components.

DIRECT MOUNT
FOR BUTTERFLY VALVES

Available for many of the most popular


resilient seated butterfly valves
Call for details and availability
Usually requires no additional hardware
Lower profile packages
Wide base accommodates pattern without
transition plate
TRIAC actuators feature a wide base to enable
direct mounting to many butterfly valves without
transition plates. Contact factory for compatibility
with your particular butterfly.

TR2500-TR3500

Dimensions 2K Series

3.250
0.378 FLATS x 1.31 DEEP

3.250
BOLT
CIRCLE

0.250 SQ. KEY

5.000

0.503 FLATS x 1.31 DEEP

3.250
BOLT
CIRCLE

1.125 BORE x 2.06 DEEP

0.568 DIA.

0.755 DIA.

3/8-16 UNC THD x 0.56 DEEP


(4) HOLES, STRADDLE CL

3/8-16 UNC THD x 0.56 DEEP


(4) HOLES, STRADDLE CL
3/8-16 UNC THD x 0.56 DEEP
(4) HOLES, STRADDLE CL

2K80 - 2K200

2K40

1/2-13 UNC THD x 0.75 DEEP


(4) HOLES, STRADDLE CL

2K300 - 2K1200
Note: 2K850 and 2K1200 have only 5" bolt circle

Adapter Dimensions for 2K Series


Refer to valve dimensions for actual sizing
REQUIRED
FOR 2" & 3"

REQUIRED
FOR 2" & 3"

REQUIRED
FOR 4"

REQUIRED
FOR 5" & 6"

1.125

1.125

1.125

1.125
0.250

0.250

0.250

REQUIRED
FOR 8"

0.250

0.500

0.568

0.750

1.226

0.568

1.226

0.631

1.226

0.755

1.226

0.881

0.378

PART #TKA-010

0.378

0.441

PART #TKA-020

PART #TKA-030
Other inserts are available on request.

0.503

PART #TKA-040

0.628

PART #TKA-050

DIRECT MOUNT ACTUATORS


FOR CENTERLINE BUTTERFLY VALVES

MODEL
2CI40**/2-3
2CI80**/2-3
2CI80**/4
2CI80**/5-6
2CI130**/2-3
2CI130**/4
2CI130**/5-6
2CI200**/4
2CI200**/5-6
2CI300**/5-6
2CI300**/8
2CI300**/10
2CI500**/8
2CI500**/10
2CI500**/12-14
2CI850**/10
2CI850**/12-14
2CI1200**/10
2CI1200**/12-14

Inserts for use with


2R Series Actuators

A
0.394
0.394
0.472
0.551
0.394
0.472
0.551
0.472
0.551
0.551
0.669
0.866
0.669
0.866
0.945
0.866
0.945
0.866
0.945

B
1.31
1.31
1.31
1.31
1.31
1.31
1.31
1.31
1.31
1.31
1.81
1.81
1.81
1.81
1.81
1.81
1.81
1.81
1.81

C
5/16-18
5/16-18
5/16-18
5/16-18
5/16-18
5/16-18
5/16-18
5/16-18
5/16-18
5/16-18
3/8-16
3/8-16
3/8-16
3/8-16
3/8-16
3/8-16
3/8-16
3/8-16
3/8-16

D
0.47
0.47
0.47
0.47
0.47
0.47
0.47
0.47
0.47
0.47
0.63
0.63
0.63
0.63
0.63
0.63
0.63
0.63
0.63

STAR INSERTS
ATD11T09
ATD14T09
ATD14T11
ATD19T09
ATD19T11
ATD19T14
ATD19T17
ATD27T17
ATD27T19
ATD27T22

A
0.433
0.551
0.551
0.748
0.748
0.748
0.748
1.063
1.063
1.063

F
0.50
0.50
0.63
0.75
0.50
0.63
0.75
0.63
0.75
0.75
0.88
1.13
0.88
1.13
1.25
1.13
1.25
1.13
1.25

As shown on page 6

E
2.756
2.756
2.756
2.756
2.756
2.756
2.756
2.756
2.756
2.756
4.016
4.016
4.016
4.016
4.016
4.016
4.016
4.016
4.016

B
0.354
0.354
0.433
0.354
0.433
0.551
0.669
0.669
0.748
0.866

SQUARE INSERT
ATE14T09
ATE14T11
ATE17T14
ATE22T14
ATE22T17
ATE22T19
ATE26T17
ATE35T22
ATE36T27

D
0.551
0.551
0.669
0.866
0.866
0.866
1.023
1.378
1.417

E
0.354
0.433
0.551
0.551
0.669
0.748
0.669
0.866
1.063

ACCESSORIES

Solenoid Valves
Direct mount TVC series
Nipple mount available
Weatherproof/explosion
proof construction
Intrinsically safe coil
available
Various voltages - AC or
DC
Quick exhaust
modification
2 or 3 position control
Exhaust speed controls

TVCS-X411-4N
Direct Mount Solenoids
All Accessory Options Available

APL & EX Series


Limit Switches
Aluminum housing
Weatherproof/explosion
proof construction
Dome indicator
Easy-Set cams
Captive bolts
many switch options
AS-I systems
Can be mounted on
manual valves

10

APL-310

Stainless Steel Pneumatic Actuators

See stainless steel actuator


brochure for details and
information.

Positioners

Declutchable Gear Overrides

PPR and EPR Series

DG0 Series

Other Accessories and Controls


Lock-up valves

Custom assemblies

Filter regulators

Dribble control

Special tubing/fittings

Specials

Lockout/tagout hardware

Complete mounting and


assembly service

Flow controls
Speed controls

11

SPECIFICATION AND
ORDERING INFORMATION
Sample Specification
Actuator shall be TRIAC TR/2R series rack and pinion design. Body
to be hard anodized, extruded aluminum for corrosion protection
and shall have a base wide enough for stable mounting to valve
mounting pads. Internals to feature dual aluminum piston racks
and a one-piece electroless nickel plated blow-out proof pinion.
Pinion shall also have significant body housing bearings with O ring
seals to prevent premature cycle-life failure. Unit to have dual
adjustable travel stops and overtravel in both directions. Fasteners
and hardware to be stainless steel. Standard bottom mounting
dimensions to conform to ISO5211 and accessory mounting to
NAMUR-VDI/VDE guildlines.

TRIAC Model Number Matrix


2
T

Triac Rack & Pinion Actuator with double travel stops


Triac Rack & Pinion Actuator with single travel stop (discontinued from 40 ~ 3500)
R
CI
K
N

ISO / DIN mounting configuration


Direct mount to Centerline BFV
Direct mount to Keystone / ABZ / Ultraflow BFV
Direct mount to Nibco BFV
Note: Others available, call for details

0000

Actuator size (10, 20, 40, 80, 130, 200, 300, 500, 850, 1200, 1750, 2500, 3500)
DA
DAR
SR
SO

Double acting configuration


Double acting (reverse acting) configuration
Spring return fail clockwise configuration
Spring return fail counter-clockwise configuration
Blank
V
LT

Standard Buna seals (-20F to 175F)


Viton seals (0F to 300F)
Low temperature Buna seals (-45F to 175F)
Blank
0

5 springs per side (SR & SO only)


Number of spring per side (1, 2, 3, 4, 6) (SR & SO only)
E

Extra long travel stops

Example: 2R80SRE (Model 80 Rack & Pinion Actuator with Travel Stop in both directions,
Spring Return fail clockwise, with Extra long travel stops)

12

OPERATIONAL DETAILS
AND FEATURES
Dual Travel Stop Adjustment
5o 5o

0
10
o

90
o

80

5o 5o

Triac 2R Series features a splined stop collar that provides


travel stop adjustments in both the clockwise and
counter-clockwise directions. The splined collar ensures
minimal hysteresis and repeatable stop positions.

Support
Engineering assistance and AUTOCAD
drawings available
5.63

1/4" NPT
SIGNAL AIR
CONNECTION
3-15 PSI

SPPR-SERIES
PNEUMATIC POSITIONER

TRIAC
TWIST SET
TS-V3-2
LIMIT SWITCH

TRIAC
2R 1750DA
RACK & PINION
ACTUATOR

1/4" NPT
AIR SUPPLY
CONNECTION

C
8.31

OUT 1

BLOCK & BLEED


VALVE
D
1/2" NPT CONDUIT
CONNECTION
B

23.15

TRIAC
PPR SERIES
POSITIONER

MINIMUM CLEARENCE
1.63 INCHES

9.38

1/2" NPT CONDUIT


CONNECTION
(2 PLACES)

OUT 2

14.35

CLOSED

4.00
DIRECT ACTING
INCREASE SIGNAL
RESULTS IN A COUNTER
CLOCKWISE ROTATION

TS-V3-2
MECHANICAL SPDT
RATING 250 VOLTS 10 AMPS
TEMPERATURE: -4F TO 176F

1/4" NPT SUPPLY


AIR CONNECTION
10.12

WIRING DIAGRAM
TRIAC
2R-SERIES
RACK AND PINION
ACTUATOR

8.27

PNEUMATIC DIAGRAM

P2

OUT 1

P1
OUT 2

PPR
POSITIONER
3-15 PSI

SUPPLY

TRIAC
DGO-6
WORM GEAR

DRAWN

ECN#

DATE

BY

CONT ROLS

APPROVED

BAG
DATE

07/24/02

25.57

TRIAC
TVC5-X411-4N-A120
4-WAY SOLENOID

NO NC

NO NC

THE DESIGN AND DISCLOSURE CONTAINED IN THIS DRAWING WAS ORIGINAT ED BY, AND IS EXCLUSIVE PROPERTY OF A-T CONTROLS, INC.

REVISION

DRAWN

BM
DATE

TRIAC
FR-100
FILT ER
REGULATOR

SIGNAL

THE DESIGN AND DISCLOSURE CONTAINED IN THIS DRAWING WAS ORIGINAT ED BY, AND IS EXCLUSIVE PROPERTY OF A-T CONTROLS, INC.

Division of A-T Controls


11363 Deerfield Road
Cincinnati, Ohio 45242
Phone: (513) 247-5465
Fax: (513) 247-5462

OPTIONAL
SOLENOID

DATE

07/24/02

TITLE

TRIAC 2R-SERIES ACTUAT OR WITH


PPR POSITIONER
ECN#

DATE

BY

CONT ROLS

Division of A-T Controls


11363 Deerfield Road
Cincinnati, Ohio 45242
Phone: (513) 247-5465
Fax: (513) 247-5462

APPROVED

BAG
DATE

08/09/02

REVISION

BM
DATE

DATE

08/09/02

TITLE

TRIAC 2R 1750DA RACK AND PINION ACTUATOR


WITH TWIST SET TS-V3-2 LIMIT SWITCH, TRIAC TVC5-X411-4N-A120 SOLENOID
BLOCK AND BLEED, T RIAC DGO-6 WORM GEAR WITH HANDWHEEL
TRIAC FR-100 FILTER REGULATOR

13

EXPLODED VIEW AND


BILL OF MATERIAL
25
15
10
18
14

9
13
8
7
6
5

17
23
13
14
11
12
15

12

16
22
24

21

20

19

1
16
11

18
23

2
17
3
4
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

14

Description
Cylinder Body
Pinion
Bottom Pinion Bushing 1 2
Bottom Pinion O-ring 1 2
Travel Stop Cam
1 2
Top Pinion Bushing
1 2 3
Top Pinion O-ring
Pinion Teflon Washer 1 2
1 2
Pinion SST Washer
1 2
Snap Ring
Piston
1 2
Guide Plate
1 2 3
Piston O-ring
1 2
Piston Guide Band
1 2 3
End Cap O-ring
Hole Sealant
End Cap
End Cap Bolt
Travel Stop Bolt
Travel Stop Nut
Travel Stop Washer
1 2 3
Travel Stop O-ring
Spring Cartridge
Dust Plug
Position Indicator

1 Recommended spare parts


2 Parts included in a repair kit
3 Parts included in a seal kit

Qty.
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
2
2
2
2
2
2
12
2
1

Material
Aluminum
Steel
Nylon
Nitrile Buna
SCM21
Nylon
Nitrile Buna
RTFE
304 Stainless Steel
Steel
Die Cast Aluminum
Nylon
Nitrile Buna
PTFE
Nitrile Buna
Nitrile Buna
Die Cast Aluminum
304 Stainless Steel
304 Stainless Steel
304 Stainless Steel
304 Stainless Steel
Nitrile Buna
Spring Steel
Polyethylene
Polyethylene

Remarks
Hard Anodized
Electroless Nickel Plated

Nitrile Buna
Viton
Low Temp Buna

Repair Kit
2RKB(Actuator Size)
2RKV(Actuator Size)
2RKLT(Actuator Size)

-20oF ~ +175oF
0oF ~ +300oF
-45oF ~ +175oF

Example: 2RKB0130 = Nitrile Buna Repair Kit for 2R130

Phosphate Coated

Electroless Nickel Plated


Dichromate Dipped

Epoxy Coated

Epoxy Coated

Nitrile Buna
Viton
Low Temp Buna

Seal Kit
2BOK(Actuator Size)
2VOK(Actuator Size)
2LTOK(Actuator Size)

Example: 2VOK0080 = Viton Seal Kit for 2R80

-20oF ~ +175oF
0oF ~ +300oF
-45oF ~ +175oF

ADDITIONAL
A-T CONTROLS PRODUCTS

Electric Actuators

Manual Gear Operators


& Overrides

Quarter turn and multiturn


Torques to 30,000 in. lbs.

Torques to 106,000 in. lbs.

Weatherproof enclosure

Declutchable gear overrides

ISO5211 mounting kits

ISO 5211 and other mounting

On-off or modulating

Custom mounting available

CSA approved

Custom Mounting and


Assembly Service

Automated Ball Valve


Assemblies
Pneumatic or electric

Heavy Duty Actuators

Pre-engineered assemblies
Pre-sized and pre-priced
Double acting or spring return
150 lb. and 300 lb. flanged

Double acting

3 piece valves

Spring return

3-way flanged and threaded

Features stabilizer bar for longer cycle life

Firesafe valves and more

Torques to 250,000 in. lbs.

Sanitary ends

Easy accessory mounting

Tank bottom valves

15

Complete Valve Automation

DIVISION OF

11363 Deerfield Rd.


Cincinnati, Ohio 45242
(513) 247-5465
FAX (513) 247-5462
e-mail: sales@a-tcontrols.com
Web site: www.a-tcontrols.com

1106-RP

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