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TENDER DOCUMENT
FOR
INDEX
1. INTRODUCTION
2. INSTRUCTIONS TO BIDDERS
3. SPECIALTERMSAND CONDITIONS
4. SPECIFICATIONS FOR LPG LOADING ARMS
5. GENERALTERMSAND CONDITIONS
INTRODUCTION
1. LOCATION OFSITE:
Hindustan Petroleum Corporation Lim ited ( HPCL ) proposes to set up LPG
Bo
ling plantatHazira DistSurat, Gujarat& Anantapur ( AP)and this tender is initiated for
Supply of LPG Loading /
lingplantproject.
1. ADDRESS OFTHE LOCATION
unloading arm s
HPCL, LPG BOTTLING PLANT BEHIND HPCL POL DEPOT ONGC HAZIRA ROAD, PO
ICHCHAPORE, HAZIRA DIST SURAT GUJARAT
HPCL LPG BOTTLING PLANT VILL :
VADIAMPET MANDAL BUKKARAYA
SAMUDRAM DIST ANANTPUR-515731
(A.P.)
ContactpersonsatHQO: ShriP. S. Murthy(Sr. Manager LPG Projects) 022 22703407, 22637072 Em ail
psm urthy@ hpcl.co.in
Sh A.Pal/S. K. Singh (Exe Project Engr) 022 22637080/22637079 Em ail apal@ hpcl.co.in/sksingh@
hpcl.co.in
INSTRUCTIONS TO BIDDERS
Kindlystampand signa
pagesofthetender documentand samesha
be uploaded in e procurem ent. Deviations ifany sha
be highlighted on a separate sheetonthetenderersle
erhead. Theenvelopecontainingthetechnicalbid sha
bemarked asUNPRICED BID .
Iftherearenodeviations, thetenderer sha
advisethesameonhisle
erhead and encloseitwith thetechnicalBid.
ThePriced bid sha
besubmi
ed ina separateineprocurement.
Ifthere is any contradiction between various sections ofthe tender booklet, the Specifications
of LPG loading / unloading arm s sha
hold over the Special Term softheContract, which sha
hold over theGeneralTerms& Conditions.
1.
Nameor personattendererso
2.
3.
4.
5.
6.
The LPG TANK TRUCK Loading/unloading arm s are required at our Anantapur & Hazira
LPG PROJECT.
3.
Designand sizingofa
CONTENTS
1.0 SCOPE
2.0 CODES AND STANDARDS
3.0 TECHNICAL REQUIREMENTS
4.0 INSPECTION AND TESTING
5.0 PROTECTION AND PAINTING
6.0 PACKAGING AND IDENTIFICATION
7.0 SPARE PARTS
8.0 DRAWINGS
9.0 PERFORMANCE GUARANTEE
fo
ow his own proven standards and practices and m ention this clearlyin
theunpriced bid.
Signature & Seal of Bidder
Page 7 of 24
3.0 TECHNICALREQUIREMENTS
3.1 GENERAL
Loading Arm s sha
essentia
y consist of outboard arm , inboard arm connecting pipe or drop pipe, swiveljoints,
drain and ventconnection, shuto
valve, counter balancingarrangement, supportingarrangementand locking
arrangem entem ergency release coupling and Acm e coupling. The
LoadingArmsshould besuitablefor LPG liquid flow of60 Cum/Hr -for 3 (80 m m )NB &
40 Cum /Hr -for 2(50 m m )NB Inboard arm connection.
Theloadingarmssha
bedesigned for thefo
owingconditions:
Design tem perature : + 70 Deg. C.
OperatingTemperature : +45 Deg. C. Design
Pressure : 24 Kgs/sqcm , TestPressure : 36
kgs/sqcm.
3.2 Arm s& Pipes
The arm s sha
be seam less pipes suitable for LPG conform ing to ASTM A 106 Gr. B.
Thepipethicknesssha
beadequatefor thespecified designpressure, and the bending and
torsionalstresses encountered in the loading/unloading operations. A
pipesof50 mm dia. and below sha
beminimum of schedule 80 and of65 m m dia. and above sha
be m inim um ofschedule
40.
Inboardarm sha
beof80NBsize&Outboardarm sha
be50 NBsizeforbothliquid& Vapourunloading/loadingarms.
Connecting pipe/nozzle sha
be provided with Acm e m ale connector and flanged end connection. Acm e
coupling -m ale & fem ale connectors sha
beofcaststeeland wingnutsha
beofgunmetal.
A shuto
valve sha
be provided in the connecting pipe to m inim ize
productleakageatthetimeofdisconnection. Incaseofloadingarmswith drop pipe, this
valve sha
be provided in the outboard arm . The shuto
valve should be a ba
valve ofFire safe type design with fu
bore and should haveAPImonogram. The arm sha
be balanced throughoutits working range with adjustable com pression /torsion
/com positespringunit.
Signature & Seal of Bidder
Page 8 of 24
3.3 Swiveljoints
Theswiveljointssha
bedesignedtomakethearm maneuverablewiththe e
ortofa single person and sha
be as per A 216 Gr. WCB. Operating torqueofanyswivelshould notbemorethan5
Kg.m. Thejointssha
have chrom e carbon steelba
s in m inim um 2 rows fixed in suitably hardened stainlesssteelguideways.
Thesealmaterialssha
befi
ed PTFE with316 GradeSSwear and anti-extrusionrings&Inconel-X750 energizer
spring.
Theswiveljointssha
belife-lubricatedtype. Ifanyalternativelubrication iso
ered, vendor sha
substantiateitssuperioritywithrespecttothelifelubricated type.
Thearrangementofswiveljointsha
preferablya
ow changingofseal withoutcompletedismantling. Theswiveljointssha
havecorrosion-proof sealingsurfaces, preferablyofstainlesssteel. Sealssha
preventingressof moisture and particulates. They sha
have leak detection portto enable monitoringofprimarysealfor possibleleakage.
Theysha
alsohavea positive back-up seal/ radialO-ring to protectba
races againstharsh operatingconditions. Theswiveljointssha
besplit-flangetype.
Thestrengthoftheswivelsha
bebased onthecombinationoftheinternal designpressurefor swivelsonly, and
themaximum designequivalentload PCA, whichisbased
onthemoststringentcombinationofexternalaxial, bendingmomentand radialloads.
PCA = FA + 5MT/d + 2.3FR tan
Where:
FA = Externa
yapplied axialload (N)
MT = Externa
yappliedbendingmoment(Nm)
D = Racewaydiam eter (m )
FR = Radialload (N)
= The contactangle (angle between the plane ofthe ba
s
and thecenter ofcontactattheba
/racewayinterface).
Thefo
owingcriteria sha
bemet:
a. At1.5 xPCA, plusinternaldesignpressure(for swivelsonly)the widthofanybrine
ingsha
bea maximum of8% ofthe ba
/ro
er diameter. b. At2xPCA,plusinternaldesignpressuretheresha
Couplinghaving2 couplingalong
300#Flangeconnection withsuitableadapters
attanker end for vapour nozzle
connectionof 2300#
Flangeconnectionat
tanker end
Note:A
flangessha
beaminimum of300#ratingandsha
beweld neckraised serrated facetype.
3.6 BalancingArrangement
Thearmssha
becounter balancebya springbalancingdevice(notorsionspringperm i
ed)/com positespringtype.
Thebalancingarrangementsha
besuchthattheoutboardarm alongwith theconnectingpiperem ainshorizontal.
3.7 SupportingArrangement
The arm sha
be self-supporting type or colum n m ounted type with stand post.
Thesupportingarrangementsha
besuchthatthereiscompleteflexibility in operation.
3.8 LockingArrangement
Suitable locking arrangementsha
be provided for locking the arm in parked position.
Thelockingarrangementcanbemanualor pneumatic.
3.9 GroundingArrangement
Electricalgrounding device sha
3.10 Loading/Unloadingenvelope
The length of inboard/outboard arm s and connecting pipes/drop pipes sha
be such as to give adequate flexibility in loading/unloading operations. Interdistances between centerline of stand-post location to tanktruckbaycentrevariesfrom
2.25 m. to3.0 m.
Thefo
owingrangeofflexibilitysha
beprovidedasaminimum :
Loadingarmsfor road tankers
a) Longitudinaldirection : +/-1.0 m
(Tanker positioned at
centreofthebay)
b) Transversedirection : +/-0.5 m
(Tanker flange(s)and
loadingarm (s)on sam e
axis). c) Verticaldirection : +/-0.5 m
(From tanker flange
center line/top elevation)
Theloadingarmssha
bedesigned insucha manner thatin a
positions ofthe tank trucks, the liquid arm should be able to connectto the liquid
nozzle on the truck. Sim ilarly in a
positions of the tank trucks, the Vapour loading arm should be able to connectto
the vapor nozzle on the tanktruckwithor withoutcrossover withliquid arm.
The loading arm sha
have su
icientworking range to reach a
the fi
ing nozzlesofthetankwagons.
3.11 Liquefied Gases
Theloadingarm sha
beprovidedwithventingsystem.
4.0 INSPECTION & TESTING
Design and sizing ofa
com ponents ofthe LPG loading/unloading arm s should be approved by one ofthe
Third party inspection (TPI)agencies given under. The m aterials and specifications m
entioned in the tender documentare minimum required and ifthe design warrants a
superior
Signature & Seal of Bidder
Page 12 of 24
quality / higher sizing ofm aterials, the sam e should be included in the
scopeofthissupply.
TPItocover thefo
owing:
1. Visualand dim ensionalexam ination ofa
arm s.
2. CheckingofradiographsofweldsaccordingtoASME V
& IX.
3. Review ofNDE certificates(radiographic exam ination & Liquid Penetrant test).
4. Reviewofhydrostatictestrecordsat36Kg/cm2/30min.
5. Witnessfunctionaltest, balancingexaminationatrandom.
6. Review ofManufacturersdata bookincludingraw materialscertificates, W PS/PQR
and welders qualifications, non-destructive exam ination qualificationsofoperators,
paintingcertificate.
HPCL/Authorized representative/Third party sha
have access for stage wise & final inspection. This is in addition to m
anufacturers own inspectionand qualityassuranceprogram. Vendor sha
submitQuality Assurance (QA) procedures before com m encem ent of fabrication.
ApprovedQAproceduressha
form thebasisforequipmentinspection.
A
the weld joints sha
be 100% radiographed. The inspection procedure sha
includecheckingofmajor dimensions, NDT (radiographyetc.)and verification
ofmaterialsofconstruction (through mi
testreports)ofa
com ponents.
After assem bly, the arm sha
be subjected to tests as per m anufacturers standard testprocedure. Thissha
includethefunctionaltestofthe swivels, the counter balance & hydrostatic
testofcom plete arm assem bly etc. Manufacturersstandardtestproceduresha
besubmi
edalongwith theo
er. Ifdismantlingisrequired for improvementofperformanceafter the tests, the
above basis tests including hydrostatic testsha
be re-done after reassem bly. Surface cleaning & painting to be inspected by TPI
agency.
Any or a
the tests, atHPCLs option, sha
be witnessed by third party inspectionagency. Acceptanceofshoptestssha
notconstitutewaiverof requirem ents to m eetthe field perform ance under the
specified operating conditions.
NDE (NonDestructiveExamination)wi
beapplied toa
swivelbearing surfaceswithoutdam agetotheswivelbody.
Swivelstests
Signature & Seal of Bidder
Page 13 of 24
Ifprooftestcertificates (for swivels ofthe type and size proposed and having
at least the sam e loading) are unavailable or unacceptable, the swivelsha
beprooftested attheVendorsworksasfo
ows:
a. After hydrostatic testing at the Vendors works, swivel assem blies sha
be partialvacuum tested at0.515 bar (abs). The operating pressure sha
then be applied to dem onstrate thatthesealsre-sealsre-seatcorrectly. b.
Swivelassem blies sha
be leak tested whilstbeing rotated at least+/-5at0.1 Hz and ata pressure of10 bar
(g), or the specified operatingpressureifhigher. Thedurationofthistest sha
be30 minutes.
c. The swivelsha
be tested atdesign pressure with tests loads
PCT
d. sha
bemaintained, ifincreasingother testloadsloses
PCT
internalpressure.
= X PCA
PCT TLF
Where PCT = Testload = Testload factor
TLF
= Com bined swiveldesign load
PCA
Testloadssha
beapplied atambienttemperatureasfo
ows:
Stage 1 2
1.5 2.0
TLF
Acceptancecriteria:
a. Attest1,brine
ingsha
bewithinacceptablelevels
b. Attest2, theresha
benoleakage
The swivelsha
be disassem bled and inspected for brine
ing after each of thetests.TheVendorsha
provideagraphofBrine
ingvs.PCT aspartof thetestdocum entation.
Signature & Seal of Bidder Page 14 of 24
packagetogether withequipment.
Each equipm entsha
have an identification plate giving salientequipm ent data, m ake, year of m
anufacture, equipm ent num ber, nam e of m anufacturer etc.
7.0 SPARE PARTS
Bidder to a
ach listofrecommended setofsparesfortwoyearsnormal operation.
8.0 DRAWINGS
Three sets of detailed drawings along with bi
of m aterial sha
be subm i
ed for approvalbyHPCL.
9.0 PERFORMANCE TESTING AND GUARANTEE
A
equipmentand componentpartssha
beguaranteed byvendor against defective m aterial, design and workm anship for
a period ofone year after beingputinservice. Thevendor sha
carryouttheperformancetestrunof the completeunitatsiteafter
satisfactoryerection. Trainingofoperators sha
begivenatsiteduringerection/commissioningperiod withoutany extra costtoowner.
Each 6
SupplyofLPG
Loadingarm s -3 inch
for LPG liquid to Hazira
LPG Plantasper
thedetailed
specificationsm
SUPPLYOFLPG LOADING /UNLOADING ARMS
entioned in thetender.
ANANTAPUR/HAZIRA LPG PROJECT
Dateof receiptatsitewi
betaken asthedateof
ITEM delivery. Suppliesto
ITEM DESCRIPTION
UNIT QTY.
NO. beon door
1 SupplyofLPG
Each 4
deliverybasis asper
Loadingarm
s -3 inch
theterm sand
for
LPG
liquid
conditions. to
LPG
6 Anantapur
SupplyofLPG
Each6
Plantasper
the
detailed
Loadingarm s 2 inch
specificationsm
for LPG vapour
entioned
thetender.
toHazirain
LPG
Dateofreceiptatsitewi
Plantasper thedetailed
betaken asthedate
specificationsm
ofdelivery.
Suppliesto
entioned in
thetender.
beon
door
delivery
Dateof receiptatsitewi
basisasper
betakentheterm
asthedateof
sand
conditions.
delivery. Suppliesto
2 SupplyofLPG
Each4
beon door
Loadingarm
s asper
2 inch
deliverybasis
for
LPG
vapour
theterm sand
toAnantapur
conditions. LPG
7 Plantasper
Sparesfor the
2 detailed Set 12
specificationsm
yearsofoperations.
entioned
in thetender.
Listofspares
scheduled
Dateofreceiptatsitewi
to besupplied tobem
betakenin
asthedate
entioned
ofdelivery.
Suppliesto
theunpriced bid
door&delivery
8 beon
Erection
com m
Each12
basisasper
theterm
issioningofLPG
sand
conditions.
loadingarm
s.
3 Sparesfor 2
Set 8
yearsofoperations.
Listofspares scheduled
to besupplied tobem
entioned in
theunpriced bid
4 Erection & com m
Each8
issioningofLPG
loadingarm s.
Thechargesarefor each
liquid /vapour loading
SCHEDULE OFQUANTITIES
TO
Page 20 of 24
2.0 Guarantee: Supplies shall be fully guaranteed against any manufacturing defects
/ poor workmanship / inferior design or quality etc. for a period of 12 months
from the date of commissioning or 18 months from the date of delivery
whichever is earlier. During this period, seller will arrange to repair / replace
any defective part free of cost or replace complete set if required.
Performance Bank Guarantee issued by any Nationalised Bank for
10% of basic order value of material supply and valid for above
guarantee period shall be furnished.
3. Term s of Paym ent: Paym ent against invoices sha
be m ade on receipt of equipment/materialatsiteagainstsubmission offo
owing documentsalong with your Bi
/Invoice:
i)Delivery Cha
an / Lorry Receiptduly acknowledged by our site.
)Manufacturer TestCertificate
)Third Party Inspection / Clearance Reportiv)Manufacturer Guarantee Certificate
v)PerformanceBankGauranteefor 10% ofBasic Order value.
75% Paymentofthebi
4.
Delayed Delivery:
6.2 The appointing authority shall either himself act as the Sole Arbitrator or
nominate some officer/retired officer of Hindustan Petroleum Corporation
Limited (referred to as owner or HPCL) or a retired officer of any other
Government Company in the Oil Sector of the rank of Ch. Manager & above or
any retired officer of the Central Government not below the rank of a Director,
to act as the Sole Arbitrator to adjudicate the disputes and differences
between the parties. The contractor/vendor shall not be entitled to raise any
objection to the appointment of such person as the Sole Arbitrator on the
ground that the said person is/was an officer and/or shareholder of the owner,
another Govt. Company or the Central Government or that he/she has to deal
or had dealt with the matter to which the contract relates or that in the course
of his/her duties, he/she has/had expressed views on all or any of the matters
in dispute or difference.
6.3 In the event of the Arbitrator to whom the matter is referred to, does not
accept the appointment, or is unable or unwilling to act or resigns or vacates
his office for any reasons whatsoever, the Appointing Authority aforesaid, shall
nominate another person as aforesaid, to act as the Sole Arbitrator.
6.4 Such another person nominated as the Sole Arbitrator shall be entitled to
proceed with the arbitration from the stage at which it was left by his
predecessor. It is expressly agreed between the parties that no person other
than the Appointing Authority or a person nominated by the Appointing
Authority as aforesaid, shall act as an Arbitrator. The failure on the part of the
Appointing Authority to make an appointment on time shall only give rise to a
right to a Contractor to get such an appointment made and not to have any
other person appointed as the Sole Arbitrator.
6.5 The Award of the Sole Arbitrator shall be final and binding on the
parties to the Agreement.
6.6 The work under the Contract shall, however, continue during the
Arbitration proceedings and no payment due or payable to the concerned
party shall be withheld (except to the extent disputed) on account of
initiation, commencement or pendency of such proceedings.
6.7 The Arbitrator may give a composite or separate Award(s) in respect of
each dispute or difference referred to him and may also make interim
award(s) if necessary.
6.8 The fees of the Arbitrator and expenses of arbitration, if any, shall be
borne equally by the parties unless the Sole Arbitrator otherwise directs in
his award with reasons. The lumpsum fees of the Arbitrator shall be Rs.
40,000/-per case for transportation contracts and Rs. 60,000/-for
engineering contracts and if the sole Arbitrator completes the arbitration
including his award within 5 months of accepting his appointment, he shall
be paid Rs. 10,000/-additionally as bonus. Reasonable actual expenses for
stenographer, etc. will be reimbursed. Fees shall be paid stagewise i.e.
25% on acceptance, 25% on completion of pleadings/documentation, 25%
on completion of arguments and balance on receipt of award by the
parties.
6.9 Subject to the aforesaid, the provisions of the Arbitration and Conciliation Act,
1996
Signature & Seal of Bidder Page 23 of 24