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SUPPLY OF

PIPING MATERIALS

1.0

Page 1

SCOPE

This specification covers the supply of piping materials for the Project.
Substitutions shall not be made without the prior written approval of the Engineer.
2.0

STANDARD CODES AND SPECIFICATIONS

Piping materials shall conform to the latest editions of the standards shown on the individual line classification sheets
unless otherwise approved in writing by the Engineer.
Material specification sheets are provided in Appendix A, however materials specified on design drawings shall take
precedence over this specification. Conflicts shall be brought to the attention of the Engineer for rectification.

All pipework shall be fabricated, installed and tested in accordance with Piping Specification 5026-PS-002 - Piping
Fabrication, Installation and Testing.

Valve types will be identified by means of pictorial representations design drawings and numbered in accordance with
Piping Specification 5026-PS-003 - Valve Schedule.
All valving will be free issued by the Engineer, unless noted otherwise in the contract documentation.

All piping operating above 60C shall be insulated for personnel protection, excluding piping higher than 2.5m above any
floor, platform or walkway and greater that 1.5 m horizontally from any handrail or ladder.

Non standard items will be assigned a unique identifying instrument number on design drawings and instrument lists and
will be free issued by the Engineer.

Any discrepancy between the design drawings and this specification shall be brought to the attention of the Engineer for
rectification.

3.0

IDENTIFICATION AND CLASSIFICATION OF PIPELINES

3.1

Identification

Pipelines shall be identified on the piping drawings by a unique number in accordance with an alpha-numeric system comprising five
elements:
Element 1 - Numeric
Two or three digits indicating nominal pipe size.
Element 2 - Alphabetic
Two or three capital letters indicating pipeline contents class.
Element 3 - Alpha-numeric
One capital letter and one number indicating piping materials class.
Element 4 - Numerical
Two or three digits indicating sequential line number within that pipeline contents class and piping materials class.
Element 5 - Alphabetic
Two letters, either TI (Thermal Insulation), HT (Heat Tracing) or PP (Personnel Protection. Note, however, that Element
5 is only utilized where required.
An indicative line number is therefore 80-SS-S2-010-PP, where:
Line Size
Contents
Material Specification
Line Number
Other

80 NB
Strip Solution
S2
010
Personnel Protection required

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3.2

Page 2

Classification of Pipeline Contents

The code letters adopted for the five major classifications of pipeline contents are shown below.
Identifier

Pipeline Contents

Materials
Specification

Gland Water
Potable Water
CIL Process Water
Grinding Process Water
Raw Water
Monitor Water
Fire Water
Cooling Water
Treated Water
Waste Water
Sewage

B2, B4
G2, P2, P7
B2, P2
B2, P2
B2, P2
B5
B2, P2
B2
B2, P2
B2, P2
P8, P2

Process Slurry
Carbon Slurry

B2,B3, P3, R2, R3


B3, P3

Plant Air
Instrument Air
Flotation Air
Agitation, Aeration and Airlift Air

B2, G2
G2
B2
B2

High Pressure Lube Oil


Low Pressure Lube Oil
Fuel Oil (Diesel, etc)
Fuel Gas (LPG, LNG or Methane)
Hydraulic Fluid

B7, S5
B5, S5, S6
B4
B4
B6

Lime Slurry
Flocculant
Cyanide
Pregnant Solution
Caustic
Hydrochloric Acid
Strip Solution
Acid Effluent
Barren Eluate
Diesel
Copper Sulphate
Potassium Amyl Xanthate
Frother
Sodium Metabisulphite
Sulphamic acid
Biocide
Ferric Chloride
Anti Scalant
Aerophine

B3, P3
B2, P2
B4, P2, P18
B4, S2, S3
B4, P2
P4, P6
B4, S2, S3
P2, P6, P4
B4
B4
P2, P5, S3
B2, P2
B2, P2
P2, P5, S3
P4, S2
B2, P2, S3
P2, P5, S3
B2, P2, S3
B2, P2

Water Lines
GW
POT
CPW
GPW
RW
MW
FW
CW
TW
WW
SW
Process Slurry Lines
SL
CS
Compressed Air and Gases
PA
IA
FA
AA
Lubricant and Fuel Lines
HO
LO
FO
FG
HY
Reagent and Solution Lines
LS
FL
CN
PS
CAU
HCL
SS
AE
BE
DL
CP
PAX
FR
SMB
SUL
BC
FCL
AS
AP
Note:

1.

The listing herein is intended as a guide only. The suitability of a material specification for a particular duty shall be checked for each
application. For line working pressure refer to the Piping Line List.

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2.

Page 3

Fire Water (FW) working pressure for P2 pipe will depend on the design of the fire water system. Typical fire water systems are
designed and tested to 1034kPag, and nominal working pressure can be in the range of 275kPag to 689kPAg.

3.3

Summary of Piping Materials Specification

3.3.1

General

This is a summary of the detailed piping material specification sheets contained in Appendix A.
Individual specifications are identified by a unique alphanumeric identifier. The letter designates the main material class as follows:

Carbon Steel

Galvanised Steel

Plastics

Rubber Lined Black Steel

Stainless Steels

3.3.2

Index of Piping Material Specification


Rating
Class
B2
B3
B4
B5
B6
B7
B8
G2
P2
P3
P4
P5
P6
P7
P8
P18
R2
R3
S2
S3
S4
S5
S6

Material
CS
CS
CS
CS
CS
CS
CS / PTFE lined
Galvanised
HDPE
HDPE
HDPE
ABS
HDPE
UPVC
UPVC
HDPE
RLMS
RLMS
SS-304L
SS-316L
SS-SAF2205
SS-316L
SS-316L

Service
General Air, Water and Reagent Solutions
Slurry
Fuel, HP Water and Toxic Reagents
Lubricant Oils
Hydraulic Fluids
HP Lubricant Oils
Sulphur Dioxide Gas
Instrument Air and Potable Water
General Water and Reagent Solution
Slurry
HCL
Reagents
HCL
Potable Water
Sewer
Cyanide Solution (Double Containment)
Heavy Duty Slurry
Moderate Duty Slurry
Eluate and Strip Solution
Corrosive Fluids and Oxygen
Highly Corrosive Fluids
Swagelock Tubing
Low pressure lube oil

kPa

1,400
1,400
1,400
3,500
31,700
20,200
150
1,400
840*
840*
840*
700*
600*
700*
N/A
840*
1,400
1,400
1,400
1,400
1,400
18,500
1,400

140
140
140
140
140
140
120
140
40*
40*
40*
40*
40*
40*
40
40*
40
40
140
140
140
37
40

*The pressure rating of plastics is highly dependent on the temperature of the fluid and the external surface temperature. For pressuretemperature ratings, refer to the manufacturers data sheets.

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APPENDIX A

Page A.1

MATERIALS SPECIFICATIONS

Specification Class B2
Item
Pipe

Size

ERW or seamless carbon steel, standard weight, plain ends.

API 5L Gr B, A53 ERW,


A106B
to ASME B36.10

ERW or seamless carbon steel, standard weight, bevelled ends.

API 5L Gr B, A53 ERW,


A106B
to ASME B36.10

DN 15 - 40

Carbon steel forged flanges to ASME B16.5 CL 150 socket


weld. Other flange types as required to suit valves and
equipment.

ASTM A105 Forging to


ASME B16.5

DN 50

Carbon steel, slip on to ASME B16.5 CL 150. Other flange


types as required to suit valves and equipment.

ASTM A105 Forging to


ASME B16.5

Carbon steel to ASME B16.11 CL 3000, socket weld

ASTM A105 Forging to


ASME B16.11

Black Carbon steel, standard weight, butt weld.

ASTM A234 WPB


to ASME B16.9

Carbon steel screwed, CL 3000, ASME B1.20.1 female thread

SA 105 Forging
MSS-SP-83 and ASME
B16.11

Grooved Victaulic, or equivalent, as required for breaks.

Manufacturer's
Catalogue

Hexagonal head steel machined bolts and nuts, zinc plated.

ASTM A307 GR B
ASTM A563 GR A

DN 15 - 40

DN 50

Flanges

Fittings

DN 15 - 40
DN 50

Unions

DN 15 - 40

Couplings
Bolting

Note:

DN 50
All

1.
2.
3.

Applicable
Material/Standard

Description

Refer to Appendix C for gasket, thread sealant and victaulic sealing gasket specifications.
Slip on flanges shall not be used adjacent to butt weld fittings.
All unions shall be provided with steel to steel seats.

Specification Class B3
Item

Size

Applicable
Material/Standard

Description

Pipe

DN 25

ERW black carbon steel, standard weight, bevelled ends.

API 5L Gr B to
ASME B36.10

Flanges

DN 25

Carbon steel, slip on to ASME B16.5 CL 150. Other flange


types as required to suit valves and equipment.

ASTM A105 Forging to


ASME B16.5

Fittings

DN 25

Black Carbon steel, standard weight, butt weld. Minimum 3D


radius bends.

ASTM A234 WPB to


ASME B16.9

Couplings

DN 25

Shouldered Victaulic as required for breaks.

Manufacturer's
Catalogue

Hexagonal head steel machined bolts and nuts, zinc plated.

ASTM A307 GR B
ASTM A563 GR A

Bolting

Note:

All

1.
2.

Refer to Appendix C for hose, gasket, thread sealant and victaulic sealing gasket specifications.
High wear fittings such as bends shall be installed with break points either side such that they can be readily
replaced.

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Page A.2

Specification Class B4
Item
Pipe

Size
DN 15 - 40

Applicable
Material/Standard

Description
Seamless black carbon steel, standard weight, plain ends.

ASTM A106B to
ASME B36.10

DN 50

Seamless black carbon steel, standard weight, bevelled ends. API 5L GrB, ASTM A106B
to
ASME B36.10

Flanges

DN 15

Black carbon steel, weld neck to ASME B16.5 CL150 Other


flange types as required to suit valves and equipment.

ASTM A105 Forging to


ASME B16.5

Fittings

DN 15 - 40

Black carbon steel, standard weight, socket weld.

ASTM A105 Forging to


ASME B16.11

Black carbon steel, standard weld, butt weld.

ASTM A234 WPB to


ASME B16.9

Hexagonal head steel machined bolts and nuts, zinc plated.

ASTM A193 GR B7ASTM


A194 GR 2H

DN 50
Bolting

Note:

All

1.
2.

Refer to Appendix C for hose, gasket and thread sealant specifications.


All buried piping shall be fully welded and suitably protected with Densotape or approved equivalent.

Specification Class B5
Item
Pipe

Size

Seamless carbon steel, plain ends.

ASTM A106B to
ASME B36.10

DN 50

ERW or seamless black carbon steel, bevelled ends.

API 5L Gr B, ASTM 106B


to
ASME B36.10

DN 15

Black carbon steel, slip on to ASME B16.5 CL 300. Other


flange types as required to suit valves and equipment.

ASTM A105 Forging to


ASME B16.5

DN 15 50

Carbon steel butt weld flange head, SAE J518 4 bolt split
flange, CL 3000 standard as required.

SAE Code 61 to
SAE J518

DN 15 - 40

Carbon steel to ASME B16.11, CL 3000, socket weld and


screwed as required to suit valves and equipment.

ASTM A105 Forging to


ASME B16.11

Black carbon steel, standard weight, butt weld.

ASTM A234 WPB to


ASME B16.9

15 DN 80

SAE J518 Split or Captive flange with flange adapters to suit


pipe, (NPT thread, butt-weld flange adapters preferred)

Manufacturers
Catalogue

All

Hexagonal head steel machined bolts and nuts, zinc plated.

ASTM A193 GR B7
ASTM A 194 2H

DN 15 - 40

Flanges

Fittings

DN 50
Couplings
Bolting

Note:

1.

Applicable
Material/Standard

Description

Refer to Appendix C for hose, gasket, and thread sealant specifications.

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Page A.3

Specification Class B7
Item

Size

Applicable
Material/Standard

Description

Pipe

DN 15 - 50

Seamless carbon steel, sch 80, screwed, ASME B1.20.1


male thread plain and bevelled ends, as required

ASTM A106B to
ASME B36.10

Fitting

DN 15 - 50

Carbon steel to ASME B16.11, CL6000 socket weld and


screwed, as required

ASTM A105 Forging to


ASME B16.11

Flanges

DN 15 - 50

Carbon steel butt weld flange head, SAE J518 4-bolt split
flange, CL 6000. Other flanges types as required to suit
valves and equipment.

SAE Code 62 to
SAE J518

Union

DN 15 - 50

Carbon steel, screwed, CL 6000, , ASME B1.20.1 female


thread

AASTM SA 105 Forging


MSS-SP-83 and ASME
B16.11

Note:

1.

Refer to Appendix C for hose, gasket, and thread sealant specifications.

Specification Class G2
Item
Size

Applicable
Material/Standard

Description

DN 15 - 40

Galvanized ERW carbon steel in and out, standard weight,


threaded and coupled ends.

ASTM A53 Gr B to
ASME B36.10

DN 50 - 150

Galvanized ERW carbon steel in and out, standard weight,


plain ends, suitable for roll grooving or rolled grooved ends.

ASTM A53 Gr B to
ASME B36.10

DN 15 - 40

Galvanised forged carbon steel to ASME B16.5 CL150,


threaded. Other flange types as required to suit valves and
equipment.

ASTM A105 Forging to


ASME B16.5

DN 50 - 150

(Preferred) Black carbon steel plate, slip on flanges to ASME


B16.5 CL 150. Other flange types as required to suit valves
and equipment (Non-preferred) Grooved flange adapter,
ductile iron, to ASME B16.5 CL 150 Victaulic Style 741

ASTM A105 Forging to


ASME B16.5

DN 15 - 40

Galvanised malleable iron, threaded

ASTM A197 to ASME


B16.3

DN 50 - 150

Galvanised carbon steel or ductile iron, grooved Victaulic


fittings.

Manufacturer's Catalogue,
ASTM A53 and ASTM
A536.

Unions

DN 15 - 40

Galvanised malleable iron, integral brass seats.

ASTM A197 to ASME


B16.39

Couplings

DN 50 - 150

Grooved Victaulic as required for breaks.


Rigid type: Victaulic Style 107 and 07.
Flexible type: Victaulic Style 75 or 77

Manufacturer's Catalogue,
ASTM F-1476

Hexagonal head steel machined bolts and nuts, zinc plated.

ASTM A307 GR B
ASTM A563 GR A

Pipe

Flanges

DN 50 - 150
Fittings

Bolting

Note:

All

1.
2.
3.
4.

Refer to Appendix C for hose, gasket, thread sealant and victaulic sealing gasket specifications.
Shop fabricated items shall be hot dipped galvanised.
Field fabricated items shall be treated with cold galvanising paint.
Rigid type used only when specified on the P&IDs.

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Page A.4

Specification Class P2
Item
Pipe

Fittings

Couplings
Bolting

HDPE Pipe DR11 PE4710 supplied in coil form.

ASTM D3350

DN 100

HDPE Pipe DR11 PE4710 supplied in straight lengths

ASTM D3350
ASTM F714

DN 80

Electro-fusion fittings DR 11 PE4710 / Victaulic coupling


suitable fittings

ASTM D3350

DN 100

High density polyethylene fittings DR11 PE4710 suitable for


butt fusion welding.

ASTM D3350
ASTM F714

High density polyethylene stub flanges DR11 PE4710 and


galvanized backing rings to ASME B16.5 CL 150. Other
flange types as required to suit valves and equipment.

ASTM D3350
ASTM F714
ASME B16.5

DN 100
All

1.
2.
3.
4.
5.
6.

Applicable
Material/Standard

Description

DN 80

All

Flanges

Note:

Size

Electro-fusion couplings DR11 PE4710


Hexagonal head steel machined bolts and nuts, zinc plated.

ASTM A307 GR B
ASTM A563 GR A

Refer to Appendix C for hose, gasket and thread sealant specifications.


P2 piping shall be of minimum rating DR11 (PE4710) unless otherwise noted.
Single piece coils shall be utilised for outside diameters less than or equal to DN 100 wherever possible.
A suitable spacer (i.e. pipe material) and gasket shall be provided on both sides of all butterfly valves installed in this
piping material class.
All firewater lines shall have a minimum rating of DR9 (PE4710) .
White pipe as nominated on P&IDs is HDPE pipe with a highly heat reflective white material on the external surface.
The white material resists the absorption of heat by the pipe from the sun, Iplex Thermapipe or equivalent.

Specification Class P3
Item
Pipe

Size

Applicable
Material/Standard

Description

DN 80

HDPE Pipe DR 11 PE4710 supplied in coil form.

ASTM D3350

DN 100

HDPE Pipe DR 11 PE4710 supplied in straight lengths

ASTM D3350
ASTM F714

Flanges

ALL

High density polyethylene stub flanges DR11 PE4710 and


galvanized backing rings to ASME B16.5 CL 150. Other
flange types as required to suit valves and equipment.

ASTM D3350
ASTM F714
ASME B16.5

Fittings

ALL

High density polyethylene fittings DR 11 PE4710 suitable for


butt fusion welding. Minimum 3D radius bends.

ASTM D3350
ASTM F714

Couplings
Bolting

Note:

DN100
All

1.
2.
3.
4.
5.

Electro-fusion DR11 PE4710 couplings or Victaulic


Hexagonal head steel machined bolts and nuts, zinc plated.

ASTM A307 GR B
ASTM A563 GR A

Refer to Appendix C for gasket and thread sealant specifications.


High wear fittings such as bends, wyes and tees shall be installed with break points either side such that they can be
readily replaced.
Single piece coils shall be utilised for outside diameters less than or equal to DN 100 wherever possible.
A suitable spacer (ex pipe material) and gasket shall be provided on both sides of all butterfly valves installed in this
piping material class.
Pipe shall be flanged where dismantling may be required. Butt fusion is recommended for all other mating purposes
within manufacturers recommended size range.

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Page A.5

Specification Class P4
Item
Pipe

Size

Applicable
Material/Standard

Description

DN 80

HDPE Pipe DR 11 PE4710 supplied as coils.

ASTM D3350

DN 100

HDPE Pipe DR 11 PE4710 supplied as straight lengths

ASTM D3350
ASTM F714

Flanges

ALL

High density polyethylene stub flanges DR 11 PE4710 and


316L stainless steel backing rings to ASME B16.5 CL 150.
Other flange types as required to suit valves and equipment.

ASTM D3350
ASTM F714
ASME B16.5

Fittings

ALL

High density polyethylene fittings DR 11 PE4710 suitable for


butt fusion welding.

ASTM D3350
ASTM F714

Joining

ALL

Butt fusion welding for manufacturers recommended sizes


else use thermal fusion.

Manufacturers
recommendations

Bolting

All

Hexagonal head steel machined bolts and nuts, zinc


electroplated.

ASTM A307 GR B
ASTM A563 GR A

Note:

1.
2.
3.

Refer to Appendix C for hose, gasket and thread sealant specifications.


Single piece coils shall be utilised for outside diameters less than or equal to DN 100 wherever possible.
A suitable spacer (ex pipe material) and gasket shall be provided on both sides of all butterfly valves installed in this
piping material class.

Specification Class P6
Item
Pipe

Size

Applicable
Material/Standard

Description

DN 80

HDPE Pipe DR 11 PE4710 supplied as coils.

ASTM D3350

DN 100

HDPE Pipe DR 11 PE4710 supplied as straight lengths

ASTM D3350
ASTM F714

Flanges

ALL

High density polyethylene stub flanges DR 11 PE4710 and


316L stainless steel backing rings to ASME B16.5 CL 150.
Other flange types as required to suit valves and equipment.

ASTM D3350
ASTM F714
ASME B16.5

Fittings

ALL

High density polyethylene fittings DR 11 PE4710 suitable for


butt fusion welding.

ASTM D3350
ASTM F714

Joining

ALL

Butt fusion welding for manufacturers recommended sizes


else use thermal fusion.

Manufacturers
recommendations

Bolting

All

Hexagonal head steel machined bolts and nuts, zinc


electroplated.

ASTM A307 GR B
ASTM A563 GR A

Note:

1.
2.
3.

Refer to Appendix C for hose, gasket and thread sealant specifications.


Single piece coils shall be utilised for outside diameters less than or equal to DN 100 wherever possible.
A suitable spacer (ex pipe material) and gasket shall be provided on both sides of all butterfly valves installed in this
piping material class.

Specification Class P7
Item
Size
Pipe

60 406 mm

Description

Applicable
Material/Standard

PVC pressure pipe with elastomeric push-on-joint.

NTC 382 (ASTM D2241)


NTC 2295 (ASTM D3139)

Fittings

60-406 mm

PVC fittings with bell ends

NTC 382 (ASTM D2241)


NTC 2295 (ASTM D3139)

Joining
Method

All

Elastomeric push-on-joint

NTC 2295 (ASTM D3139)

Note:

1.
2.

Refer to Appendix C for hose, gasket and thread sealant specifications.


PVC piping shall be of minimum SDR 41, unless otherwise noted.

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3.

Page A.6

A suitable spacer (ex pipe material) and gasket shall be provided on both sides of all butterfly valves installed in this
piping material class.

Specification Class P8
Item
Pipe

Size
48 168 mm
110 mm

Fittings

48 168 mm
110 mm

Joining
Method

48 168 mm
110 mm

Note:

1.
2.

Description

Applicable Standard

PVC pipe with plain ends, cut to suit

NTC 1087 (ASTM D2665)


NTC 1341 (ASTM D2665)

PVC pipe with elastomeric push-on-joint

NTC 3722-1 (Suprafort)

PVC fittings with bell ends

NTC 1087 (ASTM D2665)


NTC 1341 (ASTM D2665)

PVC fitting with elastomeric push-on-joint and solvent welded, NTC 3722-1 (Suprafort)
where required
Solvent welded

N/A

Elastomeric push-on-joint and solvent welded, where required

NTC 2295 (ASTM D3139)

All fittings at changes of direction, wyes and at 24 m intervals of straight runs shall have clean outs installed to flush
out blockages
Rubber ring joints shall be natural rubber.

Specification Class P18 Double Containment Piping


Item

Size
DN 100

Pipe

Flanges

32 - 63 mm

Fittings

63 mm
OD

Joining
Method

All

Double Containment piping - High density polyethylene coils


to SDR11 PE100 outside pipe (PE346544C), SDR PE100-RC ASTM D3350
inside pipe (PE445584C).
Nominal double containment sizes:
Outside Pipe
Inside Pipe
32OD
63OD
50OD
90OD
63OD
110OD
Flanges to ASME B16.5 CL Other flange types as required
for valves and equipment.

ASTM D3350
ASME B16.5,

Double containment socket fusion fittings

D3350

Butt fusion welding pipe for manufacturers recommended


sizes

Manufacturers
recommendations

1.5mm minimum thick compressed non-asbestos mineral


fibre suitable for conditions

Gaskets
Bolting
Note:

Applicable
Material/Standard

Description

All
1.
2.
3.

Hot dipped galvanised steel studs, washers and nuts.

ASME B1.1 threading

Trim inside lip of small end reducer to through inner pipe.


The inner pipe shall not have flanges or joiners until the next bunded area.
The outer pipe shall be provided with a coextruded highly heat reflective white material on the external diameter. The
white material resists the absorption of heat by the pipe from the sun, for example Iplex Thermapipe or equivalent.

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Page A.7

Specification Class R2
Item

Size

Description

Applicable Standard

Pipe

DN 50

ERW black carbon steel, standard weight, bevelled ends.

API 5L Gr B to
ASME B36.10

Flanges

DN 50

Black carbon steel, slip on to ASME B16.5 CL150. Other


flange types as required to suit valves and equipment.
Flange spacing 6 m maximum. (Note 2).

ASTM A105 Forging to


ASME B16.5

Fittings

DN 50

Black carbon steel fittings, standard weight,


butt weld. Minimum 3D radius bends.

ASTM A234 WPB to


ASME B16.9

Lining

All

12 mm thick natural rubber Linatex or equivalent (373


IRHD). 3 mm thick lining on flanges.

MS20

Bolting

All

Hexagonal head steel machined bolts and nuts, zinc plated.

ASTM A307 GR B
ASTM A563 GR A

Note:

1.
2.
3.

Refer to Appendix C for hose and gasket specifications.


All fittings shall be flanged so that they can be readily replaced and easily repaired.
Gaskets shall be used between rubber lined flanges to prevent the rubber from sticking.

Specification Class R3
Item

Size

Description

Applicable Standard

Pipe

DN 50

ERW black carbon steel, standard weight, bevelled ends.

API 5L Gr B to
ASME B36.10

Flanges

DN 50

Black carbon steel, slip on to ASME B16.5 CL150. Other


flange types as required to suit valves and equipment.
Flange spacing 6 m maximum. (Note 2.)

ASTM A105 Forging to


ASME B16.5

Fittings

DN 50

Black carbon steel fittings, standard weight,


butt weld. Minimum 3D radius bends.

ASTM A234 WPB to


ASME B16.9

Lining

All

6 mm thick natural rubber Linatex or equivalent (373 IRHD).


3 mm thick lining on flanges.

MS20

Bolting

All

Hexagonal head steel machined bolts and nuts, zinc plated.

ASTM A307 GR B
ASTM A563 GR A

Note:

1.
2.
3.

Refer to Appendix C for hose and gasket specifications.


All fittings shall be flanged so that they can be readily replaced and easily repaired.
Gaskets shall be used between rubber lined flanges to prevent the rubber from sticking.

5026\16.01.05\5026-PS-001_0

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SUPPLY OF
PIPING MATERIALS

Page A.8

Specification Class S2
Item

Size

Description

Applicable Standard

Pipe

DN 15

Cold drawn seamless 304L stainless steel, schedule 10S,


plain ends, suitable for butt weld or socket weld

ASTM A312 TP304/304L


to
ASME B36.19

Flanges

DN 15

304L stainless steel, slip on, raised face to ASME B16.5 CL


150. Other flange types as required to suit valves and
equipment.

ASTM A182 F304/304L to


ASME B16.5

Coupling

DN 15 - 40

304L stainless steel, CL 3000, socket weld

ASTM A182 F304/304L to


ASME B16.11

304L stainless steel, schedule 10S, butt weld or socket weld.

ASTM A403 WPB to


ASME B16.9

Hexagonal head steel machined bolts and nuts

ASTM A193 GR B7
ASTM A194 GR 2H

Fittings

DN 15

Bolting

All

Note:

1.

Refer to Appendix C for hose, gasket and thread sealant specifications.

Specification Class S3
Item

Size

Description

Applicable Standard

Pipe

DN 15

Cold drawn seamless 316L stainless steel, Schedule 10S,


plain ends, suitable for butt weld or socket weld.

ASTM A312 TP316/316Lto


ASME B36.19

Flanges

DN 15

316L stainless steel, slip on, raised face to ASME B16.5 CL


150. Other flange types as required to suit valves and
equipment.

ASTM A182 F316/316L to


ASME B16.5

Coupling

DN 15 - 40

316L stainless steel, CL 3000 socket weld.

ASTM A182 F316/316L to


ASME B16.11

Fittings

DN 15

316L stainless steel, schedule 10S, butt weld.

ASTM A403 WPB to


ASME B16.9

Bolting

All

Hexagonal head steel machined bolts and nuts

ASTM A193 GR B7
ASTM A194 GR 2H

Note:

1.

Refer to Appendix C for hose, gasket and thread sealant specifications.

5026\16.01.05\5026-PS-001_0

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SUPPLY OF
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APPENDIX B

Page B.1

BRANCH CONNECTIONS

Branch Connections Metallic & Non-Metallic Piping

BRANCH NOMINAL PIPE SIZE, DN

15

20

25

32

40

50

80

100

150

200

250

300

350

400

450

500

600

750

900

900

750

600

500

450

400

350

300

250

200

150

100

80

50

40

32

25

20

15

LEGEND
B

Branch - reducing tee

Coupling / Thredolet / Sockolet as required

Stub-in-pipe to pipe connection without reinforcement

Tee - equal tee

5026\16.01.05\5026-PS-001_0

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SUPPLY OF
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Page B.2

Branch Connections NPS ( HDPE up to and including DR 11)

BRANCH NOMINAL PIPE SIZE, NPS


0.5

0.75

1.25

1.5

10

12

14

16

18

20

24

30

36

36

30

24

20

18

16

14

12

10

1.5

1.25

0.75

0.5

LEGEND
A

Equal tee

Reducing Tee

Equal Tee and conc. reducer

Reducing Tee and conc. reducer

Tapping saddle

DN50 tapping saddle and reducing bush

Female compression tee and reducing bush

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SUPPLY OF
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APPENDIX C
C1.0

Page C.1

PIPELINE SERVICE vs HOSE, GASKET AND VICTAULIC SEALING RING SPECIFICATIONS

Pipeline Service vs Hose, Gasket, Thread Sealant and Victaulic Sealing Ring Types

Hose Type

Hose
Connection
Type

Gasket Type

Thread
Sealant Type

Victaulic
Sealing Ring
Type

POT

PW

RW

FW

CW

HPW

TW

WW

SW

SL

CS

PA

IA

AA

HO

Ref Note [2]

Ref Note [2]

LO

FO

HY

LS

FL

Water Lines
GW

Process Slurry Lines

Compressed Air and Gases

Lubricants and Fuels

Reagents and Solution Lines

CN

PS

CAU

HCL

SS

AE

BE

HPX

SUL
AS
[1]
[2]

3
7
To diameters less than or equal to DN 200.
As nominated on the drawings to suit the application.

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SUPPLY OF
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Page C.2

C2.0

Hose, Gasket and Thread Sealant Types

C2.1

Hose Type

Type

Size

DN 15 - 150

DN 50

Description

Applicable Standard

Air and water delivery hose.


Alpha Gomma T-154 AA, or equivalent approved by Engineer

Manufacturers Catalogue

Process slurry hose.


Alpha Gomma T-706 AA or T-707 AA, or equivalent approved by
Engineer

Manufacturers Catalogue

DN 20 - 100

Acid and chemical delivery hose.


Alpha Gomma T-509 OE, or equivalent approved by Engineer

Manufacturers Catalogue

DN 20 - 200

Fuel and oil delivery hose.


Alpha Gomma T-6 AA, or equivalent approved by Engineer

Manufacturers Catalogue

5 - 10

Oxygen hose.
Alpha Gomma L-076 AE, or equivalent approved by Engineer

Manufacturers Catalogue

All

Wire reinforced, flexible heavy duty water delivery hose to suit


pressure rating.

Special Manufacture

6 - 15 mm

Medium pressure hydraulic lines.


Alpha Gomma Flexor 2TE, or equivalent approved by Engineer

Special Manufacturer

Note:

1.
2.

C2.2

Mine hose bends shall be adequately restrained from straightening.


A minimum design factor of 4 shall be used for type 6 hose.
Hose Connections

Type

Size

DN 25
DN 32 - 100

Description

Applicable Standard

Kamlock, or approved equivalent, coupling screwed male NPT or


hosetail as required,

Manufacturers Catalogue

Polypropylene Kamlock, or approved equivalent, couplings screwed


male NPT or hosetailed as required.

Manufacturers Catalogue

DN 50

Integral moulded flanges and backing rings or cast iron muff


couplings, as nominated on the drawings.

Manufacturers Catalogue

DN 25

Machined brass welding hose coupling c/w right hand thread.

Manufacturers Catalogue

DN 32

Machined brass barbed insert c/w locking ferrules.

Manufacturers Catalogue

DN 50

Machined brass barbed insert, screwed BSP male.

Manufacturers Catalogue

DN 25

Machined brass welding hose coupling c/w left hand thread.

Manufacturers Catalogue

All

Integral moulded flanges via backing rings to suit hose types.

DN 100

8
9
Note:

C2.1

316 stainless steel Kamlock, or approved equivalent, couplings


screwed male NPT or hosetailed as required.

Manufacturers Catalogue

DN 32 - 100

Polypropylene Kamlock, or approved equivalent, couplings screwed


male NPT or hosetailed as required.

Manufacturers Catalogue

DN 15 - 50

Four (4) bolt split flange integral to hose.

SAE J518

1.
2.

Hoses shall be supplied with the female half of all hose connections.
Unless noted otherwise all hosetailed connections shall be secured with high pressure stainless steel hose clamps
and tested.
Gaskets

Type

Size

All

1/2 - 2

Description

Applicable Standard

1.5 mm thick non-asbestos mineral fibre suitable for conditions

Manufacturers Catalogue

O-ring (provided, integral with flange

Manufacturers Catalogue

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C2.4

Page C.3

Thread Sealants

Type

Description

Applicable Standard

Loctite Master Pipe Sealant or approved equivalent

Manufacturers Catalogue

Loctite Hydraulic Sealant or approved equivalent.

Manufacturers Catalogue

C2.2

Victaulic Sealing Gaskets

Type

Description

Applicable Standard

EPDM (Grade E), suitable for water, oil-free air, a variety of dilute acids, and many
chemical services with an operating temperature range of -34 deg C to +110 deg C.
UL classified and NSF-61 certified for hot and cold potable water systems. Not
recommended for petroleum services.

Manufacturers Catalogue
ASTM D-2000

Nitrile (Grade T), suitable for petroleum products, hydrocarbons, air with oil vapours,
vegetable and mineral oils with an operating temperature range of -29 deg C to +82
deg C. Not recommended for hot water services.

Manufacturers Catalogue
ASTM D-2000

Fluoroelastomer (Grade O), suitable for many oxidising acids, petroleum oils,
halogenated hydrocarbons, lubricants, hydraulic fluids, organic liquids and air with
hydrocarbons to +149 deg C. Not recommended for hot water services.

Manufacturers Catalogue
ASTM D-2000

Silicone (Grade L), suitable for dry heat, air without hydrocarbons to +177 deg C and
certain chemical services.

Manufacturers Catalogue
ASTM D-2000

5026\16.01.05\5026-PS-001_0

Lycopodium Minerals Canada Ltd