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Essentials of

Operations Management

What is Operations
Management

Operations Management deals with the


design and management of products,
processes, services and supply chains.
It considers the acquisition,
development, and utilization of
resources that firms need to deliver the
goods and services their clients want.
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What is Operations
Management

The purview of OM ranges from


strategic to tactical and operational
levels. Representative strategic issues
include determining the size and
location of manufacturing plants,
deciding the structure of service or
telecommunications networks, and
designing technology supply chains.
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What is Operations
Management

Tactical issues include plant layout and


structure, project management
methods, and equipment selection and
replacement. Operational issues include
production scheduling and control,
inventory management, quality control
and inspection, traffic and materials
handling, and equipment maintenance
policies.

Operations Management is:


The business function responsible for
planning, coordinating, and
controlling the resources needed to
produce products and services for a
company
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Operations Management is:

A management function

An organizations core function

In every organization whether Service

or Manufacturing, profit or Not for profit

What is Role of OM?

OM Transforms inputs to outputs

Inputs are resources such as

People, Material, and Money

Outputs are goods and services

Introduction
Production / operations management /service
is the management of an organizations
operation system.
A production. / service system takes inputs and
converts them into outputs.
The conversion process is the predominant
activity of a production / service system.
Productivity techniques are used to part / full
to improve conversion / production. Service
process
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Production / services as a System


Production System
Inputs
Material
Machines
Labor
Management
Capital

Conversion
Subsystem

Outputs
Goods

Service

Control
Subsystem

Inputs of a Production/ Service


System

External

Market

Legal, Economic, Social, Technological


Competition, Customer Desires, Product
Info.

Primary Resources

Materials, Personnel, Capital, Utilities


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Conversion Subsystem

Physical (Manufacturing)

Locational Services (Transportation)

Exchange Services (Retailing)

Storage Services (Warehousing)

Other Private Services (Financial services ,

Government Services (Federal, State, Local)

Insurance)

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Activity A

Note down basic elements like Input,


Production and output in your/any
organization and prepare a model.

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OMs Transformation Process

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OMs Transformation Role

To add value

Increase product value at each stage

Value added is the net increase between output


product value and input material value

Provide an efficient transformation

Efficiency means performing activities well for

least possible cost


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Goods & Services


Manufacturing

Tangible product
Product can be
inventoried
Low customer
contact
Longer response
time
Capital intensive

Services

Intangible product
Product cannot be
inventoried
High customer
contact
Short response time
Labor intensive
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On the other hand

Both use technology


Both have quality, productivity, & response
issues
Both must forecast demand
Both will have capacity, layout, and location
issues
Both have customers, suppliers, scheduling and
staffing issues
Manufacturing often provides services
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Services often provides tangible goods

Hybrid organizations

Some organizations are a blend of


service/manufacturing
Semi Manufacturing characteristics
include

Low customer contact & Capital Intensive

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Growth of the Service Sector

Service sector growing to 50-80% of non-farm


jobs
Global competitiveness
Demands for higher quality
Huge technology changes
Time based competition
Work force diversity

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OM Decisions

All organizations make decisions and


follow a similar path

First decisions very broad Strategic


decisions

Strategic Decisions set the direction


for the entire company; they are broad
in scope and long-term in nature
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OM Decisions

Following decisions focus on specifics Tactical decision

Tactical decisions: focus on specific day-to-day


issues like resource needs, schedules, & quantities
to produce
are frequent

Strategic decisions less frequent


Tactical and Strategic decisions must align

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OM Decisions

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Historical Development of OM

Industrial revolution
Scientific management

Hawthorne Effect

Human relations movement


Management science
Computer age
Environmental Issues
JIT & TQM*

Late 1700s
Early 1900s
1930s

1930s1940s1960s1970s1980s-

*JIT= Just in Time, TQM= Total Quality Management


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Historical Development cont

Reengineering
Global competition
Flexibility
Time-Based Competition
Supply chain Management
Electronic Commerce
Outsourcing & flattening of world

1990198019901990199020002000-

For long-run success, companies must place much importance on their


operations

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Todays OM Environment

Customers demand better quality, greater


speed, and lower costs
Companies implementing lean system
concepts a total systems approach to
efficient operations
Recognized need to better manage
information using ERP and CRM systems
Increased cross-functional decision making
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OM in Practice

OM has the most diverse organizational


function
Manages the transformation process
OM has many faces and names such as;

V. P. operations, Director of supply chains,


Manufacturing manager
Plant manger, Quality specialists, etc.

All business functions need information from


OM in order to perform their tasks
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OM Across the Organization

Most businesses are supported by the


functions of operations, marketing, and
finance
The major functional areas must
interact to achieve the organization
goals

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OM Across the Organization

Marketing is not fully able to meet customer


needs if they do not understand what operations
can produce
Finance cannot judge the need for capital
investments if they do not understand operations
concepts and needs
Information systems enables the information
flow throughout the organization
Human resources must understand job
requirements and worker skills
Accounting needs to consider inventory
management, capacity information, and labor
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standards

Fundamentally, there are no differences


between service and manufacturing
operations! Both are concerned with:
Efficiency
Effectiveness
Quality
Cost

Effectiveness

Cost

Right prescription
Right advice
Service availability

Efficiency

No. of servers
Use of resources

Inventory
management
Tradeoffs
Purchasing

Quality

Training
Error prevention
Continuous Improvement

Service Operations Management


Selected Issues

New service development


Managing service experiences
Front-office/Back-office
Analyzing processes
Service quality
Yield management
Inventory management
Waiting time management

Dimensions of Service Quality

Reliability
Responsiveness
Assurance
Empathy
Tangibles

Service Recovery

Measure the costs


Listen closely for complaints
Anticipate needs for recovery
Act fast
Train employees
Empower front line
Close the loop

Yield Management
Purpose is to sell the right capacity to the
right customer at the right price.

Overbooking
Differential pricing
Capacity allocation

Waiting Time Management

Waiting lines are pervasive in services

The problem is important

Lack of management intuition about


waiting lines

Review of Learning Objectives

Define and explain OM


Explain the role of OM in business
Describe the decisions that operations
managers make
Identify major historical developments in
OM
Describe the differences between service
and manufacturing operations
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