282016 ‘Soll & Water Consenetcn Structures: Lesson 32. Cost Estimation Exares You securely tng gu scea09 n) Soil & Water Conservation Structures Home P Courses P Courses Under Refinement (Version 2.0) ® UG Courses - Agricultural Engineering (Version 2.0) ® Soll & Water Consenation ‘Structures b Module 6, Cast Estimation ® Lesson 22. Cost Estimation Examples Navigation Home: Site pages Curent course Soll & Water Conservation Structures Paticipants General Module 4 Perspective on Soll and Water Consenation Module 2. Pre- requisites for Sot ‘and Water Conse. Module 3, Design of Permanent Gully Control Stet. Module 4, Water Storage Structures Module 5, Teonching ‘and Diversion Structures Module 6. Cost Estimation B Lesson 31. Cost. Estimation FP) Lesson 32. Cost Estimation Examples 5 Apri 11 Apel 12 Apel 18 Apa 19 Apel 25 Apsl 26 Apel -2 May Courses Lesson 32. Cost Estimation Examples Computation for Material Requirement — Some Examples Example 1: Calculate dry material required for 1 m} cement concrete (CC) having density of 2.3 ton’ with 1:3:6 ratio. Solution: Ratio: 1:3:6 (cement: sand: 20 mm aggregate) Sum = 1+346=10 From Table 31.1 (lesson 31), dry matter required for 1.0 m3 CC mix is 1.54 m3 4 =x 154 5 Cement requirement = 16 = 0.15 m* 216 kg (using Table 32.1 below)~ 4.3 bags of 50 kg each Sand requirement ~ = 0.46 m3 = 1.22 ton Aggregates = = 0.92 m3 = 1.56 ton (20 mm aggregates) Table 32.1, Bulk density of different construction material Material Bulk Density (kg/m) +. Cement 1440 +. Agaregates (10 mm) | 1600 1. Aggregates (20mm) | 1700 1. Aggregates (40 mm) | 1950 1. Solid rock 2700 1. Sand 2650 2160 +, Cement mortar Example 2: Find dry matter for 1.0m brick masonry with cement and sand mortar of 1:6 hip llocoursesontineastres intracipageNowprid=125118 19282016 ‘Soll & Water Consenetcn Structures: Lesson 32. Cost Estimation Exares ratio. Solution: For 1.0 m? brick work, 500 bricks are needed (from Table 31.1 described in lesson 31), Cement; sand ratio = 1(cement):5(sand) Sum = 6 For 1 m® brick masonry, 0.3m? cement mortar is required (see material requirement Table in lesson 31.1).Cement requirement ~ 0.05 m* and 2x03 Sand requirement ~ ¢ 0.25 m* Some Example of Rate Analysis Example 3: Determine unit cost for Gabion works Solution: The gabion work involves collection of stones (225 mm) and their arrangement in wire mesh accordingly. The material requires are GI wire mesh and stones. Labours (unskilled and semi-skilled) worker are required for netting the wire mesh. The unit cost is computed as per the following analysis. ‘i Rate | Amount Particulars Quantity] pesiamig| (Rs) Material 4.GI wire 10 gauge with 10cm X 10cm spaced in 3mX!m size (standard size available in the market). For 3m} gabion, 14 m? surface area of || 18:2 kg | 60 1092 Gl wire is needed. Thus weight of the GI wire @1.3 kg/m? including wastage 4. Stones of size > 225 mm including wastage 375m {200 750 (25%) and transportation at site Total material cost 1842 Labour 4. Skilled labour for wire netting no 240 120 1. Semi skilledlabour for placing stones in the net no 220 275 +. Unskilled labour 180 405 hip llocoursesontineastres intracipageN ow prid=125118282016 ts ‘Soll & Water Consenetcn Structures: Lesson 32. Cost Estimation Exaes Total labour cost 800 Total material and labour cost 2642 Add 3% contingency oy Grand total for 3m? 2722 Cost per m? 907.33(sa3 910) Example 4: Determine unit cost for logwood crib structures Solution: The logwood crib structures involve placement of stone (250 mm or more) in between the wooden pole to provide a barrier to flowing water. The required materials are ‘wooden logs, nails, oils for painting, stones whereas labour requirement include skilled labour such as Carpenter, Mason, Painter and uns sd labour The unit cost is computed as per the following analysis of rate for 15 m° crib for span of 10 m. ‘i antity| Rate | Amount Particulars Quantity | Rs junity| Rs.) Material 4. Wooden logs 4. Vertical post in two rows 1 meter Centre to Centre and span of 10 meters; 2.15 mlongand | 22 poles | 120 2,640 100-120 mm in diameter 4. Horizontal post of 3.0 meter longand 100-120 | 30 poles _| 140 4,200 mm in diameter placed 50 cm apart 1.200 to 250 mm long iron nails for joining logs at 88 joints (say 100); weight of 100 nails @200 20kg =| 60 1,200 gm per nails 4. Oil Painting 5 lit 40 a 4. Creosote oil coursesonline ast resiniracipageNew prove= 125118282016 ts ‘Soll & Water Consenetcn Structures: Lesson 32. Cost Estimation Exares 4. Turpentine oil Slit 30 150 4, Stones at site (> 250mm) 15m> 200 3,000 +. T&P (Drills, hacksaw, Hammer et Lumpsum 1,000 Total material cost 12,390 Labour +. Carpenter lonos. | 240 2,400 +. Mason Snnos. | 240 1,200 +. Painter 2nos. | 240 480 1. Unskilled 20 nos. | 180 3,600 Total labour cost 7.680 Total labour and material cost 20,070 ‘Add 3% contingency 602 Grand total for 15m? 20672 1378 Cost perm! (ary 1380) Example 5: Determine unit cost for RCC work Solution: RCC work includes steel reinforcement of cement concrete, The most adopted cement concrete is of 1:2:4 mix of cement, sand and aggregates (volume basis). The density of concrete depends on the nature of aggregates used. Most frequently, 20mm stone ballast are used as aggregates. Reinforcement is done using stee! bars. In watershed structures 12 mm steel bars are used. The unit cost can be computed as per the following analysis of rates. Dry mortar required for Im? cement conerete = 1.54 m? ‘Thus for 10 m? cement conerete, dry mortar volume will be 15.4 m Cement requirement = 15.4/7 = 2.2 m* = 64 bags of SOkg each coursesonline ast res intrecipag aN onphoid= 125118282016 ‘Soll & Water Consenetcn Structures: Lesson 32. Cost Estimation Exares Sand requirement = 4.4 m3 and Ageregates requirement = 8.8 m> Assuming density of concrete as 2300 kg/m*, the weight of 10 m3 such conerete will be =23 ton Particulars Quantity | Rate (Rs/unit) | Amount(Rs) Material ‘Cement grade 53 64 bags |280 17,920 Coarse sand (1-2 mm) 44m) {2000 8,800 Stone ballast 20mm, 88m | 1200 10,560 Mild steel bar @1% reinforcement | 0.23 ton | 60000 13,800 Binding wires (1 mm) 2kg 65 130 Total material cost 51,210 Labour Head mason (Raj mistr) 270 270 Mason (mistri) 3 240 720 i sd labour (beldar) 2 180 2160 Bhisti 6 220 1320 Sundries, T&P ete Lumpsum 1000 Total cost of labour 5,470 Centering and shuttering ‘Timber planks and post On hire 1,000 Carpenter 6nos — |240 1,440 killed labour (beldar) I Nails Lumpsum_ 500 T&P Lumpsum 1,000 hip llocoursesontinejastres intracipageNowpreid= 125118282016 ‘Soll & Water Consenetcn Structures: Lesson 32. Cost Estimation Exares Sub-Total 3,940 Total of material and labour cost 60,620 ‘Add 3% contingency 1820 Total cost for 10 m3 RCC 62,440 6244 Cost of perm’ RCC (say 6,250) Example 6: Determine unit cost for lass brick work with 1:6 cement mortar Solution: First estimate cost for 10 m° brick work in order to rationalize the labour requirement and mortar mix. Dry matter requirement for mortar in brick work = 0.3m? per m? of brickwork. Thus 3.0m? dry matter will be required for 10m? brick work, Cement requirement = (1/7)*3 = 0.43 m? or 12.47 (say 13) bags of 50 kg each. Sand requirement = (6/7)*3 = 2.58 m> The unit cost can be computed as per the following analysis of rates. Particulars Quantity | Rate (Rs/unit) | Amount(Rs) Material ‘Cement grade $3 13 bags | 280 3,640 Coarse sand (I-2mm) | 2.58m>_| 2000 Class-I brick @500 per m?| 5000 | 4.50 22,500 ‘Total material cost 31,300 Labour Head mason (Raj mistri) | 1 270 270 Mason (mistri) 10 240 2,400 Unskilled labour (beldar) | 7 180 1,260 Bhisti 2 220 440 Sundries, T&P ete Lumpsum 1,000 hip llocoursesontinejastres intrasipageNowprid=125118282016 ‘Soll & Water Consenetcn Structures: Lesson 32. Cost Estimation Exares Total cost of labour 5,370 Total of material and labour cost 36,670 ‘Add 3% contingeney 1,100 Total cost for 10 m5 RCC 37,770 ; 3777 Cost of perm’ RCC (cay 3,800) Estimating and costing of some watershed management work - Examples Example 7: Estimate the cost to construct CCT in hard soil in 20 ha area, The distance between two row of CCT is kept as 25 m and width and depth of CCT is 50 em each. Solution: The construction of CCT involves excavation only and so only labour is required with some T&P, Length of CCT per ha can be calculated using following equation LengthofCCTperhi sare engthofCCTperha = ————___"en_ 8 a Distancebetweentworowsoftre 10,000 sam _ 54 es m 25m Earthwork volume = 0.5*0.5*400 = 100 m3) Particulars Quantity | Rate (Rs/uni | AmountiRs) Labour Unskilled labour @1.5 m? per manday | 67 mandays | 180 12,060 Skilled labour 2mandays [240 480 TaP Tampsm | 500 Total lbour cost 040 Per m? earth work 130 hip llocoursesontineastres intracipageNowprid=125118 79282016 ‘Soll & Water Consenetcn Structures: Lesson 32. Cost Estimation Exares Example 8: Gabion structures are proposed to stabilized 240 m long and 8 m wide gully. The average slope of the gully bed is 10% and the vertical interval may be taken as 2 meter. The proposed design is presented in Fig. 32.1. Estimate the project cost. Example 2: Continuous Contour Trenches (CCT) in Heterogeneous Material Example 2: Continuous Contour Trenches (CCT) in Heterogene Side Department of Agriculture in Gaya District, Bihar proposes to make CCT in a catchment area of 40 hectares. The top soft soil stratum has a depth of 30 em followed by hard soil for about 1 metre. The horizontal spacing between two su CCT is 25 m. The width and depth of the C construction of CCT is 50 cm x 50 cm. Calculate the cost of Solution: Fig. 32.1 Proposed design of gabion Solution: Since the vertical interval is 2 meter and 10% slope, means gabion should bbe 20 m apart horizontally. Thus total number of gabion for the gully stabilization would be 240/20 = 12. The average gully width is 8 meter and 1 meter wide side wall is to be provided, the total width for earth work would be 8+2 =10m. The estimate involves computation of material and abstract of cost. : Details of measurement and quantities Sl Width | Height | Quantity Particulars of work/item: Length (m) No, | Particulars of workvitems | No | Length (m) fim [ony hip llocoursesontineiastires intracipag aN en preid= 125118 a9282016 ts ‘Soll & Water Consenetcn Structures: Lesson 32. Cost Estimation Exares 1 | Excavation in foundation | 12 | 10 2 oe | 144 | Gabion box filled with boulders of >200mm Bottom 12 |10 2 fa 240 1.t0p 12 ]10 1 fi 120 4x2 (two sides per 6 1. side 12 | sabion) = 8 ' ' 6 Total gabion work 456 Abstract of cost Particular of work/ SLNo.| Quantity | Unit | Rate (Rs/Unit) Amount (Rs) 1 Excavation in foundation | 144 | m3-_| 130(see example 7) | 18,720 2 Gabion work 436 910(see example 3) | 414,960 Total cost 433,680 References + Dutta, B.N, (1966). Estimating and Costing for Civil Engineering, Lucknow + Khanna, P.N. (1996). Indian Practical Civil Engineers + New Delhi: Engineers” Publishers ” Handbook + Watershed Works Manual. (2007). Ministry of Rural Development, Government of India, pp.226-273, + Mohan, 8. C. et al. (2007). Training Manual on Soil Conservation & Watershed Management, pp. 380-393 + Sharda, V.N., Juyal, G.P., Prakash Chandra and Joshi, B.P. (2007). Training Manual - Soil Conservation and Watershed Management (Vol I Soil and Water Conservation Engineering). CSWCRTI, 218, Kaulagarh Road, Dehradun, You are cumentyusing guest access (Log n) Sol Water Gonsenation Snuctures coursesonline ast res intresipag aN owphoid= 125118