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SERVICE MANUAL
ORIGINAL MANUAL ISSUE DATE: 2/2010
AZ1-L CHASSIS
Segment: 3a-0
Version
Date
Subject
1.0
2.0
02/2010
03/2010
3.0
04/2010
4.0
5.0
6.0
7.0
07/2010
08/2010
08/2010
09/2010
KDL-32/40/46/52/60EX700
Series(AEP/UK)
9-888-277-07
SERVICE MANUAL
AZ1-L CHASSIS
Segment: 3a-0
KDL-32/40/46/52/60EX700
Series(AEP/UK)
9-888-277-07
MODEL LIST
MODEL
KDL-32EX700
KDL-32EX701
KDL-32EX703
KDL-32EX705
KDL-32EX706
KDL-32EX707
KDL-32EX709
KDL-40EX700
KDL-40EX701
KDL-40EX703
KDL-40EX705
KDL-40EX706
KDL-40EX707
KDL-40EX708
KDL-40EX709
KDL-46EX700
KDL-46EX701
KDL-46EX703
KDL-46EX705
KDL-46EX706
KDL-46EX707
KDL-46EX708
KDL-46EX709
COLOR
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
Black
COMMANDER
RM-ED035
RM-ED035
RM-ED035
RM-ED035
RM-ED035
RM-ED033
RM-ED033
RM-ED035
RM-ED035
RM-ED035
RM-ED035
RM-ED035
RM-ED033
RM-ED033
RM-ED033
RM-ED035
RM-ED035
RM-ED035
RM-ED035
RM-ED035
RM-ED033
RM-ED033
RM-ED033
KDL-32/40/46/52/60EX700 Series(AEP/UK)
DEST.
AEP
AEP
UK
AEP
AEP
AEP
AEP
AEP
AEP
UK
AEP
AEP
AEP
AEP
AEP
AEP
AEP
UK
AEP
AEP
AEP
AEP
AEP
MODEL
KDL-52EX700
KDL-52EX703
KDL-52EX705
KDL-60EX700
KDL-60EX703
KDL-60EX705
COLOR
Black
Black
Black
Black
Black
Black
COMMANDER
RM-ED035
RM-ED035
RM-ED035
RM-ED035
RM-ED035
RM-ED035
DEST.
AEP
UK
AEP
AEP
UK
AEP
- ENGLISH
CAUTION
These servicing instructions are for use by qualified service personnel only.
To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualified to
do so.
WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis.
The chassis of this receiver is directly connected to the ac power line.
CARRYING THE TV
Be sure to follow these guidelines to protect your property and avoid causing serious injury.
Carry the TV with an adequate number of people; larger size TVs require two or more people.
Correct hand placement while carrying the TV is very important for safety and to avoid damages.
KDL-32/40/46/52/60EX700 Series(AEP/UK)
- FRENCH
ATTENTION!!
Ces instructions de service sont lusage du personnel de service qualifi seulement.
Pour prvenir le risque de choc lectrique, ne pas faire lentretien autre que celui contenu dans le Mode demploi moins que vous soyez qualifi
faire ainsi.
WARNING!!
Afi n deviter tout risque delectrocution provenant dun chssis sous tension, un transformateur disolement doit etre utilis lors de tout
dpannage. Le chssis de ce rcepteur est directement raccord lalimentation du secteur.
ALERTE!!
Afi n deviter tout risque delectrocution provenant dun chassis sous tension, un transformateur disolement doit etre utilise lors de tout
depannage. Le chassis de ce recepteur est directement raccorde a lalimentation du secteur.
Do not press on the panel or frame edge to avoid the risk of electric shock.
Do not scratch or press on the panel with any sharp objects.
Do not leave the module in high temperatures or in areas of high humidity for an extended period of time.
Do not expose the LCD panel to direct sunlight.
Avoid contact with water. It may cause a short circuit within the module.
Disconnect the AC power when replacing the backlight (CCFL) or inverter circuit. (High voltage occurs at the inverter circuit at 650Vrms.)
Always clean the LCD panel with a soft cloth material.
Use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short.
Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).
It is recommended not to exceed 1 hour of Power-On nor Burn-in period with LCD panel face down condition, in repair activity.
KDL-32/40/46/52/60EX700 Series(AEP/UK)
SAFETY CHECK-OUT
After correcting the original service problem, perform the following safety checks before
releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire
board surface for solder splashes and bridges.
2. Check the interboard wiring to ensure that no wires are pinched or touching high-wattage
resistors.
3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been
replaced. Be absolutely certain that you have replaced all the insulators.
4. Look for unauthorized replacement parts, particularly transistors, that were installed during a
previous repair. Point them out to the customer and recommend their replacement.
5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out
to the customer and recommend their replacement.
6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line
cord to the customer.
7. Check the antenna terminals, metal trim, metallized knobs, screws, and all other exposed
metal parts for AC leakage. Check leakage as described below.
8. For safety reasons, repairing the Power board and/or Inverter board is prohibited.
KDL-32/40/46/52/60EX700 Series(AEP/UK)
SAFETY CHECK-OUT
Leakage Test
The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to
any exposed metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the
manufacturers instructions to use these instructions.
2. A battery-operated AC milliampmeter. The Data Precision 245 digital multimeter is suitable
for this job.
3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC
voltmeter. The limit indication is 0.75 V, so analog meters must have an accurate low
voltage scale.
The Simpsons 250 and Sanwa SH-63TRD are examples of passive VOMs that are suitable.
Nearly all battery-operated digital multimeters that have a 2 VAC range are suitable (see
Figure A).
How to Find a Good Earth Ground
A cold-water pipe is a guaranteed earth ground; the cover-plate retaining screw on most AC outlet
boxes is also at earth ground.
If the retaining screw is to be used as your earth ground, verify that it is at ground by measuring the
resistance between it and a cold-water pipe with an ohmmeter. The reading should be zero ohms.
If a cold-water pipe is not accessible, connect a 60- to 100-watt trouble- light (not a neon lamp)
between the hot side of the receptacle and the retaining screw. Try both slots, if necessary, to
locate the hot side on the line; the lamp should light at normal brilliance if the screw is at ground
potential (see Figure B).
KDL-32/40/46/52/60EX700 Series(AEP/UK)
STBY LED
Flash time
2
3
MAIN_POWE
4
5
6
7
DC_ALERT
DC_ALERT
DTT_WDT
DTT Error
AUD_PROT
BALANCER_
TCON_ERR
T-CON Error
HFR_ERR
HFR Error
P_ID_ERR
BACKLITE_
TEMP_ERR
Thermal Error
FAN_ERR
KDL-32/40/46/52/60EX700 Series(AEP/UK)
Not used
Not used
10
Not used
11
Not used
12
Not used
RGB_SEN
0.5
0.5
KDL-32/40/46/52/60EX700 Series(AEP/UK)
10
SELF CHECK(1)
002 MAIN P
003 DC_ALERT1
004 DC_ALERT2
006 BL
007 TEMP
009 FAN
12345-00333-06789
Panel operation time by hour (MAX:65535)
Boot count (MAX:65535)
Total operation time by hour (MAX:65535)
KDL-32/40/46/52/60EX700 Series(AEP/UK)
11
KDL-32/40/46/52/60EX700 Series(AEP/UK)
12
SEC 1. DISASSEMBLY
1-1. MOVIE LIST
Note: Metal type Rear Cover is used in these models.
When handle the Rear Cover, please pay special attention to the sharp edges due to no curing finish.
When working, wearing gloves is recommended.
Location of the sharp edges, please refer to APPENDIX.
KDL-32EX700
KDL-32EX700 Series
Series
KDL-40EX700
KDL-40EX700 Series
Series
KDL-46EX700
KDL-46EX700 Series
Series
KDL-52EX700
KDL-52EX700 Series
Series
KDL-60EX700
KDL-60EX700 Series
Series
KDL-32/40/46/52/60EX700 Series(AEP/UK)
13
SEC 2. ADJUSTMENT
HOW TO ENTERING SERVICE MODE
1) Turn on the main power switch to place this set in standby mode.
2) Press the buttons on the remote commander as follows, and entering service mode.
DIGITAL
001 OP
000 VERS
<MAIN>
DM1.301J00AA
M2.105C
DD1.016J00AA
(DM1.301J00AA)
WP00.521J00AA
ID1C117081
PID04020000
WF:2.0.0.99
WF:0B
Camera FW
Camera FW
SERVICE
---
<SUB>
SM1.010W00AA
SB1.000W00AA
SD1.010W00AA
RF01.05
ID1C117081
LTY320AB01
Item number
Category number
CHASSIS
000
000
SERVICE
CXD2813R
H_DET_NOSIG_CNT 1
Item name
Category name
Data
Press OPTIONS
or JUMP button
<BEM>
BM1.012W00LU
BB1.000W00LU
BD1.011J46LUX
---.---------
KDL-32/40/46/52/60EX700 Series(AEP/UK)
14
ADJUSTMENT
4) How to use the remote commander.
Function
Service mode on
<Test>+<TV>/<Display><5><Vol Up><Power>
Item up / down
<1>/<4>
Category up / down
<2>/<5>
Data up / down
<3>/<6>
Test reset
Read data
<9> + <0>
Execute
<10 or 0>
Write data
<Mute> + <0>
Change module
<Jump> / <Option>
5) After entering service mode, then turn off the power switch.
KDL-32/40/46/52/60EX700 Series(AEP/UK)
15
ADJUSTMENT
WHITE BALANCE ADJUSTMENT
Note: Please execute this adjustment if necessary.
Change Data of Digital service mode. (006 WB category)
a. Press 0 or 10 on remote to enter WB adjustment mode.
b. Press number key 1~6 directly. * stamp move.
c. Press 12 / enter / select to decide and advance next step.
When returning on the previous page, press return.
d. Change data by number key 0~9 directly. (0-255)
e. Press 12 / enter / select to save data.
It shows red WRITE. It indicate writing is processing.
f. Writing process is done at this point.
DIGITAL
SERVICE
006 WB
000 WHITE_BALANCE ___
DIGITAL
WB
*1 R_DRV 128
2 G_DRV 128
3 B_DRV 128
4 R_BKG 128
5 G_BKG 128
6 B_BKG 128
SERVICE
Gain
0: x 0.5, 128: x 1, 255: x1.5
Offset
128: offset 0
KDL-32/40/46/52/60EX700 Series(AEP/UK)
16
ADJUSTMENT
SAVE CHANGING DATA
1) Change Data of Chassis or Sub service mode
2) Write data for Chassis or Sub service mode
a. Press Mute on remote.
It shows green SERVICE changes to green WRITE.
b. Press 0 or enter on remote. Green WRITE changes to red WRITE. It indicate writing is processing.
c. After a while, red WRITE changes to green SERVICE. Writing process is done at this point.
3) TV reboot is necessary for applying data change.
CHASSIS
000
000
KDL-32/40/46/52/60EX700 Series(AEP/UK)
WRITE
CXD2813R
H_DET_NOSIG_CNT 1
17
ADJUSTMENT
CHANGE DATA
Note: Digital service mode dont have to Save. (except 002 MODEL category)
1) Change Data of Digital service mode. (except 003 DIG_SRV_MODE category)
a. Press 2 / 5 on remote to select (up / down) category.
b. Press 1 / 4 on remote to select (up / down) Item.
c. Press 0 / 10 on remote to select item.
DIGITAL
004 TUNER
000 A_NOSIG_DET
SERVICE
DIGITAL
003 DIG_SRV_MODE
000 TEST_PATTERN
SERVICE
001
---
DIGITAL(DIG_SRV_MODE) SERVICE
TEST_PATTERN
*1 Video
2 Audio
KDL-32/40/46/52/60EX700 Series(AEP/UK)
18
ADJUSTMENT
3) Write data for Digital service mode. ( 002 MODEL category)
Note: This procedure operation, when replaced the B board.
Note: Do not write a wrong segment or destination information in Product ID.
When the wrong setting is written, TV may not operate.
DIGITAL
002 MODEL
000 SEG
SERVICE
01 : 2a-3
Write
KDL-32/40/46/52/60EX700 Series(AEP/UK)
19
ADJUSTMENT
SET TO SHIPPING CONDITION
How to do shipping condition.
a. Move to Digital service mode.
Press 8 on remote.
It shows green SERVICE changes to green RST-.
Press mute on remote.
Added green EXE after green RST- .
d. Press 0 or enter on remote. Green EXE-RST changes to red EXE-RST. It indicate writing is processing.
After a while, red EXE-RST changes to green SERVICE.
And all LED lights.
Writing process is done at this point.
TIMER
Standby
POWER
<Another way>
You can set to shipping condition w/o entering Service Mode.
-> Cursor Up on remote + Power Key on Front panel.
KDL-32/40/46/52/60EX700 Series(AEP/UK)
20
POWER
POWER
DTT
AUDIO
POWER
No
Video - missing or distorted
Pow er
No Green
Stationary
No video
No video
Power LED colored lines
one of Inputs all Inputs
(Dead Set)
or dots
Remote
Netw ork
Audio
No
Rem ote
Wireles s
can't
No Audio
connect
BAL BOARD
G* BOARD
HMS2 BOARD
W iFi MODULE
LVDS CABLE
LCD PANEL
Problem
PANEL
PANEL
(TCON)
(INVERTER)
TEMP
: doubtful part
: Few pos s ibility
KDL-32/40/46/52/60EX700 Series(AEP/UK)
21
TROUBLE SHOOTING
3-2. FLOW CHART
START
No
See
No Power
Yes
Is the network
connection OK?
No
See
Cant connect network
Yes
END
No
See
Standby LED Blink
No
See
No Picture / No Sound
No
See
TV/ Commander
button malfunction
Yes
Yes
Do the buttons
on the TV & Remote
Commander work
properly?
Yes
KDL-32/40/46/52/60EX700 Series(AEP/UK)
22
TROUBLE SHOOTING
3-3. NO POWER
No Power
Check
Power Saving Switch
SW OFF
Turn on the Switch
SW ON
NG
Replace
Between G* Board to
BAL Board Harness
NG
G* Board
OK
Harness
BAL Board
KDL-32/40/46/52/60EX700 Series(AEP/UK)
23
TROUBLE SHOOTING
3-4. STANDBY LED BLINK
1) 2 times blinkings (Main Power Error)
2 times Blinkings
Check REG12V at
pins 6/7 of
CN3800 on
the BAL Board
12V OK
BAL Board
KDL-32/40/46/52/60EX700 Series(AEP/UK)
12V NG
Replace
Between G* Board to
BAL Board Harness
NG
G* Board
OK
Harness
24
TROUBLE SHOOTING
3 times Blinkings
DC_ALERT
Check D+3.3V at
JL3715 or JL3716
on the BAL Board
NG
F3700,IC3700,etc
(BAL Board)
OK
NG
Check +5V_MAIN
at JL3731 or JL3732 on
the BAL Board
F3701,IC3701,etc
(BAL Board)
G* Board
NG
F4200,IC4200,etc
(BAL Board)
OK
Check
X_ASW_PROTECT
at pin 29 of IC5000
on the BAL Board
AUDIO
NG
OK
Check +12.5V_AU1
at F4200 on
the BAL Board
OK
Check
Speaker Impedance
at SP Connector
Check +12.5V
at pin 2 of
CN3800 on
the BAL Board
Pin: Low
IC4200,etc
(BAL Board)
Pin: High
NG
Speaker
FE/BE Communication
OK
KDL-32/40/46/52/60EX700 Series(AEP/UK)
IC9000,etc
(BAL Board)
25
TROUBLE SHOOTING
4 times Blinkings
PANEL
(Balancer)
BAL Board
KDL-32/40/46/52/60EX700 Series(AEP/UK)
26
TROUBLE SHOOTING
Check PANEL_VCC
at JL3806
on the BAL Board
OK
Between G* to Panel
harness check
NG
NG
G* Board
about 5V 22 Model
about 12V : ex. 22 Model
Panel (T-con)
change
BAL Board
OK
Panel (T-con)
NG
Harness
OK
NG
LVDS Harness
check
LVDS Harness
OK
KDL-32/40/46/52/60EX700 Series(AEP/UK)
27
TROUBLE SHOOTING
6 times Blinkings
Check
PANEL_FAIL at
JL2565
on the BAL Board
Under 2.65V
BAL Board
Over 2.65V
Setting circumstance
is OK?
Temperature,
Ventilation, etc.
NO
Set to another
Location, etc.
YES
NG
Change BAL Board,
and Aging a few hours
Panel
OK
NG
Change G* Board
BAL Board
Panel (T-con)
OK
G* Board
KDL-32/40/46/52/60EX700 Series(AEP/UK)
28
TROUBLE SHOOTING
3-5. NO PICTURE
No Picture
about 5V 22 Model
about 12V : ex. 22 Model
NO
Press HOME Key
XMB (Menu) displayed?
PANEL_VCC
At JL3806 on the
BAL Board
YES
NO
BAL Board
G* Board
YES
Check
BL_ON at JL2566
on the BAL Board
BL_ON:H
NG
Replace
the LVDS Harness
LCD Panel
(T-con)
OK
BL_ON: not H
Check Harness
(Between G* Board
to BAL Board)
NG
Harness
(G* to BAL)
Harness
(LVDS)
OK
NG
Change BAL Board
G* Board
OK
BAL Board
KDL-32/40/46/52/60EX700 Series(AEP/UK)
29
TROUBLE SHOOTING
3-6. NO SOUND
No Sound
Audio System
Check the
Speakers setting
Change to
TV Speaker
TV Speakers
OK
Check the Speaker
Harness
NG
Speaker Harness
KDL-32/40/46/52/60EX700 Series(AEP/UK)
OK
Replace
the BAL Board
BAL Board
NG
Speaker
30
TROUBLE SHOOTING
3-7. TV COMMANDER BUTTONS MALFUNCTION
1) TV button malfunction
Button malfunction
on the TV
OK
BAL to Switch Unit
harness check
NG
Harness
KDL-32/40/46/52/60EX700 Series(AEP/UK)
OK
Switch Unit change
Switch Unit
NG
BAL Board
31
TROUBLE SHOOTING
OK
OK
Mechanical
(ex. bezel)
NG
NG
OK
Sensor is broken
NG
OK
Harness
Exchange the
HLR Board
OK
HLR Board
NG
BAL Board
KDL-32/40/46/52/60EX700 Series(AEP/UK)
32
TROUBLE SHOOTING
3-8. NETWORK MALFUNCTION
1) Wired Network malfunction
Wired Network
on the TV
Connection result
Cable Connection
NG
BAL Board
OK
Connection result
Local Access
YES
USB Dongle
NO
NG
Ether net cable
OK
Connection result
Internet Access
YES
Access Point
NO
BAL Board
NG
KDL-32/40/46/52/60EX700 Series(AEP/UK)
Proxy setting
33
SEC 4. DIAGRAMS
4-1. BLOCK DIAGRAM
KDL-32/40/46/52/60EX700 Series(AEP/UK)
34
DIAGRAMS
4-2. CIRCUIT BOARDS LOCATION
(1) KDL-32EX700 Series
T-CON
GE3 Board
BAL Board
Switch Unit
Speaker (L)
Speaker (R)
HLR Board
HMS2 Board
KDL-32/40/46/52/60EX700 Series(AEP/UK)
35
DIAGRAMS
T-CON
GE3 Board
BAL Board
Switch Unit
Speaker (L)
Speaker (R)
KDL-32/40/46/52/60EX700 Series(AEP/UK)
HMS2 Board
HLR Board
36
DIAGRAMS
GE2-B Board
T-CON
BAL Board
Switch Unit
Speaker (L)
Speaker (R)
KDL-32/40/46/52/60EX700 Series(AEP/UK)
HMS2 Board
HLR Board
37
DIAGRAMS
GE2-B Board
T-CON
BAL Board
Switch Unit
Speaker (L)
Speaker (R)
KDL-32/40/46/52/60EX700 Series(AEP/UK)
HMS2 Board
HLR Board
38
DIAGRAMS
GE2-A Board
T-CON
BAL Board
Switch Unit
Speaker (L)
Speaker (R)
KDL-32/40/46/52/60EX700 Series(AEP/UK)
HMS2 Board
HLR Board
39
KDL-32/40/46/52/60EX700 Series(AEP/UK)
40
EXPLODED VIEWS
5-1. KDL-32EX700 SERIES
5-1-1. CHASSIS-1
REF. No.
1
2
3
4
5
6
7
8
2
12a
12
11
12
12a
7
6
DESCRIPTION
4-164-305-01
4-169-434-11
1-487-797-11
1-798-309-11
1-837-642-11
1-837-646-11
1-842-031-11
4-170-449-01
4-170-477-11
4-171-883-11
4-170-485-11
4-171-884-11
X-2546-783-1
X-2547-506-1
X-2541-871-1
*3-106-546-51
4-169-437-11
REMARK
EX703
EX709
EX709
EX709
11
5
4
10
PART No.
9
8
4-164-921-01 - EX700/701/703
4-164-921-11 - EX705/706/707/708/709
KDL-32/40/46/52/60EX700 Series(AEP/UK)
41
EXPLODED VIEWS
5-1. KDL-32EX700 SERIES
5-1-2. CHASSIS-2
REF. No.
PART No.
DESCRIPTION
REMARK
EX700,703,705,706,709
EX701
EX707
13
13
14
25
24
15
14
15
16
17
18
19
20
21
22
16
21
17
25
23
23
24
25
X-2541-876-1
X-2547-286-1
X-2547-505-1
A-1744-404-A
A-1736-860-A
1-811-088-11
1-826-873-41
4-169-425-11
4-169-424-11
1-474-213-11
A-1763-466-A
A-1763-467-A
A-1763-468-A
8-597-719-10
8-597-717-00
8-597-733-00
4-171-118-01
1-856-068-11
4-169-442-01
EX700,701
EX705,706,707,709
EX703
EX700,701
EX705,706,707,709
EX703
22
19
18
KDL-32/40/46/52/60EX700 Series(AEP/UK)
20
42
EXPLODED VIEWS
5-1. KDL-32EX700 SERIES
5-1-3. SCREWS
PART No.
2-580-639-01
2-580-611-01
2-580-600-01
2-580-608-01
2-580-592-01
4-159-298-01
2-580-591-01
7-685-646-79
DESCRIPTION
SCREW, +BVTP 4X12 TYPE2 IT-3
SCREW, +PSW M6X16
SCREW +PSW M4X8
SCREW, +PSW M5X16
SCREW, +PSW M3X8
SCREW, +PSW M4X10
SCREW, +PSW M3X5
SCREW, +BVTP 3X8 TYPE2 IT-3
KDL-32/40/46/52/60EX700 Series(AEP/UK)
43
EXPLODED VIEWS
5-2. KDL-40EX700 SERIES
5-2-1. CHASSIS-1
REF. No.
1
2
3
4
5
12a
6
7
8
2
12b
12
6
3
5
11
10
11
12
12a
12b
PART No.
DESCRIPTION
4-164-305-01
4-171-120-01
1-487-797-11
1-798-309-11
1-837-642-11
1-837-646-11
1-842-031-11
4-170-450-01
4-170-477-11
4-171-883-11
4-170-485-11
4-171-884-11
X-2546-784-1
X-2547-394-1
X-2541-872-1
*3-106-546-51
4-164-282-62
4-169-438-11
REMARK
EX703
EX709
EX709
EX709
KDL-32/40/46/52/60EX700 Series(AEP/UK)
4-164-921-11 - EX705/706/707/708/709
44
EXPLODED VIEWS
5-2. KDL-40EX700 SERIES
5-2-2. CHASSIS-2
REF. No.
PART No.
DESCRIPTION
REMARK
EX700,703,705,706,709
EX701,708
EX707
13
13
14
15
16
17
18
19
20
21
14
24
25
16
15
22
21
25
23
17
22
23
24
25
X-2541-877-1
X-2547-268-1
X-2547-507-1
A-1744-404-A
A-1736-860-A
1-811-089-11
1-826-873-41
4-171-121-01
4-171-122-01
1-474-213-11
A-1763-466-A
A-1763-467-A
A-1763-468-A
8-597-719-10
8-597-717-00
8-597-733-00
4-171-118-01
1-856-068-11
4-169-441-01
EX700,701
EX705,706,707,708,709
EX703
EX700,701
EX705,706,707,708,709
EX703
19
18
KDL-32/40/46/52/60EX700 Series(AEP/UK)
20
45
EXPLODED VIEWS
5-2. KDL-40EX700 SERIES
5-2-3. SCREWS
PART No.
2-580-639-01
2-580-611-01
2-580-603-01
2-580-608-01
2-580-592-01
4-159-298-01
2-580-591-01
7-685-646-79
DESCRIPTION
SCREW , +BVTP 4X12 TYPE2 IT-3
SCREW , +PSW M6X16
SCREW , +PSW M4X16
SCREW , +PSW M5X16
SCREW , +PSW M3X8
SCREW , +PSW M4X10
SCREW , +PSW M3X5
SCREW , +BVTP 3X8 TYPE2 IT-3
KDL-32/40/46/52/60EX700 Series(AEP/UK)
46
EXPLODED VIEWS
5-3. KDL-46EX700 SERIES
5-3-1. CHASSIS-1
REF. No.
1
2
3
4
5
12a
6
7
8
1
2
12b
12
6
3
5
11
10
11
12
12a
12b
PART No.
DESCRIPTION
4-164-305-01
4-171-120-01
1-487-797-11
1-798-309-11
1-837-642-11
1-837-646-11
1-842-031-11
4-170-450-01
4-170-477-11
4-171-883-31
4-170-485-11
4-171-884-31
X-2546-784-1
X-2547-394-1
X-2541-873-1
*3-106-546-51
4-164-282-62
4-169-438-11
REMARK
EX703
EX709
EX709
EX709
4-164-921-01 - EX700/701/703
4-164-921-11 - EX705/706/707/708/709
KDL-32/40/46/52/60EX700 Series(AEP/UK)
47
EXPLODED VIEWS
5-3. KDL-46EX700 SERIES
5-3-2. CHASSIS-2
REF. No.
PART No.
DESCRIPTION
REMARK
EX700,703,705,709
EX701,706
EX707,708
13
13
14
24
15
25
14
15
16
17
18
19
20
21
16
22
25
21
23
17
23
24
25
X-2541-878-1
X-2547-269-1
X-2547-508-1
A-1744-404-A
A-1736-860-A
1-811-090-11
1-826-873-41
4-169-429-11
4-169-428-11
A-1754-367-A
A-1763-466-A
A-1763-467-A
A-1763-468-A
8-597-719-10
8-597-717-00
8-597-733-00
4-171-118-01
1-856-068-11
4-169-441-01
EX700,701
EX705,706,707,708,709
EX703
EX700,701
EX705,706,707,708,709
EX703
22
19
18
KDL-32/40/46/52/60EX700 Series(AEP/UK)
20
48
EXPLODED VIEWS
5-3. KDL-46EX700 SERIES
5-3-3. SCREWS
PART No.
2-580-639-01
2-580-611-01
2-580-603-01
2-580-608-01
2-580-592-01
4-159-298-01
2-580-591-01
7-685-646-79
DESCRIPTION
SCREW , +BVTP 4X12 TYPE2 IT-3
SCREW , +PSW M6X16
SCREW , +PSW M4X16
SCREW , +PSW M5X16
SCREW , +PSW M3X8
SCREW , +PSW M4X10
SCREW , +PSW M3X5
SCREW , +BVTP 3X8 TYPE2 IT-3
KDL-32/40/46/52/60EX700 Series(AEP/UK)
49
EXPLODED VIEWS
5-4. KDL-52EX700 SERIES
5-4-1. CHASSIS-1
REF. No.
1
2
3
4
5
12a
12
6
7
8
9
10
11
12
12a
PART No.
DESCRIPTION
4-164-305-01
4-171-120-01
1-487-797-11
1-798-309-11
1-837-642-11
1-837-646-11
1-842-031-11
4-170-451-01
4-170-479-11
4-170-487-11
X-2546-785-1
X-2541-874-1
*3-106-546-51
4-169-439-11
REMARK
EX703
5
7
11
4
8
KDL-32/40/46/52/60EX700 Series(AEP/UK)
4-164-921-11 - EX705/706/707/708/709
50
EXPLODED VIEWS
5-4. KDL-52EX700 SERIES
5-4-2. CHASSIS-2
REF. No.
PART No.
DESCRIPTION
REMARK
13
13
14
15
16
17
18
19
20
21
14
24
15
25
22
16
21
25
22
17
23
23
24
25
X-2541-879-1
A-1744-404-A
A-1736-860-A
1-811-091-11
1-826-873-41
4-169-431-11
4-169-430-11
A-1754-367-A
A-1763-466-A
A-1763-467-A
A-1763-468-A
8-597-719-10
8-597-717-00
8-597-733-00
4-171-118-01
1-856-068-11
4-169-441-01
EX700
EX705
EX703
EX700
EX705
EX703
19
18
KDL-32/40/46/52/60EX700 Series(AEP/UK)
20
51
EXPLODED VIEWS
5-4. KDL-52EX700 SERIES
5-4-3. SCREWS
PART No.
2-580-639-01
2-580-611-01
2-580-603-01
2-580-608-01
2-580-592-01
4-159-298-01
2-580-591-01
4-685-646-79
DESCRIPTION
SCREW, +BVTP 4X12 TYPE2 IT-3
SCREW, +PSW M6X16
SCREW, +PSW M4X16
SCREW, +PSW M5X16
SCREW, +PSW M3X8
SCREW, +PSW M4X10
SCREW, +PSW M3X5
SCREW, +BVTP 3X8 TYPE2 IT-3
KDL-32/40/46/52/60EX700 Series(AEP/UK)
52
EXPLODED VIEWS
5-5. KDL-60EX700 SERIES
5-5-1. CHASSIS-1
REF. No.
1
2
3
4
5
12a
12
6
3
6
7
8
9
10
11
12
12a
PART No.
DESCRIPTION
REMARK
4-164-305-01
4-169-436-11
1-487-797-11
1-798-309-11
1-837-642-11
1-837-640-11
1-842-104-31
4-170-452-01
4-170-476-11
4-170-488-11
X-2546-786-1
X-2541-875-1
*3-106-546-51
4-169-440-11
7
11
4
8
10
KDL-32/40/46/52/60EX700 Series(AEP/UK)
4-164-921-11 - EX705/706/707/708/709
53
EXPLODED VIEWS
5-5. KDL-60EX700 SERIES
5-5-2. CHASSIS-2
REF. No.
PART No.
DESCRIPTION
REMARK
13
13
14
15
16
17
18
19
20
21
14
24
15
22
25
16
23
24
25
21
25
17
X-2541-870-1
A-1744-404-A
A-1736-860-A
1-811-092-11
1-826-873-41
4-169-433-11
4-169-432-11
1-474-211-11
A-1763-466-A
A-1763-468-A
A-1763-467-A
8-597-719-10
8-597-733-00
8-597-717-00
4-171-118-01
1-856-068-11
4-169-441-01
BEZEL(60) ASSY
HLR MOUNT
HMS2 MOUNT
LCD PANEL (SH60LEST)
LOUDSPEAKER (3.4x17.5CM)
BRACKET, SP(60R)
BRACKET, SP(60L)
STATIC CONVERTER (TV)_GE2-A
BAL BOARD COMPLETE
BAL BOARD COMPLETE
BAL BOARD COMPLETE
UNIVERSAL SIL-TU SUT-AE101T
UNIVERSAL SIL-TU SUT-HE111T
UNIVERSAL SIL-TU SUT-VE101T
BRACKET, SIDE JACK M
LENS
BRACKET, PANEL(A)
EX700
EX703
EX705
EX700
EX703
EX705
23
22
19
18
KDL-32/40/46/52/60EX700 Series(AEP/UK)
20
54
EXPLODED VIEWS
5-5. KDL-60EX700 SERIES
5-5-3. SCREWS
PART No.
2-580-639-01
2-580-611-01
2-580-603-01
2-580-608-01
2-580-592-01
4-159-298-01
2-580-591-01
7-685-646-79
DESCRIPTION
SCREW, +BVTP 4X12 TYPE2 IT-3
SCREW, +PSW M6X16
SCREW, +PSW M4X16
SCREW, +PSW M5X16
SCREW, +PSW M3X8
SCREW, +PSW M4X10
SCREW, +PSW M3X5
SCREW, +BVTP 3X8 TYPE2 IT-3
KDL-32/40/46/52/60EX700 Series(AEP/UK)
55
*1-910-100-16
*1-910-100-17
40 INCHES
*1-837-665-12
1-837-704-11
*1-910-100-18
*1-910-100-19
46 INCHES
*1-837-666-12
1-837-705-11
*1-910-100-20
*1-910-100-21
KDL-32/40/46/52/60EX700 Series(AEP/UK)
56
52 INCHES
*1-837-667-12
1-837-706-11
*1-910-100-22
*1-910-100-23
60 INCHES
*1-837-532-12
1-837-710-11
*1-910-100-24
*1-910-100-25
MANUAL, INSTRUCTION
EX700,701
*4-180-170-31
MANUAL, INSTRUCTION
EX700,701
*4-180-170-41
MANUAL, INSTRUCTION
EX700
*4-180-171-11
MANUAL, INSTRUCTION
EX703
*4-180-172-71
MANUAL, INSTRUCTION
EX705,706,707,708,709
KDL-32/40/46/52/60EX700 Series(AEP/UK)
57
EX700,701,703,705,706
1-487-758-11
EX707,708,709
5-6-4. MISCELLANEOUS
1-822-482-11
1-822-484-11
1-822-525-21
1-821-827-21
D SUB CONNECTOR
1-821-868-11
ETHERNET CONNECTOR(8P)
1-821-834-12
USB CONNECTOR
1-822-579-31
1-822-580-41
1-822-581-12
1-842-010-11
JACK
1-822-524-21
PHONO JACK 2P
1-842-096-11
PHONO JACK 5P
KDL-32/40/46/52/60EX700 Series(AEP/UK)
58
END
9-888-277-07
KDL-32/40/46/52/60EX700 Series(AEP/UK)
Sony Corporation
Sony UK
Service Promotions Dept.
English
10IP7100-1
Made in U.K.
2010. 09
59
APPENDIX
CAUTION TO SHARP EDGE OF REAR COVER(32)
OK
(Curling area)
NG
(Side Jack hole/Control button hole/Under cover area)
OK to grab
(curling area)
OK to grab with care
(sharp edge area)
NG to grab
(sharp edge and
easy to deform.)
OK
(Note edge area)
KDL-32/40/46/52/60EX700 Series(AEP/UK)
60
APPENDIX
CAUTION TO SHARP EDGE OF REAR COVER(40)
OK
(Curling area)
NG
(Side Jack hole/Control button hole/Under cover area)
OK to grab
(curling area)
OK to grab with care
(sharp edge area)
NG to grab
(sharp edge and
easy to deform.)
OK
(Note edge area)
KDL-32/40/46/52/60EX700 Series(AEP/UK)
61
APPENDIX
CAUTION TO SHARP EDGE OF REAR COVER(46)
OK
(Curling area)
NG
(Side Jack hole/Control button hole/Under cover area)
OK to grab
(curling area)
OK to grab with care
(sharp edge area)
NG to grab
(sharp edge and
easy to deform.)
OK
(Note edge area)
KDL-32/40/46/52/60EX700 Series(AEP/UK)
62
APPENDIX
CAUTION TO SHARP EDGE OF REAR COVER(52)
OK
(Curling area)
NG
(Side Jack hole/Control button hole/Under cover area)
OK to grab
(curling area)
OK to grab with care
(sharp edge area)
NG to grab
(sharp edge and
easy to deform.)
OK
(Note edge area)
KDL-32/40/46/52/60EX700 Series(AEP/UK)
63
APPENDIX
CAUTION TO SHARP EDGE OF REAR COVER(60)
OK
(Curling area)
NG
(Side Jack hole/Control button hole/Under cover area)
OK to grab
(curling area)
OK to grab with care
(sharp edge area)
NG to grab
(sharp edge and
easy to deform.)
OK
(Note edge area)
KDL-32/40/46/52/60EX700 Series(AEP/UK)
64
APPENDIX
Method of RC handling to open.
1.LiftupHOOKCOVERalittletomakegapbetween
REARCOVERandSPBRACKET.
2.GrabREARCOVERatthebottomareawithgap.
Gap
KDL-32/40/46/52/60EX700 Series(AEP/UK)
65
APPENDIX
Method of RC handling to open.
3.HoldREARCOVER
4.LiftupREARCOVERbybothhandsuntilaround20
degrees.
5.PullREARCOVERdownwardtoreleasehookattop
edgeofBEZEL.
20
4
KDL-32/40/46/52/60EX700 Series(AEP/UK)
66
APPENDIX
Method of RC handling to close.
1.AligntheholesofREARCOVERtothehooksof
BEZELattopedge,andinsert.
2.PushingRCatthemiddleoftopedge(hook
portion)canhelpinsertioncompleted.
1
20
HookofBEZEL
HoleofREARCOVER
KDL-32/40/46/52/60EX700 Series(AEP/UK)
67
APPENDIX
Method of RC handling to close.
3.AlignClosewhilepushingRConthetop.
4.PushingConfirmscrewholesindicatedbeloware
aligned,andscrewtheseholesatfirst.
(NeedtoholdRCwhilescrewing,otherwiseRC
movesdownwardduetothegravity.)
4
KDL-32/40/46/52/60EX700 Series(AEP/UK)
68