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The SIMATIC S7 System Family

SIMATIC
PCS 7
SIMATIC
NET

SIMATIC
Software

SIMATIC
PC

SIMATIC
HMI

SIMATIC
SIMATIC
WinCC

SIMATIC
DP
SIMATIC
Controller

SIMATIC S7
Siemens AG 2008. All rights reserved.

Contents

Date:
File:

18.09.2009
PRO1_01E.1

SITRAIN Training for


Automation and Industrial Solutions

Page

The SIMATIC S7 System Family ......................................................................................................


2
Objectives ........................................................................................................................................
3
SIMATIC S7 Overview .....................................................................................................................
4
What does "Totally Integrated Automation" Mean .............................................................................
5
The SIMATIC S7/C7 and WinAC Controllers ....................................................................................
6
S7-200
.............................................................................................................................................
7
S7-200 Micro Controller
..................................................................................................................
8
S7-200: Modules / Expansion Modules (EM) ....................................................................................
9
S7 - 300 Automation System ............................................................................................................ 10
S7-300: Modules .............................................................................................................................. 11
S7-300: CPU Design ........................................................................................................................ 12
S7-400 Automation System .............................................................................................................. 13
S7-400: Modules .............................................................................................................................. 14
S7-400: CPU Design ........................................................................................................................ 15
SIMATIC Embedded Automation - Overview .................................................................................... 16
Device Spectrum of SIMATIC Embedded Automation ...................................................................... 17
An Application Example for PC-based Automation .......................................................................... 18
SIMATIC Microbox 427-B RTX "Embedded PC" .............................................................................. 19
SIMATIC S7- mEC (Modular Embedded Controller) ......................................................................... 20
PG/PC Requirements for Installing STEP 7 ...................................................................................... 21
Installing the STEP 7 Basic Package ................................................................................................ 22
STEP 7 Tools ................................................................................................................................... 23
STEP 7 Software Packages (Examples) ........................................................................................... 24
If You Want to Know More about the Topic "TIA" .............................................................................. 25
More Information .............................................................................................................................. 26
ST-PRO1
SITRAIN Training for
The SIMATIC S7 System Family
Page 1
Automation and Industrial Solutions

The SIMATIC S7 System Family


SIMATIC
PCS 7
SIMATIC
NET

SIMATIC
Software

SIMATIC
PC

SIMATIC
HMI

SIMATIC
SIMATIC
WinCC

SIMATIC
DP
SIMATIC
Controller

SIMATIC S7
Siemens AG 2008. All rights reserved.

Date:
File:

18.09.2009
PRO1_01E.2

SITRAIN Training for


Automation and Industrial Solutions

Contents
Page
Programming Sequence Control Systems with S7- GRAPH ............................................................. 27
The State Diagram Method S7- HiGraph .......................................................................................... 28
Programming in the High Level Language S7- SCL .......................................................................... 29
CFC - Tool for Graphic Interconnection of S7 Blocks ........................................................................ 30
Process Diagnosis with S7- PDIAG .................................................................................................. 31
Testing User Programs with S7- PLCSIM ......................................................................................... 32
Runtime Software for Closed-loop Control Engineering Tasks .......................................................... 33
Communicating with SIMATIC NET .................................................................................................. 34
Operator Control and Process Monitoring with SIMATIC HMI ........................................................... 35
Process Visualization and Operator Control with WinCC .................................................................. 36
Process Automation with SIMATIC PCS 7 ........................................................................................ 37
DRIVES Technology ........................................................................................................................ 38
The SINAMICS Family ..................................................................................................................... 39

SITRAIN Training for


Automation and Industrial Solutions

Page 2

ST-PRO1
The SIMATIC S7 System Family

Objectives
Upon completion of the chapter the participant will ...
...

have an overview of the SIMATIC S7 system family

...

be familiar with the S7-300 and S7-400 automation systems

...

have an overview of the modules available for these automation


systems

...

understand the concept of "Totally Integrated Automation" (T.I.A.)

...

be familiar with the programming devices

...

be familiar with the PC requirements for working with STEP7

...

be familiar with the tools of the STEP7 basic programming package

have an overview of the most important tools used in the T.I.A.


concept

SIMATIC S7
Siemens AG 2008. All rights reserved.

SITRAIN Training for


Automation and Industrial Solutions

Date:
File:

18.09.2009
PRO1_01E.3

Page 3

SITRAIN Training for


Automation and Industrial Solutions

ST-PRO1
The SIMATIC S7 System Family

SIMATIC S7 Overview
SIMATIC PG
SIMATIC PC

SIMATIC HMI

SIMATIC Software

MPI Network
Industrial Ethernet

SIMATIC NET

PROFIBUS

PC-based

SIMATIC
Controller
SIEMENS

SF
RUN
STOP

I0.0
I0.1
I0.2
I0.3
I0.4
I0.5

Q0.0
Q0.1
Q0.2
Q0.3
Q0.4

CPU 212

Q0.5

I0.6
I0.7

SIMATIC
S7-200

PROFIBUS DP

AS-Interface

SIMATIC S7

Date:
File:

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18.09.2009
PRO1_01E.4

SITRAIN Training for


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Introduction

For the operation of machines, equipment and processes in almost all areas of
manufacturing you require control elements in addition to energy supply. It must
be possible to initiate, control, monitor and end the operation of any given
machine or process.

Hard-wired
Controllers -> PLC

In the hard-wired controllers of the past, the program logic was governed by
the task-specific wiring of contactors and relays.
Today, programmable logic controllers are used to solve automation tasks. The
logic stored in the program memory of an automation system does not depend on
equipment design and wiring and can be modified at any time with the help of a
programming device.

Totally Integrated
Automation

Production processes are no longer seen as individual partial processes, but


rather as integral components of an entire production process.
The total integration of the entire automation environment is today achieved with
the help of:
one common software environment that integrates all components and tasks
into one uniform easy to use system
a common data management (central database)
a common communication between all participating automation components.

SITRAIN Training for


Automation and Industrial Solutions

Page 4

ST-PRO1
The SIMATIC S7 System Family

What does "Totally Integrated Automation" Mean

PCS 7

WinCC

Engineering

NET

SIMATIC S7

NET
Instrum.

Drives
M

SIMATIC S7

Date:
File:

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PRO1_01E.5

SITRAIN Training for


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Totally Integrated
Automation

The new SIMATIC family unifies all devices and systems, such as hardware
and software, into a uniform, powerful system platform.
In this platform existing barriers between computer, PLC, and process control
have been overcome. Operator control and monitoring are improved.

Advantages

This totally integrated automation offers you, among other things, the following
advantages:

A scalable hardware platform. The optimal (price/performance)


functionality (PLC or computer) can be chosen for the task to be solved.

An open totally integrated automation environment. An existing


system can be easily extended, or future automation solutions can be
integrated.
Existing investments retain their value. The transition from an existing
SIMATIC, TELEPERM or TI environment can be carried out very easily.

Powerful software increases the productivity in the implementation of a


project reducing the engineering and life cycle costs. In addition, expenses for
commissioning, maintenance and service are reduced.

SIMATIC is based on Windows standards and can thus easily use their
applications (standard software) and communication mechanisms.

SITRAIN Training for


Automation and Industrial Solutions

Page 5

ST-PRO1
The SIMATIC S7 System Family

The SIMATIC S7/C7 and WinAC Controllers


modular

Upper and
middle
performance
range

SIMATIC S7 - 400
Lower and
middle
performance
range

SIMATIC S7 - 300
Micro PLC

SIMATIC WinAC

complete

modular

SIMATIC C7 6xx

compact

SIMATIC S7 - 200

SIMATIC S7

Logo

Date:
File:

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PRO1_01E.6

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SIMATIC S7

The programmable logic controller family consists of the Micro PLC (S7-200)
performance range, the lower/middle performance range (S7-300) and the
middle/upper performance range (S7-400).

SIMATIC C7

This complete system is the combination of a PLC (S7-300) and an operator


panel of the HMI operator control and process monitoring system. The integration
of programmable logic controller and operator panel in one device makes
complete machine controls in the smallest space and at an economical price
possible.

WinAC

WinAC is a PC-based solution. It is used when various automation tasks (control,


visualization, data processing) are to be solved with a PC.

SITRAIN Training for


Automation and Industrial Solutions

Page 6

ST-PRO1
The SIMATIC S7 System Family

S7-200

S7-22x

S7-21x

EM 221

SF
RUN
STOP

SIEMENS

I0.0
I0.1
I0.2
I0.3
I0.4
I0.5
I0.6
I0.7

I1.0
I1.1
I1.2
I1.3
I1.4
I1.5

Q0.0
Q0.1
Q0.2
Q0.3

Q1.0
Q1.1

CPU 214

DI 8 x DC24V
I.0
I.1
I.2

Q0.4
Q0.5
Q0.6
Q0.7

I.3
I.4
I.5
I.6

SIMATIC
S7-200

I.7

SIMATIC S7

Date:
File:

Siemens AG 2008. All rights reserved.

Features

SITRAIN Training for

18.09.2009
PRO1_01E.7

Automation and Industrial Solutions

Modular small control system for the low-end performance range,

Performance-graded range of CPUs,

Extensive selection of modules,

Expandable design with up to 7 modules,

Backplane bus integrated in the modules,

Can be networked with


- RS 485 communications interface or
- PROFIBUS or
- connected with Industrial Ethernet,

Central PG/PC connection with access to all modules,

No slot rules for peripheral modules,

Own software,

"Complete package" with power supply, CPU, I/O in one device,

"Micro PLC" with integrated functions.

SITRAIN Training for


Automation and Industrial Solutions

Page 7

ST-PRO1
The SIMATIC S7 System Family

S7-200 Micro Controller

Status Indicators
for Integrated DO
Status Indicators

- Potentiometer
- Memory Card
- Mode Selector
PPI Connection

Status Indicators
for Integrated DI

SIMATIC S7

Date:
File:

Siemens AG 2008. All rights reserved.

Mode Selector

Status Indicators
(LEDs)

18.09.2009
PRO1_01E.8

SITRAIN Training for


Automation and Industrial Solutions

For manual mode selection of the CPU:


STOP
= Stop mode, the program is not executed.
TERM
= Program execution, read/write access possible from PG.
RUN
= Program execution, read-only access possible from PG.
SF
= Group error; internal CPU fault; red
RUN
= Run mode; green
STOP
= Stop mode; yellow
DP
= PROFIBUS-DP (only CPU 215)

Memory Card

Slot for memory card. A memory card saves the program contents in the event of
a power outage without the need for a battery.

PPI Connection

The programming device / text display or another CPU is connected here.


This enables you to access several controllers from a PG or text display. As well,
the S7-200 CPUs use the Network Read (NETR) and Network Write (NETW)
instructions to read and write to each other (peer-to-peer communication).

SITRAIN Training for


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Page 8

ST-PRO1
The SIMATIC S7 System Family

S7-200: Modules / Expansion Modules (EM)

I / O Modules

Function Modules (FM)

SIMATIC S7

Date:
File:

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Expansion
Modules (EM)

18.09.2009
PRO1_01E.9

Communications
Processors (CP)

SITRAIN Training for


Automation and Industrial Solutions

Digital input modules:


- 24VDC
- 120/230VAC
Digital output modules:
- 24VDC
- Relay
Analog input modules:
- Voltage
- Current
- Resistance
- Thermocouple
Analog output modules:
- Voltage
- Current

Communications
Processors (CP)

Using the CP 242-2, the S7-200 can be connected to an AS-Interface as the


master. In that way, 31 AS-Interface slaves can control up to 248 binary
elements. This greatly increases the number of inputs/outputs of the S7-200.
Other communications modules are the modem and PROFIBUS-DP expansion
modules. The SIMATIC NET CP 243-1 can be used to connect to Industrial
Ethernet.

Accessories

Bus connector

SITRAIN Training for


Automation and Industrial Solutions

Page 9

ST-PRO1
The SIMATIC S7 System Family

S7 - 300 Automation System

SIMATIC S7

Date:
File:

Siemens AG 2008. All rights reserved.

Features

SITRAIN Training for

18.09.2009
PRO1_01E.10

Automation and Industrial Solutions

Modular small control system for the lower and middle performance range

Performance-graded range of CPUs

Extensive selection of modules

Expandable design with up to 32 modules

Backplane bus integrated in the modules

Can be networked with


-

Multipoint Interface (MPI),

PROFIBUS or

Industrial Ethernet or

PROFINET

Central PG/PC connection with access to all modules

No slot rules for peripheral modules,

Configuration and parameter setting with the help of the "Hardware


Configuration" tool

SITRAIN Training for


Automation and Industrial Solutions

Page 10

ST-PRO1
The SIMATIC S7 System Family

S7-300: Modules

PS
(optional)

CPU

IM
SM:
(optional) DI

SIMATIC S7

SM:
DO

Date:
File:

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SM:
AI

FM:
- Counting
- Positioning
- Closed-loop
control

SM:
AO

CP:
- Point-to Point
- PROFIBUS
- Industrial Ethernet

SITRAIN Training for

18.09.2009
PRO1_01E.11

Automation and Industrial Solutions

Signal Modules

Digital input modules:

24VDC, 120/230VAC

(SM)

Digital output modules:

24VDC,

Analog input modules:

Voltage, Current,
Resistance, Thermocouple

Analog output modules:

Voltage, Current

Relay

Interface Modules
(IM)

The IM360/IM361 and IM365 make multi-tier configurations possible.


The interface modules loop the bus from one tier to the next.

Dummy Modules
(DM)

The DM 370 dummy module reserves a slot for a signal module whose
parameters have not yet been assigned. A dummy module can also be used to
reserve a slot for installation of an interface module at a later date.

Function Modules
(FM)

Perform "special functions":


Counting
Positioning
Closed-loop control.

Communications
Processors (CP)

Provide the following networking facilities:


Point-to-Point connections
PROFIBUS
Industrial Ethernet

Accessories

PROFINET.

Bus connectors and front connectors

SITRAIN Training for


Automation and Industrial Solutions

Page 11

ST-PRO1
The SIMATIC S7 System Family

S7-300: CPU Design


CPU 315-2DP until Oct. 2002

SIMATIC S7

Date:
File:

Siemens AG 2008. All rights reserved.

Mode Selector

Status Indicators
(LEDs)

CPU 315-2DP after Oct. 2002

MRES
STOP
RUN
RUN-P
SF

=
=
=
=
=

BATF
DC5V
FRCE
RUN

=
=
=
=

STOP

18.09.2009
PRO1_01E.12

SITRAIN Training for


Automation and Industrial Solutions

Memory reset function (Module Reset)


Stop mode, the program is not executed.
Program execution, read-only access possible from PG.
Program execution, read/write access possible from PG.
Group error; internal CPU fault or fault in module with diagnostics
capability.
Battery fault; battery empty or non-existent.
Internal 5 VDC voltage indicator.
FORCE; indicates that at least one input or output is forced.
Flashes when the CPU is starting up, then a steady light in Run
mode.
Shows a steady light in Stop mode.
Flashes slowly for a memory reset request,
Flashes quickly when a memory reset is being carried out,
Flashes slowly when a memory reset is necessary because a
memory card has been inserted.

Memory Card

A slot is provided for a memory card. The memory card saves the program
contents in the event of a power outage without the need for a battery.
For CPUs after Oct. 2002, a Micro Memory Card is always necessary for
operation. It also provides the backup in the event of a power outage.
Battery Compartment For CPUs up until Oct. 2002, there is a receptacle for a lithium battery under the
cover. The battery provides backup power to save the contents of the RAM in
the event of a power outage. For CPUs after Oct. 2002, no battery is necessary.
MPI Connection
Connection for a programming device or other device with an MPI interface.
DP Interface
Interface for direct connection of distributed I/Os to the CPU.

SITRAIN Training for


Automation and Industrial Solutions

Page 12

ST-PRO1
The SIMATIC S7 System Family

S7-400 Automation System

SIMATIC S7

Date:
File:

Siemens AG 2008. All rights reserved.

Features

18.09.2009
PRO1_01E.13

SITRAIN Training for


Automation and Industrial Solutions

The power PLC for the mid to upper performance range,


Performance-graded range of CPUs
Extensive selection of modules
Expandable design to over 300 modules
Backplane bus integrated in the modules
Can be networked with - Multipoint interface (MPI),
- PROFIBUS or
- Industrial Ethernet or
- PROFINET
Central PG/PC connection with access to all modules
No slot restrictions
Configuration and parameter setting with the help of the "Hardware
Configuration" tool
Multicomputing (up to four CPUs can be used in the central rack).

SITRAIN Training for


Automation and Industrial Solutions

Page 13

ST-PRO1
The SIMATIC S7 System Family

S7-400: Modules

PS

CPU

SM:
DI

SIMATIC S7

SM:
DO

SM:
AI

Date:
File:

Siemens AG 2008. All rights reserved.

SM:
AO

CP

18.09.2009
PRO1_01E.14

SM

FM

IM

SITRAIN Training for


Automation and Industrial Solutions

Signal Modules
(SM)

Digital input modules: 24VDC, 120/230VAC


Digital output modules: 24VDC, Relay
Analog input modules: Voltage, Current, Resistance, Thermocouple
Analog output modules: Voltage, Current.

Interface Modules
(IM)

The IM460, IM461, IM463, IM467 interface modules provide the connection
between various racks:
UR1 (Universal Rack) with up to 18 modules
UR2 (Universal Rack) with up to 9 modules
ER1 (Expansion Rack) with up to 18 modules
ER2 (Expansion Rack) with up to 9 modules.

Function Modules
(FM)

Perform "special functions":


Counting
Positioning
Closed-loop control.

Communications
Processors (CP)

Provide the following networking facilities:


Point-to-Point connections
PROFIBUS
Industrial Ethernet
PROFINET.

SITRAIN Training for


Automation and Industrial Solutions

Page 14

ST-PRO1
The SIMATIC S7 System Family

S7-400: CPU Design

Error LEDs
Slot for Memory
Card
Mode Selector
MPI/DP
Interface
DP Interface

External
Battery Supply

SIMATIC S7

Date:
File:

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PRO1_01E.15

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Fault LEDs

LEDs for the CPUs statuses and faults, both internal and external

Memory Cards

With the S7-400 CPUs you can, depending on your requirements, insert RAM
or flash EPROM cards as external load memory:
RAM cards are available with a capacity of:
64KByte, 256KByte, 1MByte, 2MByte.
The CPU battery backs up the contents.
Flash EPROM cards are available with a capacity of:
64KByte, 256KByte, 1MByte, 2MByte, 4MByte, 8MByte, 16MByte.
The contents are backed-up on the integrated EEPROMs.

Mode Selector

MRES
STOP
RUN
RUN-P

MPI / DP
Interface

= Memory reset function (Module RESet)


= STOP mode, that is, no program execution and output disabled
("OD" mode = Output Disabled).
= Program execution, read-only access possible from PG.
= Program execution, read/write access possible from PG.

MPI / DP interface (parameter-assignable in HW-Config) for


establishing the online connection to the programming device
connecting to distributed peripherals (DP)
data exchange with other stations (S7 Communication)

DP Interface

For connecting to distributed peripherals (DP, only for CPUs with 2 interfaces)

EXT-BATT

Additional external battery socket for a 5 VDC to 15 VDC source to back up the
RAM when the power supply is being replaced.

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Page 15

ST-PRO1
The SIMATIC S7 System Family

SIMATIC Embedded Automation - Overview


Modular Controller

Open + Standard PC

IPC

S7-mEC RTX

SIMATIC S7

Highest ruggedness
Modularity
Scalable
Commissioning through
Automators

Highest ruggedness
Modularity
Scalable
Commissioning through
Automators

H / F functionality
10 year replacement
parts availability
Long-term availability
Data-secure

SIMATIC Soft-PLC and HMI


options
Standard PC operating system
and interfaces
Openness (HW + SW)
State-of-the-art PC technology

Rugged (embedded)
Commissioning requires
PC know-how

SIMATIC Soft-PLC and HMI


options
Standard PC operating system
and interfaces
Openness (HW + SW)
Stat-of-the-art PC technology

The Best of Both Worlds

SIMATIC S7

Date:
File:

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PC-based Control

18.09.2009
PRO1_01E.16

SITRAIN Training for


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SIMATIC Embedded Automation is the implementation of various automation


tasks (PLC programming, visualization, data processing, HMI services) on one
common PC and software platform.
Today, three fundamental directions can be derived from this:

Modular Controllers: field-proven S7-300 and S7-400 controllers with their


different versions and performance characteristics

Embedded Controllers such as SIMATIC S7-mEC and SIMATIC Microbox


427B

SIMATIC Panel PCs with Win AC MP and Industrial PCs

For this purpose, Siemens offers the System PC based Automation as a block out
of the area of "SIMATIC Totally Integrated Automation".
Configuration, programming and parameter-assignment is handled by the familiar
engineering tool STEP 7 as of Version V5.4 SP4. The WinCC flexible software
package makes the HMI configuration possible.
The existing WinAC RTX 2005 software is being replaced by the 2008 version.
The most significant expansion is the PROFINET functionality with PN IO and
CBA (Component Based Automation). Included in this, among other things, is the
high performance operation of PROFINET IO as well as the open communication
via "Open User Communication".

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Page 16

ST-PRO1
The SIMATIC S7 System Family

Device Spectrum of SIMATIC Embedded Automation

SIMATIC Microbox 427B- RTX


SIMATIC Microbox 427B- HMI/RTX
SIMATIC Panel PC 477B- HMI
SIMATIC Panel PC 477B- HMI/RTX

SIMATIC S7

Date:
File:

Siemens AG 2008. All rights reserved.

Device Spectrum

SIMATIC Panel MP 177/277/377 +


WinAC MP
SIMATIC S7-mEC
SIMATIC WinAC 2008 RTX

18.09.2009
PRO1_01E.17

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The slide shows an overview of the most important device components that are
available for SIMATIC Embedded Automation.

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Page 17

ST-PRO1
The SIMATIC S7 System Family

An Application Example for PC-based Automation

WinCC flexible
Thin Client

PLC

PG/PC

HMI

Data server

Windows
Ethernet
interface

System / Cell network


169.254...

3rd party
device

WINAC RTX
PROFINET
interface

OUC
192.168...

CBA

PLC

Main application case for PC-based


Automation:

HMI

Field device Drive

SIMATIC S7

Date:
File:

Siemens AG 2008. All rights reserved.

PROFINET IO local behind CPU to avoid


dependancy on system configuration
(independent assignment of IP addresses).

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18.09.2009
PRO1_01E.18

Automation and Industrial Solutions

Application Example The application example above shows a possible structure for the use of a
SIMATIC Microbox 427-B in an automation solution. The connection of local PN
IO slaves takes place behind the CPU to avoid dependencies on the system
configuration. PROFINET IO RT services can be used in parallel with CBA
functions on the same line. Third party devices can be addressed via the open T
communication (Open user communication) (T-send and T-receive).
WinAC RTX 2008

SIMATIC WinAC RTX 2008 makes use of a PROFINET IO Controller Interface for
operating distributed PROFINET peripherals. Thereby, the RT and IRT operating
modes are supported. Moreover, two different interface types can be operated
with WinAC RTX 2008:

the Standard Ethernet (LAN-Interface) of the SIMATIC PC

the CP1616/1604, integrated PROFINET interface of the S7-mEC and the


SIMATIC PC

The interface integration in WinAC RTX 2008 and in the familiar STEP 7
configuration takes place similar to the PROFIBUS interfaces as submodules that
are used today. They behave like the integrated PN interface of the SIMATIC S7CPUs. Basically, the following types of data transmission are available (Standard
Ethernet LAN operating mode):

Realtime Core

PROFINET IO RT with up to 128 PROFINET IO devices

PROFINET Component Based Automation (CBA)

Open User Communication (T-communication)

S7 communication and routing

WinAC RTX 2008 simplifies the installation of the Ardence RTX realtime core.
Effective immediately, this is completely integrated in the setup of WinAC RTX
and no longer has to be installed separately.

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Page 18

ST-PRO1
The SIMATIC S7 System Family

SIMATIC Microbox 427-B RTX "Embedded PC"


System Fault

RUN / STOP

SIMATIC S7

Date:
File:

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Microbox 427B

18.09.2009
PRO1_01E.19

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The SIMATIC Microbox 427B-HMI/RTX is an "embedded solution" for combined


controller and operator control and visualization tasks. The ready-to-go Microbox
provides the WinAC RTX, WinCC flexible RT and Windows XPe software preinstalled. Special properties with regards to retentive storing of SIMATIC WinAC
RTX user data exist.
Configuration and programming is done as usual with STEP 7. Industrial Ethernet
and PROFIBUS interfaces are available for download activities and data
communication. Furthermore, USB interfaces, connection possibilities for flat
screens (DVI/VGA), as well as a serial RS232 interface and up to three PC/104Plus cards are available.
SIMATIC WinAC RTX makes the use of an "Open Development Kit" for
implementing application-specific functions in the PLC program possible.

SITRAIN Training for


Automation and Industrial Solutions

Page 19

ST-PRO1
The SIMATIC S7 System Family

SIMATIC S7- mEC (Modular Embedded Controller)


USB connection
for mouse etc.

Remote Desktop
Protocol (RDP) for
access to all S7-mEC
programs

Thin
Client

EM PCI-104

EC31 RTX

P-Bus

EM PC

STEP 7 for
parameterization +
diagnosis (RTX)

2x USB
1x IE/PN
1x serial
1x DVI-I
1x serial
1x CF slot

SIMATIC S7

Connection of S7
standard peripherals
Up to 3 PCI cards

Date:
File:

Siemens AG 2008. All rights reserved.

18.09.2009
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SITRAIN Training for


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Embedded Controller The new high-performance SIMATIC S7-mEC "modular embedded controller"
completes the product portfolio in the area of the SIMATIC Controller. The
benefits of a Standard S7 Controller are combined with those of a PC-based
solution.
Different automation solution tasks can be implemented on one hardware platform
with the S7-mEC. The hardware basis consists of current PC technology with an
Intel Core Duo 1.2 GHz processor, a 2GB Flash Disk and 1 GB main memory.
SIMATIC WinAC RTX 2008 is used as the application program, Windows XPe
functions as the operating system. Remote services, such as, remote monitoring
via TCP/IP services are available. The S7-mEC also has a Multimedia Card Slot
(MMC).
The design without fan and hard drive is well-suited for the industrial environment.
Three Industrial Ethernet ports and up to two additional USB interfaces enable the
problem-free integration in existing automation scenarios.
The S7-mEC "modular embedded controller" is installed and configured like an
S7-300 PLC.
SIMATIC STEP 7 V5.4 SP4 with additional hardware patch is used as the
engineering tool (RTX version on the S7-mEC necessary).
WinCC flexible can be used as an additional option for operator control and
monitoring. The new SIMATIC Thin Client and other Windows XPe applications
can also be used.

SITRAIN Training for


Automation and Industrial Solutions

Page 20

ST-PRO1
The SIMATIC S7 System Family

PG/PC Requirements for Installing STEP 7


Operating Systems:

Microsoft Windows 2000 Professional


Microsoft Windows XP Professional
Microsoft Windows Vista

Memory on the
Hard Drive:

Depending on the installation, between 400 MB and 800 MB

Mouse:

Yes

Interfaces:

SIMATIC S7

Date:
File:

Siemens AG 2008. All rights reserved.

Requirements

CP5611 (PCI) or
CP5512 (PCMCIA) or
PC adapter (USB)
Industrial Ethernet Interface (NIC)
Programming interface for Memory Card (optional)

18.09.2009
PRO1_01E.21

SITRAIN Training for


Automation and Industrial Solutions

SIMATIC Programming devices (PG) provide the optimum basis for using the
STEP 7 software.
You can, however, also use a PC that fulfills the above-listed requirements. So
that you can make the necessary online connection between the automation
system (PLC) and the PC, the PC must be equipped with one of the interfaces
listed in the slide above.
If user programs are to be loaded on memory cards outside of the CPU, the PC
must also be equipped with the appropriate programming interface.

SITRAIN Training for


Automation and Industrial Solutions

Page 21

ST-PRO1
The SIMATIC S7 System Family

Installing the STEP 7 Basic Package

Double-click on icon

Activate
through
Start menu

SIMATIC S7

Date:
File:

Siemens AG 2008. All rights reserved.

Installation

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SITRAIN Training for


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1. Activate "Setup.exe" on the Installation CD or use the automatic Setup routine


activation
2. Choose options
3. Choose language(s)
4. Insert authorization disk when prompted.
5. Re-boot when prompted

Software Protection

The STEP 7 software is copy-protected and can only be used on one


programming device at a time.
When you have installed the software, you cannot start using it until you have
transferred the authorization to the hard disk drive from the authorization disk.

Notes

Be sure to read the notes in the README.TXT file on the authorization disk. If
you do not observe these instructions, you risk losing your authorization.
For emergency operation, the STEP 7 basic package can also be used without
authorization. As well, there is also a 14 day limited authorization available in
addition to the unlimited (in time) authorization.

Hot fixes

STEP7 software updates can be downloaded from the Internet.

Result

The main tool in STEP 7 is the SIMATIC Manager. There are two ways in which
to activate it:
1. through the Task bar Start SIMATIC SIMATIC Manager or through
2. the icon "SIMATIC Manager" on the Windows Desktop.

SITRAIN Training for


Automation and Industrial Solutions

Page 22

ST-PRO1
The SIMATIC S7 System Family

STEP 7 Tools

SIMATIC S7

Date:
File:

Siemens AG 2008. All rights reserved.

18.09.2009
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SITRAIN Training for


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SIMATIC Manager

The SIMATIC Manager manages the STEP 7 projects. It is the main program and
also appears on the WINDOWS desktop.

Notes

"STEP 7 - Readme" provides detailed information about the version, installation


procedure, etc.

LAD, STL, FBD

Tool for writing STEP 7 user programs in the "Ladder Diagram", "Statement List"
or "Function Block Diagram" programming languages.

Memory Card
Parameter
Assignment.

You can save your user programs on EPROM cards by either using the
programming device or an external prommer.
Different drivers are required, depending on the application.

Configuring
Networks

Network configuration with the "NetPro" tool which belongs to the STEP 7 basic
package.

Setting the PG-PC


Interface

This tool is used for setting the local node address, the transmission speed
and the highest node address in the MPI network.

PID Control
Parameter
Assignment

The basic STEP 7 software package also includes blocks for solving PID
(closed-loop) control problems. You choose "PID Control Parameter Assignment"
to start the program for assigning parameters to the closed-loop control blocks.

Converting S5 Files

STEP5 programs can be converted into the corresponding STEP 7 programs with
the help of the S5/S7 converter.

Configure SIMATIC
Workspace

This option provides facilities for configuring multi-user systems.

Converting TI Files

SIMATIC TI programs can be converted into the corresponding STEP 7 program


with the help of the TI/S7 converter.

SITRAIN Training for


Automation and Industrial Solutions

Page 23

ST-PRO1
The SIMATIC S7 System Family

STEP 7 Software Packages (Examples)


Which PLC?
SIMATIC S7-200

SIMATIC S7-300

SIMATIC S7-300

Necessary
STEP 7
Micro/WIN

STEP 7 Lite

Tele Service

S7- PLCSIM

STEP 7

S7- SCL

CFC

S7- GRAPH

S7- HiGraph

Fuzzy Control

Standard PID
Control

Modular PID
Control

DOCPRO

TeleService

S7- PDIAG

S7- PLCSIM

PRODAVE
MPI

S7- SCL

S7- PLCSIM

S7- GRAPH

SIMATIC S7-400

STEP 7 Professional

STEP 7

SIMATIC S7

Date:
File:

Siemens AG 2008. All rights reserved.

STEP 7

Options

SITRAIN Training for

18.09.2009
PRO1_01E.24

Automation and Industrial Solutions

STEP 7 is the basic package for configuring SIMATIC S7-300 or S7-400 systems.
With STEP 7 you can:
configure hardware and assign parameters to it;
configure communication;
program;
test and debug;
document and archive;
carry out diagnosis.

STEP 7 Lite

STEP 7 Lite can be used to program the SIMATIC S7-300 (also the compact
CPUs). Programs that were created with STEP 7 Lite can also be exported to
STEP 7.
It is not possible to carry out a PROFIBUS (DP) or ETHERNET configuration!
ET200S or ET200X configuration (standalone) is possible.
PLCSIM and Teleservice can be used as option packages.

STEP 7 Micro

STEP 7 Micro is suitable exclusively for configuring the S7-200.

License

With the exception of STEP Micro/Win, a license is required for each package.

STEP 7 Professional STEP 7 Professional is a Software Package that contains all IEC languages:
STEP 7 Basic, S7-SCL, S7-GRAPH and the simulation package S7-PLCSIM.
STEP 7 Professional is available as an upgrade package (Powerpack) for STEP7.
Prerequisite for acquiring the powerpack is a valid STEP 7 license.

SITRAIN Training for


Automation and Industrial Solutions

Page 24

ST-PRO1
The SIMATIC S7 System Family

If You Want to Know More about the Topic "TIA"

SIMATIC S7

Date:
File:

Siemens AG 2008. All rights reserved.

Note

18.09.2009
PRO1_01E.25

SITRAIN Training for


Automation and Industrial Solutions

The following pages contain either further information or are for reference to
complete a topic.
For more indepth study we offer advanced courses and self-learning mediums.

SITRAIN Training for


Automation and Industrial Solutions

Page 25

ST-PRO1
The SIMATIC S7 System Family

More Information
Handbuch

Katalog

SIMATIC S7

Date:
File:

Siemens AG 2008. All rights reserved.

18.09.2009
PRO1_01E.26

SITRAIN Training for


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Information

You will find more information on the SIMATIC systems in the items below.

Manual

The manuals give detailed information on the hardware and software. In addition
to the paper version, you can also use the electronic manuals. They are, in part,
included in the installation of STEP 7.
You can download the most recent SIMATIC manuals free of charge from the
Internet.
A collection of electronic SIMATIC manuals (HW, SW, Engineering, HMI, NET,
PG) can be ordered under the order number 6ES7 998-8XC01-8YE0.

Catalog

The ST 70 catalog contains all SIMATIC components with their performance and
order data.

Electronic Catalog

In addition to the paper version, the (CA01) catalog is also available as a CD. This
information is also available on the Internet (www.siemens.de/Simatic).

Siemens Partner

Of course, your Siemens partner is also available for further information.

SITRAIN Training for


Automation and Industrial Solutions

Page 26

ST-PRO1
The SIMATIC S7 System Family

Programming Sequence Control Systems with S7- GRAPH

S7-GRAPH: The tool for


programming sequence cascades

Compatible with DIN EN 6.1131-3


Designed for the requirements of
production engineering
Graphic division of the process
into steps and transitions
Steps contain actions
Transitions check the conditions
for switching to the next step

S1

T1
S2

The following phases of


automation can be
optimized with S7-GRAPH:

S6

T5

S4

T3

Date:
File:

Siemens AG 2008. All rights reserved.

S5

T2

Planning, Configuring
Programming
Debugging
Commissioning
Maintenance, Diagnostics

SIMATIC S7

T4

18.09.2009
PRO1_01E.27

SITRAIN Training for


Automation and Industrial Solutions

S7-GRAPH

With the S7-GRAPH programming language, you can clearly and quickly
configure and program sequential sequences that you wish to control with an S7
PLC system.
The process is thus split into single steps with their own function scope. The
sequence is graphically displayed and can be documented with picture and text.
The actions to be performed and the transitions, which control the conditions for
switching to the next step, are determined in the individual steps. Their definitions,
interlocking or monitoring are determined by a subset of the
STEP 7 programming language LAD (ladder diagram).
S7-GRAPH for S7-300/400 is compatible with the sequence language established
in the DIN EN 61131-3 standard.

Functionality

The following functions are offered:


Several sequencers in the same S7-GRAPH function block
Free number assignment of the steps and transitions
Simultaneous branches and alternative branches
Jumps (also to other sequence cascades)
Starting/Stopping of sequence cascades as well as activating/holding of
steps.

Test Functions

Display of active steps or faulty steps


Status display and Modify Variable
Switching between the operating modes: manual, automatic and jogging
mode

User Interface

Overview, Single Page and Single-step display


Graphic separation of locking controls and monitoring conditions.

SITRAIN Training for


Automation and Industrial Solutions

Page 27

ST-PRO1
The SIMATIC S7 System Family

The State Diagram Method S7- HiGraph

Position
Cam-operated Index out
switch
Turn left
1 2 4
piece

S7-HiGraph: The tool for


programming using
State Diagrams

Division of the machine into


functional units
Creating state diagrams
for every function unit
States contain actions
State diagrams communicate
using messages

Turn right
Motor

Index

Counterbearing
lock/release

Motor

The following phases of


automation can be
optimized with S7-HiGraph:

Index in

Counterbearing

Coordinator

Planning, Configuring
Programming and Debugging
Commissioning
Maintenance, Diagnostics
Supports reusability

SIMATIC S7

Date:
File:

Siemens AG 2008. All rights reserved.

18.09.2009
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SITRAIN Training for


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Overview

S7-Higraph allows the asynchronous processes to be described using state


diagrams. The machine or system to be automated is looked upon as a
combination of independent elements, the function units.

Function Units

The function units are the smallest mechanical units of a machine or system.
As a rule, a function unit is made up of mechanical and electrical basic
elements. In programming, a state diagram is assigned to every function unit.
In it, the functional, that is, the mechanical and electrical properties of the
function unit are mapped.

State Diagram

The state diagram describes the dynamic behavior of a function unit. It


describes the states that a function unit can have, as well as the state
transitions. State diagrams can be used more than once. State diagrams that
were created once for a specific function unit, can be reused in other program
locations.

Diagram Groups
and Instances

By combining parallel running state diagrams, you can describe the complete
functionality of a machine or system.

Advantages

This "object-oriented" method of S7-HiGraph is well suited for:

the machine and system manufacturer (mechanical engineering)

the automation specialist (electrical engineering) as common means of


description

the commissioning engineer and the maintenance specialist

SITRAIN Training for


Automation and Industrial Solutions

Page 28

ST-PRO1
The SIMATIC S7 System Family

Programming in the High Level Language S7- SCL

FUNCTION_BLOCK Integrator
VAR_INPUT
Init
: BOOL; // Reset output value
x
: REAL;
// Input value
Ta
: TIME;
// Sampling interval in ms
Ti
: TIME;
// Integration time in ms
olim
: REAL;
// Output value upper limit
ulim
: REAL;
// Output value lower limit
END_VAR

S7-SCL: High level language for


creating PLC programs

Compatible with DIN EN 6.1131-3


(ST=Structured Text))
Certified according to "PLC open"
Base Level
Contains all the typical elements of
a high level language, such as
operands, terms, control statements
PLC specifics are integrated,
such as I/O access, timers,
counters...)

VAR_OUTPUT
y : REAL:= 0.0;
END_VAR

BEGIN
IF TIME_TO_DINT(Ti) = 0 THEN
// Division by ?
OK := FALSE;
y := 0.0;
RETURN;
END_IF;
IF Init THEN
y:= 0.0;
ELSE
y := y+TIME_TO_DINT(Ta)*x/TIME_TO_DINT(Ti);
IF y > olim THEN y := olim; END_IF;
IF y < ulim THEN y := ulim; END_IF;
END_IF;
END_FUNCTION_BLOCK

Advantages:

Well structured, easy to understand


program
For those knowledgeable in high
level languages
For complex algorithms

SIMATIC S7

Date:
File:

Siemens AG 2008. All rights reserved.

Overview

// Initialize output value with 0

SITRAIN Training for

18.09.2009
PRO1_01E.29

Automation and Industrial Solutions

S7-SCL (Structured Control Language) is a PASCAL-similar high level text


language for S7 - 300/400 and C7 and simplifies the programming in control
technology for mathematical algorithms, data management and organization
tasks.
S7-SCL has the PLC open Base Level certificate and is in accordance with the
DIN EN 61131-3 (Structured Text) standard.
With S7-SCL, you can formulate time-saving and economical solutions for
automation tasks.

Functionality

SCL offers the functional scope of a high level language such as:

loops

alternatives

branch distributors, etc.

combined with control-specific functions such as:

Advantages of SCL

bit accesses to the I/O, bit memories, timers, counters etc.

access to the symbol table

STEP7 block accesses

simple to learn programming language especially for beginners

easy to read (understandable) programs are generated.

simpler programming of complex algorithms and processing of complex data


structures

integral debugger for symbolic debugging of the source code (single-step,


breakpoints, etc.)

system integration in S7 languages such as STL and LAD.

SITRAIN Training for


Automation and Industrial Solutions

Page 29

ST-PRO1
The SIMATIC S7 System Family

CFC - Tool for Graphic Interconnection of S7 Blocks

CFC (Continuous Function Chart):


Tool for graphic creation
of PLC programs

Blocks are placed on


function charts
and interconnected
Interconnection is
possible:
- between I/O fields
- also to blocks in
other charts
Sources and destinations
are managed in the
margins

Advantages

Program creation for


technologists
quick creation, testing
and commissioning times
SIMATIC S7

Date:
File:

Siemens AG 2008. All rights reserved.

Overview

18.09.2009
PRO1_01E.30

SITRAIN Training for


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With the engineering tool CFC (Continuous Function Chart), you can create
automation tasks by drawing a technology plan - similar to a Function Block
Diagram in PLC programming.
In this graphic programming method, blocks are positioned in a type of drawing
sheet and are graphically interconnected with one another. You can quickly and
easily convert technological aspects into complete executable automation
programs with CFC.

Scope

Note

The following is supplied with CFC:

CFC Editor

Code Generator

Debugger

Standard block libraries

The CFC product, as an option package, is smoothly integrated in the STEP 7


architecture with a unified Look & Feel and with common data management. CFC
is easy to use, easy to learn and provides consistent data management.
The CFC tool plays an important role in the configuration of the PCS 7 process
control system. Prerequisite is a previously installed SCL option package.

SITRAIN Training for


Automation and Industrial Solutions

Page 30

ST-PRO1
The SIMATIC S7 System Family

Process Diagnosis with S7- PDIAG

Process diagnosis: Detection of


faults occurring outside the PLC

Sensor/actuator defective, movement faulty,


...

S7- PDIAG: Tool for configuring


the fault definition in STL, LAD, FBD

Integrated in the development environment


Simple formulation of fault monitoring and
message texts (during and after the
program session)
Fault detection and criteria analysis are
conducted automatically
Comprehensive information for the operator
on:
type of fault
location of fault
cause of fault

Message

I 1.0

I 1.1

Q1.0

Reduction of down-time

SIMATIC S7

Date:
File:

Siemens AG 2008. All rights reserved.

Process Diagnosis

18.09.2009
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SITRAIN Training for


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Diagnosis is important in the operating phase of a plant or machine. Diagnosis is


usually initiated when a fault leads to standstill or malfunction of the plant or
machine.
Programmable logic controllers are widely used in many areas. Field experience
has proven that over 98% of faults occur in the peripherals (such as magnet
valves and end switches). The distribution of fault occurrences makes it
meaningful for the diagnosis to focus on process faults, since missing messages
or faulty functions lead to down-times and the resulting costs.
Process diagnosis diagnoses exactly these external components (such as
sensors and actuators) or sequences in the process of a plant or machine.

S7-PDIAG

The S7-PDIAG software package enables a uniform configuration of the process


diagnosis for the SIMATIC S7-300/400 controllers in the LAD, FBD and STL
programming languages.
You can already define signal monitoring routines including first-up signal
acquisition and criteria analysis and input the associated message texts while or
after creating the user program in the LAD, FBD or STL programming languages.
PDIAG automatically generates monitoring blocks which you must call in your
user program.
At every call, the fault conditions are checked and in case of an error, the relevant
process values are acquired and sent to the display device for the criteria
analysis.
For the configuration of the operator panel, S7-PDIAG stores the process
diagnosis data in a shared database. This data can then be accessed by the OP
configuration software WinCC flexible with the option package ProAgent and be
made available for display on the operator panel.

SITRAIN Training for


Automation and Industrial Solutions

Page 31

ST-PRO1
The SIMATIC S7 System Family

Testing User Programs with S7- PLCSIM

S7-PLCSIM: Simulation software


for offline testing of PLC programs

Functional program test


on a simulated CPU
with display/modify I/O
Testing of user blocks in
LAD, FBD, STL, S7-SCL,
S7-GRAPH, S7-HiGraph, CFC
S7-PDIAG, WinCC

Advantages

Faults can be detected early and eliminated


Many tests are already possible in the office
without the final hardware

SIMATIC S7

Date:
File:

Siemens AG 2008. All rights reserved.

S7 - PLCSIM

18.09.2009
PRO1_01E.32

SITRAIN Training for


Automation and Industrial Solutions

The SIMATIC S7-PLCSIM engineering tool (option package) emulates a complete


S7-CPU including addresses and I/O on a PG/PC.
S7-PLCSIM thus enables you to test a program offline on the PG/PC. All STEP 7
programming languages (STL, LAD, FBD, S7-Graph, S7-HiGraph, S7-SCL and
CFC) can be used.
S7-PLCSIM allows you to check the functionality of user programs on the PC/PG,
regardless of whether the final hardware is available or not.

Functionality

S7-PLCSIM offers the following functions for running a program on a simulated


PLC:

An icon in the SIMATIC Managers toolbar switches the Simulation on or off.


If the simulation is turned on, every new connection is automatically made to
the simulated PLC.
If the simulation is turned off, then every new connection is made to the
"real" PLC.

Advantages

You can create view objects that allow you to access memory areas, accumulators and tabs of the simulated CPU. You can modify and display all the
data in these view objects.

You can change the CPUs operating mode (STOP, RUN and RUN-P) just
as with a "real" CPU. The simulation also provides a "Pause" function that
allows you to halt the program execution without affecting the state of the
program.

With S7-PLCSIM, you can detect faults early in the development phase and
eliminate them. The quality of the user programs is greatly improved and the
commissioning costs are lowered.

SITRAIN Training for


Automation and Industrial Solutions

Page 32

ST-PRO1
The SIMATIC S7 System Family

Runtime Software for Closed-loop Control Engineering Tasks

Configuration
tool

Basic SW
or
option
package

PID Controller

No

Basic SW

Basic SW PID Control

Yes

Basic SW

Standard PID Control

Yes

Option

Modular PID Control

Yes

Option

Fuzzy Control

Yes

Option

Neuro Systems

Yes

Option

Closed-loop control m.

Yes

Overview

S7-200

SIMATIC S7

Date:
File:

Siemens AG 2008. All rights reserved.

S7-300

18.09.2009
PRO1_01E.33

S7-400

C7

SITRAIN Training for


Automation and Industrial Solutions

Closed-loop
In a closed-loop control system process variables are controlled in such a way
Control Engineering that they reach their new preset values as quickly as possible and that they
maintain these in spite of the effect of disturbances.
Basic Software
PID Control

The STEP 7 basic package already contains a series of function blocks for
solving simple control engineering tasks.

Standard
PID Control

This additional package contains blocks and a parameter assignment tool with
integrated control setting for standard tasks such as temperature controllers,
flow rate regulators, pressure regulators etc.

Modular
PID Control

Through the interconnection of supplied standard function blocks, you can


implement just about every closed-loop control engineering structure, even in
the upper performance range of process engineering.
The package contains 27 FBs and a commissioning tool.

Fuzzy Control

Fuzzy Systems are used when the mathematic description of a process is


difficult or even impossible, when a process behavior is not consistent, when
non-linearities occur, but, on the other hand, experience with the process
exists.

NeuroSystems

Neuronal Systems are used with those problems, whose structure and solution
are only partly known. NeuroSystems can be used in all automation levels,
from the individual closed-loop controller to the optimization of a plant.

SITRAIN Training for


Automation and Industrial Solutions

Page 33

ST-PRO1
The SIMATIC S7 System Family

Communicating with SIMATIC NET

Safety

Safety
Netzwerk
Safety
IT-Standards
IT-Standards

Process Real-Time
Communication

Motion
Dezentrale
Distributed
Control
PROFINET
Management
Field devices
& Security PROFINETFeldgerte
Dezentrale

Verteilte
Netzwerk
IT-Standards
PROFINET
Verteilte
Feldgerte
Motion
NetzwerkIntelligenz
IT-Standards
Installation
NetzwerkMotion
Network
Intelligenz
Verteilte
NetzwerkControl
Control
Installation
Motion
Installation
Verteilte
Leitebene
Installation
Distributed
EchtzeitAutomation
Control
Installation
Intelligenz
Intelligence
Kommunikation

Industrial Ethernet

Zellebene
PROFIBUS
Field level

Actuatorsensor
level

Actuatorsensor
Interface

SIMATIC S7

Date:
File:

Siemens AG 2008. All rights reserved.

SIMATIC NET

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SITRAIN Training for


Automation and Industrial Solutions

SIMATIC NET is the name of an entire family of networks.


Industrial Ethernet according to IEEE 802.3 - the international standard for
the networking of areas and cells

PROFIBUS according to EN 50170 - the international standard for the field


area and the cell network with a limited number of nodes

AS-Interface - for communication with sensors and actuators.

Industrial Ethernet

The Industrial Ethernet network is a cell level network according to the international standard IEEE 802.3 (Ethernet) and is designed for industrial use.
Extensive open network solutions are possible. A high transmission rate is
guaranteed with various transmission media. Industrial Ethernet is an industry
standard, world-wide tested and accepted.

PROFINET

PROFINET as the standard for communication applications in the field level


enables the interfacing of distributed field devices through Industrial Ethernet with
the TCP/IP protocol.

PROFIBUS

PROFIBUS is the bus system for cell networks with a limited number of nodes. It
is based on the European standard EN 50170, Volume 2, PROFIBUS. Since the
requirements according to EN 50170 are fulfilled, PROFIBUS guarantees
openness for the connection of components from other manufacturers that
conform to standards. The PROFIBUS accessing procedure functions according
to the "Token Passing with subordinate Master-Slave" procedure. As a result, a
distinction is made between active and passive network participants.

AS - Interface

The AS-Interface is a networking system for binary sensors and actuators in the
field area. With AS-Interface, binary actuators and sensors become capable of
communication, for which a direct field bus connection was not technically
possible up until now or was not economical.

SITRAIN Training for


Automation and Industrial Solutions

Page 34

ST-PRO1
The SIMATIC S7 System Family

Operator Control and Process Monitoring with SIMATIC HMI


Process visualization

Process visualization

system
SIMATIC WinCC

system
SIMATIC WinCC flexible

SIMATIC Panels, PGs, PCs

SIMATIC PG, PC

WinCC flexible 2005

SIMATIC S7

Date:
File:

Siemens AG 2008. All rights reserved.

Overview

18.09.2009
PRO1_01E.35

SITRAIN Training for


Automation and Industrial Solutions

For the SIMATIC S7, there is a field-proven HMI system for user-friendly process
control and monitoring available, the SIMATIC HMI. It ranges from the simple text
display to the process visualization system.
SIMATIC S7 and SIMATIC HMI are completely harmonized and integrated. This
simplifies the use of the human-machine interface system SIMATIC HMI
considerably.

SIMATIC S7 has already integrated HMI services. The HMI system


requests process data from the SIMATIC S7. Data transmission between
SIMATIC S7 and SIMATIC HMI is carried out by the two operating systems
and does not have to be taken into account in the user program.
SIMATIC HMI systems can be connected directly to PPI (S7-200) and
MPI or PROFIBUS (S7-300 and S7-400). Operation using PROFIBUS makes
process control and monitoring even over greater distances possible.

Numerous features from the uniform database and symbols up to the same
user-friendly Windows-oriented user interfaces simplify the use of HMI
systems.

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Process Visualization and Operator Control with WinCC

anzahl ()
float zae
begin
if wert > 0
begom
zae = zae + 1
end
end

Motor
on
Valve closed
Flap
up

Programming
Interfaces

Alarm Logging
(Message System)

Process visualization
Standard
Interfaces

Tag Logging
(Archiving)
Protokolle

Report Designer
(Report System)
SIMATIC S7

Date:
File:

Siemens AG 2008. All rights reserved.

PLC
Communication
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PRO1_01E.36

Automation and Industrial Solutions

WinCC

SIMATIC WinCC (Windows Control Center) is the open process visualization


system from Siemens. It can be integrated problem free in a new or already
existing PLC system.

Function Modules

The heart of SIMATIC WinCC is an industry and technology independent basic


system with all the important functions for operator control and monitoring, such
as:

Basis of WinCC

Pixel graphic display

Measured value acquisition (archiving functions, data compression,


minimum and maximum values etc.)

Message display, archiving and reporting

Process communication to different PLC systems

Standard interfaces, for example, Microsoft programs

Documentation of machine and process sequences with individual reports.

WinCC is based on the 32-bit standard operating systems Windows 2000/XP


from Mircrosoft. This platform gives WinCC the following functionality:

Use of the Windows operating equipment (such as printer and driver)

Data exchange with other Windows applications via DDE, ODBC, SQL,
OLE, ActiveX and OPC.

API programming interface

use of hardware available in the market

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ST-PRO1
The SIMATIC S7 System Family

Process Automation with SIMATIC PCS 7


Engineering System

Process terminal 1

Process terminal 2

Process terminal 3

Terminal bus
WinCC OS

WinCC OS-Server

System bus
S7-400 as
central unit
FM

SV

ET 200M

DP
FM

SV

DP

Field devices

SIMATIC S7

Date:
File:

Siemens AG 2008. All rights reserved.

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Automation and Industrial Solutions

Introduction

SIMATIC PCS 7 represents the new control system generation in SIEMENS. It is


the consistent, further development and summary of experiences with systems
that are based on TELEPERM M, SIMATIC S7 and SIMATIC S5. As a result, it is
tailored to the process control system tasks in all industries.

Engineering
System

The Engineering System can be designed as its own station in the system. It
can however also be loaded as a software package in the OS components at the
same time.
The Engineering System has the following components:

STEP 7 with the SIMATIC Manager, the central database, and with HW
Config for configuring hardware and networks. It also contains the servers,
that facilitate consistent configuration between PLC and OS.

SCL (Structured Control Language) as PASCAL-similar higher level


programming language for block generation

CFC (Continuous Function Chart) for graphic configuration of the basic


automation functions

SFC (Sequential Function Chart) for graphic configuration of production


sequences

Expansion of the SIMATIC Manager with "Technological Hierarchy"

WinCC (Windows Control Center) for OS configuration

DOCPRO for documenting configuration data

Import/Export wizard for bi-directional data exchange with other CAE


systems

These components are supplemented by libraries that provide pre-defined blocks


for PLC and OS.

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ST-PRO1
The SIMATIC S7 System Family

DRIVES Technology

Consistent drives spectrum for all applications


From standard drives with 100 W
up to large drives with 50 MW
Motion and vector control
Technology-specific closed-loop
controllers

SIMATIC S7

Date:
File:

Siemens AG 2008. All rights reserved.

Overview

18.09.2009
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You have the following drives spectrum:

Low voltage motors are the first High Performance AC for machine and
systems - the solution for the future: maintenance free, dynamic and
powerful.

SIMOVERT MASTERDRIVES frequency converters. They control the speed


of AC motors extremely exact. This series was designed for world-wide
use. It is suitable for all supply voltages from 230 to 690 volt and is certified
world-wide.

MICROMASTER and MICRO/MIDIMASTER Vector standard converters are


frequency converters in the 120 watt to 75 kW performance range. Because
of their compact form, they can be installed in the smallest space. The
sensorless vector control allows it to be used in the medium performance
range even for demanding applications.
COMBIMASTER are compact units consisting of three-phase low voltage
motors and frequency converters.
MICROMASTER Integrated are frequency converters (IP 65) that are applied
directly to three-phase low voltage motors of different manufacturers.
MICRO/MIDIMASTER Eco are frequency converters specially designed for
the requirements of the heating, ventilation and air conditioning industry.

SIMOREG converter equipment are fully digital compact units for threephase operation and are used for armature and field supply of variable speed
DC drives. The range of rated direct current of the devices is from 15 to
2000 A and can be increased by parallel connection of SIMOREG devices.
The most familiar applications include hoisting gear, ski lifts, elevators,
cranes, and other reversing drives.

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ST-PRO1
The SIMATIC S7 System Family

The SINAMICS Family


Frequency Converter for Standard Applications

SINAMICS G110

SINAMICS G120

SINAMICS G150

(single drive)

(single drive)

(single drive)

Frequency Converter for Motion-Contol Applications

SINAMICS S120
Blocksize
(single drive)

SINAMICS S120

SINAMICS S120

Chassis

Cabinet Module

Booksize
(modular)

SIMATIC S7

Date:
File:

Siemens AG 2008. All rights reserved.

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Automation and Industrial Solutions

Standard
Applications

Drives with limited to medium demands on the control dynamics and


functionality. Energy feedback into the network is not required as a rule
(such as, pumps, fans, compressors, conveyor technology, door drives,
mixers, kneaders, mills).

Motion Control
Applications

Drives with high demands on the control dynamics and functionality.


Energy feedback into the network is possible (for example, single drives
such as elevators, extruders, conveyor technology, multimotor systems
with modular design such as paper machines, rolling mill lines, plastic film
machines, synthetic fiber systems, crane systems, packaging machines,
printing machines, handling (robots), machine tools)

Benefits

The new drives family offers a handling as uniform as possible of planning,


commissioning and parameter assignment.
This is made possible through:

Other Versions

SIZER Configuration and Calculation Software


STARTER Commissioning Software
Uniform parameter structure
Uniform hardware design

In addition to the display above of the most important family members,


there is:
- SINAMICS G120D for decentralized configuration outside of the cabinet
- Frequency converters in the design of the SIMATIC ET200S and
ET200pro
- SINAMICS G130, the G150 without cabinet for the individual installation
- SINAMICS S150, the feedback-capable version of the G150
- SINAMICS medium voltage drives (> 1000V) for large power ratings.

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The SIMATIC S7 System Family

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