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2580.56/3--14 Sewatec/Sewabloc
Volute casing pump for dry-well installation
2” -- 20” Discharge
60 Hz
List of Contents
Page
Product advantages 3
Impeller type 4
Guarantee, Test and Quality Assurance, Scope of Supply, Finish / Paint, Sales Program and Accessories 17
Methods of Installation 18
Motor Allocation 20
2
Sewatec/Sewabloc
Product advantages
Renewable casing wear ring with Two mechanical seals, independent of direction of rotation
vertical sealing surface to eleminate with SiC/SiC mating surfaces
contact with impeller. Your benefit: Long periods of use through double protection.
Failure of one mechanical seal retains full operational
capabilities of the unit.
Identical F-, E-, K and D- hydraulics A short shaft extension reduces deflection
in Sewatec and Amarex KRT at the mechanical seal faces and reduces
Your benefit: Maximum interchangibility bearing loaps.
and reduced parts inventory.
3
Sewatec/Sewabloc
Impeller type
Sewatec F 100 - 251 / 1 G V
K, D, E, F
K E
K-Impeller E-Impeller
for contaminated liquids containing for sewage containing long fibres and
sludges and solids which are solid substances.
non-gaseous and not containing fibres
liable to twist or bunch. F raw sewage
F mixed water
F screened sewage F raw and digested sludge
F mechanically treated sewage F activated sludge
F industrial waste water F circulated and heated sludge
F effluent from waste disposal sites
F storm water
F activated sludge
F industrial effluent
D F
D-Impeller F-Impeller
for sewage containing solid substances, for liquids containing long fibres, solid
long fibres and coarse dirt. substances, coarse dirt as well as gas
or air.
F raw sewage
F mixed water F raw sewage
F raw and digested sludge F activated sludge
F activated sludge F circulated and heated sludge
F circulated and heated sludge F raw and digested sludge
F mixed water
! Hydraulics with F- and E-Impeller are available only as shown in the documented QH parameters.
K-Impeller can be trimmed to the required duty point. !
4
Sewatec/Sewabloc
-- Sinter water K For sinter-content < 4g/l GH version & special mech. seals
sista
e Iron
n
-- Milk of lime with quartz K Up to 15 % milk of lime GH version & special mech. seals
admixtures and pigment suspensions
ar res
White
-- Washing water with solid admixtures K, F Material selection based on medium analysis, GH version,
special mech. seals
Wh
Wea
-- Effluents, containing ashes and dust K Material selection requires medium analysis, GH version,
W
5
Sewatec/Sewabloc
6
Sewatec/Sewabloc
Material comparsion
ASTM DIN ASTM DIN
A 48 Class 40 B JL 1040 A 276 Type 316 Ti 1.4571
A 532 II C 15 % CRMOHC JN3 029 A 576 Gr. 1045 C45 + N
A 743 CD4MCU 1.4517 galv. steel ST + Z
A 276 Type 420 1.4021 NBR NBR
A 276 Type 316 1.4401 FKM FPM
A 276 S 31803 1.4462 A29 GR. 1035 C35E
Materials
Cast Iron Duplex Steel Wear resistant Chilled
ASTM A 48 Class 40 B Cast Stainless Steel Cast Iron
Laminate Graphite Cast Iron (ASTM A 743 CD4MCU or (A 532 II C 15 % CRMOHC or a
a technically equivalent material) technically equivalent material)
This graphited cast iron is mostly used in The resistance to pitting of this A wear resistant chilled cast iron for
the pumping of municipal sewage, sludges ferritic-austenitic stainless cast steel abrasive media, such as liquids
and rain- or surface water. Suitable for makes it particularly suitable to pump containing sand, ashes or scale.
neutral, slightly aggressive media and sewage containing substantial amounts Its hardness is approximately 61.5
media unlikely to cause excessive wear. of chlorides and acids or sea- and to 68 Rockwell and therefore higher than
The pH value of the pumped medium brackish water. Its good chemical hardened chromium steel. The alloyed
should be ² 6.5, sand content neutrality, even against sewage cast iron of chromium- molybdenum has
± 0.5 g/l. containing phosphorus and sulphur, has a significantly higher resistance to wear
ensured its wide application in the than cast iron or other cast materials.
chemical and process industries. Pumps
made from duplex steel have been used
very successfully to pump brine, chemical
effluents (pH 1--12) foul water and
seepage from waste disposal sites.
7
Sewatec/Sewabloc
Selection Diagrams
2
10 Q[US.gpm] 20 30 40 50 100 200 300 400 500 1000 2000
Flow
Operation range 50 m3/h 100 200 300 400 500 1000 2000
for K- Impeller 20 30 40 50 l/s 100 200 300 400 500
400
4--pole (1750 rpm) 100
300
6--pole (1160 rpm)
200 150--401/4p
8--pole (875 rpm)
50
150--500/ 6p 200--500/ 6p 40
6”, 8” 100 30
Discharge 150--315/4p
20
K 200--400/ 6p
50
40 150--401/ 6p
150--315/ 6p
30 200--330/ 6p 10
20 150--315/ 8p 150--401/ 8p
200--315/ 6p 5
316/ 6p 4
10 3
TDH
[ft] 2
200--315/ 8p
0W 384205-01 5 316/ 8p 200--330/ 8p H
4 [m]
1
3
2
200 300 400 500 Q[US.gpm] 1000 2000 3000 4000 5000 10000
Flow
8
Sewatec/Sewabloc
2
500 Q[US.gpm] 1000 2000 3000 4000 5000 10000
Flow
Operation range 300 400 500 m3/h 1000 2000 3000 4000
for K- Impeller 100 l/s 200 300 400 500 1000
200
6--pole (1160 rpm) 50
8--pole (875 rpm) 350--630/ 8p 40
10--pole (700 rpm) 100 30
500--632/ 8p
350--630/ 10p 20
14”, 20” Discharge 500--632/ 10p
50 350--500/ 8p
K
40
500--630/ 8p 10
30 350--500/ 10p
500--630/ 10p
20
5
500--630/ 12p
4
10 3
TDH
[ft] 2
0W 386700-00 H
5
4 [m]
1
3
2
1000 Q[US.gpm] 2000 3000 4000 5000 10000 20000
Flow
9
Sewatec/Sewabloc
2
100 Q[US.gpm] 200 300 400 500 1000 2000 3000 4000 6000
Flow
2
100 Q[US.gpm] 200 300 400 500 1000 2000 3000 4000 6000
Flow
10
Sewatec/Sewabloc
2
50 Q[US.gpm]100 200 300 400 500 1000 2000 3000 4000 6000
Flow
11
Sewatec/Sewabloc
12
Sewatec/Sewabloc
13
Sewatec/Sewabloc
14
Sewatec/Sewabloc
15
Sewatec/Sewabloc
16
Sewatec/Sewabloc
Scope of Supply
Sewatec: Pump with separate drive motor
Sewabloc: Pump with flange mounted motor
Finish / Paint
Surface treatment: SSPC near white SP10 (SA 2½, DIN 55928 part 4)
Protection against corrosion to AA 0080-06-01
Primer: Ferric Oxide 1 1/2--2 mils (35--40 mm)
Top coat: KSB-standard: 2-component epoxy resin; 2 3/4 mils (70 mm) approx. (RAL 5002)
ptiona
ountin
Opt
Acc
fixing elements: St -- F F F 4) F
either dowels or foundation bolts 316 SS -- f f f 4) f
with elastomer bellows F
RD
cal
Meccanica
GLR
standard primer f
nt
Finis
pain
at customer’s request D
to DIN D
nge
Flang
to ANSI F
Sealss
and
to customer’s requirements 6) f
1) foundation rail for Sewabloc
2) F standard version
includes motor height adjustment f standard variant
3) suction elbow with cleanout
4) D special version
only in connection with foundation rails Standard variants and special versions are
5) screwed plug St
6) subject to surcharge and require longer
Hydraulic Institute delivery times
7) for vertical flexible coupled
8) for vertical installation i.e. support feet
9) for cardan shaft -- special design
17
Sewatec/Sewabloc
Sewatec -- 3E
Pump unit with direct coupled motor, configuration C-face,
placed vertically, support stand for pump, drive lantern,
coupling, coupling guard and suction elbow.
Vertical mounted bare shaft pump with free drive shaft end,
with suction elbow for drive through cardan shaft
18
Sewatec/Sewabloc
Sewatec -- 3E
-- coupling N
(non--spacer)
x x x x x x x x
Sewatec -- 3E
-- coupling NH
(spacer)
T 182 T 182 T 182 1) 3) T 213 T 213 T 404 T 364 T 405
T 184 T 184 T 184 1) 3) T 215 T 215 T 405 T 365 T 444
T 213 T 213 T 213 3) T 254 T 254 2) T 444 T 404 T 445
T 215 T 215 T 215 3) T 256 T 256 2) T 445 T 405 T 447
T 254 1) T 254 T 254 T 384 T 284 T 447 T 444 T 449
T 256 1) T 256 T 256 T 286 T 386 T 445 T 504
T 284 T 284 T 324 T 324 T 447 T 505
Motor allocation
T 286 T 286 T 326 T 326 T 504 T 586
T 324 T 364 T 505 T 587
T 326 T 365
T 404
T 405
T 444
T 445
1) not suitable for Bloc/close coupled assembly
2) not suitable for vertical flexible coupled
3) not suitable for pump size 200--315 and 200--316
19
Sewatec/Sewabloc
Motor Allocation
Electric motors of foot or C-face configuration are fitted as standard.
Pump
p size g Motor size
Bearing
b k t
bracket T T T T T T T T T T T T T T T T T T T T T T
182 184 213 215 254 256 284 286 324 326 364 365 404 405 444 445 447 449 504 505 586 587
50--250 S01/B01 x x x x
50--251 S02/B02 x x x x
65--250 S01/B01 x x x x
80--250 S01/B01 x x x x
80--315 S03/B03 x 1) x 1) x x x x x x
100--250 S01/B01 x x x 1) x 1)
100--251 S02/B02 x x x x x x
S04 x x x x x x
100--401
S05 x 2) x2 x x x x x x
125--315 S03/B03 x x x x x x x x
E
S03/B03 x x x x x x x x
125--317 1)
D 150--251 S02 x x x x
150--315 S03/B03 x x x x x x x x
D 150--315 S03/B03 x x x x x x x
S04 x x x x x x
150--401 2) 2)
S05 x x x x x x x x x x
150--500 S06 x x x x
200--315
S03/B03 x x x x x x
200--316
D 200--315 S03/B03 x x x x x x x x
S04 x x x x x x
200--330
S05 x 2) x 2) x x x x x x
200--400 S04 x x x x
S05 x x x x x x x x x x
200--500 S07 x x x x x x x
250 400
250--400 S04 x x x x
250--401 S05 x x x x x x x x x x
D 200--400 S05 x x x x x x x x x
250--630 S08 x x x x x x
300 400
300--400 S04 x x x x
300--401 S05 x x x x x x x x x x
D 300--400 S05 x x x x x x x x x x
300--500 S07 x x x x x x
350--500 S07 x x x x x x x x x x
350--630 S08 x x x x x
500--630 S08 x x x x x x x x
500--632 S08 x x x x x x
Motor 4-pole
3 5 7.5 10 15 20 25 30 40 50 60 75 -- 100 125 150
po e
power 1750 rpm
6-pole
p 200 350 400
[hp] 1160 rpm 1.5
15 2 3 5 75
7.5 10 15 20 25 30 40 50 60 75 100 125 250 150 200
150 300 350
8-pole
p 150 200 250 350
875 rpm ---- 15
1.5 2 3 5 75
7.5 10 15 20 25 30 40 50 60 75 100 125 150
125 150 200 300
10-pole
p 125 200
700 rpm ---- ---- 15
1.5 2 3 5 75
7.5 10 15 20 25 30 40 50 60 75 150 100 125 ----
100 150
12-pole
p 100 150
585 rpm ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- ---- 25 30 40 50 60 125 75 100 ----
75 125
1) not suitable for bloc/close coupled assembly 2) not suitable for vertical flexible coupled
20
Sewatec/Sewabloc
903.03 903.02
902.01
920.01 903.90 411.90 321.01 330 321.02 932.02
411.03
E-Impeller
101
360.02
502
914.10
550.23
940.02
901.01
230
183
903.01
411.01
Cleaning aperture
433.02 412.15 411.46 515 932.20 411.22 (Pump casing)
or from 4” discharge
932.03
163 412.04 903.46 433.01 903.22 210
900.02
K-Impeller F-Impeller D-Impeller 920.17
550.04
X 230 230 914.12 164.02
412.34 412.05
230
914.10
X 550.23 Fastening of impeller for S04
914.24
503
135
914.10
option: Wear plate
impeller 260
wear ring
940.01
21
Sewatec/Sewabloc
903.07
903.03 411.07
902.01 903.90
411.03 412.35 920.01 412.11 411.90 636.02 412.02 914.18 320.02 636.03
101
931.01
502
920.21
230
421.02
412.06
433.02 433.01 940.02
906
210
525.04
500.32
412.03
330.12
550.23
940.01 932.02
411.01 183
502 X
not applicable 914.12
for
100-401 412.34
230
914.10 Cleaning aperture
13-6
only for X 550.23 (Pump casing)
100-401, 200-400 914.24
900.02
503 135 920.17
Wear plate
option: 550.04
impeller 164.02
wear ring 412.04
22
Sewatec/Sewabloc
Cleaning aperture
(Pump casing)
900.02
920.17
550.04
164.02
suction
elbow 412.04
optional
* not applicable for Sewatec 200-400, 250-400/401, 300-400/401
K-Impeller F-Impeller D-Impeller
X 502
X
914.12
503 not applicable
for 412.34
100-401 230
option: 914.10
impeller 13-6 550.23
wear ring only for 914.24
100-401, 200-400
135
Wear plate
Part No. Description Part No. Description Part No. Description
101 Pump casing 330 Bearing bracket 902 Stud
163 Discharge cover 411 Joint ring 903 Screwed plug
183 Support foot 412 O-ring 906 Impeller screw
210 Shaft 433 Mechanical seal 914 Socket head cap screw
230 Impeller 502 Casing wear ring 920 Nut
320 Thrust bearing 550 Disc 932 Circlip
322 Radial bearing 901 Hexagonal head bolt 940 Key
23
Sewatec/Sewabloc
411.03 902.01
920.01
F-Impeller
101
433.01
502 433.02
914.10
550.23
515
or 210
932.03
932.20
321.01
800
230
903.01
Cleaning aperture
411.01 (Pump casing)
from 4” discharge
135
Wear plate
24
Sewatec/Sewabloc
Recommendations
We recommend our spare kits1) as an economical way to stock spare parts.
Shaft Seal
Standard version Standard variant
Mechanical seal, using elastomer Slurry seal (behind the impeller) with Only for bearing bracket from S05 and
bellows (NBR, Viton optional) for covered spring for media containing above! Packed gland
sewage and effluents of all kinds. highly abrasive or metallic solids.
25
Sewatec/Sewabloc
26
Sewatec/Sewabloc
27
Sewate/Sewabloc
KSB Inc.
4415 Sarellen Road . Richmond, Virginia 23231 Phone 001--804--222--1818
Fax 001--804--226--6961
www.KSB-Inc.com
KSB Pumps Inc
5885 Kennedy Road . Mississauga . Ontario L4Z 2G3 (Canada)
Phone: (0905) 568--9200 . Fax: (0905) 568--9120
KSB Aktiengesellschaft
P. O. Box 200743 . 06008 Halle (Saale) . Turmstraße 92 . 06110 Halle (Germany)
Tel. +49 (345) 4 82 60 . Fax +49 (345) 48 26 46 99 . www.ksb.com