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HSS CORPORATE PLAZA TOWER 2

Inspection and Test Plan

Installation of Chilled Water Piping, Insulation Works &


Accessories at HSS Corporate Plaza Tower 2
(Installation of Chilled Water Piping, Insulation Works & Accessories)

July 7, 2016

Rev.

Date

Mark Jose R. Quijalvo

Thomas Anthony Pendot

Project In-Charge

QA Engineer

Prepared

Checked

First issue

Description

Document Review
Activity

Company

Name

Title

Reviewed by

MDC

Reviewed by

MDC

Jeffrey Obra

Project Supervisor

Reviewed by

MDC

Thomas Anthony Pendot

QA Engineer

Approved by

MDC

Cedric M. Balibay

Project Manager/PIC

Signature

Date

TSD Officer

Makati Development Corporation


INSTALLATION OF CHILLES WATER PIPING, INSULATION WORKS &
ACCESORIES AT HSS CORPORATE PLAZA TOWER 2

ITP
Page 1 of 5

Number

Rev

HSS CORPORATE PLAZA TOWER 2

Inspection and Test Plan

Item

Description

Inspection or Testing

By Whom
(/QC)

Frequencies
(QC)

Acceptance
Criteria

Test
Methods

QA

Records

Work Activity Submittal (WAS)


Pre-Construction Shop Drawings
1

Shop Drawings for


Mechanical Layouts
(HVAC Details)

Review Shop drawings

TSD

3 sets of shop
drawings prior to
fabrication and
installation

IFC Plan

n/a

Check and
review if shop
drawings are
approved

RFA APPROVED F QM 013

Pre-Construction Method Statement


1

Method Statement
(Methodology)

Prepare Method Statement

Field Engineer/
QA Engineer
(MDC)

Per type of work

Project Specifications
(Division 23 00 00 )

n/a

Review
Documents

RFA APPROVED F QM 013

Welding and Piping


Procedures and Welder
Qualification(if
applicable)
Testing, Adjusting and
Balancing Procedure
including Test Equipment

Prepare Method Statement

Field Engineer/
QA Engineer
(MDC)

Per type of work

Project Specifications
(Div. 23, Sec. 23 21
13 )

n/a

Review
Documents

RFA APPROVED F QM 013

Prepare Method Statement

Field Engineer/
QA Engineer
(MDC)

Per type of work

Project Specifications
(Div. 23, Sec. 23 05
93 )

n/a

Review
Documents

RFA APPROVED F QM 013

System Testing and


Balancing Organization
Qualifications including
T&C
Personnel/Technician
(OSM Equipment)

Prepare Method Statement

Field Engineer/
QA Engineer
(MDC)

Per type of work

Project Specifications
(Div. 23, Sec. 23 05
93 )

n/a

Field Engineer/
QA Engineer
(MDC)
Field Engineer/
QA Engineer
(MDC)

1 Per Materials
Delivery

Project Specifications
(Div. 23, Sec. 23 21
13)
Project Specifications
(Div. 23, Sec. 23 07
19)

n/a

Review
Documents

n/a

Review
Documents

Field Engineer/
QA Engineer
(MDC)

1 Per Materials
Delivery

Project Specifications
(Div. 23, Sec. 23 05
29, Div. 23, Sec. 23 21
13 & Div. 23, Sec. 23
05 48)

n/a

Review
Documents

RFA APPROVED F QM 013

Pre-Construction Materials
1

Chilled Water Piping


(OSM)

Review Material Submittals

Chilled Water Pipe


Insulation

Review Material Submittals

Chilled Water Piping and


Equipment hangers,
supports base and
isolators

Review Material Submittals

1 Per Materials
Delivery

Makati Development Corporation


INSTALLATION OF CHILLES WATER PIPING, INSULATION WORKS &
ACCESORIES AT HSS CORPORATE PLAZA TOWER 2

ITP
Page 2 of 5

Materials Delivery
Inspection; F QM GF 004
Materials Delivery
Inspection; F QM GF 004
Materials Delivery
Inspection; F QM GF 004

Number

Rev

HSS CORPORATE PLAZA TOWER 2

Inspection and Test Plan


4

Chilled Water Pipe


Fittings (tees, elbows,
reducers, flanges and
accessories)
Chilled Water Valves and
Accessories (gate valve,
ball valve, butterfly
valve, balancing valve,
air vent, check valve, ystrainer, drain valve,
flow meters, gauges,
test points, etc.)
Chilled Water Pipes and
Equipment Labels,
Identification Tags and
Color coded paints

Review Material Submittals

Field Engineer/
QA Engineer
(MDC)

1 Per Materials
Delivery

Project Specifications
(Division 23 21 13)

n/a

Review
Documents

Review Material Submittals

Field Engineer/
QA Engineer
(MDC)

1 Per Materials
Delivery

Project Specifications
(Div. 23, Sec. 23 05
23 & Div. 23, Sec. 23
05 19)

n/a

Review
Documents

Review Material Submittals

Field Engineer/
QA Engineer
(MDC)

1 Per Materials
Delivery

Project Specifications
(Div. 23, Sec. 23 05
53)

n/a

Review
Documents

Materials Delivery
Inspection; F QM GF
004
F QM GF 013

Chiller, Cooling Tower,


Expansion Tank, Air
Separator, and
Accessories (OSM)

Submit ITP
Review Material Submittals by
MDC Supplier

1 Per Materials
Delivery

Project Specifications
(Div. 23, Sec. 23 64
16 & Div. 23, Sec. 23
65 00)

n/a

Review
Documents

Materials Delivery
Inspection; F QM GF
004
F QM GF 013

Chilled Water Pumps,


Cooling Water Pumps,
and Accessories (OSM)

Submit ITP
Review Material Submittals by
MDC Supplier

1 Per Materials
Delivery

Project Specifications
(Div. 23, Sec. 23 21
23)

n/a

Review
Documents

Materials Delivery
Inspection; F QM GF
004
F QM GF 013

AHU, FAHU, FCU and


Chilled Water Pumps,
Cooling Water Pumps,
and Accessories
(OSM)Accessories

Review Material Submittals

Field Engineer/
QA Engineer
(MDC) w/
Suppliers
Technician/
Representativ
e
Field Engineer/
QA Engineer
(MDC) w/
Suppliers
Technician/
Representativ
e
Field Engineer/
QA Engineer
(MDC) w/
Suppliers
Technician/
Representativ
e

1 Per Materials
Delivery

Project Specifications
(Div. 23, Sec. 23 05
93)

n/a

Review
Documents

Materials Delivery
Inspection; F QM GF
004
F QM GF 013

Materials Delivery
Inspection; F QM GF
004
F QM GF 013
Materials Delivery
Inspection; F QM GF
004
F QM GF 013

WORK IN PROGRESS (WIP)


CONSTRUCTION - General - Layout and Installation
1

Work Inspection Request

Chilled Water Piping and


Equipment hangers,
supports base and
isolators Layout &
Installation

Visual

Inspection
Method Statement

Field Engineer/
QA Engineer
(MDC)

Per Segment or Per


Area

Field Engineer/
QA Engineer
(MDC)

Per Typical Segment


of Installation

IFC / Approved Shop


Drawing
Project Specifications
(Div. 23, Sec. 23 05
29, 23 21 13, 23 05
48)

Hold Point
Visual
Inspection

Makati Development Corporation


INSTALLATION OF CHILLES WATER PIPING, INSULATION WORKS &
ACCESORIES AT HSS CORPORATE PLAZA TOWER 2

Random
Witness

ITP
Page 3 of 5

WR
F QM - ME - 001
F
F
F
F

QM
QM
QM
QM

GF - 007
ME 011
ME 012
ME 013

Number

Rev

HSS CORPORATE PLAZA TOWER 2

Inspection and Test Plan


3

CHW Pipe Integrity


Testing / Pressure Testing

Inspection
Method Statement

Field Engineer/
QA Engineer
(MDC)

1 Per Typical
Segment of
Installation

IFC / Approved Shop


Drawing
Project Specifications
(Division 23 08 00)

Pressure Test

Random
Witness

F QM GF - 004
F QM ME 009
F QM MET 014

Chilled Water Pipe


Fittings (tees, elbows,
reducers, flanges and
accessories) Layout and
Installation
Chilled Water Valves and
Accessories (gate valve,
ball valve, butterfly
valve, balancing valve,
air vent, check valve, ystrainer, drain valve,
flow meters, gauges,
test points, etc.) Layout
& Installation
Chilled Water Pipe
Insulation Layout &
Installation

Inspection
Method Statement

Field Engineer/
QA Engineer
(MDC)

1 Per Typical
Segment of
Installation

IFC / Approved Shop


Drawing
Project Specifications
(Division 23 21 13)

Hydro - Test

Random
Witness

F QM GF - 004
F QM ME 007
F QM ME 009

Inspection
Method Statement

Field Engineer/
QA Engineer
(MDC)

1 Per Typical
Segment of
Installation

IFC / Approved Shop


Drawing
Project Specifications
(Div. 23, Sec. 23 05
23, 23 05 19, 23 21
13)

Visual
Inspection

Random
Witness

F QM GF - 004
F QM ME 002
F QM ME 009

Inspection
Method Statement

Field Engineer/
Site Engineer

1 Per Typical
Segment of
Installation

Visual
Inspection

Random
Witness

F QM GF - 004
F QM ME 010

Conduct CHW Piping


Cleaning and Flushing
Chemical Water
Treatment System
Excluded

Inspection
Method Statement

Field Engineer/
Site Engineer

Per Completed Area

Hydro-Test
(Treatment)

Random
Witness

F QM GF - 004
F QM ME 009

AHU, FAHU, FCU and


Chilled Water Pumps,
Cooling Water Pumps,
and Accessories (OSM)
Layout & Installation

Inspection
Method Statement

Per Completed Area

Visual
Inspection

Random
Witness

F QM GF - 004
F QM MET 002, 012,
013

Chilled Water Pumps,


Cooling Water Pumps,
and Accessories (OSM)
Layout & Installation

Inspection
Method Statement

Per Completed Area

IFC / Approved Shop


Drawing
Project Specifications
(Div. 23, Sec. 23 21
23)

Visual
Inspection

Random
Witness

F QM GF - 004
F QM MET 001, 004

10

Chiller, Cooling Tower,


Expansion Tank, Air
Separator, and
Accessories (OSM)
Layout & Installation

Inspection
Method Statement by MDC
Supplier

Field Engineer/
QA Engineer
(MDC) w/
Suppliers
Technician/
Representativ
e
Field Engineer/
QA Engineer
(MDC) w/
Suppliers
Technician/
Representativ
e
Field Engineer/
QA Engineer
(MDC) w/
Suppliers
Technician/
Representativ
e

IFC / Approved Shop


Drawing
Project Specifications
(Div. 23, Sec. 23 07
19)
IFC / Approved Shop
Drawing
Project Specifications
(Div. 23, Sec. 23 08
00, 23 05 93, 23 25
00)
IFC / Approved Shop
Drawing
Project Specifications
(Div. 23, Sec. 23 05
93)

Per Completed Area

IFC / Approved Shop


Drawing
Project Specifications
(Div. 23, Sec. 23 64
16, 23 65 00)

Visual
Inspection

Random
Witness

F QM GF - 004
F QM MET 005, 004

Makati Development Corporation


INSTALLATION OF CHILLES WATER PIPING, INSULATION WORKS &
ACCESORIES AT HSS CORPORATE PLAZA TOWER 2

ITP
Page 4 of 5

Number

Rev

HSS CORPORATE PLAZA TOWER 2

Inspection and Test Plan


11

CHW Piping And


Equipment Identification
(Tags, Labels & Color
Coded Paints) Layout &
Installation

Inspection
Method Statement

Field Engineer/
QA Engineer
(MDC)

Per Completed Area

IFC / Approved Shop


Drawing
Project Specifications
(Div. 23, Sec. 23 64
16, 23 65 00)

Visual
Inspection

Random
Witness

F QM GF - 004
F QM MET 005, 004

Construction General Testing and Commissioning


1

Work Inspection Request

Visual

Field Engineer/
QA Engineer
(MDC)

Per Segment

Conduct System Testing,


Adjusting and Balancing

Testing
Method Statement

Per Area

Presentation of System
Testing, Adjusting and
Balancing Reports

Inspection
Method Statement

Field Engineer/
QA Engineer
(MDC) w/
Suppliers
Technician/
Representativ
e
Field Engineer/
QA Engineer
(MDC)

Per Area

Final Inspection of
Chilled Water System

Inspection
Method Statement

Field Engineer/
QA Engineer
(MDC)

Per Completed Area

Hold Point

F QM GF - 001

IFC / Approved Shop


Drawing
Project Specifications
(Div. 23, Sec. 23 05
93)

Instrument
Test

Hold Point

F QM GF 004,
F QM MET 003

IFC / Approved Shop


Drawing
Project Specifications
(Div. 23, Sec. 23 05
93)
IFC / Approved Shop
Drawing
Project Specifications
(Div. 23, Sec. 23 08
00, 23 05 93)

Visual
Inspection

Review
Documents

F QM GF 004,
F QM MET

Visual
Inspection

Random
Witness

F QM GF 004,
F QM ME - 002

Hold Point

F QM GF - 001

WORK ACTIVITY COMPLETION (WAC)


Post Construction
1

Work Inspection Request

Visual

NCR

Visual / Physical

As-Built Drawings

As-Built Plans

Documentation

Filing of Records

Field Engineer/
QA Engineer
(MDC)
Field Engineer/
QA Engineer
(MDC)
Autocad
Operator

Per Area

Document
Controller

n/a

n/a

n/a

QA Engineer

Per Area

Per Drawings

n/a

Per Segment & Per


Area

Per Requirements

n/a

Review

Makati Development Corporation


INSTALLATION OF CHILLES WATER PIPING, INSULATION WORKS &
ACCESORIES AT HSS CORPORATE PLAZA TOWER 2

ITP
Page 5 of 5

NCR Report
Report
Records

Number

Rev