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Module 1 Session 3
Cement Kiln
Process Chemistry
Module 1. Cement kiln energy efficiency and
productivity.
1.3 Variability.
1.3 Variability
1.3 Variability
This document is for the sole use of students enrolled on course CKPC01 and cannot be reprinted, reproduced or distributed without prior written consent from Tradeship Publications Ltd
http://Training.CemNet.com
Module 1 Session 3
1.3 Variability
Shale
Limestone
Crusher
1.3 Variability
Shale
Limestone
Crusher
PGNAA
1.3 Variability
This document is for the sole use of students enrolled on course CKPC01 and cannot be reprinted, reproduced or distributed without prior written consent from Tradeship Publications Ltd
http://Training.CemNet.com
Module 1 Session 3
1.3 Variability
= 2187 kJ/kg
= -452 kJ/kg
1735 kJ/kg
1.3 Variability
= 2187 kJ/kg
= -452 kJ/kg
1735 kJ/kg
1.3 Variability
= 2187 kJ/kg
= -452 kJ/kg
1735 kJ/kg
This document is for the sole use of students enrolled on course CKPC01 and cannot be reprinted, reproduced or distributed without prior written consent from Tradeship Publications Ltd
http://Training.CemNet.com
Module 1 Session 3
1.3 Variability
= 2187 kJ/kg
= -452 kJ/kg
1735 kJ/kg
1.3 Variability
= 2200 kJ/kg
= -450 kJ/kg
1750 kJ/kg
1.3 Variability
This document is for the sole use of students enrolled on course CKPC01 and cannot be reprinted, reproduced or distributed without prior written consent from Tradeship Publications Ltd
http://Training.CemNet.com
Module 1 Session 3
1.3 Variability
1.3 Variability
All kiln feed LSF results which lie within 3 standard deviations, ,
either side of the target are within the normal range of expected
variation.
Based on our previous
Kiln Feed LSF Target
calculations a 1% increase in
LSF will lead to a rise in thermal
energy consumption of 26 kJ/kg
clinker.
1.3 Variability
Of course as the kiln feed LSF results are normally distributed the
will be balanced by low results.
high results
Kiln Feed LSF Target
2
3
2
3
This document is for the sole use of students enrolled on course CKPC01 and cannot be reprinted, reproduced or distributed without prior written consent from Tradeship Publications Ltd
http://Training.CemNet.com
Module 1 Session 3
1.3 Variability
The kiln operators must keep the burning zone temperature above
the minimum required for C3S formation..
Thermal energy consumption must
be higher than that which would be
required with no variation in kiln
feed LSF
by an
amount equivalent to the extra
energy required when the LSF is 3
standard deviations above target.
In my example with a standard
deviation of 1% this equates to 78
kJ/kg clinker.
1.3 Variability
The kiln operators must keep the burning zone temperature above
the minimum required for C3S formation..
Reducing the cost of that additional
energy is the value of the investments
made to reduce kiln feed variability
by proportioning, mixing and
analysing the raw materials and kiln
..a significant onfeed..
going manufacturing cost.
In my example with a standard
deviation of 1% this equates to 78
kJ/kg clinker.
Cement Kiln
Process Chemistry
Module 1. Cement kiln energy efficiency and
productivity.
1.3 Variability.
This document is for the sole use of students enrolled on course CKPC01 and cannot be reprinted, reproduced or distributed without prior written consent from Tradeship Publications Ltd
http://Training.CemNet.com